Toro 78566, 78567, 78568 Operator's Manual

FormNo.3371-273RevB

48in,52in,60inor72inE-ZVac™ DFSCollectionSystem

GenIIZMaster

ModelNo.78566—SerialNo.290000001andUp ModelNo.78567—SerialNo.290000001andUp ModelNo.78568—SerialNo.290000001andUp

Mower

Registeratwww.T oro.com. OriginalInstructions(EN)

*3371-273*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Figure2

48-and52-inchbaggerserialnumber

Introduction

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .Figure1,Figure2andFigure3identies thelocationofthemodelandserialnumbersontheproduct. Writethenumbersinthespaceprovided.

1.Baggermodelandserialnumberlocation

Figure3

60-and72-inchbaggerserialnumber

1.Baggermodelandserialnumberlocation

ModelNo.

SerialNo.

Figure1

1.Collectionsystemmodelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure4), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure4

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafetyandInstructionalDecals.................................4

Setup............................................................................6

1PreparingtheMower.............................................8

2InstallingtheSideBumpers....................................8

3InstallingtheBaggerMountingBrackets...................8

4InstallingtheHandleAssemblyandBracket

.........................................................................9

5InstallingtheHandleAssemblyandBracketfor

48-and52-inchMowers.......................................10

6InstallingtheBaggerAssembly..............................10

7InstallingtheMuferDeector..............................12

8RoutingtheBlowerBeltintotheBlower

Assembly...........................................................12

9InstallingtheBlowerAssembly..............................14

10InstallingtheDischargeTubes.............................16

11InstallingtheBeltCover......................................19

12InstallingtheWeights..........................................19

13InstallingtheBumpers........................................21

14AdjustingtheParkingBrake.................................22

15CheckingtheTirePressure..................................22

Operation....................................................................23

AdjustingtheBafe................................................23

EmptyingtheBagger..............................................24

ClearingObstructionsfromtheCollection

System..............................................................24

RemovingtheBagger..............................................24

UsingtheGrassDeector.......................................25

TransportingMachines............................................25

OperatingTips......................................................25

Maintenance.................................................................27

RecommendedMaintenanceSchedule(s)......................27

CleaningtheBaggerScreen......................................27

CleaningtheCollectionSystem.................................27

InspectingtheBlowerBelt.......................................28

ReplacingtheBlowerBeltfor60-and72-inch

Mowers.............................................................28

ReplacingtheBlowerBeltfor48-and52-inch

Mowers.............................................................28

CheckingandAdjustingtheBlowerLatch..................29

GreasingtheIdlerArmandHandlePivot...................29

InspectingtheCollectionSystem..............................30

AdjustingtheClosedDoorfor60-and72-inch

Mowers.............................................................30

AdjustingtheOpenDoorfor60-and72-inch

Mowers.............................................................31

AdjustingtheLatchesfor60-and72-inch

Mowers.............................................................31

AdjustingtheArmPositionfor48-and52-inch

Mowers.............................................................31

AdjustingtheClosedDoorfor48-and52-inch

Mowers.............................................................32

AdjustingtheOpenDoorfor48-and52-inch

Mowers.............................................................33

AdjustingtheParkingBrake.....................................34

InspectingtheMowerBlades...................................34

InstallingtheMowerBlades.....................................34

InstallingtheGrassDeector...................................34

Storage........................................................................35

Troubleshooting...........................................................36

Safety

ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow.

•Becomefamiliarwiththesafeoperationoftheequipment,

withtheoperatorcontrols,andsafetysigns.

•Useextracarewithgrasscatchersorotherattachments.

Thesecanchangetheoperatingcharacteristicsandthe stabilityofthemachine.

•Followthemanufacturer'srecommendationsforadding

orremovingwheelweightsorcounterweightstoimprove stability.

•Donotuseagrasscatcheronsteepslopes.Aheavy

grasscatchercouldcauselossofcontroloroverturnthe machine.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf conditionscanaffectthemachine'sstability.Useextreme cautionwhileoperatingneardrop-offs.Refertothe tractionunitOperator'sManualforoperationnearslopes anddrop-offs.

•Keepallmovementonslopesslowandgradual.Donot

makesuddenchangesinspeed,directionsorturning.

•Thegrasscatchercanobstructtheviewtotherear.Use

extracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.Ifthemachineistobedrivenontoatruck ortrailerwiththehopperfull,alwaysbackuptheramp.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Donot

makeadjustmentswiththeenginerunning.

