Toro 78562, 78563, 78564 Operator's Manual

FormNo.3395-248RevB

48inand52inE-ZVacTwin BaggingSystemor60inand72in E-ZVacTripleBaggingSystem

ZMasterG3Mower

ModelNo.78562—SerialNo.290000001andUp ModelNo.78563—SerialNo.290000001andUp ModelNo.78564—SerialNo.290000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3395-248*B

ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,pleaseseetheDeclarationofIncorporation(DOI) atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .Figure1,Figure2andFigure3identies thelocationofthemodelandserialnumbersontheproduct. Writethenumbersinthespaceprovided.

Figure2

48-and52-inchbaggerserialnumber

1.Baggermodelandserialnumberlocation

Figure1

1.Blowermodelandserialnumberlocation

ModelNo.

SerialNo.

Figure3

60-and72-inchbaggerserialnumber

1.Baggermodelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure4), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure4

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafetyandInstructionalDecals.................................4

Setup............................................................................5

1PreparingtheMachine...........................................6

2InstallingtheSideBumpers....................................6

3InstallingtheBaggerMountingBrackets...................7

4InstallingtheHoodAssemblyandBags....................7

5InstallingtheMuferDeector...............................9

6RoutingtheBlowerBeltintotheBlower

Assembly...........................................................10

7InstallingtheBlowerAssembly..............................10

8InstallingtheDischargeTubes...............................12

9InstallingtheBeltCover........................................16

10InstallingtheWeights..........................................17

11InstallingtheBumpers........................................19

12AdjustingtheParkingBrake.................................19

13CheckingtheTirePressure..................................20

Operation....................................................................20

PositioningtheAdjustableBafe..............................21

EmptyingtheGrassBags.........................................21

ClearingObstructionsfromtheBagger

System..............................................................21

RemovingtheBagger..............................................22

UsingtheGrassDeector.......................................22

TransportingtheMachine........................................22

OperatingTips......................................................22

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

CleaningtheHoodScreen.......................................24

CleaningtheBaggerandBags...................................24

InspectingtheBlowerBelt.......................................24

ReplacingtheBlowerBeltfor60-and72-inch

Machines...........................................................24

ReplacingtheBlowerBeltfor48-and52-inch

Machines...........................................................25

CheckingandAdjustingtheBlowerLatch..................25

GreasingtheIdlerArm...........................................26

InspectingtheBagger.............................................26

InspectingtheMowerBlades...................................26

InstallingtheMowerBlades.....................................26

ReplacingtheGrassDeector..................................26

Storage........................................................................27

Troubleshooting...........................................................28

ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow .

•Becomefamiliarwiththesafeoperationoftheequipment,

withtheoperatorcontrols,andsafetysigns.

•Useextracarewithgrasscatchersorotherattachments.

Thesecanchangetheoperatingcharacteristicsandthe stabilityofthemachine.

•Followthemanufacturer'srecommendationsforadding

orremovingwheelweightsorcounterweightstoimprove stability.

•Donotuseagrasscatcheronsteepslopes.Aheavy

grasscatchercouldcauselossofcontroloroverturnthe machine.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf conditionscanaffectthestabilityofthemachine.Use extremecautionwhileoperatingneardrop-offs.

•Keepallmovementonslopesslowandgradual.Donot

makesuddenchangesinspeed,directionsorturning.

•Thegrasscatchercanobstructtheviewtotherear.Use

extracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Donot

makeadjustmentswiththeenginerunning.

•Stoponlevelground,disengagedrives,chockorblock

wheels,shutoffenginebeforeleavingtheoperator's positionforanyreasonincludingemptyingthegrass catcheroruncloggingthechute.

•Ifyouremovethegrasscatcher,besuretoinstallany

dischargedeectororguardthatmighthavebeen removedtoinstallthegrasscatcher.Donotoperatethe machinewithouteithertheentiregrasscatcherorthe grassdeectorinplace.

