Toro 78570 Operator's Manual

FormNo.3415-397RevC

E-ZVac

2016andAfterGrandstand

ModelNo.78570—SerialNo.400000000andUp

™

TwinBagger

®

Mower

Registeratwww.T oro.com.
OriginalInstructions(EN)

Note:

Thiskitrequiresthesimultaneousinstallationofotherkitsto
functionproperly.ContactyourAuthorizedServiceDealer
toobtainthecorrespondingnecessaryparts.Formore
information,visitusatwww.Toro.com.

*3415-397*C

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

g037658

Figure2

1.Baggermodelandserialnumberlocation

ModelNo.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure3),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure3

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Figure1

1.Blowermodelandserialnumberlocation

ModelNo.

SerialNo.

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Safety.......................................................................3

g037659

SafetyandInstructionalDecals..........................5

Setup........................................................................6

1PreparingtheMachine.....................................7

2InstallingtheE-ZVacBlowerandDrive

Kit....................................................................7

3InstallingtheBlowerAssembly ,Belt,and

BeltCover.......................................................7

4InstallingtheBrackets......................................8

5InstallingtheBaggerFrame............................11

6InstallingtheBags.........................................12

7InstallingtheBaggerTube.............................12

8InstallingtheWeight.......................................14

Operation................................................................14

OperationSafety..............................................14

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

PositioningtheFlowBafe................................15

UsingtheFillIndicator......................................15

EmptyingtheGrassBags.................................15

ClearingObstructionsfromtheBagger

System..........................................................16

RemovingtheBagger.......................................16

TransportingtheMachine.................................17

OperatingTips.................................................17

Maintenance...........................................................19

RecommendedMaintenanceSchedule(s)...........19

CleaningtheBaggerandBags.........................19

InspectingtheBaggerBelt................................19

ReplacingtheBaggerBelt................................19

InspectingtheBagger.......................................20

InspectingtheMowerBlades............................20

InstallingtheMowerBlades..............................20

Storage...................................................................21

Troubleshooting......................................................22

Safety

WARNING

Toavoidpersonalinjury,followthese
procedures:

•Becomefamiliarwithalloperatingand
safetyinstructionsintheOperator's
Manualforthemowerbeforeusingthis
attachment.

•Neverremovethedischargetube,bags,
baggerhood,orthechutewhiletheengine
isrunning.

•Alwaysshutofftheengineandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.

•Neverdomaintenanceorrepairswhilethe
engineisrunning.

WARNING

Whenthebaggerisinoperation,theblower
isrotatingandcancutofforinjurehandsand
ngers.

•Beforeadjusting,cleaning,repairing
andinspectingtheblower,andbefore
uncloggingthechute,shutofftheengine
andwaitforallmovingpartstostop.
Removethekey.

•Useastickorsimilarobject,notyour
hands,toremoveanobstructionfromthe
blowerandtube.

•Keepyourface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.

WARNING

Debris,suchasleaves,grass,orbrushcan
catchre.Areintheengineareacancause
personalinjuryandpropertydamage.

•Keeptheengineandmuferareafreeof
debrisaccumulation.

•Takecarewhenopeningthebaggercover
tokeepdebrisfromfallingontotheengine
andmuferarea.

•Allowthemachinetocoolbeforestoringit.

Thefollowinglistcontainssafetyinformationspecic
toT oroproductsandothersafetyinformationyou
mustknow.

3

•Becomefamiliarwiththesafeoperationofthe

equipment,withtheoperatorcontrols,andsafety
signs.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.

•Followtherecommendationsforaddingor

removingweightsasdescribedintheOperator’s
Manualforthemachine.

•Donotuseagrasscatcheronsteepslopes.A

heavygrasscatchercouldcauselossofcontrol
oroverturnthemachine.

•Slowdownanduseextracareonhillsides.Mow

slopessidetoside.Turfconditionscanaffectthe
stabilityofthemachine.Useextremecaution
whileoperatingneardrop-offs.

•Keepallmovementonslopesslowandgradual.

Donotmakesuddenchangesinspeed,directions,
orturning.

•Thegrasscatchercanobstructtheviewtothe

rear.Useextracarewhenoperatingthemachine
inreverse.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Neveroperatewiththedischargedeectorraised,

removed,oraltered,unlessyouareusingagrass
catcher.

