Toro 78514 Operator's Manual

FormNo.3358-540RevA

G001412

DFSVacCollectionSystem

foraZ593,Z595orZ589SeriesZMaster
Mower

ModelNo.78514—SerialNo.260000001andUp

Registeratwww.T oro.com.OriginalInstructions(EN)

Introduction

1

G001411

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorT oroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.

Contents

Introduction.................................................................2

Safety..........................................................................3

SafetyandInstructionalDecals...........................4

Setup...........................................................................5

1InstallingtheBaggerMounting

Bracket............................................................7

2TighteningallMountingBolts..........................9

3InstallingtheBaggerDrivePulley....................9

4InstallingtheSpringLoadedIdlerPulley

andSpringAnchor........................................10

5InstallingtheFixedIdlerPulley......................11

6InstallingtheIdlerArmBracket......................12

7InstallingtheBagger.......................................12

8InstallingtheBaggerBelt...............................13

9CheckingandAdjustingtheBaggerBelt

Tension..........................................................14

10InstallingtheWeights...................................14

11InstallingtheBootandDischarge

Tubes.............................................................15

12InstallingtheBaggerDumpHandle..............16

13InstallingtheBaggerDumpLeverStop

Bolt................................................................17

14AdjustingtheBaggerDumpLever................18

15ModifyingtheRadiatorCover......................18

16CheckingtheTirePressure...........................19

Operation...................................................................20

PositioningtheAdjustableBafe......................20

OpeningtheBagger...........................................20

HoldingtheBaggerDoorOpen.........................21

AdjustingtheBaggerDoorOpeningand

Cable.............................................................21

ClearingObstructionsFromtheBagger

System...........................................................21

RemovingtheDischargeTubes.........................22

RemovingtheBagger........................................22

SecuringtheBaggerIdlerPulley.......................23

ReplacingtheGrassDeector...........................23

OperatingTips...................................................24

Maintenance..............................................................26

RecommendedMaintenanceSchedule(s)..............26

CleaningtheScreens.........................................26

CleaningtheBagger..........................................26

CheckingtheBaggerBelt..................................26

GreasingtheIdlerArm......................................26

GreasingtheFanShaftBearings........................26

©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

InspectingtheBagger........................................27

InspectingtheMowerBlades............................27

Troubleshooting........................................................28

Safety

Thefollowinglistcontainssafetyinformationspecic
toT oroproductsandothersafetyinformationyou
mustknow.

•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.

•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.

•Followthemanufacturer’srecommendations
foraddingorremovingwheelweightsor
counterweightstoimprovestability.

•Donotuseagrasscatcheronsteepslopes.A
heavygrasscatchercouldcauselossofcontrolor
overturnthemachine.

•Slowdownanduseextracareonhillsides.Be
suretotravelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthemachine’s
stability.Useextremecautionwhileoperatingnear
drop-offs.

•Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeed,directions
orturning.

•Thegrasscatchercanobstructtheviewtotherear.
Useextracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck

•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.

•Stoponlevelground,disengagedrives,chock
orblockwheels,shutoffenginebeforeleaving
theoperator’spositionforanyreasonincluding
emptyingthegrasscatcheroruncloggingthechute.

•Ifyouremovethegrasscatcher,besuretoinstall
anydischargedeectororguardthatmighthave
beenremovedtoinstallthegrasscatcher.Donot
operatethemowerwithouteithertheentiregrass
catcherorthegrassdeectorinplace.

•Stoptheenginebeforeremovingthegrasscatcher
oruncloggingthechute.

•Donotleavegrassingrasscatcherforextended
periodsoftime.

•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplace

3

withmanufacturer’srecommendedparts,when
necessary.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

107-1613

104-8569

106-3339

4

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

6

7

8

Baggermountingbracket1
Sidebracket—right
Sidebracket—left
Longframespacer
Shortframespacer
Bolt,(3/8x1-1/2inches)
Bolt,(3/8x1-1/4inches)
Serratedangenut,(3/8inch)
Stiffenerbracket
Bolt,(3/8x3/4inch)
Curvedwasher
Roundspacers2
Bolt,(3/8x1inch)
Sidelocknut,(3/8inch)

Nopartsrequired

Baggerdrivepulley1
Pulleyspacer3
Bolt,(3/8x1-3/4inches)
Flangenut,(3/8inch)
Springloadedidlerpulley
Idlerarm1
Carriagebolt,(3/8x2inches)
Bolt,(3/8x4–1/2inches)
Locknut,(3/8inch)
Washer,7/16inch
Washer,13/32inch
Longroundspacer1
Sidelocknut,(3/8inch)
Springanchor,(3/8inch)
Fixedidlerpulley1
Fixedidlerbracket1
Bolt,(3/8x1-1/2inches)
Bolt,(3/8x3/4inch)
Locknut,(3/8inch)
Flangenut,(3/8inch)
Washer,13/32inch
Idlerarmbracket1
Bolt,(3/8x3/4inch)
Flangenut,(3/8inch)
Bagger1
Clevispin
Hairpincotter2
Baggerbelt1
Spring

Qty.

