Toro 78560 Operator's Manual

TripleBaggingSystem

FormNo.3424-821RevA

ZMaster

®

Professional7500-DSeriesRiding
Mowerwith60inor72inTURBOFORCE
SideDischargeMower

ModelNo.78560—SerialNo.400000000andUp

®

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3424-821*A

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

1.Modelandserialnumberlocation

©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1

g241694

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety.......................................................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................6

1PreparingtheMachine.....................................6

2InstallingtheWeights.......................................8

3InstallingtheBlowerAssembly.........................9

4InstallingtheMountBrackets..........................11

5InstallingtheHoodAssemblyand

Bags..............................................................12

6InstallingtheDischargeTubes.......................13

7AdjustingtheParkingBrake...........................15

8CheckingtheTirePressure............................15

Operation................................................................15

PositioningtheAdjustableBafe.......................15

EmptyingtheGrassBags.................................16

ClearingObstructionsfromtheBagger

System..........................................................16

RemovingtheCollectionSystemforSide

Discharge......................................................17

UsingtheGrassDeector.................................19

TransportingtheMachine.................................19

OperatingTips.................................................19

Maintenance...........................................................21

RecommendedMaintenanceSchedule(s)...........21

CleaningtheHoodScreen................................21

CleaningtheBaggerandBags.........................22

CheckingtheConditionoftheBelt....................22

InspectingtheBlowerBelt................................22

GreasingtheIdlerArm......................................22

InspectingtheBaggerAttachment....................23

InspectingtheMowerBlades............................23

InstallingtheMowerBlades..............................23

Storage...................................................................23

Troubleshooting......................................................24

DANGER

Theenginecanbecomehotwhenoperating.
Severeburnscanoccurfromcontactinghot
surfaces.

Allowengines,especiallythemufer,tocool
beforetouching.

DANGER

Debris,suchasleaves,grass,orbrushcan
catchre.Areintheengineareacancause
personalinjuryandpropertydamage.

•Keeptheengineandmuferareafreeof
debris.

•Takecarewhenopeningthebaggercover
tokeepdebrisfromfallingontotheengine
andmuferarea.

•Allowthemachinetocoolbeforestoringit.

•Becomefamiliarwiththesafeoperationofthe

equipment,withtheoperatorcontrols,andsafety
signs.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.

•Followthemanufacturer'srecommendations

foraddingorremovingwheelweightsor
counterweightstoimprovestability.

•Donotuseagrasscatcheronsteepslopes.A

heavygrasscatchercouldcauselossofcontrol
oroverturnthemachine.

•Slowdownanduseextracareonhillsides.Be

suretotravelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthestabilityof
themachine.Useextremecautionwhileoperating
neardrop-offs.

•Keepallmovementonslopesslowandgradual.

Donotmakesuddenchangesinspeed,directions
orturning.

•Thegrasscatchercanobstructtheviewtothe

rear.Useextracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Do

notmakeadjustmentswiththeenginerunning.

•Stopthemachineonlevelground,disengage

thedrives,chockorblockthewheels,shutoff
theengine,andremovethekeybeforeleaving

3

theoperator'spositionforanyreason,including
emptyingthegrasscatcheroruncloggingthe
chute.

•Ifyouremovethegrasscatcher,installany

dischargedeectororguardthatmighthavebeen
removedtoinstallthegrasscatcher.Donot

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

112-9028

operatethemachinewithouteithertheentiregrass
catcherorthegrassdeectorinplace.

•Grasscatchercomponentsaresubjecttowear,

damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplace
withmanufacturer'srecommendedparts,when
necessary.

decal112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin
place.

126-4584

1.Impeller/Rotatingbladeshazard—keephandsawayfrommovingparts.Keepallsafetydevicesinplaceandworking.Donot
reachintotheblowerunlesstherotationindicatorhasstopped.DisengagethePTO,shutofftheengine,removethekey ,
andwaitforallmovingpartstostop.

2.Rotationindicator

3.Thrownobjectshazard—high-speeddischargecancauseinjuryordeath.Donotruntheblowerwithouttheentirecollection
systeminstalledandlatched.ReadtheOperator’sManual.

decal126-4584

4

126-4659

1.Warning—hotpulley;allowtocool.

126-4662

1.Warning—readtheOperator’sManualforthecorrect
quantityofcounterbalanceweight(s).