•Keepyourhandsandfeetawayfrommovingparts.

Donotmakeadjustmentswiththeenginerunning.

•Stopthemachineonlevelground,disengagethe

drives,settheparkingbrake,andshutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreasonincludingemptyingthegrasscatcher
oruncloggingthechute.

•Donotoperatethemachinewithouteitherthe

entiregrasscatcher,thegrassdeector,and/or
guardinplace.

•Shutofftheenginebeforeremovingthegrass

catcheroruncloggingthechute.

•Donotleavegrassinthegrasscatcherfor

extendedperiodsoftime.

•Grasscatchercomponentsaresubjecttowear,

damage,anddeterioration,whichcouldexpose
youtomovingpartsorthrownobjects.Frequently
checkcomponentsandreplacethemwith
themanufacturer'srecommendedpartswhen
necessary.

4

SafetyandInstructionalDecals

LB
KG

LB
KG

136-4053

LB
KG

LB
KG

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

136-4053

1.Warning;lossoftraction—donotoperateonlywith
counterbalanceweightsinstalled;donotoperateonlywith
theE-ZVacinstalled;operateonlywithboththeE-ZVac
andcounterbalanceweightsinstalled.

decal136-4053

136-4087

1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom

2.Warning—wearhearingprotection.

3.Thrownobjecthazard—donotruntheblowerwithoutthe
entirecollectionsysteminstalledandlatched.

movingparts;keepallguardsandcoversinplace.

5.Cutting/dismembermenthazard,impeller—disengagethe
PTO,removetheignitionkey ,andwaitforallmovingparts
tostop.

6.Warning;lossoftraction—donotoperateonlywith
counterbalanceweightsinstalled;donotoperateonlywith
E-ZVacinstalled;operateonlywithboththeE-ZVacand
counterbalanceweightsinstalled.

5

decal136-4087

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

Nopartsrequired

E-ZVacBlowerandDriveKit(sold
separately)

Blowerassembly(fromtheBlowerand
DriveKit)

Belt(fromtheBlowerandDriveKit)
Beltcover(fromtheBlowerandDrive

Kit)
Knob(fromtheBlowerandDriveKit)
Frontmountbracket1
Lowermountbracket1
Rearmountbracket1
Rightmountbracket1
Flatwasher2
Bolt(3/8x4inches)
Carriagebolt(3/8x1inch)
Nut(3/8inch)
Carriagebolt(1/4x5/8inch)
Nut(1/4inch)
Bagger-frameassembly
Clevispin
Hairpincotter3
Thrustwasher1
Nut(3/8inch)
Carriagebolt(3/8x1inch)

Qty.

Use

–

1

1

1

1

1

2
1
1
2
2
1
2

1
1

Preparethemachine.

InstalltheE-ZVacBlowerandDriveKit
(soldseparately).

Installtheblowerassembly ,belt,and
beltcover.

Installthebrackets.

Installthebaggerframe.

6

7

8

Bag2Installthebags.

Tube1
Hoseclamp1
Blowerclamp2
Weight1
U-bolt1
LongU-bolt(forMultiForceTM

machineswith52-inchdecksonly)
Locknut(1/2inch)

1

2

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

6

Installthebaggertube.

Installtheweight.

1

3

PreparingtheMachine

NoPartsRequired

Procedure

Note:RemovetheRollerStriperKit,ifinstalled,prior

toinstallingthisattachment.

1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Repairallbentordamagedareasofmower
deckandreplaceanymissingparts.

4.Cleanthemachineofanydebrisonthedeckor
rearpartofthemachinetoeaseinstallation.

InstallingtheBlower Assembly,Belt,andBelt Cover

Partsneededforthisprocedure:

1

Blowerassembly(fromtheBlowerandDriveKit)

1

Belt(fromtheBlowerandDriveKit)

1

Beltcover(fromtheBlowerandDriveKit)

1

Knob(fromtheBlowerandDriveKit)

Procedure

1.Lowerthemowerdecktothelowestsetting.

2.Removethepulleyfromtheblowerassembly
(Figure4).

