Toro 78566, 78567, 78568 Operator's Manual

FormNo.3371-273RevB
48in,52in,60inor72inE-ZVac™ DFSCollectionSystem
GenIIZMaster
ModelNo.78566—SerialNo.290000001andUp ModelNo.78567—SerialNo.290000001andUp ModelNo.78568—SerialNo.290000001andUp
®
Mower
Registeratwww.T oro.com. OriginalInstructions(EN)
*3371-273*B
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Figure2
48-and52-inchbaggerserialnumber
Introduction
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .Figure1,Figure2andFigure3identies thelocationofthemodelandserialnumbersontheproduct. Writethenumbersinthespaceprovided.
1.Baggermodelandserialnumberlocation
Figure3
60-and72-inchbaggerserialnumber
1.Baggermodelandserialnumberlocation
ModelNo.
SerialNo.
Figure1
1.Collectionsystemmodelandserialnumberlocation
ModelNo.
SerialNo.
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure4), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure4
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafetyandInstructionalDecals.................................4
Setup............................................................................6
1PreparingtheMower.............................................8
2InstallingtheSideBumpers....................................8
3InstallingtheBaggerMountingBrackets...................8
4InstallingtheHandleAssemblyandBracket
.........................................................................9
5InstallingtheHandleAssemblyandBracketfor
48-and52-inchMowers.......................................10
6InstallingtheBaggerAssembly..............................10
7InstallingtheMuferDeector..............................12
8RoutingtheBlowerBeltintotheBlower
Assembly...........................................................12
9InstallingtheBlowerAssembly..............................14
10InstallingtheDischargeTubes.............................16
11InstallingtheBeltCover......................................19
12InstallingtheWeights..........................................19
13InstallingtheBumpers........................................21
14AdjustingtheParkingBrake.................................22
15CheckingtheTirePressure..................................22
Operation....................................................................23
AdjustingtheBafe................................................23
EmptyingtheBagger..............................................24
ClearingObstructionsfromtheCollection
System..............................................................24
RemovingtheBagger..............................................24
UsingtheGrassDeector.......................................25
TransportingMachines............................................25
OperatingTips......................................................25
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
CleaningtheBaggerScreen......................................27
CleaningtheCollectionSystem.................................27
InspectingtheBlowerBelt.......................................28
ReplacingtheBlowerBeltfor60-and72-inch
Mowers.............................................................28
ReplacingtheBlowerBeltfor48-and52-inch
Mowers.............................................................28
CheckingandAdjustingtheBlowerLatch..................29
GreasingtheIdlerArmandHandlePivot...................29
InspectingtheCollectionSystem..............................30
AdjustingtheClosedDoorfor60-and72-inch
Mowers.............................................................30
AdjustingtheOpenDoorfor60-and72-inch
Mowers.............................................................31
AdjustingtheLatchesfor60-and72-inch
Mowers.............................................................31
AdjustingtheArmPositionfor48-and52-inch
Mowers.............................................................31
AdjustingtheClosedDoorfor48-and52-inch
Mowers.............................................................32
AdjustingtheOpenDoorfor48-and52-inch
Mowers.............................................................33
AdjustingtheParkingBrake.....................................34
InspectingtheMowerBlades...................................34
InstallingtheMowerBlades.....................................34
InstallingtheGrassDeector...................................34
Storage........................................................................35
Troubleshooting...........................................................36
3
Safety
ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow.
Becomefamiliarwiththesafeoperationoftheequipment,
withtheoperatorcontrols,andsafetysigns.
Useextracarewithgrasscatchersorotherattachments.
Thesecanchangetheoperatingcharacteristicsandthe stabilityofthemachine.
Followthemanufacturer'srecommendationsforadding
orremovingwheelweightsorcounterweightstoimprove stability.
Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturnthe machine.
Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf conditionscanaffectthemachine'sstability.Useextreme cautionwhileoperatingneardrop-offs.Refertothe tractionunitOperator'sManualforoperationnearslopes anddrop-offs.
Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeed,directionsorturning.
Thegrasscatchercanobstructtheviewtotherear.Use
extracarewhenoperatinginreverse.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.Ifthemachineistobedrivenontoatruck ortrailerwiththehopperfull,alwaysbackuptheramp.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Keephandsandfeetawayfrommovingparts.Donot
makeadjustmentswiththeenginerunning.
Stoponlevelground,disengagedrives,chockorblock
wheels,shutoffenginebeforeleavingtheoperator's positionforanyreasonincludingemptyingthegrass catcheroruncloggingthechute.
Ifyouremovethegrasscatcher,besuretoinstallany
dischargedeectororguardthatmighthavebeen removedtoinstallthegrasscatcher.Donotoperatethe mowerwithouteithertheentiregrasscatcherorthegrass deectorinplace.
Stoptheenginebeforeremovingthegrasscatcheror
uncloggingthechute.
Donotleavegrassingrasscatcherforextendedperiods
oftime.
Grasscatchercomponentsaresubjecttowear,damage
anddeterioration,whichcouldexposemovingpartsor allowobjectstobethrown.Frequentlycheckcomponents andreplacewithmanufacturer'srecommendedparts, whennecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
1-653554
1-653558
98-5954
106-5517
1.Warning–Donottouchthehotsurface.
4
106-0871
106-3339
103-3508
48-inchand52-inchdecksonly
109-5890
60-inchand72-inchdecksonly
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
7
8
9
10
11
Nopartsrequired
Leftbumper Rightbumper1 Carriagebolt(3/8x1-1/4inches) Flangenut(largeange–3/8inch) Uppermountingbracket1 Lowermountingbracket1 Carriagebolt(3/8x1-1/4inches) Carriagebolt(1/2x2–1/2inches) Flangenut(largeange–3/8inch) Flangenut(1/2inch) Handleassembly1 Handlebracket1 Carriagebolt(3/8x1-1/4inches) Clevis-pinspring Flangenut(largeange–3/8inch) Hoodassembly1 Knob1 Carriagebolt Baggerassembly1 Pinandhairpincotterassembly2 Muferdeector Flangenut(smallange–3/8inch) Carriagebolt(3/8x1-1/4inches)
Blowerbelt(fromtheBlowerandDrive Kit)
Blowerassembly(fromtheBlowerand DriveKit)
Spring(fromtheBlowerandDriveKit) Uppertube1 Lowertube1 Bolt(#10x3/4inches) Locknut(#10) Washer(7/32inch)
Beltcover(fromtheBlowerandDrive Kit)
Qty.
1
2 6
4 2 4 2
4 1 4
1
1 2 2
1
1
1
3 3 3
1Installthebeltcover.
Preparethemower.
Installthesidebumpers.
Installthebaggermountingbrackets.
Installthehandleassembly(for60-and 72-inchmowers).
Installthehoodassembly .
Installthebaggerassembly .
Installthemuferdeector.
Routetheblowerbeltintotheblower assembly.
Installtheblowerassembly .
Installthedischargetubes.
Use
6
ProcedureDescription
12
13
Casterweight(ifneeded) Clevispin Hairpincotter2 Lockwasher(3/8inch) Weight-mountbracket1 Bolt(3/8x1inch) Flatwasher(3/8inch) Flangenut(smallange–3/8inch) Carriagebolt(5/16x3/4inch) Flangenut(5/16inch) Frontweight(48-inch,52-inch,and
60-inchdecks) Frontweight(72-inchdecks) Tapbolt(3/8x1-3/4inches) Nut(3/8inch) Bumper2 Spacer Locknut(5/16inch)
Qty.
Use
2 2
6
6 6 3 2 2
3
1 2 2
2 2
Installtheweights.
Installthebumpers(formachineswith MyRide™suspensionsystem).
14 15
Nopartsrequired
Nopartsrequired
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Adjusttheparkingbrake.
Checkthetirepressure.
7
1
2