2.Lossoftractionandsteeringorreducedstabilityhazard—Ez
Vaccounterbalanceweight(s)installedwithouttheEzV ac
maycauselossoftractionandsteeringcontrol.TheEzVac
installedwithouttheEzVaccounterbalanceweight(s)can
causereducedstability.Installweight(s)onlywhentheEz
Vacisinstalled.

decal126-4659

decal126-4662

126-4853

1.Impeller/Rotatingbladeshazard—keephandsawayfrom
movingparts.Keepallsafetydevicesinplaceandworking.
Donotreachintotheblowerunlesstherotationindicator
hasstopped.

decal126-4853

5

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

6

Nopartsrequired

Weightassembly2
Bolt(3/8x6-1/2inches)
Bracketassembly2
Casterweight—20.4kg(45lb)
Casterweight—9.1kg(20lb)
Clevispin
Hairpincotter2
Locknut(3/8inch)
Washer2
Bolt(3/8x8inches)
Blowerbelt(fromBlowerandDriveKit)
Knob(fromBlowerandDriveKit)
Beltcover(fromBlowerandDriveKit)
Blowerassembly(fromtheBlowerand

DriveKit)
Spring(fromtheBlowerandDriveKit)
Lowermountbracket2
Bolt(3/8x2-1/2inches)
Thickwasher
Locknut(3/8inch)
Carriagebolt(3/8x3inches)
Hoodassembly1
Bag3
Rod-supportassembly2
Thrustwasher4
Baggerpin2
Flatwasher2
Mount-pinlanyard2
Locknut(1/2inch)
Lowertubeasembly1
Uppertube1
Hex-washerheadbolt(#10x3/4inch)
Flatwasher3
Locknut(#10)

Qty.

Use

–

2

2
6
2

4

2
1
1
1

1

1

6
5
8
2

2

3

3

Preparethemachine.

Installtheweights.

Installtheblowerassembly .

Installthemountbrackets.

Installthehoodassemblyandbags.

Installthedischargetubes.

7
8

Nopartsrequired

Nopartsrequired

–

–

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

6

Adjusttheparkingbrake.

Checkthetirepressure.

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

g037289

Figure3

7

2

InstallingtheWeights

Partsneededforthisprocedure:

2Weightassembly

2

Bolt(3/8x6-1/2inches)

2Bracketassembly

2

Casterweight—20.4kg(45lb)

6

Casterweight—9.1kg(20lb)

2

Clevispin

2Hairpincotter

4

Locknut(3/8inch)

2Washer

2

Bolt(3/8x8inches)

Procedure

1.Insertthebolt(3/8x6-1/2inches)intoholeon

thebottomsideofthebracketandtherearof
theremovable20.4kg(45lb)casterweight
(Figure4).

Carefullyplacetheweightandbracketassembly
ontothecasterarmcenteringtheholeofthe
weightoverthecasterwheel.

2.Securethebottomofthebrackettothecaster

armusingaclevispinandhairpincotter(Figure

4).

3.Tightentheknobontheweightassemblyuntilit

isclampedsecurelytothecasterarm(Figure4).

4.Install3casterweights(9.1kg(20lb)overthe

weightassemblyboltandstackthemsecurely
ontothe20.4kg(45lb)casterweight(Figure4).

5.Securetherearoftheweightassemblywitha

locknut(3/8inch)asshowninFigure4.

6.Installthebolt(3/8x8inches)andwasher

throughthetopofthefrontholesoftheweight
assemblyandsecureitusingalocknut(3/8
inch)asshowninFigure4.

7.Repeatthisprocedureontheothersideofthe

machine.

Figure4

1.Locknut(3/8inch)6.Bolt(3/8x6-1/2inches)

2.Bolt(3/8x8inches)

3.Washer8.Bracketassembly

4.Casterweight—9.1kg(20
lb)

5.Casterweight—20.4kg
(45lb)

7.Hairpincotter

9.Clevispin

g260769

8

3

InstallingtheBlower Assembly

Partsneededforthisprocedure:

1

Blowerbelt(fromBlowerandDriveKit)

1

Knob(fromBlowerandDriveKit)

1

Beltcover(fromBlowerandDriveKit)

1

Blowerassembly(fromtheBlowerandDriveKit)

1

Spring(fromtheBlowerandDriveKit)

Procedure

Figure5

1.Bolt

2.Spacer6.Grassdeector

3.Locknut

4.Spring

5.Springinstalled

7.J-hookendofspring

g015594

WARNING

Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectstowardyou
orbystanders,resultinginseriousinjury .
Also,contactwiththebladecouldoccur.