16

29

14

Use

1
1
2
2

2

2
8

2
1

–

3
3
1

1
1
2
1
1

1
1

1
2
1
2
1

2
2

2

1

Installthebaggermountingbrackets
ontothemachine

Tightenallmountingbolts

Installthebaggerdrivepulley

Installthespringloadedidlerpulley

Installthexedidlerpulley

Installtheidlerarmbracket.

Installthebagger

Installthebaggerbelt

5

ProcedureDescription

Qty.

Use

9

10

11

12

13

14

Nopartsrequired

Casterweight
U-bolt2
Nut,(1/2inch)
Lockwasher,(1/2inch)
Plate2
Smalltopweight
Largetopweight1
Bolt,1/2x4inch-fortopweights
Boot1
Middletube1
Uppertube1
Clamp
Dumphandle1
Washers,13/16inch
Cotterpin
Bolt,(1/2x1-3/4inches)
Jamnuts,(1/2inch)
Longcableclevis1

Nopartsrequired

–

2

4
4

2

2

1

2
1
1
2

–

Checkandadjustthebaggerbelt.

Installtheweights

Installthebootanddischargetubes

Installthebaggerdumphandle

Installthebaggerdumpleverstopbolt

Adjustthebaggerdumplever

15
16

Nopartsrequired

Nopartsrequired

–

–

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

ModifytheRadiatorCover

Checkthetirepressure

6

1

InstallingtheBaggerMounting
Bracket

Partsneededforthisprocedure:

1Baggermountingbracket

1

Sidebracket—right

1

Sidebracket—left

2

Longframespacer

2

Shortframespacer

16

Bolt,(3/8x1-1/2inches)

2

Bolt,(3/8x1-1/4inches)

29

Serratedangenut,(3/8inch)

2

Stiffenerbracket

8

Bolt,(3/8x3/4inch)

14

Curvedwasher

2Roundspacers

2

Bolt,(3/8x1inch)

1

Sidelocknut,(3/8inch)

Procedure

Important:Donottightenanyboltsuntilbothside

bracketsandbaggermountingbracketaretloose
onthemachine.

RefertoTighteningtheMountingBoltsforthe
correctproceduretotightenthebolts.

Figure3

1.Seratedlocknut2.Sidelocknut

1.Installtherightsidebrackettothebaggermounting
bracket(Figure4).

2.Inthetoptwoholes,install2bolts(3/8x1-1/2
inches),2angenuts(3/8inch),1longframe
spacer,andoneshortframespacer(Figure4).

Note:Makesurethelongframespacerisinstalled
asshowninFigure4).

3.Inthebottomhole,installabolt(3/8x1-1/4
inches)andaangenut(3/8inch)(Figure4).

4.Installabracketstiffenertotherightsidebracket
andbaggermountingbracket.Use4bolts(3/8x
3/4inch)and4angenuts(3/8inch)(Figure4).

UseFigure3fordeterminingthedifferencesbetween
theserratedlocknutsandthesidelocknut.

7

Figure4

1.Baggermountingbracket

2.Bolt,(3/8x1-1/4inches)7.Bolt,(3/8x1-1/2inches)

3.Flangenut,(3/8inch)8.Shortframespacer

4.Bracketstiffener

5.Bolt,(3/8x3/4inch)

6.Longframespacer

9.Rightsidebracket

10.Usetheseholesinthe
bracketstiffener

5.Removethebolts,nuts,andwashersholdingthe
rollbartotherightsideofthemachine.Discard
thenuts,bolts,andwashers(Figure5).

6.Removetheexistingboltandnutholdingthe
engineguardasshowninFigure5.

7.Installtherightsidebracketandtherollbarsection
tothesideofthemachineusing6bolts(3/8x1-1/2
inches),6curvedwashers(3/8inch),and6ange
nuts(3/8inch)(Figure5).

Note:Makesurethecurvedwasherareinstalledas
showninFigure5.