2

InstallingtheE-ZVac BlowerandDriveKit

Partsneededforthisprocedure:

1

E-ZVacBlowerandDriveKit(soldseparately)

Procedure

RefertotheInstallationInstructionsforthekit.

g038469

Figure4

1.Blowerassembly3.Hexnut

2.Pulley

3.Insertthepinfromtheblowerassemblyintothe
blowermountbracketasshowninFigure5.

7

Figure5

1.Blowerassembly3.Insertthepinhere.

2.Pin

4.Installthebelttothepulleysandidlerassembly
asshowninFigure6.

Figure6

Beltguardandblowermountnotshown.

g037529

Figure7

1.Knob3.Beltcover

2.Idlerscrew

g038472

7.Closetheblowerassemblysothatthehandle
latchesontheblowermount.

Note:Wheneveryouneedtoopentheblower

assembly,removethebeltcoverrst.

4

InstallingtheBrackets

Partsneededforthisprocedure:

1Frontmountbracket

1Lowermountbracket

1Rearmountbracket

1Rightmountbracket

2Flatwasher

2

Bolt(3/8x4inches)

1

Carriagebolt(3/8x1inch)

1

g038473

Nut(3/8inch)

2

Carriagebolt(1/4x5/8inch)

2

Nut(1/4inch)

1.Belt

5.InstallthepulleythatyouremovedinStep2so
thatthebeltisroutedaroundit.

6.Installthebeltcoverandsecureitbyscrewing
theknobontothescrewontheidler(Figure7).

Procedure

1.Removethefueltank;refertotheOperator’s
Manualforthemachine.

2.Jackuptherear,rightsideofthemachineso
thatnoweightisontherighttire.

3.Removetherighttire(Figure8).

8

Figure8

1.Righttire3.Righttransaxle

2.Lugnut

4.Raisetheoperator’splatform.

5.Removethe2rearboltsand2nutsfromthe
righttransaxle(Figure9).Retainthenuts.

g037604

g185953

Figure10

Figure9

1.Bolt3.Righttransaxle

2.Nut

6.Installthelowermountbrackettothe
transmissionusingthe2nutsthatyouremoved,
2atwashers,and2bolts(3/8x4inches)as
showninFigure10.

1.Carriagebolt(3/8x1inch)
andnut(3/8inch)

2.Nut

3.Lowermountbracket

4.Flatwasher

5.Bolt(3/8x4inches)

7.Securethetopofthebracketusing1carriage

bolt(3/8x1inch)and1nut(3/8inch).

8.Torquetheboltsto37to45N∙m(27to33ft-lb).

9.Removethefront2boltsand2nutsfromthe

rightmountbracketandthefront2boltsand2
nutsfromtherighttowerpanel(Figure1 1).

Important:Ensurethatthefanshroud

insidetheframedoesnotfallontothe
transaxleasyouremovethehardware.

g037605

9

Figure12

g037608

Figure11

1.Transmissionbolt3.Tower-panelbolt

2.Nut4.Rightmountbracket

10.Usetheboltsandnutsyouremovedinstep9to
securetherightmountbracketandfanshroud
totheframe(Figure11).T orquetheboltsto37
to45N∙m(27to33ft-lb).

11.Looselyinstallthefrontmountbrackettothe
frontofthecontroltowerusing2carriagebolts
(1/4x5/8inch)and2nuts(1/4inch)asshown
inFigure12.

1.Frontofthecontroltower

2.Carriagebolt(1/4x5/8
inch)

g037607

3.Frontmountbracket

4.Nut(1/4inch)

12.Lowertheoperator’splatform.

13.Installtherighttire,torquethelugnutsto115to
142N∙m(85to105ft-lb),andlowerthemachine
(Figure8).

10

5

InstallingtheBaggerFrame

Partsneededforthisprocedure:

1

Bagger-frameassembly

2

Clevispin

3Hairpincotter

1Thrustwasher

1

Nut(3/8inch)

1

Carriagebolt(3/8x1inch)

Procedure

1.Withtheassistanceofanotherperson,liftthe
baggerframeandsecurethebottom,rearside
oftheframetothelowermountbracketusinga
clevispinandhairpincotter(Figure13).

2.Securetheframetothepinontherearmount
bracketusingathrustwasherandhairpincotter
(Figure14).