•Donotoperatethemachineunlessyou
installacoverplate,amulchplate,ora
grasschuteandcatcher.

•Ensurethatyouinstallthegrassdeector
whenthegrasschuteandcatcherare
removed.

1.Removethesidedischargechutefromthe
mowerdeck(Figure5).

Note:Saveallthehardwareandtheside

dischargechute.Installthesidedischargechute
whenthebaggerandblowerareremoved.

2.Inserttheblowerpivotpinintotheblower
supportandrotatetheblowerassemblyinward
towardthemachine(Figure6).

g260773

Figure6

1.Blowerassembly3.Blowersupport

2.Blowerpivotpin

9

3.Pullthespring-loadedidlerbackandinstallthe
beltoverthedeckpulleyassembly(Figure7).

Figure7

1.Blowerpulley3.Deckpulley

2.Blowerbelt

4.Spring-loadedidler

4.Positionthebeltcoveratanangleandslideit
underthedeckframe(Figure8).

5.Pushdownontherearofthecoverandslideit
backwardundertheblower.

6.Withthebeltcoverrestingonthedeck,slideit
forwarduntilitseatsunderbothlipsonthedeck
(Figure9).

g260772

g260774

Figure9

1.Blower3.Knob

2.Beltcover4.Decklip

7.Securethebeltcoverusingtheknob(Figure9).

1.Blower

2.Beltcover

g242180

Figure8

3.Mowerframe

10

4

InstallingtheMount Brackets

Partsneededforthisprocedure:

2Lowermountbracket

6

Bolt(3/8x2-1/2inches)

5

Thickwasher

8

Locknut(3/8inch)

2

Carriagebolt(3/8x3inches)

3.Looselyinstall1carriagebolt(3/8x3inches),1
thickwasher,and1locknut(3/8inch)intoeach
lowermountbracketthroughthefrontoftherear
bumper(Figure11).

Procedure

1.Looselyinstallalowermountbracketontheleft
andrightsideoftherearbumpercrosstube
(Figure10).

2.Alignthemountingholesandlooselyinstall
thebracketsusing2bolts(3/8x2-1/2inches),
2thickwashers,and2locknuts(3/8inch)as
showninFigure10.

Note:Youdonotinstallathickwasheronthe

left,outerside(Figure10).

Figure11

1.Carriagebolt(3/8x3
inches)

2.Thickwasher

4.Looselyinstall2bolts(3/8x2-1/2inches)and

2locknuts(3/8inch)atthefrontoftheframe
brackets(Figure11).

3.Locknut(3/8inch)

4.Bolt(3/8x2-1/2inches)

Note:Theheadoftheboltsshouldface

outwardoneachbracket(Figure1 1).

5.Tightenallthefasteners.

g260786

Figure10

1.Lowermountbracket4.Rearbumpercrosstube

2.Nowasherinstalledhere.

3.Thickwasher

5.Bolt(3/8x2-1/2inches)

6.Locknut(3/8inch)

g260785

11

3.Liftthehopperassemblyandpivotitupward

towardtherearofthemachine.

5

InstallingtheHood AssemblyandBags

Partsneededforthisprocedure:

1Hoodassembly

3Bag

2Rod-supportassembly

4Thrustwasher

2Baggerpin

2Flatwasher

2Mount-pinlanyard

2

Locknut(1/2inch)

Procedure

Note:Use2peopleforthisprocedure.

1.Positionthehoodassemblyonitsback.

2.Pickupthebaggerframelegsandhookthe
notchontothelowerbagger-mountbar(Figure

12).

4.Securetherod-supportassemblytoeach
sideoftherearframeusing2baggerpins,2
atwashers,4thrustwashers,2mount-pin
lanyards,and2locknuts(1/2inch)asshownin

Figure13.

Figure13

1.Rod-supportassembly4.Mount-pinlanyard

2.Flatwasher

3.Baggerpin

5.Raisethehoodandinstallthebagassemblies
byslidingthebagframehooksontotheretaining
slotsonthehopperframe.