PreparingtheMower

NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemowerfor attachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDpositionandsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Pullthesparkplugwires.
4.Repairallbentordamagedareasofmowerdeckand replaceanymissingparts.
5.Cleanthemowerofanydebrisonthedeckorrearpart ofthemowertoeaseinstallation.

InstallingtheSideBumpers

Partsneededforthisprocedure:
1
Leftbumper
1Rightbumper
2
Carriagebolt(3/8x1-1/4inches)
6
Flangenut(largeange–3/8inch)
Procedure
1.Removethenutsandboltsholdingthesidebumpers tothemachine(Figure5).
Note:Discardallnutsandonlythe1boltremoved fromeachside
Note:For60-and72-inchmowers,donotinstallthe boltandangenutfortheleftbumperneartheROPS. Youwillinstallthemwhenyouinstallthehandle bracketinafollowingprocedure.
2.Installthenewleftandrightbumperswith2 carriagebolts(3/8x1-1/4inches),4previously removedcarriagebolts,and6angenuts(3/8inch)as showninFigure5.
1.Flangenut(large
2.Rightbumper
3.Useexistingbolts
8
Figure5
4.Leftbumper
ange–3/8inch)
5.Bolt(3/8x1-1/4inches)
3
1
3
6
g017215
InstallingtheBaggerMounting
2.Installtheuppermountingbrackettotheleftandright bumperswith2carriagebolts(1/2x2-1/2inches)and 2angenuts(1/2inch)asshowninFigure6.
Brackets
Partsneededforthisprocedure:
1Uppermountingbracket
1Lowermountingbracket
4
Carriagebolt(3/8x1-1/4inches)
2
Carriagebolt(1/2x2–1/2inches)
4
Flangenut(largeange–3/8inch)
2
Flangenut(1/2inch)
Procedure
Note:For60-and72-inchmowers,donotinstallthebolt
andangenutfortheleftsideofthelowermountingbracket. Thiswillbeinstalledwheninstallingthehandlebracketin thefollowingprocedure.
1.Installthelowermountingbrackettothemachine framewith4carriagebolts(3/8x1-1/4inches)and 4angenuts(largeange–3/8inch)asshownin
Figure6.
4

InstallingtheHandleAssembly andBracket

60-and72-inchMowers
Partsneededforthisprocedure:
1Handleassembly
1Handlebracket
4
Carriagebolt(3/8x1-1/4inches)
1
Clevis-pinspring
4
Flangenut(largeange–3/8inch)
Procedure
1.Removetheclevis-pinspringfromthebagger-arm assembly(seeFigure11).
2.Installthehandleassemblypinintothehandlebracket andconnectthemtogetherwithacarriagebolt(3/8x 1-1/4inches)andaangenut(largeange–3/8inch).
Figure6
1.Carriagebolt(1/2x2-1/2 inches)
2.Uppermountingbracket
3.Flangenut(1/2inch)6.Flangenut(large
4.Lowermountingbracket
5.Carriagebolt(3/8x1-1/4 inches)
ange–3/8inch)
Figure7
1.Bolt(3/8x1-1/4inches)4.Flangenut(large
2.Handlebracket5.Assembledhandleand
3.Handleassembly
9
ange–3/8inch)
bracketassembly
3.Installthehandleandbracketassemblytothesideof themachinewith3carriagebolts(3/8x1-1/4inches) and3angenuts(largeange–3/8inch)asshownin
Figure8.
5
Note:Ensurethattheboltsgothroughtheleft
bumperandthelowerbaggerbracketandconnect themtothesideofthemachine.
Figure8
1.Handleandbracket assembly
2.Flangenut(large ange–3/8inch)
3.Bolt(3/8x1-1/4inches)

