Toro 78514 Operator's Manual

Download

FormNo.3358-540RevA

G001412

DFSVacCollectionSystem

foraZ593,Z595orZ589SeriesZMaster Mower

ModelNo.78514—SerialNo.260000001andUp

Registeratwww.T oro.com.OriginalInstructions(EN)

Introduction

G001411

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorT oroCustomerServiceandhave themodelandserialnumbersofyourproductready. Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.

Contents

Introduction.................................................................2

Safety..........................................................................3

SafetyandInstructionalDecals...........................4

Setup...........................................................................5

1InstallingtheBaggerMounting

Bracket............................................................7

2TighteningallMountingBolts..........................9

3InstallingtheBaggerDrivePulley....................9

4InstallingtheSpringLoadedIdlerPulley

andSpringAnchor........................................10

5InstallingtheFixedIdlerPulley......................11

6InstallingtheIdlerArmBracket......................12

7InstallingtheBagger.......................................12

8InstallingtheBaggerBelt...............................13

9CheckingandAdjustingtheBaggerBelt

Tension..........................................................14

10InstallingtheWeights...................................14

11InstallingtheBootandDischarge

Tubes.............................................................15

12InstallingtheBaggerDumpHandle..............16

13InstallingtheBaggerDumpLeverStop

Bolt................................................................17

14AdjustingtheBaggerDumpLever................18

15ModifyingtheRadiatorCover......................18

16CheckingtheTirePressure...........................19

Operation...................................................................20

PositioningtheAdjustableBafe......................20

OpeningtheBagger...........................................20

HoldingtheBaggerDoorOpen.........................21

AdjustingtheBaggerDoorOpeningand

Cable.............................................................21

ClearingObstructionsFromtheBagger

System...........................................................21

RemovingtheDischargeTubes.........................22

RemovingtheBagger........................................22

SecuringtheBaggerIdlerPulley.......................23

ReplacingtheGrassDeector...........................23

OperatingTips...................................................24

Maintenance..............................................................26

RecommendedMaintenanceSchedule(s)..............26

CleaningtheScreens.........................................26

CleaningtheBagger..........................................26

CheckingtheBaggerBelt..................................26

GreasingtheIdlerArm......................................26

GreasingtheFanShaftBearings........................26

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

InspectingtheBagger........................................27

InspectingtheMowerBlades............................27

Troubleshooting........................................................28

Safety

Thefollowinglistcontainssafetyinformationspecic toT oroproductsandothersafetyinformationyou mustknow.

•Becomefamiliarwiththesafeoperationofthe equipment,withtheoperatorcontrols,andsafety signs.

•Useextracarewithgrasscatchersorother attachments.Thesecanchangetheoperating characteristicsandthestabilityofthemachine.

•Followthemanufacturer’srecommendations foraddingorremovingwheelweightsor counterweightstoimprovestability.

•Donotuseagrasscatcheronsteepslopes.A heavygrasscatchercouldcauselossofcontrolor overturnthemachine.

•Slowdownanduseextracareonhillsides.Be suretotravelintherecommendeddirectionon hillsides.Turfconditionscanaffectthemachine’s stability.Useextremecautionwhileoperatingnear drop-offs.

•Keepallmovementonslopesslowandgradual. Donotmakesuddenchangesinspeed,directions orturning.

•Thegrasscatchercanobstructtheviewtotherear. Useextracarewhenoperatinginreverse.

•Usecarewhenloadingorunloadingthemachine intoatrailerortruck

•Neveroperatewiththedischargedeectorraised, removedoraltered,unlessusingagrasscatcher.

•Keephandsandfeetawayfrommovingparts.Do notmakeadjustmentswiththeenginerunning.

•Stoponlevelground,disengagedrives,chock orblockwheels,shutoffenginebeforeleaving theoperator’spositionforanyreasonincluding emptyingthegrasscatcheroruncloggingthechute.

•Ifyouremovethegrasscatcher,besuretoinstall anydischargedeectororguardthatmighthave beenremovedtoinstallthegrasscatcher.Donot operatethemowerwithouteithertheentiregrass catcherorthegrassdeectorinplace.

•Stoptheenginebeforeremovingthegrasscatcher oruncloggingthechute.

•Donotleavegrassingrasscatcherforextended periodsoftime.