Figure5

1.Sidebracket4.Flangenut,(3/8inch)

2.Curvedwasher,(3/8inch)5.ROPS

3.Bolt,(3/8x1-1/2inches)

6.Removetheexistingbolt
fromengineguardand
discard

8.Removethebolts,nuts,andwashersholdingthe
rollbartotheleftsideofthemachine.Discardthe
nuts,bolts,andwashers(Figure6).

9.Installtheleftsidebracketbetweentherollbar
sectionandthesideofthemachineandfastenwith
6bolts(3/8x1-1/2inches),6curvedwashers(3/8
inch),and6angenuts(3/8inch)(Figure6).

Figure6

1.Sidebracket4.ROPS

2.Curvedwasher,(3/8inch)5.Flangenut,(3/8inch)

3.Bolt,(3/8x1-1/2inches)

8

10.Installtheleftsidebrackettothebaggermounting
bracket(Figure7).

11.Inthetoptwoholes,install2bolts(3/8x1-1/2
inches),2angenuts(3/8inch),1longframe
spacer,andoneshortframespacer(Figure7).

Note:Makesurethelongframespacerisinstalled
asshowninFigure7.

12.Inthebottomhole,installabolt(3/8x1-1/4
inches)andaangenut(3/8inch)(Figure7).

13.Installabracketstiffenertotheleftsidebracket
andbaggermountingbracket.Use4bolts(3/8x
3/4inch)and4angenuts(3/8inch)(Figure7).

Figure8

1.Baggermountingbracket

2.Roundspacer

3.Flangenut,(3/8inch)7.Curvedwasher,(3/8inch)

4.Bumper

5.Bolt,(3/8x1inch)

6.Bolt,(3/8x1-3/4inches)

Figure7

1.Baggermountingbracket

2.Bolt,(3/8x1-1/4inches)7.Longframespacer

3.Flangenut,(3/8inch)8.Bolt,(3/8x1-1/2inches)

4.Bracketstiffener9.Shortframespacer

5.Leftsidebracket

6.Bolt,(3/8x3/4inch)

10.Usetheseholesinthe
bracketstiffener

14.Inthetoptwoholes,install2bolts(3/8x1-3/4
inches),2roundspacers,and2angenuts(3/8
inch).

15.Inthebottomtwoholes,install2bolts(3/8x1
inch)and2angenuts(3/8inch)(Figure8).

2

TighteningallMountingBolts

NoPartsRequired

Procedure

Thefollowingstepsarethecorrectsequencetotighten
thesidebracketsandthebaggermountingbracket.

All3/8inchmountingboltsneedtobetorquedto
35ft-lb(48N⋅m).

1.Tightenthebaggermountingbrackettotherear
framerst(Figure8).

2.Tightenthebaggermountingbrackettotheside
brackets(Figure4).

3.Tightenthebracketstiffenerstoboththesideplates
andthebaggermountingbracket(Figure4).

4.Tightenthesidebracketstothesideofthemower
(Figure6).

9

3

InstallingtheBaggerDrive
Pulley

Partsneededforthisprocedure:

1Baggerdrivepulley

3Pulleyspacer

3

Bolt,(3/8x1-3/4inches)

3

Flangenut,(3/8inch)

Procedure

Note:Makesurethegearboxpulleyhas4holesaround

thecenterhole(Figure9).Ifitdoesnot,contactan
AuthorizedServiceDealerforthecorrectpulley.

Figure9

1.Donotusethisgearbox
pulley

2.Usethisgearboxpulley
with4holesaroundthe
centerhole

Note:Makesurethegearboxpulleyisushtothe
bottomofthegearboxshaft(Figure10).

Installthebaggerdrivepulleytothegearboxpulley
with3bolts(3/8x1-3/4inches),3spacers,and
3angenuts(3/8inch)(Figure10).

Figure10

1.Flangenut,(3/8inch)4.Spacer

2.Gearboxpulley

3.Gearboxpulleyisush
withgearboxshaft.

4

InstallingtheSpringLoaded
IdlerPulleyandSpringAnchor

Partsneededforthisprocedure:

1

Springloadedidlerpulley

1Idlerarm

1

Carriagebolt,(3/8x2inches)

1

Bolt,(3/8x4–1/2inches)

2

Locknut,(3/8inch)

1

Washer,7/16inch

1

Washer,13/32inch

1Longroundspacer

1

Sidelocknut,(3/8inch)

1

Springanchor,(3/8inch)

5.Baggerdrivepulley

6.Bolt,(1/2x1-3/4inch)

Procedure

Note:InstalltheGussetKitatthesametimeas

installingtheidlerpulleyandthespringanchor.This
willeliminateduplicatesteps.TheGussetKitcanbe
obtainedfromanAuthorizedServiceDealer.

10