5.Locknut(1/2inch)

6.Thrustwasher

g260808

Figure12

1.Lowerbagger-mountbar2.Frameleg

6.Closeandlatchthehood.

g242492

12

6

InstallingtheDischarge Tubes

Partsneededforthisprocedure:

1Lowertubeasembly

1Uppertube

3

Hex-washerheadbolt(#10x3/4inch)

3Flatwasher

3

Locknut(#10)

Procedure

1.DisengagethePTOandsettheparkingbrake.

2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Lowerthemachinedecktothelowest
height-of-cutposition.

4.For60-inchdecks,shortentheuppertubeas
follows:

A.Locatethe3holesintheuppertube.

Measure16.5cm(6-1/2inches)upfromthe
endofthetubeandmarkthelocationinall
3areas(Figure14).

5.Installthelowertubeintotheuppertube(Figure

15).

g003424

Figure15

1.Lowertube2.Uppertube

6.Inserttheuppertubeintothehopperseal.

Pushin,thenpullout,sothatthesealis
extendedoutward.

7.Alignthedimpleontheuppertubewiththeend
ofthehoppersealandcenteritbetweenthe2
screws(Figure16).

Figure14

1.Newholelocation

2.Measure16.5cm(6-1/2inches).

3.Measureat3locations—76to89mm(3-1/2inches).

4.Cutthetubehere.

B.Drill3holes(4.8mmor3/16inch)asshown

inFigure14.

C.Measureat3locations—76to89mm(3

to3-1/2inches)fromtheendofthetube,
createthemarks,andapplymaskingtape
aroundthetubeasaguide(Figure14).

D.Carefullycutthetubeanddiscardtheend.

g009351

g007027

Figure16

1.Dimple

8.Slidethelowertubeontothebootandlatch
themtogether(Figure17).

Note:Thereisalatchonthetopandbottom

oftheblowerhousing.

13

washers,and3locknuts(#10)asshownin

Figure19.

Installtheboltheadinsidethetubetoprovide
minimumobstructiontoow.Ensurethatthe
upperandthelowerendsareorientedproperly
asyouassemblethetubes(thepartinglines
shouldroughlylineup).

Figure17

1.Blowerassembly

2.Lowertube

3.Latch(triplebagger
shown)

9.Drillthe5.6mm(7/32inch)diameterholesin
thelowertubeusingtheuppertubeholesasthe
reference(Figure18).

g003423

g003392

Figure19

1.Lowertube

2.Uppertube5.Hex-washerheadbolt

3.Flatwasher

4.Locknut(#10)

(#10x3/4inch)

11.Withthebaggerendinrst,installthelower
tubeontotheblowerhousingandsecureitwith
thelatches.

Figure18

1.Drilltheholeshere.

10.Removethetubesfromthemachineand
assembletheupperandlowertubesusing3
hex-washerheadbolts(#10x3/4inch),3at

g007028

14

Operation

7

AdjustingtheParking Brake

NoPartsRequired

Procedure

Ensurethattheparkingbrakeisadjustedproperly;
refertoyourOperator’sManual.

8

CheckingtheTirePressure

NoPartsRequired

Procedure

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Important:Engagetheparkingbrakewhenyou

leavethemachineunattended.

WARNING

Toavoidpersonalinjury,followthese
procedures:

•Becomefamiliarwithalloperatingand
safetyinstructionsintheOperator's
Manualforthemowerbeforeusingthis
attachment.

•Neverremovethedischargetube,bags,
baggertop,orthechutewhiletheengine
isrunning.

•Alwaysshutofftheengine,waitforall
movingpartstostop,andremovethekey
beforeclearinganobstructionfromthe
baggingsystem.

•Neverdomaintenanceorrepairswhilethe
engineisrunning.

Note:Increasethetirepressureduetotheadditional

weight.

Checkandincreasetheairpressureinthefrontcaster
wheelsandreartires(Figure20).

Airpressureinthereartires:138kPa(20psi)

Airpressureinthefrontcasterwheels:172kPa
(25psi)

Figure20

PositioningtheAdjustable
Bafe

AdjustthebafetopositionB(middleposition)for
bagging;refertotheOperator’sManualforthe
machine.

g001055

g000947

Figure21

15

EmptyingtheGrassBags

ClearingObstructionsfrom

Grassbagsareheavywhenfull.Becarefulwhen
liftingorhandlingagrassbagthatisfull.

