Toro 78570 Operator's Manual

FormNo.3415-397RevC

E-ZVac

2016andAfterGrandstand

ModelNo.78570—SerialNo.400000000andUp

™

TwinBagger

®

Mower

Registeratwww.T oro.com.
OriginalInstructions(EN)

Note:

Thiskitrequiresthesimultaneousinstallationofotherkitsto
functionproperly.ContactyourAuthorizedServiceDealer
toobtainthecorrespondingnecessaryparts.Formore
information,visitusatwww.Toro.com.

*3415-397*C

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

g037658

Figure2

1.Baggermodelandserialnumberlocation

ModelNo.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure3),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure3

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Figure1

1.Blowermodelandserialnumberlocation

ModelNo.

SerialNo.

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Safety.......................................................................3

g037659

SafetyandInstructionalDecals..........................5

Setup........................................................................6

1PreparingtheMachine.....................................7

2InstallingtheE-ZVacBlowerandDrive

Kit....................................................................7

3InstallingtheBlowerAssembly ,Belt,and

BeltCover.......................................................7

4InstallingtheBrackets......................................8

5InstallingtheBaggerFrame............................11

6InstallingtheBags.........................................12

7InstallingtheBaggerTube.............................12

8InstallingtheWeight.......................................14

Operation................................................................14

OperationSafety..............................................14

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

PositioningtheFlowBafe................................15

UsingtheFillIndicator......................................15

EmptyingtheGrassBags.................................15

ClearingObstructionsfromtheBagger

System..........................................................16

RemovingtheBagger.......................................16

TransportingtheMachine.................................17

OperatingTips.................................................17

Maintenance...........................................................19

RecommendedMaintenanceSchedule(s)...........19

CleaningtheBaggerandBags.........................19

InspectingtheBaggerBelt................................19

ReplacingtheBaggerBelt................................19

InspectingtheBagger.......................................20

InspectingtheMowerBlades............................20

InstallingtheMowerBlades..............................20

Storage...................................................................21

Troubleshooting......................................................22

Safety

WARNING

Toavoidpersonalinjury,followthese
procedures:

•Becomefamiliarwithalloperatingand
safetyinstructionsintheOperator's
Manualforthemowerbeforeusingthis
attachment.

•Neverremovethedischargetube,bags,
baggerhood,orthechutewhiletheengine
isrunning.

•Alwaysshutofftheengineandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.

•Neverdomaintenanceorrepairswhilethe
engineisrunning.

WARNING

Whenthebaggerisinoperation,theblower
isrotatingandcancutofforinjurehandsand
ngers.

•Beforeadjusting,cleaning,repairing
andinspectingtheblower,andbefore
uncloggingthechute,shutofftheengine
andwaitforallmovingpartstostop.
Removethekey.

•Useastickorsimilarobject,notyour
hands,toremoveanobstructionfromthe
blowerandtube.

•Keepyourface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.

WARNING

Debris,suchasleaves,grass,orbrushcan
catchre.Areintheengineareacancause
personalinjuryandpropertydamage.

•Keeptheengineandmuferareafreeof
debrisaccumulation.

•Takecarewhenopeningthebaggercover
tokeepdebrisfromfallingontotheengine
andmuferarea.

•Allowthemachinetocoolbeforestoringit.

Thefollowinglistcontainssafetyinformationspecic
toT oroproductsandothersafetyinformationyou
mustknow.

3

•Becomefamiliarwiththesafeoperationofthe

equipment,withtheoperatorcontrols,andsafety
signs.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.

•Followtherecommendationsforaddingor

removingweightsasdescribedintheOperator’s
Manualforthemachine.

•Donotuseagrasscatcheronsteepslopes.A

heavygrasscatchercouldcauselossofcontrol
oroverturnthemachine.

•Slowdownanduseextracareonhillsides.Mow

slopessidetoside.Turfconditionscanaffectthe
stabilityofthemachine.Useextremecaution
whileoperatingneardrop-offs.

•Keepallmovementonslopesslowandgradual.

Donotmakesuddenchangesinspeed,directions,
orturning.

•Thegrasscatchercanobstructtheviewtothe

rear.Useextracarewhenoperatingthemachine
inreverse.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Neveroperatewiththedischargedeectorraised,

removed,oraltered,unlessyouareusingagrass
catcher.

•Keepyourhandsandfeetawayfrommovingparts.

Donotmakeadjustmentswiththeenginerunning.

•Stopthemachineonlevelground,disengagethe

drives,settheparkingbrake,andshutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreasonincludingemptyingthegrasscatcher
oruncloggingthechute.

•Donotoperatethemachinewithouteitherthe

entiregrasscatcher,thegrassdeector,and/or
guardinplace.

•Shutofftheenginebeforeremovingthegrass

catcheroruncloggingthechute.

•Donotleavegrassinthegrasscatcherfor

extendedperiodsoftime.

•Grasscatchercomponentsaresubjecttowear,

damage,anddeterioration,whichcouldexpose
youtomovingpartsorthrownobjects.Frequently
checkcomponentsandreplacethemwith
themanufacturer'srecommendedpartswhen
necessary.