1.Baggerframe

2.Clevispin

Figure13

3.Lowermountbracket

4.Hairpincotter

g037648

Figure14

1.Rearmountbracket

2.Hairpincotter4.Thrustwasher

3.Pin(partofbracket)

3.Securethebottom,frontsideofthebagger
frametothetransmissionmountbracketusinga
clevispinandhairpincotter(Figure15).

g037649

g037647

1.Clevispinandhairpin

cotter(installed)

Figure15

2.Transmissionmount
bracket

11

4.Securethebaggerframetothefrontmount
bracketusingacarriagebolt(3/8x1inch)and
nut(3/8inch)asshowninFigure16.

6

InstallingtheBags

Partsneededforthisprocedure:

2Bag

Procedure

Figure16

1.Nut(3/8inch)

2.Carriagebolt(3/8x1inch)

5.Tightenthebaggerframeandfrontmount
bracketnuts.

6.Installthefueltank;refertotheOperator’s
Manualforthemachine.

3.Frontmountbracket

Note:Whenyouinstallthefueltankbracket,

installtherearmountbracketbetweenthe
controltowerandthefuel-tankbracket.

g037650

1.Unlatchandopenthehoodassembly.

2.Installthebagsontobagmounts(Figure18).

g037656

Figure18

Figure17

1.Bolt3.Rearmountbracket

2.Fueltankbracket

7.Raisethecushion.

1.Bagmount2.Bag

3.Closeandlatchthehoodassembly.

g037609

12

7

InstallingtheBaggerTube

Partsneededforthisprocedure:

1Tube

1Hoseclamp

2Blowerclamp

Procedure

1.Thread1endofthetubeintothehooduntilit
formsapproximatelya90-degreebendfromthe
blowerandissecure(Figure19).

Figure19

1.Tube

g185954

Figure20

1.Tube3.Hoseclamp

2.Blowerclamp(2)

g037657

2.Securetheotherendofthetubetotheblower
assemblyusingthehoseclampand2blower
clamps(Figure20).

Note:Loosentheknobs,slidetheblower

clampsontotheknobssothattherearknobs
areintherearmostslot,andtightentheknobs.
Ensurethatthehoseisbetweentheblower
clampsandtheblowerassembly.

13

Operation

8

InstallingtheWeight

Partsneededforthisprocedure:

1Weight

1U-bolt

LongU-bolt(forMultiForce

1

decksonly)

2

Locknut(1/2inch)

Procedure

InstalltheweighttotheleftcasterusingaU-boltand
2locknuts(1/2inch)asshowninFigure21.

Note:ForMultiForcemachineswitha52-inchdeck,

usethelongU-bolt.Theweightwillrestontopofthe
frame(Figure22).

TM

machineswith52-inch

OperationSafety

•Becomefamiliarwithalloperatingandsafety

instructionsintheOperator'sManualforyour
machinebeforeusingthisattachment.

•Neverremovethebaggerorbaggertubeswhile

theengineisrunning.

•Alwaysshutofftheengineandwaitforallmoving

partstostopbeforeclearinganobstructionfrom
thebaggingsystem.

•Neverdomaintenanceorrepairswhiletheengine

isrunning.

•Engagetheparkingbrake.

WARNING

Withoutthegrassdeector,baggertubes,or
completebaggerassemblymountedinplace,
youandothersareexposedtobladecontact
andthrowndebris.Contactwiththerotating
mowerblade(s),impeller,andthrowndebris
willcauseinjuryordeath.

Figure21

1.Locknut—1/2inch(2)3.Caster(wheelnotshown)

2.Weight

4.U-bolt

•Alwaysinstallthegrassdeectorwhen
removingthebaggerandchangingto
side-dischargemode.

•Ifthegrassdeectorisdamaged,replace
itimmediately.Thegrassdeectordirects
materialdowntowardtheturf.

•Neverputyourhandsorfeetunderthe
machine.

•Nevertrytoclearthedischargeareaor

g037528

mowerbladesunlessyoumovethepower
takeoff(PTO)tooffandrotatetheignition
keytooff.Also,removethekeyandpull
thewireoffthesparkplug(s).

•Shutofftheenginebeforeuncloggingthe
blowerhousing.

CAUTION

Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.

Figure22

Alwaysremovetheignitionkeyandengage

g220332

theparkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.

14

PositioningtheFlowBafe

EmptyingtheGrassBags

AdjustthebafetopositionC(frontposition)for
bagging.RefertotheOperatorManualforthe
machine.