•Stoponlevelground,disengagedrives,chockorblock

wheels,shutoffenginebeforeleavingtheoperator's positionforanyreasonincludingemptyingthegrass catcheroruncloggingthechute.

•Ifyouremovethegrasscatcher,besuretoinstallany

dischargedeectororguardthatmighthavebeen removedtoinstallthegrasscatcher.Donotoperatethe mowerwithouteithertheentiregrasscatcherorthegrass deectorinplace.

•Stoptheenginebeforeremovingthegrasscatcheror

uncloggingthechute.

•Donotleavegrassingrasscatcherforextendedperiods

oftime.

•Grasscatchercomponentsaresubjecttowear,damage

anddeterioration,whichcouldexposemovingpartsor allowobjectstobethrown.Frequentlycheckcomponents andreplacewithmanufacturer'srecommendedparts, whennecessary.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

1-653554

1-653558

98-5954

106-5517

1.Warning–Donottouchthehotsurface.

106-0871

106-3339

103-3508

48-inchand52-inchdecksonly

109-5890

60-inchand72-inchdecksonly

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

Leftbumper Rightbumper1 Carriagebolt(3/8x1-1/4inches) Flangenut(largeange–3/8inch) Uppermountingbracket1 Lowermountingbracket1 Carriagebolt(3/8x1-1/4inches) Carriagebolt(1/2x2–1/2inches) Flangenut(largeange–3/8inch) Flangenut(1/2inch) Handleassembly1 Handlebracket1 Carriagebolt(3/8x1-1/4inches) Clevis-pinspring Flangenut(largeange–3/8inch) Hoodassembly1 Knob1 Carriagebolt Baggerassembly1 Pinandhairpincotterassembly2 Muferdeector Flangenut(smallange–3/8inch) Carriagebolt(3/8x1-1/4inches)

Blowerbelt(fromtheBlowerandDrive Kit)

Blowerassembly(fromtheBlowerand DriveKit)

Spring(fromtheBlowerandDriveKit) Uppertube1 Lowertube1 Bolt(#10x3/4inches) Locknut(#10) Washer(7/32inch)

Beltcover(fromtheBlowerandDrive Kit)

Qty.

–

2 6

4 2 4 2

4 1 4

1 2 2

3 3 3

1Installthebeltcover.

Preparethemower.

Installthesidebumpers.

Installthebaggermountingbrackets.

Installthehandleassembly(for60-and 72-inchmowers).

Installthehoodassembly .

Installthebaggerassembly .

Installthemuferdeector.

Routetheblowerbeltintotheblower assembly.

Installtheblowerassembly .

Installthedischargetubes.

Use

ProcedureDescription

Casterweight(ifneeded) Clevispin Hairpincotter2 Lockwasher(3/8inch) Weight-mountbracket1 Bolt(3/8x1inch) Flatwasher(3/8inch) Flangenut(smallange–3/8inch) Carriagebolt(5/16x3/4inch) Flangenut(5/16inch) Frontweight(48-inch,52-inch,and

60-inchdecks) Frontweight(72-inchdecks) Tapbolt(3/8x1-3/4inches) Nut(3/8inch) Bumper2 Spacer Locknut(5/16inch)

Qty.

Use

2 2

6 6 3 2 2

1 2 2

2 2

Installtheweights.

Installthebumpers(formachineswith MyRide™suspensionsystem).

14 15

Nopartsrequired

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

–

Adjusttheparkingbrake.

Checkthetirepressure.

PreparingtheMower

NoPartsRequired

Procedure

Performthefollowingproceduretopreparethemowerfor attachingtheblowerandnishingkit.

1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Pullthesparkplugwires.

4.Repairallbentordamagedareasofmowerdeckand replaceanymissingparts.

5.Cleanthemowerofanydebrisonthedeckorrearpart ofthemowertoeaseinstallation.

InstallingtheSideBumpers

Partsneededforthisprocedure:

Leftbumper

1Rightbumper

Carriagebolt(3/8x1-1/4inches)

Flangenut(largeange–3/8inch)

Procedure

1.Removethenutsandboltsholdingthesidebumpers tothemachine(Figure5).

Note:Discardallnutsandonlythe1boltremoved fromeachside

Note:For60-and72-inchmowers,donotinstallthe boltandangenutfortheleftbumperneartheROPS. Youwillinstallthemwhenyouinstallthehandle bracketinafollowingprocedure.

2.Installthenewleftandrightbumperswith2 carriagebolts(3/8x1-1/4inches),4previously removedcarriagebolts,and6angenuts(3/8inch)as showninFigure5.