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Chockthetiresifonaslope.

6.Unlatchthebaggerlatch.

7.Openthebaggerhood.

8.Compressthedebrisintothebags.Withboth
hands,liftuponthebagandunhookitfromthe
baggerbracket.

9.Grabthehandleonthebottomofthebagand
tipitovertoemptythebag(Figure22).

theBaggerSystem

WARNING

Whenthebaggerisinoperation,theblower
canberotatingandcutofforinjurehands.

•Beforeadjusting,cleaning,repairingand
inspectingtheblower,oruncloggingthe
chute,shutofftheengine,waitforall
movingpartstostop,andremovethekey .

•Useastick,notyourhands,toremovean
obstructionfromtheblowerandtube.

•Keepyourface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

Figure22

1.Bag2.Bottomhandle

10.Repeatfortheotherbags.

11.Installthebagtabintothenotchinthebagger
supportframe.

Note:Repeatthisstepfortheotherbags.

12.Lowerthebaggerhoodoverthebags.

4.Shutofftheengineandremovethekey.

5.Emptythebags.

6.Unlatchthelowertube.

7.Removethetubesfromthebagger.

8.Useastickorsimilarobject,notyourhands,to
removeandcleartheobstructionfromthetube
assembly.

Note:Inmostcases,thedebriscanbeshaken

outofthetubes.

9.Iftheblowerassemblyisplugged,unlatchthe

g003357

baggerblowerassembly ,removethebelt,and
swingitopen.

10.Useastickorsimilarobject,notyourhands,
toremoveandcleartheobstructionfromthe
blowerassembly.

11.Afteryouremovetheobstruction,installthe
completebaggersystemandresumeoperation.

13.Latchthebaggerhood.

16

RemovingtheCollection SystemforSideDischarge

CAUTION

Failingtoremovethefrontbaggerweights
andoperatingthemachinewithoutthebagger
attachmentmaycauseanunstablecondition
whichcouldresultinalossofcontrol.

•Alwaysremovethefrontweightswhen
removingthebaggerattachment.

•Neveroperatethemachinewithoutthe
baggerattachmentandthefrontweights
stillinstalled.

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Chockthetiresandemptythehopper.

6.Removethedischargetubebyreleasingthe
latchesattheblower.Slidethetubeoffthe
bloweroutletandremovetheupperendfrom
thehopper(Figure23).

g242158

Figure24

1.Belt-coverbracket4.Belt

2.Beltcover5.Decksheave

3.Knob

CAUTION

Thedecksheavebecomeshot.Touching
ahotdecksheavecancausesevere
burns.

Allowthedecksheavetocoolcompletely
beforeremovingthebelt.

Figure23

1.Hopper5.Beltcover

2.Clevispin

3.Casterarmweight

4.Hairpin8.Bag

6.Blower

7.Tubes

7.Removetheknobfromthebelt-coverbracket
andtakeoffthebeltcover(Figure24).

8.Pulltheidler-releasehandleandremovethebelt
fromtheuppergrooveofthedecksheave.

9.Unlatchthefrontendoftheblower,pivotthe
blowerback,andliftitoffthedeck(Figure25).

g242330

g242410

Figure25

1.Blowerlatch

2.Pivottheblowerawayfromthedeck.

17

10.Installthedischargedeectorusingtheparts
showninFigure26.

Figure26

E.Removethebracketassemblyandall

mountinghardwarefromthecasterarm.

F.Repeatthisprocedureontheothersideof

themachine.

g015594

1.Bolt

2.Spacer6.Grassdeector

3.Locknut

4.Spring

5.Springinstalled

7.J-hookendofspring

WARNING

Anuncovereddischargeopeningcould
allowthelawnmowertothrowobjectsat
youorbystanders,resultinginserious
injury.Also,contactwiththebladecould
occur.

•Neveroperatethelawnmowerunless
youinstallacoverplate,amulch
plate,oragrasschuteandcatcher.

•Ensurethatthegrassdeectorisin
thedownposition.

11.Installtheplasticbeltcoverandtightenthe
knobs.

12.Removethebagsfromthehopperassemblyby
openingthehopperandliftinguptherearofthe
bagandunhookingthefrontclip.