Ensurethatthebafedoesnotcontacttheblower
housing.

Figure23

Grassbagsareheavywhenfull.Becarefulwhen
liftingorhandlingagrassbagthatisfull.

1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Unlatchthebaggerlatch.

4.Openthebaggerhood.

5.Compressthedebrisintothebags.Withboth
hands,liftuponthebagandunhookitfromthe
baggerbracket.

6.Grabthehandleonthebottomofthebagand
tipitovertoemptythebag(Figure25).

g012679

UsingtheFillIndicator

Thellindicatorontopofthebaggerhoodspinsas
youllthebags(Figure24).Thebagsarefullwhen
theindicatorstopsspinning.

Cleanthellindicatorimpellerifthereisgrassor
debrisbuildup.

Figure24

1.Fillindicator

g003357

Figure25

1.Bag2.Bottomhandle

7.Repeatfortheotherbag.

8.Installthebagtabintothenotchinthe
bagger-supportframe.Dothisforbothbags.

9.Lowerthebaggerhoodoverthebags.

g037666

10.Latchthebaggerhood.

15

ClearingObstructionsfrom theBaggerSystem

RemovingtheBagger

WARNING

WARNING

Whenthebaggerisinoperation,theblower
canrotateandcutofforinjureyourhands.

•Beforeadjusting,cleaning,repairing,
andinspectingtheblower,andbefore
uncloggingthechute,shutofftheengine
andwaitforallmovingpartstostop.
Removethekey.

•Useastick,notyourhands,toremovean
obstructionfromtheblowerandtube.

•Keepyourface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.

1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Emptythebags.

4.Disconnectthetubefromtheblower.

5.Removethetubefromthebagger.

6.Useastickorsimilarobject,notyourhands,to
removeandcleartheobstructionfromthetube.

Note:Inmostcases,thedebriscanbeshaken

outofthetube.

7.Installthetube.

8.Iftheblowerassemblyisplugged,removethe
beltcover,unlatchtheblowerassembly,and
swingitopen.

Componentsaroundtheenginewillbehotif
themachinehasbeenrunning.T ouchinghot
componentscancauseburns.

•Donottouchenginecomponentswhen
hot.

•Allowtheenginetocoolbeforeremoving
thebagger.

CAUTION

Failingtoremovethefrontbaggerweights
andoperatingthemachinewithoutthebagger
attachmentmaycauseanunstablecondition
thatcouldresultinalossofcontrol.

Alwaysremovethefrontweightswhen
removingthebaggerattachment.

1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Removethebaggerbyrepeatingthesetup
sectionsinthereverseorder,beginningwith
Step7InstallingtheBaggerTube(page12).

4.Removetheblowerassemblybyrepeatingthe
setupsectionsinthereverseorder;refertothe
InstallationInstructionsfortheblower.

Note:Ensurethatyouremovethefrontweight

andinstallthegrassdeectorwhenyouremove
theblowerassembly.

9.Useastickorsimilarobject,notyourhands,
toremoveandcleartheobstructionfromthe
blowerassembly.

10.Afteryouremovetheobstruction,closethe
blowerassemblysothatthehandlelatches.

16

DANGER

Withoutthegrassdeector,dischargecover,
orcompletegrasscatcherassemblymounted
inplace,youandothersareexposedtoblade
contactandthrowndebris.Contactwith
rotatingmowerblade(s)andthrowndebris
willcauseinjuryordeath.

•Alwaysinstallthegrassdeectorwhen
removingthebaggerandchangingto
side-dischargemode.

•Ifthegrassdeectorisdamaged,replace
itimmediately.Thegrassdeectordirects
materialdowntowardtheturf.

OperatingTips

MachineSize

Rememberthatthemachineislongerandwiderwith
thisattachmentinstalled.Byturningtoosharplyin
connedplaces,youmaydamagetheattachmentor
otherproperty.

Trimming

Alwaystrimwiththeleftsideofthemower.Donottrim
withtherightsideofthemowerbecauseyoucould
damagethebaggerchuteanddischargetube.

•Neverputyourhandsorfeetunderthe
machine.

•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)totheOFFposition,rotatethe
ignitionkeytoOFF,andremovethekey.

TransportingtheMachine

Ensurethatthelatchisfastenedattherearofthe
baggerhoodbeforeyoutrailerthemachine.