InstallingtheHandleAssembly andBracketfor48-and52-inch Mowers

Partsneededforthisprocedure:
1Hoodassembly
1Knob
1
Carriagebolt
Procedure
Pivotthehandleoutintothehandlebracketandsecureit withacarriageboltandknob(Figure9).
Figure9
1.Knob
2.Handlebracket
10
3.Carriagebolt
6
InstallingtheBagger Assembly
Partsneededforthisprocedure:
1Baggerassembly
2Pinandhairpincotterassembly
Procedure
1.Positionthebaggeronitsback(Figure10).
2.Slidethehooksontothelowermountingbracket (Figure10).
3.Rotatethebaggeruponthelowerbaggermounting bracket.
4.Aligntheholeinthebaggerwiththeuppermounting bracket(Figure10).
5.Installthepinandsecureitwiththehairpincotteron bothsides(Figure10).
Figure10
1.Lowermountingbracket4.Rotatebaggerup
2.Hook5.Hairpincotterconnected
3.Bagger6.Pinconnectedtolanyard
6.Rotatethebagger-handlelinkageuptothebagger assemblyandsecureitwithaclevis-pinspring(Figure
11).
Note:Loosenandrotatetheyokeifneededtoalignit withthebaggerassembly .
tolanyard
11
7
InstallingtheMuferDeector
Partsneededforthisprocedure:
1
Muferdeector
2
Flangenut(smallange–3/8inch)
2
Carriagebolt(3/8x1-1/4inches)
Figure11
1.Bagger-armassembly
2.Bagger-handlelinkage4.Yoke
3.Clevis-pinspring
Procedure
Installthemuferdeectortothesideofthebaggerframe (Figure12).
Note:Ensurethatthemuferdeectorispositionedover thetailpipeonthemufer.
Figure12
60-and72-inchbaggershown
1.Muferdeector3.Carriagebolt(3/8x1-1/4
2.Flangenut(small ange–3/8inch)
12
inches)
8
RoutingtheBlowerBeltinto theBlowerAssembly
Partsneededforthisprocedure:
1
Blowerbelt(fromtheBlowerandDriveKit)
Procedure
1.For60-and72-inchmowers,installthebeltaroundthe blowerpulley(Figure13).
Figure13
Blowerfor60-and72-inchMowers
1.Idlerpulley4.Peg
2.Mower-deckpulley5.Belt
3.Spring
6.Blowerpulley
Figure14
Blowerfor48-and52-inchmowers
1.Spring-loadedidlerpulley
2.Mower-deckpulley6.Fixed-idlerpulley
3.Spring
4.Peg8.Belt
5.Beltguide
7.Blowerpulley
2.For48-and52-inchmowers,loosenthebeltguide (Figure14).
3.Installthebeltaroundtheblowerpulleyandxed-idler pulley(Figure14).
4.Tightenthebeltguide.
13
9

InstallingtheBlowerAssembly

Partsneededforthisprocedure:
1
Blowerassembly(fromtheBlowerandDriveKit)
1
Spring(fromtheBlowerandDriveKit)
Procedure
2.Slidetheblower-assemblypegintothepivothole (Figure16orFigure17).
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsatyouorbystanders, resultinginseriousinjury.Also,contactwiththe bladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
Makesurethatthegrassdeectorisinstalled whenyouremovethegrasschuteandcatcher.
1.Removetheside-dischargechutefromthemowerdeck (Figure15).
Note:Saveallthehardwareandtheside-discharge chute.Installtheside-dischargechutewhenthebagger andblowerareremoved.
Figure16
48-and52-inchmowerdeckshown
1.Blowerassembly3.Pivothole
2.Mowerdeck4.Blower-assemblypeg
Figure17
60-and72-inchmowerdeckshown
1.Blowerassembly3.Pivothole
2.Mowerdeck4.Blower-assemblypeg
Figure15
1.Bolt
2.Spacer6.Grassdeector
3.Locknut
4.Spring8.J-hookendofthespring
5.Springinstalled
7.L-endofspring(Place
itbehindthedeckedge beforeinstallingthebolt)
14
3.Closetheblowerassemblytoseeifthelatchesare adjustedcorrectly(Figure18).
5.Pullthespring-loadedidlerpulleybackandroutethe beltaroundthemower-deckpulley(Figure20).
Note:Loosenortightentheboltsothelatchesrmly holdtheblowerassemblyagainstthemowerdeckbut canbereleasedbyhand
Figure18
1.Latch3.Blowerassembly
2.Bolt
4.InstallthespringasshowninFigure19.
Note:Makesurethatthehooksareinthecorrect position.
Note:Ensurethatthebeltisroutedaroundtheblower pulleyscorrectly
Figure20
1.Mower-deckpulley3.Blower
2.Spring-loadedIdlerpulley
1.Spring-loadedidlerpulley
2.Short-hookend
Figure19
3.Long-hookend
15
10

InstallingtheDischargeTubes

Partsneededforthisprocedure:
1Uppertube
1Lowertube
3
Bolt(#10x3/4inches)
3
Locknut(#10)
3
Washer(7/32inch)
Procedure
Important:Makesurethatthemowerdeckisin
thelowestheight-of-cutpositionwhileinstallingthe dischargetubes.
Note:Remembertoreplacethegrassdeectorwhenthe baggerisremovedfromthemower.RefertoInstallingthe
GrassDeector(page34).
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Lowerthemowerdecktothelowestheight-of-cut position.
4.Installtheuppertubeintothebaggeropeningandpull itbackoutsothattherubbersealisprotrudingout (Figure21).
Figure22
1.Hoodplate
2.Uppertube
3.Hoodinthedownposition
6.Oncethe19mm(3/4inch)measurementhasbeen achieved,marktheuppertubeontheoutsidewhere therubbersealprotrudesout(Figure23).
Note:Thisismarkedtoensurethecorrectposition fortheuppertubewhendrillingtheholesand connectingtheupperandlowertubes.
Note:Therubbersealmustprotrudeoutfromthe baggerhood.
4.3/4inch(19mm)
5.Edgeoftube
Figure21
1.Uppertube3.Baggerhood
2.Baggeropening
5.Measurethedistancethetubeisinsidethehood.
Note:Measurefromthehoodplatetotheedgeof thetubeasshowninFigure22.Thisdistanceneeds tobe19mm(3/4inch).
Figure23
1.Uppertube3.Baggerhood
2.Rubbersealprotrudingout4.Markhereagainstthe rubberseal.
16
7.Installthelowertubeintotheuppertube(Figure24).
Figure24
1.Lowertube2.Uppertube
8.Slidethelowertubeontothebootandlatchthem together(Figure25orFigure26).
Note:Thereisalatchonthetopandbottomofthe blowerhousing.
Note:Makesurethatthemowerdeckisinthelowest height-of-cutpositionandthemarkontheuppertube isstillpositionedagainsttheprotrudingrubberseal.
MakesurethatthemarkfromFigure23isstillinplace.
Figure25
1.Blowerassembly3.Latch
2.Lowertube
17
9.Usingthe3holesorindentationsintheuppertubeasa template,drill3holes(7/32inchdiameter)wherethe upperandlowertubesjointogether(Figure27).
Figure26
60-and72-inchbaggershown
1.Blowerassembly3.Latch
2.Lowertube
Figure27
1.Baggerhood4.Lowertube
2.Uppertube5.Blowerassembly
3.Drill7/32inchdiameter holeshere(usetheupper tubeasatemplate)
10.Removethelowertubefromtheblower.
18
11.Jointheupperandlowertubeswith3bolts(#10x
1
2
G009305
G009303
1
2
3/4inches),3atwashers(7/32inch),and3locknuts (#10)asshowninFigure28.
Figure29
48-and52-inchbaggershown
1.Beltcover3.Notch
2.Belt-coversupport
Figure28
1.Lowertube
2.Uppertube
3.Flatwasher(7/32inch)
12.Installthelowertubeontotheblowerhousingand secureitwiththelatches.
4.Locknut(#10)
5.Bolt,(#10x3/4inches)
11