•Stoptheenginebeforeremovingthegrasscatcheror

uncloggingthechute.

•Donotleavegrassingrasscatcherforextendedperiods

oftime.

•Grasscatchercomponentsaresubjecttowear,damage

anddeterioration,whichcouldexposemovingpartsor allowobjectstobethrown.Frequentlycheckcomponents andreplacewithmanufacturer'srecommendedparts, whennecessary.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

1-653558

103-3508

98-5954

106-0871

1.Warning—donottouchthehotsurface.

106-3339

106-5517

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

Leftbumper Rightbumper1 Carriagebolt(3/8x1-1/4inches) Flangenut(3/8inch) Uppermountingbracket1 Lowermountingbracket1 Carriagebolt(3/8x1-1/4inches) Carriagebolt(1/2x2–1/2inches) Flangenut(3/8inch) Flangenut(1/2inch) Hoodassembly1 Bag(48-inchand52-inchdecks) Bag(60-inchand72-inchdecks) Pinandhairpin-cotterassembly2 Muferdeector Flangenut(3/8inch) Carriagebolt(3/8x1-1/4inches)

Blowerbelt(fromBlowerandDriveKit)

Blowerassembly(fromtheBlowerand DriveKit)

Spring(fromtheBlowerandDriveKit) Uppertube1 Lowertube1 Bolt(#10x3/4inches) Locknut(#10) Washer(7/32inch)

Qty.

Use

–

2 6

4 2 4 2

2 3

1 2 2

3 3 3

Preparethemachine.

Installthesidebumpers.

Installthebaggermountingbrackets.

Installthehoodassemblyandbags.

Installthemuferdeector.

Routetheblowerbeltintotheblower assembly.

Installtheblowerassembly .

Installthedischargetubes.

Beltcover(fromBlowerandDriveKit)

Casterweight(ifneeded) Clevispin Hairpincotter2 Lockwasher(3/8inch) Weight-mountbracket1 Bolt(3/8x1-1/2inches) Flatwasher(3/8inch) Carriagebolt(5/16x3/4inch) Flangenut(5/16inch) Frontweight(48-inch,52-inch,and

60-inchdecks) Frontweight(72-inchdecks)

1Installthebeltcover.

2 2

6 6 3 3

Installtheweights.

ProcedureDescription

Bumper2 Spacer Locknut(5/16inch)

Qty.

Use

2 2

Installthebumpers(formachineswith MyRide™suspensionsystem).

12 13

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Nopartsrequired

2.Installthenewleftandrightsidebumperswith2 carriagebolts(3/8x1-1/4inches),4previously removedcarriagebolts,and6angenuts(3/8inch)as showninFigure5.

PreparingtheMachine

NoPartsRequired

Procedure

Performthefollowingproceduretopreparethemachinefor attachingtheblowerandnishingkit.

1.DisengagethePTO,movethemotion-controllevers totheNEUTRAL-LOCKEDpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Repairallbentordamagedareasofmachinedeckand replaceanymissingparts.

4.Cleanthemachineofanydebrisonthemachinedeck orrearpartofthemachinetoeaseinstallation.

–

Adjusttheparkingbrake.

Checkthetirepressure.

Figure5

InstallingtheSideBumpers

Partsneededforthisprocedure:

Leftbumper

1Rightbumper

Carriagebolt(3/8x1-1/4inches)

Flangenut(3/8inch)

Procedure

1.Removethenutsandboltsholdingthesidebumpers tothemachine(Figure5).

Note:Discardallnutsandonlythe1boltremoved fromeachside.