DANGER

Transportingthemachinewithgrassordebris
inthebaggercandamagethemachine.

Donotleavegrassordebrisinthebagger
whiletransportingthemachine.

CuttingHeight

Foroptimumbaggingperformance,setthedeck
height-of-cuttoremovenomorethat51to76mm(2
to3inches)or1/3ofthegrassheight,whicheveris
less.Cuttingoffmorethanthisreducesthecapacity
ofthevacuumsystem.

CuttingFrequency

Cutthegrassoften,especiallywhenitgrowsrapidly.
Youwillhavetocutyourgrasstwiceifitgets
excessivelylong;refertoBaggingLongGrass(page

18).

CuttingTechnique

Forbestlawnappearance,besuretoslightlyoverlap
themowerintothepreviouslycutarea.Thishelps
reducetheloadontheengineandreducesthechance
ofpluggingtheblowerassemblyandtube.

BaggingSpeed

Thebaggingsystemmayplugifyoudrivetoofast
andtheenginespeedistooslow.Onhills,itmaybe
necessarytoslowthegroundspeedofthemachine.
Mowdownhillwheneverpossible.

CAUTION

Asthebaggerlls,extraweightisaddedto
thebackofthemachine.Ifyoustopandstart
themachinesuddenlyonhills,youmaylose
steeringcontrolorthemachinemaytip.

•Donotstartorstopsuddenlywhengoing
uphillordownhill.Avoiduphillstarts.

•Ifyoudostopthemachinewhengoing
uphill,disengagethePTO.Thenbackdown
thehillusingaslowspeed.

•Donotchangespeedsorstoponslopes.

17

BaggingLongGrass

Ifthegrassislongerthannormalorifitcontains
ahighdegreeofmoisture,raisethecuttingheight
higherthanusualandcutandbagthegrassatthis
setting.Thencutandbagthegrassagainusingthe
lower,normalsetting.

Excessivelylonggrassisheavyandmaynotbe
propelledcompletelyintothebagger.Ifthishappens,
thetubeandblowermayplug.T oavoidplugging
thebaggingsystem,mowthegrassatahighheight
ofcut,thenlowerthemowertoyournormalcutting
heightandrepeatthebaggingprocess.

BaggingWetGrass

Ifpossible,alwaystrytocutgrasswhenitisdry.Wet
grasscancauseplugging.

ReducingPlugging

Toavoidpluggingthebaggingsystem,reducethe
groundspeedandmowthegrassatahighheight
ofcut,thenlowerthemowertoyournormalcutting
heightandrepeatthebaggingprocess.

SignsofPlugging

Asyouarebagging,asmallamountofgrassclippings
normallyblowoutthefrontofthemower.Anexcessive
amountofclippingblow-outindicatesthatthebagger
isfullortheblowerortubeisplugged.

BaggingBlades

Inmostmowingconditions,thestandardhighlift
bladesprovidethebestbaggingperformance.

UseaToroAtomicbladeforbaggingleavesindry
conditions.Indrydustyconditions,themediumlift
orlowliftblades,incombinationwiththeBagging
EnhancementKit,reducedustanddirtblowoutwhile
providingeffectivebaggingairow.

ContactanAuthorizedServiceDealerfortheproper
bladesfordifferentmowingconditions.

CurbClimbingandLoading

Alwaysliftthedecktothehighestpositionwhenloading
themachineontrailersorascending/descending
acurb.Leavingthemowerinalowerpositioncan
damagethemowerwhileloadingandgoingovera
curb.Ifacurbishigherthan15.2cm(6inches),cross
itatasharpanglewiththedeckfullyraised.Use
cautionwhenloadingthemachineontoatrailer.

18

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftereachuse

Every25hours

Every100hours

MaintenanceProcedure

•Inspectthebaggerbelt.

•Inspectthebagger.

•Cleanthebagger,bags,andll-indicatorimpeller.

•Inspectthebaggerbelt.

•Inspecttheimpellerassembly.

•Inspectthebagger.

CleaningtheBaggerand Bags

ServiceInterval:Aftereachuse

Note:Ifyoudonotcleanthebagger,driedgrasscan

accumulateandclogtheblowerhousingandtube.