InstallingtheBeltCover

Partsneededforthisprocedure:
1
Beltcover(fromtheBlowerandDriveKit)
Procedure
1.Lowerthemowerdecktothelowestheight-of-cut position.
2.Installthenewbeltcoversothatthenotchesonboth sidesgooverthebelt-coversupportsandsecurethe latch(Figure29orFigure30).
Figure30
60-and72-inchbaggershown
1.Beltcover3.Notch
2.Belt-coversupport
19
12
InstallingtheWeights
Partsneededforthisprocedure:
2
Casterweight(ifneeded)
2
Clevispin
2Hairpincotter
6
Lockwasher(3/8inch)
1Weight-mountbracket
6
Bolt(3/8x1inch)
6
Flatwasher(3/8inch)
3
Flangenut(smallange–3/8inch)
2
Carriagebolt(5/16x3/4inch)
2
Flangenut(5/16inch)
3
Frontweight(48-inch,52-inch,and60-inchdecks)
1
Frontweight(72-inchdecks)
2
Tapbolt(3/8x1-3/4inches)
2
Nut(3/8inch)
Procedure
3.Tightenthetapboltsothatittouchestheframeand thentightenthejamnutagainsttheweight.
Figure31
1.Tapbolt(3/8x1-3/4 inches)
2.Nut(3/8inch)5.Clevispin
3.Casterweight
4.Hairpincotter
6.Installthetapboltagainst theframeandtightenthe nut.
TocomplywithANSI/OPEIB71.4-2004Standard,youmust addweightstothemachine.
CAUTION
Thebaggeraddsalotofweighttotherearofthe machineandmaycauseanunstablecondition, whichcouldresultinalossofcontrol.
Thefollowingtableshowswhatweightsyouusewhenyou installabagger.
Frontweights used
48-inchmower deckwithbagger
52-inchmower deckwithbagger
60-inchmower deckwithbagger
72-inchmower deckwithbagger
30
30
32
12
1.Installcasterweightsonthefrontcasterswithaclevis pinandhairpincotter(Figure31).
2.Installthenut(3/8inch)ontoeachtapbolt(3/8x 1-3/4inches)andinstallthetapboltsintoeachweight (Figure31).
Casterweights used
4.Installtheweight-mountbracketunderthefootrest with2carriagebolts(5/16x3/4inch)and2ange nuts(5/16inch).
Figure32
1.Carriagebolt(5/16x3/4 inch)
2.Weight-mountbracket
3.Flangenut(5/16inch)
5.Installthefrontweightsontopofthefootrest(Figure
33).
20
6.Securethefrontweightsontopofthefootrestandto theweight-mountbracketwith6bolts(3/8x1inch), 6lockwashers(3/8inch),3angenuts(smallange) (3/8inch)and6atwashers(3/8inch)(Figure33).
13

InstallingtheBumpers

MachineswithMyRide™Suspension System
Partsneededforthisprocedure:
2Bumper
2
Spacer
2
Locknut(5/16inch)
Procedure
For48-inch,52-inch,and60-inchdecks,installthebumpers tothe2outsideholesofthetoeboard(Figure35).
Figure33
1.Frontweight
2.Flatwasher(3/8inch)5.Holeinfootrest
3.Lockwasher(3/8inch)6.Flangenut(small
4.Bolt(3/8x1inch)
ange–3/8inch)
1.Locknut(5/16inch)
2.Spacer
Figure35
3.Bumper
Figure34
1.Weight-mountbracket
2.Flatwasher(3/8inch)4.Bolt(3/8x1inch)
3.Lockwasher(3/8inch)
21
For72-inchdecks,installthebumperstothe2insideholes ofthetoeboard(Figure36).
Figure36
15

CheckingtheTirePressure

NoPartsRequired
Procedure
Note:Increasethetirepressureduetotheadditionalweight.
Checkandincreasetheairpressureinthefrontcasterwheels andthereartires(Figure37).
Pressure:Reartires:138kPa(20psi)
Frontcasterwheels:172kPa(25psi)
1.Locknut(5/16inch)
2.Spacer
3.Bumper
14

AdjustingtheParkingBrake

NoPartsRequired
Procedure
Makesurethatthebrakeisadjustedproperly;refertothe Operator’sManualforthemachine.
Figure37
22
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Settheparkingbrakewhenyouleavethe machine,evenifjustforafewminutes.
WARNING
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Toavoidpersonalinjury,followtheseprocedures:
Becomefamiliarwithalloperatingandsafety instructionsinthe machinebeforeusingthisattachment.
Neverremovethebaggerorbaggertubeswhile theengineisrunning.
Alwaysshuttheengineoffandwaitforall movingpartstostopbeforeclearingan obstructionfromthebaggingsystem.
Neverdomaintenanceorrepairswhilethe engineisrunning.
Settheparkingbrake.
Operator's Man ual
foryour
WARNING
Withoutthegrassdeector,baggertubesor completecollectionsystemmountedinplace,you andothersareexposedtobladecontactandthrown debris.Contactwiththerotatingmowerblade(s) andthrowndebriswillcauseinjuryordeath.
AdjustingtheBafe
AdjustthebafetopositionB(middleposition)forbagging. RefertotheOperator’sManualforthemachineforthebafe adjustmentprocedure.
Figure38
Alwaysinstallthegrassdeectorwhenyou removethecollectionsystemandchangeto side-dischargemode.
Ifthegrassdeectoriseverdamaged,replaceit immediately.Thegrassdeectorroutesmaterial downtowardtheturf.
Neverputyourhandsorfeetunderthemower.
Nevertrytoclearthedischargeareaormower bladesunlessyoumovethepowertakeoff (PTO)tooffandrotatetheignitionkeytooff. Alsoremovethekeyandpullthewireoffthe sparkplug(s).
Turnofftheenginebeforeuncloggingthe dischargechute.
Neveruseyourhandstounclogthedischarge chute,useastickorsimilarobject.
23