1.Flangenut(3/8inch)4.Leftbumper

2.Rightbumper

3.Useexistingbolts

5.Bolt(3/8x1-1/4inches)

InstallingtheBaggerMounting Brackets

Partsneededforthisprocedure:

1Uppermountingbracket

1Lowermountingbracket

Carriagebolt(3/8x1-1/4inches)

Carriagebolt(1/2x2–1/2inches)

Flangenut(3/8inch)

Flangenut(1/2inch)

Procedure

1.Installthelowermountingbrackettothemachine framewith4carriagebolts(3/8x1-1/4inches)and 4angenuts(3/8inch)asshowninFigure6.

2.Installtheuppermountingbrackettotheleftandright sidebumperswith2carriagebolts(1/2x2-1/2inches) and2angenuts(1/2inch)asshowninFigure6.

InstallingtheHoodAssembly andBags

Partsneededforthisprocedure:

1Hoodassembly

Bag(48-inchand52-inchdecks)

Bag(60-inchand72-inchdecks)

2Pinandhairpin-cotterassembly

Procedure

1.Positionthehoodassemblyonitsback.

2.Slidehooksontothelowermountingbracket(Figure

7).

3.Rotatethehoodassemblyuponthelowerbagger mountingbracket(Figure7).

4.Aligntheholeinthebaggerwiththeuppermounting bracket(Figure7).

5.Installthepinandsecureitwiththehairpincotteron bothsides(Figure7).

Figure6

1.Carriagebolt(1/2x2-1/2 inches)

2.Uppermountingbracket

3.Flangenut(1/2inch)6.Flangenut(3/8inch)

4.Lowermountingbracket

5.Carriagebolt(3/8x1-1/4 inches)

6.Installthebagtabintothenotchinthehoodassembly (Figure8orFigure9).

Note:Dothisforallthebags.

Note:Thebagswillrestonthebaggerframe.

Figure7

1.Lowermountingbracket4.Hairpincotterconnected tolanyard

2.Hook5.Pinconnectedtolanyard

3.Hoodassembly

Figure8

Twinbaggershown

1.Hoodassembly4.Notch

2.Bag

3.Bagtab

5.Baggerframe

Triplebaggershown

Figure9

Figure11

Triplebaggershown

1.Hoodassembly4.Notch

2.Bag

3.Bagtab

5.Baggerframe

7.Lowerthebaggerhoodoverthebags(Figure10or

Figure11).

1.Hood3.Baggerlatch

2.Bag4.Latchhook

8.Positionthebaggerlatchunderthelatchhook(Figure

12).

9.Pushdownonbaggerlatchuntilitlocksintoplace (Figure12).

Figure12

Figure10

Twinbaggershown

1.Hood3.Baggerlatch

2.Bag4.Latchhook

1.Baggerlatch2.Latchhook

InstallingtheMuferDeector

Partsneededforthisprocedure:

Muferdeector

Flangenut(3/8inch)

Carriagebolt(3/8x1-1/4inches)

Procedure

Installthemuferdeectortothesideofthebaggerframe (Figure13).

Note:Ensurethemuferdeectorispositionedoverthe tailpipeofthemufer.

Figure13

1.Muferdeector3.Carriagebolt(3/8x1-1/4 inches)

2.Flangenut(3/8inch)

Figure14

Blowerfor60-and72-inchmachines

1.Idlerpulley

2.Machinedeckpulley5.Belt

3.Spring

2.For48-and52-inchmachines,loosenthebelt-guide bolt(Figure15).

3.Installthebeltaroundtheblowerpulleyandxed-idler pulley(Figure15).

4.Tightenthebelt-guidebolt.

4.Springpeg

6.Blowerpulley

RoutingtheBlowerBeltinto theBlowerAssembly

Partsneededforthisprocedure:

Blowerbelt(fromBlowerandDriveKit)

Procedure

1.For60-and72-inchmachinedecks,installthebelt aroundtheblowerpulley(Figure14).

Figure15

1.Idlerpulley5.Belt

2.Machinedeckpulley6.Belt-guidebolt

3.Spring

4.Springpeg

7.Fixed-idlerpulley

8.Blowerpulley

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