13.Removethehopperassembly.

Figure27

1.Bolt(3/8x6-1/2inches)

2.Knob

3.Bracket

4.Casterweight—20.4kg
(45lb)

5.Clevispin10.Bolt(3/8x8inches)

6.Hairpincotter

7.Casterweight—9.1kg(20
lb)

8.Locknut(3/8inch)

9.Washer

g242048

14.Removethecasterweightsasfollows:

A.Removethelocknut(3/8inch)fromthe

bottomofthe20.4kg(45lb)weight
mountedtothecasterarm(Figure27).

B.Removethebolt(3/8x8inches)and

washer(Figure27).

C.Removethelocknut(3/8inch)fromthetop

9.1kg(20lb)casterweight(Figure27).

D.Carefullyliftandremoveeachweightfrom

thecasterarms.

15.Removethecasterweightsbylooseningthe
clampingknobsuntilyoucanmovetheweight
relativetothecasterarm.Removethehairpin
cottersandclevispinsthatsecuretheweights
tothecasterarms.Carefullylifttheweightsoff
ofthecasterarms.

18

UsingtheGrassDeector

DANGER

Withoutthegrassdeector,dischargecover,
orcompletegrasscatcherassemblymounted
inplace,youandothersareexposedtoblade
contactandthrowndebris.Contactwith
rotatingmowerblade(s)andthrowndebris
willcauseinjuryordeath.

•Alwaysinstallthegrassdeectorwhen
removingthebaggerandchangingtoside
dischargemode.

•Ifthegrassdeectoriseverdamaged,
replaceitimmediately.Thegrassdeector
routesmaterialdowntowardtheturf.

•Neverputyourhandsorfeetunderthe
mowerdeck.

CuttingHeight

Donotsetthemowercuttingheighttoolowbecause
longgrasssurroundingthemowercanpreventair
fromgettingunderthemowerandenteringthe
baggingsystem.Ifenoughairdoesnotgetunderthe
mower,thebaggingsystemwillplug.

CuttingFrequency

Cutthegrassoften,especiallywhenitgrowsrapidly.
Youwillhavetocutyourgrasstwiceifitgets
excessivelylong.

CuttingTechnique

Forbestlawnappearance,besuretoslightlyoverlap
themowerintothepreviouslycutarea.Thishelps
reducetheloadontheengineandreducesthechance
ofpluggingthechuteanddischargetube.

•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
take-off(PTO)totheOFFposition,rotate
theignitionkeytooffandremovethekey.

•Neveruseyourhandstoclearthe
dischargearea.Useastickorsimilar
objecttoclearthedischargearea.

TransportingtheMachine

Donotleavegrassordebrisinthebaggerwhile
transportingthemachine.

DANGER

Transportingthemachinewithgrassordebris
inthebaggercandamagethemachine.

Donotleavegrassordebrisinthebagger
whiletransportingthemachine.

OperatingTips

TipsforBagging

RememberingtheSize

Rememberthatthemachineislongerandwiderwith
thisattachmentinstalled.Byturningtoosharplyin
connedplacesyoumaydamagetheattachment.

BaggingSpeed

Mostoftenyouwillbagwiththemowerthrottleinthe
Fastpositionanddriveatanormalgroundspeed.
However,inextremelydryanddustygrass,youmay
wanttoslightlyreducethethrottlespeedandincrease
thegroundspeedofthemower.Thebaggingsystem
mayplugifyoudrivetoofastandtheenginespeed
getstooslow.Onhillsitmaybenecessarytoslow
themowergroundspeed.Thishelpsmaintainthe
enginespeedandbaggingefciency.Mowdownhill
wheneverpossible.

CAUTION

Asthebaggerlls,extraweightisaddedto
thebackofthemachine.Ifyoustopand
startsuddenlyonhills,youmaylosesteering
controlorthemachinemaytip.

•Donotstartorstopsuddenlywhengoing
uphillordownhill.Avoiduphillstarts.

•Ifyoudostopthemachinewhengoing
uphill,disengagethebladecontrol.Then
backdownthehillusingaslowspeed.

•Avoidsuddenturnsorrapidspeed
changesonslopes.

•Donotoperatethemachinewithoutthe
baggerattachmentandthefrontweights
stillinstalled.