EmptyingtheBagger

1.DisengagethePTOandsettheparkingbrake.
2.Liftthehandletoopenthedoorandemptythehopper.
3.Pushthehandledowntoclosethedoor(Figure39).
7.Iftheblowerassemblyisplugged,unlatchtheblower assembly,removethebelt,andswingitopen.
Important:Useastickorsimilarobject,notyour hands,toremoveandcleartheobstructionfrom theblowerassembly.
Note:Ifyoudrivethemachineontoatruckortrailer whilethehopperisfull,alwaysbackuptheramp.This willreducethechanceofrearwardtip.
Figure39

ClearingObstructionsfrom theCollectionSystem

WARNING
Whenyouoperatecollectionsystem,theblower rotatesandcancutofforinjurehands.
Beforeadjusting,cleaning,repairingand inspectingtheblower,andbeforeunclogging thechute,turnofftheengineandwaitforall movingpartstostop.Removethekey.
Useastick,notyourhands,toremovean obstructionfromtheblowerandtube.
Keepface,hands,feet,andanyotherpartof yourbodyorclothingawayfromconcealed, moving,orrotatingparts.
1.DisengagethePTOandsettheparkingbrake.
2.Turnofftheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
8.Afteryouremovetheobstruction,installthecomplete collectionsystemandresumeoperation.

RemovingtheBagger

WARNING
Componentsaroundenginewillbehotifthe machinehasbeenrunning.Touchinghot componentscancauseburns.
Donottouchenginecomponentswhenthey arehot.
Allowenginetocoolbeforeremovingthebagger.
1.DisengagethePTO,settheparkingbrake,andchock orblockthetires.
2.Turnofftheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Unlatchthelowertubefromtheblowerandremove thetubefromtheblowerassembly.
4.Removethetubefromthebaggerhood.
5.Lowerthemowerdecktothelowestheight-of-cut position.
6.Unlatchthebeltcoveroverthemower-pulleyassembly.
7.Removetheblowerbeltfromthemower-pulley assembly.
8.Opentheblowerassembly .
9.Removetheblowerassemblyfromthepivothole.
10.Ifyouarechangingtoside-dischargemode,ensurethat thegrassdeectorisinstalledandcanbeloweredinto workingposition.
11.Removethecollectionsystemassembly .
3.Emptythebagger.
4.Unlatchthelowertube.
5.Removethetubesfromthebagger.
6.Useastickorsimilarobject,notyourhands,toremove andcleartheobstructionfromthetubeassembly .
Note:Inmostcases,thedebriscanbeshakenoutof thetubes.
24
UsingtheGrassDeector
DANGER
Withoutthegrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.
Alwaysinstallthegrassdeectorwhenremoving thecollectionsystemandchangingtoside dischargemode.
Ifthegrassdeectoriseverdamaged,replaceit immediately.Thegrassdeectorroutesmaterial downtowardtheturf.
Neverputyourhandsorfeetunderthemower.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly.You needtocutyourgrasstwiceifitgetsexcessivelylong(referto BaggingLongGrassBaggingLongGrass(page25)).
CuttingTechnique
Forbestlawnappearance,besuretoslightlyoverlapthe mowerintothepreviouslycutarea.Thishelpsreducethe loadontheengineandreducesthechanceofpluggingthe blowerassemblyandtubes.
BaggingSpeed
Thebaggingsystemmayplugifyoudrivetoofastandthe enginespeedgetstooslow .Onhills,youmayneedtoslow thegroundspeedofthemachine.Mowdownhillwhenever possible.
Nevertrytoclearthedischargeareaormower bladesunlessyoumovethepowertakeoff (PTO)totheoffposition,rotatetheignitionkey tooffandremovethekey .

TransportingMachines

DANGER
Transportingthemachinewithgrassordebrisin thebaggercandamagethemachine.
Donotleavegrassordebrisinthebaggerwhile transportingthemachineonatrailerortruck.
OperatingTips
MachineSize
Rememberthatthemachineislongerandwiderwiththis attachmentinstalled.Ifyouturntoosharplyinconned places,youmaydamagetheattachmentorotherproperty.
Trimming
Alwaystrimwiththeleftsideofthemower.Donottrim withtherightsideofthemowerbecauseyoucoulddamage thebaggingtubes.
CuttingHeight
CAUTION
Asthebaggerlls,extraweightisaddedtotheback ofthemachine.Ifyoustopandstartsuddenlyon hills,youmaylosesteeringcontrolorthemachine maytip.
Donotstartorstopsuddenlywhengoinguphill ordownhill.Avoiduphillstarts.
Ifyoudostopthemachinewhengoinguphill, disengagethePTO.Thenbackdownthehill usingaslowspeed.
Donotchangespeedsorstoponslopes.
BaggingLongGrass
Ifthegrassgrowslongerthannormal,orifitcontainsahigh degreeofmoisture,raisethecuttingheighthigherthanusual andcutandbagthegrassatthissetting.Thencutandbagthe grassagainusingthelower,normalsetting.
Excessivelylonggrassisheavyandmaynotbepropelled completelyintothebagger.Ifthishappens,thetubeand blowermayplug.Toavoidpluggingthebaggingsystem,mow thegrassatahighheight-of-cut,thenlowerthemowerto yournormalcuttingheightandrepeatthebaggingprocess.
BaggingWetGrass
Ifpossible,alwaystrytocutgrasswhenitisdry.W etgrass cancauseplugging.
Foroptimumbaggingperformance,setthedeckheight-of-cut toremovenomorethan2to3inches(51to76mm)or 1/3ofthegrassheight,whicheverisless.Cuttingoffmore thanthiswillreducethecapacityofthevacuumsystem.
25
ReducingPlugging
Toavoidpluggingthebaggingsystem,reducetheground speedandmowthegrassatahighheight-of-cut,thenlower themowertoyournormalcuttingheightandrepeatthe baggingprocess.
SignsofPlugging
Asyouusethebagger,asmallamountofgrassclippings normallyblowoutthefrontofthemower.Anexcessive amountofclippingblow-outindicatesthatthebaggerisfull orthetubeisplugged.
BaggingBlades
Inmostmowingconditions,thestandardhighliftblades providesthebestbaggingperformance.
TheToroAtomicbladeisrecommendedforbaggingleaves indryconditions.Indry,dustyconditions,themediumliftor lowliftbladesreducesdustanddirtblowoutwhileproviding effectivebaggingairow.
ContactanAuthorizedServiceDealerfortheproperblades fordifferentmowingconditions.
CurbClimbingandLoading
Alwaysliftthedecktothehighestpositionwhenloadingthe machineontrailersorascending/descendingacurb.Leaving themowerinalowerpositionwhileloadingorgoingovera curbcancausedamagetothemower.Ifacurbishigherthan 152mm(6inches),crossitatasharpanglewiththedeck fullyraised.Useextremecautionwhenloadingontoatrailer. Useafull-widthramp;therampshouldbelongenoughso thattheangledoesnotexceed15degrees.
26
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftertherst100hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
MaintenanceProcedure
•Inspecttheblowerbelt.
•Inspectthecollectionsystem.
•Adjusttheparkingbrake(alsowhenreplacingorremovingabrakecomponent).
•Cleanthehoodscreen.
•Cleanthecollectionsystem.
•Inspecttheblowerbelt.
•Greasetheidlerarm.
•Greasethehandlepivot.
•Inspectthecollectionsystem.