4

SafetyandInstructionalDecals

LB
KG

LB
KG

136-4053

LB
KG

LB
KG

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

136-4053

1.Warning;lossoftraction—donotoperateonlywith
counterbalanceweightsinstalled;donotoperateonlywith
theE-ZVacinstalled;operateonlywithboththeE-ZVac
andcounterbalanceweightsinstalled.

decal136-4053

136-4087

1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom

2.Warning—wearhearingprotection.

3.Thrownobjecthazard—donotruntheblowerwithoutthe
entirecollectionsysteminstalledandlatched.

movingparts;keepallguardsandcoversinplace.

5.Cutting/dismembermenthazard,impeller—disengagethe
PTO,removetheignitionkey ,andwaitforallmovingparts
tostop.

6.Warning;lossoftraction—donotoperateonlywith
counterbalanceweightsinstalled;donotoperateonlywith
E-ZVacinstalled;operateonlywithboththeE-ZVacand
counterbalanceweightsinstalled.

5

decal136-4087

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

Nopartsrequired

E-ZVacBlowerandDriveKit(sold
separately)

Blowerassembly(fromtheBlowerand
DriveKit)

Belt(fromtheBlowerandDriveKit)
Beltcover(fromtheBlowerandDrive

Kit)
Knob(fromtheBlowerandDriveKit)
Frontmountbracket1
Lowermountbracket1
Rearmountbracket1
Rightmountbracket1
Flatwasher2
Bolt(3/8x4inches)
Carriagebolt(3/8x1inch)
Nut(3/8inch)
Carriagebolt(1/4x5/8inch)
Nut(1/4inch)
Bagger-frameassembly
Clevispin
Hairpincotter3
Thrustwasher1
Nut(3/8inch)
Carriagebolt(3/8x1inch)

Qty.

Use

–

1

1

1

1

1

2
1
1
2
2
1
2

1
1

Preparethemachine.

InstalltheE-ZVacBlowerandDriveKit
(soldseparately).

Installtheblowerassembly ,belt,and
beltcover.

Installthebrackets.

Installthebaggerframe.

6

7

8

Bag2Installthebags.

Tube1
Hoseclamp1
Blowerclamp2
Weight1
U-bolt1
LongU-bolt(forMultiForceTM

machineswith52-inchdecksonly)
Locknut(1/2inch)

1

2

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

6

Installthebaggertube.

Installtheweight.

1

3

PreparingtheMachine

NoPartsRequired

Procedure

Note:RemovetheRollerStriperKit,ifinstalled,prior

toinstallingthisattachment.

1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Repairallbentordamagedareasofmower
deckandreplaceanymissingparts.

4.Cleanthemachineofanydebrisonthedeckor
rearpartofthemachinetoeaseinstallation.

InstallingtheBlower Assembly,Belt,andBelt Cover

Partsneededforthisprocedure:

1

Blowerassembly(fromtheBlowerandDriveKit)

1

Belt(fromtheBlowerandDriveKit)

1

Beltcover(fromtheBlowerandDriveKit)

1

Knob(fromtheBlowerandDriveKit)

Procedure

1.Lowerthemowerdecktothelowestsetting.

2.Removethepulleyfromtheblowerassembly
(Figure4).

2

InstallingtheE-ZVac BlowerandDriveKit

Partsneededforthisprocedure:

1

E-ZVacBlowerandDriveKit(soldseparately)

Procedure

RefertotheInstallationInstructionsforthekit.

g038469

Figure4

1.Blowerassembly3.Hexnut

2.Pulley

3.Insertthepinfromtheblowerassemblyintothe
blowermountbracketasshowninFigure5.

7

Figure5

1.Blowerassembly3.Insertthepinhere.

2.Pin

4.Installthebelttothepulleysandidlerassembly
asshowninFigure6.

Figure6

Beltguardandblowermountnotshown.

g037529

Figure7

1.Knob3.Beltcover

2.Idlerscrew

g038472

7.Closetheblowerassemblysothatthehandle
latchesontheblowermount.

Note:Wheneveryouneedtoopentheblower

assembly,removethebeltcoverrst.

4

InstallingtheBrackets

Partsneededforthisprocedure:

1Frontmountbracket

1Lowermountbracket

1Rearmountbracket

1Rightmountbracket

2Flatwasher

2

Bolt(3/8x4inches)

1

Carriagebolt(3/8x1inch)

1

g038473

Nut(3/8inch)

2

Carriagebolt(1/4x5/8inch)

2

Nut(1/4inch)

1.Belt

5.InstallthepulleythatyouremovedinStep2so
thatthebeltisroutedaroundit.

6.Installthebeltcoverandsecureitbyscrewing
theknobontothescrewontheidler(Figure7).

Procedure

1.Removethefueltank;refertotheOperator’s
Manualforthemachine.

2.Jackuptherear,rightsideofthemachineso
thatnoweightisontherighttire.

3.Removetherighttire(Figure8).

8