Trimming

Alwaystrimwiththeleftsideofthemower.Donottrim
withtherightsideofthemowerbecauseyoucould
damagethebaggerchuteanddischargetube.

BaggingLongGrass

Excessivelylonggrassisheavyandmaynotbe
propelledcompletelyintothegrassbags.Ifthis
happens,thedischargetubeandchutemayplug.T o
avoidpluggingthebaggingsystem,mowthegrass

19

atahighheightofcut,thenlowerthemowertoyour
normalcuttingheightandrepeatthebaggingprocess.

BaggingWetGrass

Alwaystrytocutgrasswhenitisdrybecauseyour
lawnwillhaveaneatappearance.Ifyoumustcutwet
grass,usetheconventionalsidedischargefeatureof
themower.Severalhourslater,whentheclippings
aredry,installthecompletebaggerattachmentand
vacuumupthegrassclippings.

SignsofPlugging

Asyouarebagging,asmallamountofgrassclippings
normallyblowoutthefrontofthemower.Anexcessive
amountofclippingsblowingoutindicatesthatthe
bagsarefullorthesystemisplugged.

20

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst10hours

Beforeeachuseordaily

Every25hours

Every50hours

Beforestorage

MaintenanceProcedure

•Inspecttheblowerbelt.

•Inspectthebagger.

•Cleanthehoodscreen.

•Cleanthebagger.

•Inspecttheblowerbelt.

•Greasetheidlerarm.

•Checktheconditionofthebelt.

•Inspectthebagger.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudo
anymaintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.

DANGER

Enginescanbecomehotwhentheyareoperating.Severeburnscanoccurfromcontactinghot
surfaces.

Allowengines,especiallythemufer,tocoolbeforetouching.

DANGER

Debris,suchasleaves,grass,orbrushcancatchre.Areintheengineareacancause
personalinjuryandpropertydamage.

•Keeptheengineandmuferareafreeofdebrisaccumulation.

•Takecarewhenopeningthebaggercovertokeepdebrisfromfallingontotheengineand
muferarea.

•Allowthemachinetocoolbeforestoringit.

CleaningtheHoodScreen

ServiceInterval:Beforeeachuseordaily

Thescreensneedtobecleanedbeforeeachuse.In
wetgrasstheywillneedtobecleanedmoreoften.

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Openthebaggerhood.

6.Cleanthedebrisfromthescreen.

7.Closethebaggerhood.

21

CleaningtheBaggerand

GreasingtheIdlerArm

Bags

ServiceInterval:Beforeeachuseordaily

Cleanthebaggerdaily.

1.Washtheinsideandoutsideofthebagger
hood,bags,tube,andtheundersideofthe
mowerdeck.Useamildautomotivedetergent
toremovedirt.

2.Removemattedgrassfromallparts.

3.Afterwashingalltheparts,letthemdry
thoroughly.

Note:Withallpartsinstalled,startandrunthe

machineforaminutetodrythem.

CheckingtheConditionof theBelt

ServiceInterval:Every50hours

1.Parkthemachineonalevelsurface.

ServiceInterval:Every25hours

Greasethebaggerbeltidlerarm(Figure28)every
25hours.

g003455

Figure28

2.Movethemotion-controlleverstothe
NEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

5.Inspectthebeltfordamageorwear.Replace
thebeltwithoneofthefollowing:

DeckPartNo.

60-inchdeck103-0866

72-inchdeck103-0867

InspectingtheBlowerBelt

ServiceInterval:Aftertherst8hours

Every25hours

Checkbeltsforcracks,frayededges,burnmarksor
anyotherdamage.Replacedamagedbelts.

22

InspectingtheBagger

Storage

Attachment

ServiceInterval:Aftertherst10hours

Beforestorage

1.Checkthechute,dischargetube,andthebagger
top.Replacethesepartsiftheyarecrackedor
broken.

2.Tightenallnuts,bolts,andscrews.

3.Inspectallthefastenersandlatches;replace
anythataremissingordamaged.

4.Inspectthegrassbagsfordeterioration.

WARNING

Youorbystanderscouldbeseverely
injuredbyyingdebrisorthrownobjects
thatmaypassthroughtorn,worn,or
deterioratedgrassbags.

•Checkthegrassbagsforholes,rips,
wear,andotherdeterioration.