CleaningtheBaggerScreen

ServiceInterval:Beforeeachuseordaily
Cleanthescreenbeforeeachuse(moreofteninwetgrass).
1.Disengagethepowertakeoff(PTO)andsetthe parkingbrake.
2.Turnofftheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Openthebagger.
4.Cleanthedebrisfromthescreen.
5.Closethebagger.

CleaningtheCollection System

ServiceInterval:Beforeeachuseordaily
1.Washtheinsideandoutsideofthebaggerhood,tube, andtheundersideofthemower.Useamildautomotive detergenttoremovedirt.
2.Makesureyouremovemattedgrassfromallparts.
3.Afterwashingallparts,letthemdrythoroughly.
Note:Withallpartsinstalled,startandrunthemachinefor aminutetoassistindrying.
27

InspectingtheBlowerBelt

ServiceInterval:Aftertherst8hours
Every25hours
Checkthebeltsforcracks,frayededges,burnmarks,orany otherdamage.Replacedamagedbelts.

ReplacingtheBlowerBeltfor 60-and72-inchMowers

1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDposition,andsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Pullbackonthespring-loadedidlerpulleytorelieve thebelttension(Figure40).
4.Removetheexistingbaggerbeltfromthemower-deck pulleyandthentheblowerpulleys.
5.Installthenewbeltaroundtheblowerpulleysandthe mower-deckpulley(Figure40).
6.InstallthespringasshowninFigure41.
Figure41
1.Spring-loadedidlerpulley
2.Short-hookend
7.Pullbackonthespring-loadedidlerpulleyandinstall thebeltontothespring-loadedidlerpulley(Figure40).
3.Long-hookend
Figure40
1.Idlerpulley
2.Mower-deckpulley5.Belt
3.Spring
4.Springpeg
6.Blowerpulley

ReplacingtheBlowerBeltfor 48-and52-inchMowers

1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDposition,andsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Loosenthebeltguidebolt(Figure42).
4.Removetheexistingblowerbelt.
5.Installthenewbeltaroundtheblowerpulley(Figure
42).
6.Installthebeltbetweenthexed-idlerpulleyandthe belt-guidebolt.
7.Tightenthebeltguidebolt(Figure42).
28
Figure42
1.Idlerpulley5.Belt
2.Mower-deckpulley6.Belt-guidebolt
3.Spring
4.Springpeg
8.InstallthespringasshowninFigure43.
7.Fixed-idlerpulley
8.Blowerpulley

CheckingandAdjustingthe BlowerLatch

Closetheblowerassemblytoseeifthelatchesareadjusted correctly.Loosenortightentheboltssothelatchesrmly holdtheblowerassemblyagainstthemowerdeckbutcanbe releasedbyhand.
Figure44
1.Latch3.Blowerassembly
2.Bolt
Figure43
1.Spring-loadedidlerpulley
2.Short-hookend
9.Installthebeltontothespring-loadedidlerpulley (Figure42).
3.Long-hookend

GreasingtheIdlerArmand HandlePivot

ServiceInterval:Every50hours—Greasetheidlerarm.
Every100hours—Greasethehandlepivot.
Greasetheblowerbeltidlerarm(Figure45).
Figure45
29
For60-and72-inchmowersonly,greasethehandlepivot (Figure46).
Figure46

AdjustingtheClosedDoorfor 60-and72-inchMowers

1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDposition,andsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Withthedoorclosed,loosenthenutsandadjustthe stopboltssothatthecontactarmisstraightupand down(Figure47).
4.Adjustthelengthofthehingelinkstosothatthedoor completelyclosesandreasonableforceisonthehandle (Figure47).
Note:Lengthenthelinkstoreducetheforce.Shorten thelinkstoincreasetheforce
Note:Makesurethatboththeleftandrightsidesare adjustedthesamedistance.Withthedoorclosed,the linksshouldbeslightlytighttominimizerattling.
5.Tightenthenuts.