1.Washtheinsideandoutsideofthebagger
hood,bags,tube,ll-indicatorimpeller,and
theundersideofthemachine.Useamild
automotivedetergenttoremovedirt.

5.Opentheblowerassemblytoaccessthebelt
andpulley.

6.Pullbackonthespring-loadedidlerpulleyto
relievethebelttension(Figure26).

2.Makesurethatyouremovemattedgrassfrom
allparts.

3.Afterwashingallparts,letthemdrythoroughly.

Note:Withallpartsinstalled,startandrunthe

machineforaminutetoassistindrying.

InspectingtheBaggerBelt

ServiceInterval:Aftertherst8hours

Every25hours

Checkbeltsforcracks,frayededges,burnmarks,or
anyotherdamage.Replacedamagedbelts.

ReplacingtheBaggerBelt

1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

Figure26

Beltguardandblowermountnotshownforclarity.

1.Belt

7.Removethepulleyfromtheblowerassembly
(Figure27).

2.Spring-loadedidlerpulley

g037667

3.Lowerthemowerdecktothelowestsetting.

4.Loosentheknobonthebeltcoverandremove
thecover.

19

InspectingtheMower Blades

1.Inspectthemowerbladesregularlyand
wheneverabladestrikesaforeignobject.

2.Ifbladesarebadlywornordamaged,installnew
blades.RefertotheOperator'sManualforthe
machineforcompleteblademaintenance.

Figure27

1.Blowerassembly3.Hexnut

2.Pulley

8.Removetheexistingbaggerbeltfromthedeck
andblowerassembly.

9.Installthebeltaroundtheblowerandidler
pulleysasshowninFigure26.

10.Installthepulleythatyouremovedsothatthe
beltisroutedaroundit.

11.Closetheblowerassemblysothatthehandle
latches.

InspectingtheBagger

ServiceInterval:Every100hours

Aftertherst8hours

1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.

g038469

InstallingtheMowerBlades

Inmostmowingconditions,thestandardhigh-lift
bladesprovidethebestbaggingperformance.

UseaToroAtomicbladeforbaggingleavesindry
conditions.Indrydustyconditions,themediumlift
orlowliftbladesreducedustanddirtblowoutwhile
providingeffectivebaggingairow.

ContactanAuthorizedServiceDealerfortheproper
bladesfordifferentmowingconditions.

RefertothemachineOperator'sManualformore
informationoninstallingblades.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Checktheuppertube,lowertube,baggerhood,
andtheblowerassembly.Replacethesepartsif
theyarecrackedorbroken.

4.Checkthebags,baggerframe,andscreen.
Replaceanypartsthatarecrackedorbroken.

5.Tightenallnuts,bolts,andscrews.

20

Storage

1.Cleanthebaggerattachment.RefertoCleaning

theBaggerandBags(page19).

2.Inspectthebaggerattachmentfordamage.
RefertoInspectingtheBagger(page20).

3.Makesurethatthebagsareemptyand
thoroughlydry.

4.Checkthebeltforwearorcracks.

5.Storethemachineinaclean,dryplace,outof
directsunlight.Ifyoumuststorethemachine
outside,coveritwithaweatherproofcover.This
protectstheplasticpartsandextendsthelifeof
themachine.

21

Troubleshooting

Problem

Thereisabnormalvibration.

Thebaggingperformanceisreduced.

Theblowerandtubesplugtoofrequently.

PossibleCauseCorrectiveAction

1.Cuttingblade(s)is/arebentor
unbalanced.

2.Theblade-mountingboltisloose.2.Tightentheblade-mountingbolt.

3.Theblowerpulleyorpulleyassembly
isloose.

4.Thebaggerbeltisworn.4.Replacethebelt.

5.Theblowerfanblade(s)is/arebentor
unbalanced.

1.Theenginespeedislow .

2.Thescreeninthebaggerhoodis
plugged.

3.Thebaggerbeltisloose.3.Replacethebaggerbelt.

4.Thetubeorblowerisplugged.4.Locateandremovepluggeddebris.

5.Thebagsarefull.

1.Thebagsaretoofull.1.Emptythebagsmorefrequently.

2.Theenginespeedislow .

3.Grassistoowet.3.Cutthegrasswhenitisdry .

4.Grassistoolong.4.Cutnomorethan51to76mm(2to

5.Thescreeninthebaggerhoodis
plugged.