•Ifthebaghasdeteriorated,install
newgrassbagssuppliedby
themanufacturerofthisbagger
attachment.

1.Cleanthebaggerattachment;refertoCleaning

theBaggerandBags(page22).

2.Inspectthebaggerattachmentfordamage;refer
toInspectingtheBaggerAttachment(page23).

3.Ensurethatthebagsareemptyandthoroughly
dry.

4.Checkthebeltforwearorcracks.

5.Storethemachineinaclean,dryplace,outof
directsunlight.Ifyoumuststorethemachine
outside,coveritwithaweatherproofcover.This
protectstheplasticpartsandextendsthelifeof
themachine.

InspectingtheMower Blades

1.Inspectthemowerbladesregularlyand
wheneverabladestrikesaforeignobject.

2.Ifbladesarebadlywornordamaged,install
newblades.RefertoyourmachineOperator's
Manualforcompleteblademaintenance.

InstallingtheMowerBlades

Inmostmowingconditions,thestandardhigh-lift
bladesprovidethebestbaggingperformance.

TheT oroAtomicbladeisrecommendedforbagging
leavesindryconditions.Indrydustyconditions,the
mediumliftorlowliftbladeswillreducedustanddirt
blowoutwhileprovidingeffectivebaggingairow.

ContactanAuthorizedServiceDealerfortheproper
bladesfordifferentmowingconditions.

RefertothemachinesOperator'sManualformore
informationoninstallingblades.

23

Troubleshooting

Problem

Thereisabnormalvibration.

Thereisreducedbaggingperformance.

Theblowerandtubesplugtoofrequently.

PossibleCauseCorrectiveAction

1.Thecuttingblade(s)is/arebentor
unbalanced.

2.Theblade-mountingboltisloose.2.Tightentheblade-mountingbolt.

3.Theblowerpulleyorpulleyassembly
isloose.

4.Thebaggerbeltisworn.4.Replacethebelt.

5.Theblowerfanblade(s)is/arebentor
unbalanced.

1.Theenginespeedislow.

2.Thebagger-hoodscreenisplugged.2.Removethedebris,leavesorgrass

3.Loosebaggerbelt.3.Replacethebaggerbelt.

4.Theblowerortubeisplugged.4.Locateandremovethepluggeddebris.

5.Thebagsarefull.

1.Thebagsaretoofull.1.Dumpthebagsmorefrequently.

2.Theenginespeedislow.

3.Thegrassistoowet.

4.Thegrassistoolong.

5.Thescreeninthehoodisplugged.5.Removethedebris,leavesorgrass

6.Thegroundspeedistoofast.6.Drivesloweratfullthrottle.

7.Thebaggerbeltisworn.7.Replacethebelt.

1.Installnewcuttingblade(s).

3.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

1.Alwaysoperatethebaggeratfull
throttle.

clippingsfromthescreen.

5.Emptythebags.

2.Alwaysoperatethebaggeratfull
throttle.

3.Cutthegrasswhenitisdry.

4.Cutnomorethan51to76mm(2to
3inches)or1/3ofthegrassheight,
whicheverisless.

clippingsfromthescreen.

Thereisdebrisblowout.

Theblowerimpellerdoesnotspinfreely.

1.Thebagsaretoofull.1.Dumpthebagsmorefrequently.

2.Thegroundspeedistoofast.2.Drivesloweratfullthrottle.

3.Themowerdeckisnotleveled.

1.Theblowerisplugged.1.Removethedebris,leavesorgrass

2.Theimpellerisnotaligned.

3.Seethemoweroperator'smanualfor
levelingthemowerdeck.

clippingsfromtheblowerimpeller .

2.ContactanAuthorizedServiceDealer.

24

Notes:

Notes:

DeclarationofIncorporation

TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.

SerialNo.

78560

400000000andup

andUp

ProductDescriptionInvoiceDescription

TripleBaggingSystem,Z

MasterProfessional7500-D

SeriesRidingMowerwith

60inor72inTURBOFORCE

SideDischargeMower

TRIPLEBAGASSEMBLY

GeneralDescription

Bagger

Directive

2006/42/EC,

2000/14/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.

Certied:

AuthorizedRepresentative:

MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium

JohnHurst
Sr.EngineeringManager
811 1LyndaleAve.South
Bloomington,MN55420,USA
July10,2018

Tel.[phone]