InspectingtheCollection System

ServiceInterval:Aftertherst8hours
Every100hours
1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDposition,andsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Checktheuppertube,lowertube,bagger,andthe blowerassembly .
Note:Replacethesepartsiftheyarecrackedor broken.
4.Checkthebaggerframe.
Note:Replaceanypartsthatarecrackedorbroken.
5.Tightenallnutsboltsandscrews.
1.Contactarm—straightup anddown
2.Stopbolt
Figure47
3.Hingelinks
30
AdjustingtheOpenDoorfor
AdjustingtheLatchesfor60-
60-and72-inchMowers
Note:Performthisprocedureafteradjustingthedoorto
completelyclose.
Adjustthehandlelinktosothatthedooropensasmuchas possible(Figure48andFigure49).
Note:Lengthenthehandlelinktoopenthedoorfarther. Shortenthehandlelinktoopenthedoorless
Note:Howfarthedooropensiscontrolledbythecontact armhittingthestop.Thestopisnotadjustableandprevents thedoorfrombeingopenedtoofar.
and72-inchMowers
Note:Adjusttheopendoorandcloseddoorpositions
beforeadjustingthelatches.
1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDposition,andsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Closethedoor.
4.Ensurethatthelatchescompletelyengageandcontacts thelatchrodweldedtothedoor(Figure50).
Note:Thelatchesneedtobetightagainstthelatch rod.Theyneedtobelooseenoughtomoveorwiggle.
1.Handle
2.Handlelink
1.Handleassembly
2.Bagger-handlelink
Figure48
Figure49
3.Stop
3.Clevis-pinspring
Figure50
1.Latchlink2.Latchrod

AdjustingtheArmPositionfor 48-and52-inchMowers

Theleftandrightbellcrankarmsneedtobeequallypositioned fromtheupperframetubeforproperuse.
1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDposition,andsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Removethesideplatefrombothsidesofthebagger (Figure51).
31
Figure51
1.Bolt
2.Washer
3.Sideplate
4.Checkthedistancebetweentheleftandrightbellcranks andtheupperframetube.

AdjustingtheClosedDoorfor 48-and52-inchMowers

1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDposition,andsettheparking brake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Withthedoorclosed,checkandensurethatitisslightly tightagainsttheframewhenclosed.
4.Ifadjustmentisneeded,adjustthenuts.
Note:Lengthenthelinkstoreducetheforce.Shorten thelinkstoincreasetheforce.
Note:Makesurethatboththeleftandrightsidesare adjustedthesamedistance.Withthedoorclosed,the linksshouldbeslightlytighttominimizerattling.
5.Tightenthenuts.
Note:Thesedimensionsneedtobethesameonboth sides.
5.Tomakethedistancesequal,loosentheAllen-head boltonthehuboftherightbellcrank(Figure52).
6.Positionthebellcrankarmsthesamedistancefrom theupperframetube.
7.TightentheAllen-headboltandinstallthesideplates.
Figure53
1.Door3.Nut
2.Hingelink
1.Rightbellcrankarm
2.Allen-headbolt
Figure52
3.Distancefromthe bellcrankarmandupper frametubeisthesameon bothsides.
4.Upperframetube
32

AdjustingtheOpenDoorfor 48-and52-inchMowers

Performthisafteradjustingthecloseddoor.
1.Removethesideplatefrombothsidesofthebagger (Figure54).
Figure55
Figure54
1.Bolt
2.Washer
3.Sideplate
2.Openthedoor.
3.Checkthedistancebetweentheuppertubeofthedoor frameandthelowerlipofthemoldedhood(Figure55).
Note:Thedistanceshouldbebetween3.2mm(1/8 inch)and9.6mm(3/8inch).
1.Lowerlipofthemolded hood
2.Themeasurementis betweenan3.2mm(1/8 inch)and9.6mm(3/8 inch).
3.Uppertubeofthedoor frame
4.Ifadjustmentisneeded,adjustthehingestopsonboth sidessothatthedistancebetweentheuppertubeof thedoorframeandthelowerlipofthemoldedhoodis betweenan3.2mm(1/8inch)and9.6mm(3/8inch).
Note:Makesurethatboththeleftandrighthinge stopsareadjustedthesamedistance.
5.Tightenthenutsandinstallthesideplates.
1.Hingestop2.Nut
33
Figure56

AdjustingtheParkingBrake

InstallingtheGrassDeector
ServiceInterval:Aftertherst100hours
RefertotheOperator’sManualforthemachinetoadjustthe parkingbrake.

InspectingtheMowerBlades

1.Inspectthemowerbladesregularlyandwhenevera bladestrikesaforeignobject.
2.Ifbladesarebadlywornordamaged,installnewblades. RefertoyourmowerOperator'sManualforcomplete blademaintenance.