6.Thegroundspeedistoofast.6.Drivesloweratfullthrottle.

7.Thebaggerbeltisworn.7.Replacethebelt.

1.Installnewcuttingblade(s).

3.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

1.Alwaysoperatethebaggeratfull
throttle.

2.Removedebris,leaves,orgrass
clippingsfromthescreen.

5.Emptythehopper.

2.Alwaysoperatethebaggeratfull
throttle.

3inches)or1/3ofthegrassheight,
whicheverisless.

5.Removedebris,leavesorgrass
clippingsfromthescreen.

Debrisareblowingout.

Theblowerimpellerdoesnotspinfreely.

1.Thebagsaretoofull.1.Dumpthebagsmorefrequently.

2.Thegroundspeedistoofast.2.Drivesloweratfullthrottle.

3.Themowerdeckisnotleveled.

1.Theblowerassemblyhasan
obstruction.

2.Theimpellerisnotalignedorisbent.

3.Refertothemachine’sOperator's
Manualforlevelingthemowerdeck.

1.Removedebris,leaves,orgrass
clippingsfromtheblowerimpeller.

2.ContactanAuthorizedServiceDealer.

22

DeclarationofIncorporation

TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.

78570400010798andUp

SerialNo.

ProductDescriptionInvoiceDescription

E-ZVacT winBagger,2016

andAfterGrandstandMower

GRANDSTANDE-ZVAC

BAGGER

GeneralDescription

Bagger

Directive

2006/42/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery .Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.

Certied:

JohnHurst
Sr.EngineeringManager
811 1LyndaleAve.South
Bloomington,MN55420,USA
October5,2017

AuthorizedRepresentative:

MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium

Tel.[phone]

TheToroWarranty

Landscape
Contractor
Equipment(LCE)

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuanttoan
agreementbetweenthem,jointlypromisetorepairtheToroProductslisted
belowifdefectiveinmaterialsorworkmanship.

Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:

ProductsWarrantyPeriod

WalkBehindMowers
53cmMowers–Residentialuse
53cmMowers–Commercialuse

76cmMowers–Residentialuse
76cmMowers–Commercialuse

Mid-SizeWalk-BehindMowers

•Engine2years

GrandStand

®

Mowers

•Engine2years
ZMaster

®

2000SeriesMowers

•Engine2years
ZMaster

®

3000SeriesMowers

•Engine2years
ZMaster

®

5000and6000Series

Mowers

•Engine2years
ZMaster

®

7000SeriesMowers

•Engine2years
ZMaster

®

8000SeriesMowers

•Engine2years
TitanHDMowerandEngine4yearsor500hours
AllMowers

•Battery2years

•Attachments2years

1

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialwarrantywouldapply .

2

SomeenginesusedonT oroLCEProductsarewarrantedbytheenginemanufacturer .

3

Whicheveroccursrst.

Thiswarrantyincludesthecostofpartsandlabor,butyoumustpay
transportationcosts.

1

2years
1year

1

2years
1year

2years

5yearsor1,200hours

4yearsor500hours

5yearsor1,200hours

5yearsor1,200hours

5yearsor1,200hours

2yearsor1,200hours

2

3

3

2

3

2

3

2

3

2

3

2

3

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.Contactyoursellertoarrangeserviceoftheproduct.Ifforanyreason
itisimpossibleforyoutocontactyourseller,youmaycontactanyToro
AuthorizedDistributortoarrangeservice.Visithttp://www.toro.com/to
locateaTorodistributorinyourarea.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
001-952-948-4707

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:

•Costofregularmaintenanceserviceorparts,suchaslters,fuel,

lubricants,oilchanges,sparkplugs,airltersbladesharpeningorworn
blades,cable/linkageadjustments,orbrakeandclutchadjustments

•Componentsfailingduetonormalwear

•Anyproductorpartwhichhasbeenalteredormisusedorneglected

orrequiresreplacementorrepairduetoaccidentsorlackofproper
maintenance

•Pickupanddeliverycharges

•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro

ServiceDealer

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

GeneralConditions

Thepurchaseriscoveredbythenationallawsofeachcountry.Therights
towhichthepurchaserisentitledwiththesupportoftheselawsarenot
restrictedbythiswarranty.

374-0272RevE