Toro 78560 Operator's Manual

TripleBaggingSystem

FormNo.3424-821RevA

ZMaster

Professional7500-DSeriesRiding Mowerwith60inor72inTURBOFORCE SideDischargeMower

ModelNo.78560—SerialNo.400000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3424-821*A

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

1.Modelandserialnumberlocation

Figure1

g241694

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety.......................................................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................6

1PreparingtheMachine.....................................6

2InstallingtheWeights.......................................8

3InstallingtheBlowerAssembly.........................9

4InstallingtheMountBrackets..........................11

5InstallingtheHoodAssemblyand

Bags..............................................................12

6InstallingtheDischargeTubes.......................13

7AdjustingtheParkingBrake...........................15

8CheckingtheTirePressure............................15

Operation................................................................15

PositioningtheAdjustableBafe.......................15

EmptyingtheGrassBags.................................16

ClearingObstructionsfromtheBagger

System..........................................................16

RemovingtheCollectionSystemforSide

Discharge......................................................17

UsingtheGrassDeector.................................19

TransportingtheMachine.................................19

OperatingTips.................................................19

Maintenance...........................................................21

RecommendedMaintenanceSchedule(s)...........21

CleaningtheHoodScreen................................21

CleaningtheBaggerandBags.........................22

CheckingtheConditionoftheBelt....................22

InspectingtheBlowerBelt................................22

GreasingtheIdlerArm......................................22

InspectingtheBaggerAttachment....................23

InspectingtheMowerBlades............................23

InstallingtheMowerBlades..............................23

Storage...................................................................23

Troubleshooting......................................................24

DANGER

Theenginecanbecomehotwhenoperating. Severeburnscanoccurfromcontactinghot surfaces.

Allowengines,especiallythemufer,tocool beforetouching.

DANGER

Debris,suchasleaves,grass,orbrushcan catchre.Areintheengineareacancause personalinjuryandpropertydamage.

•Keeptheengineandmuferareafreeof debris.

•Takecarewhenopeningthebaggercover tokeepdebrisfromfallingontotheengine andmuferarea.

•Allowthemachinetocoolbeforestoringit.

•Becomefamiliarwiththesafeoperationofthe

equipment,withtheoperatorcontrols,andsafety signs.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangetheoperating characteristicsandthestabilityofthemachine.

•Followthemanufacturer'srecommendations

foraddingorremovingwheelweightsor counterweightstoimprovestability.

•Donotuseagrasscatcheronsteepslopes.A

heavygrasscatchercouldcauselossofcontrol oroverturnthemachine.

•Slowdownanduseextracareonhillsides.Be

suretotravelintherecommendeddirectionon hillsides.Turfconditionscanaffectthestabilityof themachine.Useextremecautionwhileoperating neardrop-offs.

•Keepallmovementonslopesslowandgradual.

Donotmakesuddenchangesinspeed,directions orturning.

•Thegrasscatchercanobstructtheviewtothe

rear.Useextracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Do

notmakeadjustmentswiththeenginerunning.

•Stopthemachineonlevelground,disengage

thedrives,chockorblockthewheels,shutoff theengine,andremovethekeybeforeleaving

theoperator'spositionforanyreason,including emptyingthegrasscatcheroruncloggingthe chute.

•Ifyouremovethegrasscatcher,installany

dischargedeectororguardthatmighthavebeen removedtoinstallthegrasscatcher.Donot

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

112-9028

operatethemachinewithouteithertheentiregrass catcherorthegrassdeectorinplace.

•Grasscatchercomponentsaresubjecttowear,

damageanddeterioration,whichcouldexpose movingpartsorallowobjectstobethrown. Frequentlycheckcomponentsandreplace withmanufacturer'srecommendedparts,when necessary.

decal112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin place.

126-4584

1.Impeller/Rotatingbladeshazard—keephandsawayfrommovingparts.Keepallsafetydevicesinplaceandworking.Donot reachintotheblowerunlesstherotationindicatorhasstopped.DisengagethePTO,shutofftheengine,removethekey , andwaitforallmovingpartstostop.

2.Rotationindicator

3.Thrownobjectshazard—high-speeddischargecancauseinjuryordeath.Donotruntheblowerwithouttheentirecollection systeminstalledandlatched.ReadtheOperator’sManual.

decal126-4584

126-4659

1.Warning—hotpulley;allowtocool.

126-4662

1.Warning—readtheOperator’sManualforthecorrect quantityofcounterbalanceweight(s).