InstallingtheMowerBlades

Inmostmowingconditions,thestandardhigh-liftbladeswill providethebestbaggingperformance.
TheToroAtomicbladeisrecommendedforbaggingleaves indryconditions.Indrydustyconditions,themedium-liftor low-liftbladesreducesdustanddirtblowoutwhileproviding effectivebaggingairow.
ContactanAuthorizedServiceDealerfortheproperblades fordifferentmowingconditions.
RefertothemowerOperator'sManualformoreinformation oninstallingblades.
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsatyouorothersand resultinseriousinjury.Also,contactwiththeblade couldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
Makesurethatthegrassdeectorisinthedown position.
1.Removethelocknut,bolt,springandspacerholding thedeectortothepivotbrackets(Figure57).
2.Removethedamagedorworngrassdeector.
3.Placethespacerandspringontothegrassdeector.
Note:PlacetheLendofthespringbehindthedeck edge.
Note:MakesurethattheLendofthespringis installedbehindthedeckedgebeforeinstallingthebolt asshowninFigure57
4.Installtheboltandnut.
5.PlacetheJ-hookendofthespringaroundthegrass deector(Figure57).
Important:Thegrassdeectormustbeableto lowerdownintoposition.Liftthedeectorupto testthatitlowersintothefulldownposition.
Figure57
1.Bolt
2.Spacer6.GrassDeector
3.Locknut
4.Spring8.J-hookendofspring
5.Springinstalled
7.Lendofspring,place
behinddeckedgebefore installingbolt
34
Storage
1.Cleanthebagger.RefertoCleaningtheBaggerScreen
(page27)andCleaningtheCollectionSystem(page27).
2.Inspectthebaggerfordamage.RefertoInspectingthe
CollectionSystem(page30).
3.Makesurethatthebaggerisemptyandthoroughlydry.
4.Checkthebeltforwearorcracks.
5.Storethemachineinaclean,dryplace,outofdirect sunlight.Ifyoumuststorethemachineoutside,cover itwithaweatherproofcover.Thisprotectstheplastic partsandextendsthelifeofthemachine.
35
Troubleshooting
Problem
Thereisabnormalvibration.
Baggingperformanceisreduced.
Blowerandtubesplugtoofrequently .
PossibleCauseCorrectiveAction
1.Cuttingblade(s)is/arebentor unbalanced.
2.Ablade-mountingboltisloose.2.Tightentheblade-mountingbolt.
3.Ablowerpulleyorpulleyassemblyis loose.
4.Ablowerbeltisworn.4.Replacetheblowerbelt.
5.Blowerfanblade(s)is/arebentor unbalanced.
1.Theenginespeedislow.1.Alwaysoperatethecollectionsystem
2.Thescreeninthebaggerhoodis plugged.
3.Ablowerbeltisloose.3.Replacetheblowerbelt.
4.Atubeorblowerisplugged.4.Locateandremovethepluggeddebris.
5.Thebaggerisfull.
1.Thebaggeristoofull.1.Dumpthebaggermorefrequently.
2.Theenginespeedislow.2.Alwaysoperatethecollectionsystem
3.Grassistoowet.3.Cutgrasswhenitisdry .
4.Grassistoolong.4.Cutnomorethan51-76mm(2-3
5.Thescreeninthebaggerhoodis plugged.
6.Thegroundspeedistoofast.6.Drivesloweratfullthrottle.
7.Ablowerbeltisworn.7.Replacetheblowerbelt.
1.Installnewcuttingblade(s).
3.Tightentheappropriatepulley .
5.ContactanAuthorizedServiceDealer.
atfullthrottle.
2.Removedebris,leavesorgrass clippingsfromthescreen.
5.Emptythebagger.
atfullthrottle.
inches)or1/3ofthegrassheight, whicheverisless.
5.Removedebris,leavesorgrass clippingsfromthescreen.
Debrisblowout.
Theblowerimpellerdoesnotspinfreely.
1.Thebaggeristoofull.1.Dumpthebaggermorefrequently.
2.Thegroundspeedistoofast.2.Drivesloweratfullthrottle.
3.Themowerdeckisnotlevel.
1.Theblowerisplugged.1.Removedebris,leavesorgrass
2.Theimpellernotaligned.
3.SeetheOperator'sManualforthe machineforlevelingthemowerdeck.
clippingsfromtheblowerimpeller .
2.ContactanAuthorizedServiceDealer.
36
Notes:
37
Notes:
38
Notes:
39
TheToroTotalCoverageWarranty
ALimitedWarranty(seewarrantyperiodsbelow)Contractor
Landscape
Equipment (LCE)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany ,pursuanttoanagreement betweenthem,jointlypromisetotheoriginalpurchasertorepairtheT oroProducts listedbelowifdefectiveinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginalowner:
ProductsWarrantyPeriod
21in.Mowers2yearsResidentialUse
1yearCommercialUse
4
Engines
Honda–2years
Kawasaki–3years
30in.Mowers2yearsResidentialUse
1yearCommercialUse
4
Engines
Mid-SizeWalk-BehindMowers
4
Engines
GrandStand
4
Engines
Frame
®
ZMaster
Engines
2000SeriesMowers
4
Frame
®
ZMaster
Engines
Frame
ZMaster
Engines
®
4
4
3000SeriesMowers
5000SeriesMowers
®
Mowers
Kawasaki–3years
2years
Kawasaki–3years
5yearsor1,200hours
3years
Lifetime(originalowneronly)
4yearsor500hours
3years
Lifetime(originalowneronly)
5yearsor1,200hours 3years Lifetime(originalowneronly) 5yearsor1,200hours
KohlerCommand–2years
KohlerEFI–3years
Frame
®
ZMaster
Engines
6000SeriesMowers
4
Frame
®
ZMaster
Engines
7000SeriesMowers
4
Frame
®
ZMaster
Engines
8000SeriesMowers
4
Frame
Lifetime(originalowneronly)
5yearsor1,200hours
Kawasaki–3years
Lifetime(originalowneronly)
5yearsor1,200hours
2years
Lifetime(originalowneronly)
2yearsor1,200hours
2years
Lifetime(originalowneronly)
AllMowers
Battery90daysPartsandLabor
1yearPartsonly
BeltsandTires90days
Attachments1year
1
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialwarrantywouldapply.
2
Whicheveroccursrst.
3
LifetimeFrameW arranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin normaluse,itwillberepairedorreplaced,atToro'soption,underwarrantyatnocostforpartsand labor.Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustorcorrosion arenotcovered.
4
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer .
1
1
2
3
2
3
2
3
2
3
2
3
2
3
2
3
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsorworkmanship, followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.T olocateadealerconvenienttoyou,refertotheYellowPagesof yourtelephonedirectory(lookunder“LawnMowers”)oraccessourwebsite atwww.Toro.com.Y oumayalsocallthenumberslistedinitem#3tousethe 24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)totheService Dealer.Thedealerwilldiagnosetheproblemanddetermineifitiscovered underwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’sanalysisorwith theassistanceprovided,contactusat:
RLCCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1 196
888-865-5676(U.S.Customers)
888-865-5691(Canadacustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenanceprocedures describedintheOperator'sManual.Suchroutinemaintenance,whetherperformedby adealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystemcoverage andenginewarrantycoverageonsomeproducts.Thisexpresswarrantydoesnot coverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,lubricants,oil
changes,sparkplugs,airltersbladesharpeningorwornblades,cable/linkage adjustments,orbrakeandclutchadjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenalteredormisusedorneglectedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oroService
Dealer
Repairsnecessaryduetofailuretofollowrecommendedfuelprocedure(consult
Operator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontainsmorethan
10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-useoverone
month
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorizedT oro ServiceDealerusingT oroapprovedreplacementparts.
NeitherTheToroCompanynorToroWarrantyCompanyisliableforindirect, incidentalorconsequentialdamagesinconnectionwiththeuseoftheT oro Productscoveredbythiswarranty ,includinganycostorexpenseofproviding substituteequipmentorserviceduringreasonableperiodsofmalfunctionor non-usependingcompletionofrepairsunderthiswarranty.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinaryuse) andtnessforuse(thattheproductistforaparticularpurpose)arelimitedto thedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequentialdamages, orlimitationsonhowlonganimpliedwarrantylasts,sotheaboveexclusions andlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrights whichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry, province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheToroimporter .Ifallother remediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0252RevG
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