1.Flangenut(large

2.Rightbumper

3.Useexistingbolts

Figure5

4.Leftbumper

ange–3/8inch)

5.Bolt(3/8x1-1/4inches)

g017215

InstallingtheBaggerMounting

2.Installtheuppermountingbrackettotheleftandright bumperswith2carriagebolts(1/2x2-1/2inches)and 2angenuts(1/2inch)asshowninFigure6.

Brackets

Partsneededforthisprocedure:

1Uppermountingbracket

1Lowermountingbracket

Carriagebolt(3/8x1-1/4inches)

Carriagebolt(1/2x2–1/2inches)

Flangenut(largeange–3/8inch)

Flangenut(1/2inch)

Procedure

Note:For60-and72-inchmowers,donotinstallthebolt

andangenutfortheleftsideofthelowermountingbracket. Thiswillbeinstalledwheninstallingthehandlebracketin thefollowingprocedure.

1.Installthelowermountingbrackettothemachine framewith4carriagebolts(3/8x1-1/4inches)and 4angenuts(largeange–3/8inch)asshownin

Figure6.

InstallingtheHandleAssembly andBracket

60-and72-inchMowers

Partsneededforthisprocedure:

1Handleassembly

1Handlebracket

Carriagebolt(3/8x1-1/4inches)

Clevis-pinspring

Flangenut(largeange–3/8inch)

Procedure

1.Removetheclevis-pinspringfromthebagger-arm assembly(seeFigure11).

2.Installthehandleassemblypinintothehandlebracket andconnectthemtogetherwithacarriagebolt(3/8x 1-1/4inches)andaangenut(largeange–3/8inch).

Figure6

1.Carriagebolt(1/2x2-1/2 inches)

2.Uppermountingbracket

3.Flangenut(1/2inch)6.Flangenut(large

4.Lowermountingbracket

5.Carriagebolt(3/8x1-1/4 inches)

ange–3/8inch)

Figure7

1.Bolt(3/8x1-1/4inches)4.Flangenut(large

2.Handlebracket5.Assembledhandleand

3.Handleassembly

ange–3/8inch)

bracketassembly

3.Installthehandleandbracketassemblytothesideof themachinewith3carriagebolts(3/8x1-1/4inches) and3angenuts(largeange–3/8inch)asshownin

Figure8.

Note:Ensurethattheboltsgothroughtheleft

bumperandthelowerbaggerbracketandconnect themtothesideofthemachine.

Figure8

1.Handleandbracket assembly

2.Flangenut(large ange–3/8inch)

3.Bolt(3/8x1-1/4inches)

InstallingtheHandleAssembly andBracketfor48-and52-inch Mowers

Partsneededforthisprocedure:

1Hoodassembly

1Knob

Carriagebolt

Procedure

Pivotthehandleoutintothehandlebracketandsecureit withacarriageboltandknob(Figure9).

Figure9

1.Knob

2.Handlebracket

3.Carriagebolt

InstallingtheBagger Assembly

Partsneededforthisprocedure:

1Baggerassembly

2Pinandhairpincotterassembly

Procedure

1.Positionthebaggeronitsback(Figure10).

2.Slidethehooksontothelowermountingbracket (Figure10).

3.Rotatethebaggeruponthelowerbaggermounting bracket.

4.Aligntheholeinthebaggerwiththeuppermounting bracket(Figure10).

5.Installthepinandsecureitwiththehairpincotteron bothsides(Figure10).

Figure10

1.Lowermountingbracket4.Rotatebaggerup

2.Hook5.Hairpincotterconnected

3.Bagger6.Pinconnectedtolanyard

6.Rotatethebagger-handlelinkageuptothebagger assemblyandsecureitwithaclevis-pinspring(Figure

11).

Note:Loosenandrotatetheyokeifneededtoalignit withthebaggerassembly .

tolanyard

InstallingtheMuferDeector

Partsneededforthisprocedure:

Muferdeector

Flangenut(smallange–3/8inch)

Carriagebolt(3/8x1-1/4inches)

Figure11

1.Bagger-armassembly

2.Bagger-handlelinkage4.Yoke

3.Clevis-pinspring

Procedure

Installthemuferdeectortothesideofthebaggerframe (Figure12).

Note:Ensurethatthemuferdeectorispositionedover thetailpipeonthemufer.

Figure12

60-and72-inchbaggershown

1.Muferdeector3.Carriagebolt(3/8x1-1/4

2.Flangenut(small ange–3/8inch)

inches)

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