2.Lossoftractionandsteeringorreducedstabilityhazard—Ez Vaccounterbalanceweight(s)installedwithouttheEzV ac maycauselossoftractionandsteeringcontrol.TheEzVac installedwithouttheEzVaccounterbalanceweight(s)can causereducedstability.Installweight(s)onlywhentheEz Vacisinstalled.

decal126-4659

decal126-4662

126-4853

1.Impeller/Rotatingbladeshazard—keephandsawayfrom movingparts.Keepallsafetydevicesinplaceandworking. Donotreachintotheblowerunlesstherotationindicator hasstopped.

decal126-4853

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

Weightassembly2 Bolt(3/8x6-1/2inches) Bracketassembly2 Casterweight—20.4kg(45lb) Casterweight—9.1kg(20lb) Clevispin Hairpincotter2 Locknut(3/8inch) Washer2 Bolt(3/8x8inches) Blowerbelt(fromBlowerandDriveKit) Knob(fromBlowerandDriveKit) Beltcover(fromBlowerandDriveKit) Blowerassembly(fromtheBlowerand

DriveKit) Spring(fromtheBlowerandDriveKit) Lowermountbracket2 Bolt(3/8x2-1/2inches) Thickwasher Locknut(3/8inch) Carriagebolt(3/8x3inches) Hoodassembly1 Bag3 Rod-supportassembly2 Thrustwasher4 Baggerpin2 Flatwasher2 Mount-pinlanyard2 Locknut(1/2inch) Lowertubeasembly1 Uppertube1 Hex-washerheadbolt(#10x3/4inch) Flatwasher3 Locknut(#10)

Qty.

Use

–

2 6 2

2 1 1 1

6 5 8 2

Preparethemachine.

Installtheweights.

Installtheblowerassembly .

Installthemountbrackets.

Installthehoodassemblyandbags.

Installthedischargetubes.

7 8

Nopartsrequired

–

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Adjusttheparkingbrake.

Checkthetirepressure.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.

3.Engagetheparkingbrake.

4.Shutofftheengineandremovethekey.

g037289

Figure3

InstallingtheWeights

Partsneededforthisprocedure:

2Weightassembly

Bolt(3/8x6-1/2inches)

2Bracketassembly

Casterweight—20.4kg(45lb)

Casterweight—9.1kg(20lb)

Clevispin

2Hairpincotter

Locknut(3/8inch)

2Washer

Bolt(3/8x8inches)

Procedure

1.Insertthebolt(3/8x6-1/2inches)intoholeon

thebottomsideofthebracketandtherearof theremovable20.4kg(45lb)casterweight (Figure4).

Carefullyplacetheweightandbracketassembly ontothecasterarmcenteringtheholeofthe weightoverthecasterwheel.

2.Securethebottomofthebrackettothecaster

armusingaclevispinandhairpincotter(Figure

4).

3.Tightentheknobontheweightassemblyuntilit

isclampedsecurelytothecasterarm(Figure4).

4.Install3casterweights(9.1kg(20lb)overthe

weightassemblyboltandstackthemsecurely ontothe20.4kg(45lb)casterweight(Figure4).

5.Securetherearoftheweightassemblywitha

locknut(3/8inch)asshowninFigure4.

6.Installthebolt(3/8x8inches)andwasher

throughthetopofthefrontholesoftheweight assemblyandsecureitusingalocknut(3/8 inch)asshowninFigure4.

7.Repeatthisprocedureontheothersideofthe

machine.

Figure4

1.Locknut(3/8inch)6.Bolt(3/8x6-1/2inches)

2.Bolt(3/8x8inches)

3.Washer8.Bracketassembly

4.Casterweight—9.1kg(20 lb)

5.Casterweight—20.4kg (45lb)

7.Hairpincotter

9.Clevispin

g260769

InstallingtheBlower Assembly

Partsneededforthisprocedure:

Blowerbelt(fromBlowerandDriveKit)

Knob(fromBlowerandDriveKit)

Beltcover(fromBlowerandDriveKit)

Blowerassembly(fromtheBlowerandDriveKit)

Spring(fromtheBlowerandDriveKit)

Procedure

Figure5

1.Bolt

2.Spacer6.Grassdeector

3.Locknut

4.Spring

5.Springinstalled

7.J-hookendofspring

g015594

WARNING

Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectstowardyou orbystanders,resultinginseriousinjury . Also,contactwiththebladecouldoccur.

•Donotoperatethemachineunlessyou installacoverplate,amulchplate,ora grasschuteandcatcher.

•Ensurethatyouinstallthegrassdeector whenthegrasschuteandcatcherare removed.

1.Removethesidedischargechutefromthe mowerdeck(Figure5).

Note:Saveallthehardwareandtheside

dischargechute.Installthesidedischargechute whenthebaggerandblowerareremoved.

2.Inserttheblowerpivotpinintotheblower supportandrotatetheblowerassemblyinward towardthemachine(Figure6).

g260773

Figure6

1.Blowerassembly3.Blowersupport

2.Blowerpivotpin

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