•Grasscatchercomponentsaresubjecttowear, damageanddeterioration,whichcouldexpose movingpartsorallowobjectstobethrown. Frequentlycheckcomponentsandreplace

withmanufacturer’srecommendedparts,when necessary.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

107-1613

104-8569

106-3339

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Baggermountingbracket1 Sidebracket—right Sidebracket—left Longframespacer Shortframespacer Bolt,(3/8x1-1/2inches) Bolt,(3/8x1-1/4inches) Serratedangenut,(3/8inch) Stiffenerbracket Bolt,(3/8x3/4inch) Curvedwasher Roundspacers2 Bolt,(3/8x1inch) Sidelocknut,(3/8inch)

Nopartsrequired

Baggerdrivepulley1 Pulleyspacer3 Bolt,(3/8x1-3/4inches) Flangenut,(3/8inch) Springloadedidlerpulley Idlerarm1 Carriagebolt,(3/8x2inches) Bolt,(3/8x4–1/2inches) Locknut,(3/8inch) Washer,7/16inch Washer,13/32inch Longroundspacer1 Sidelocknut,(3/8inch) Springanchor,(3/8inch) Fixedidlerpulley1 Fixedidlerbracket1 Bolt,(3/8x1-1/2inches) Bolt,(3/8x3/4inch) Locknut,(3/8inch) Flangenut,(3/8inch) Washer,13/32inch Idlerarmbracket1 Bolt,(3/8x3/4inch) Flangenut,(3/8inch) Bagger1 Clevispin Hairpincotter2 Baggerbelt1 Spring

Qty.

Use

1 1 2 2

2 8

2 1

–

3 3 1

1 1 2 1 1

1 1

1 2 1 2 1

2 2

Installthebaggermountingbrackets ontothemachine

Tightenallmountingbolts

Installthebaggerdrivepulley

Installthespringloadedidlerpulley

Installthexedidlerpulley

Installtheidlerarmbracket.

Installthebagger

Installthebaggerbelt

ProcedureDescription

Qty.

Use

Nopartsrequired

Casterweight U-bolt2 Nut,(1/2inch) Lockwasher,(1/2inch) Plate2 Smalltopweight Largetopweight1 Bolt,1/2x4inch-fortopweights Boot1 Middletube1 Uppertube1 Clamp Dumphandle1 Washers,13/16inch Cotterpin Bolt,(1/2x1-3/4inches) Jamnuts,(1/2inch) Longcableclevis1

Nopartsrequired

–

4 4

2 1 1 2

–

Checkandadjustthebaggerbelt.

Installtheweights

Installthebootanddischargetubes

Installthebaggerdumphandle

Installthebaggerdumpleverstopbolt

Adjustthebaggerdumplever

15 16

Nopartsrequired

–

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

ModifytheRadiatorCover

Checkthetirepressure

InstallingtheBaggerMounting Bracket

Partsneededforthisprocedure:

1Baggermountingbracket

Sidebracket—right

Sidebracket—left

Longframespacer

Shortframespacer

Bolt,(3/8x1-1/2inches)

Bolt,(3/8x1-1/4inches)

Serratedangenut,(3/8inch)

Stiffenerbracket

Bolt,(3/8x3/4inch)

Curvedwasher

2Roundspacers

Bolt,(3/8x1inch)

Sidelocknut,(3/8inch)

Procedure

Important:Donottightenanyboltsuntilbothside

bracketsandbaggermountingbracketaretloose onthemachine.

RefertoTighteningtheMountingBoltsforthe correctproceduretotightenthebolts.

Figure3

1.Seratedlocknut2.Sidelocknut

1.Installtherightsidebrackettothebaggermounting bracket(Figure4).

2.Inthetoptwoholes,install2bolts(3/8x1-1/2 inches),2angenuts(3/8inch),1longframe spacer,andoneshortframespacer(Figure4).

Note:Makesurethelongframespacerisinstalled asshowninFigure4).

3.Inthebottomhole,installabolt(3/8x1-1/4 inches)andaangenut(3/8inch)(Figure4).

4.Installabracketstiffenertotherightsidebracket andbaggermountingbracket.Use4bolts(3/8x 3/4inch)and4angenuts(3/8inch)(Figure4).

UseFigure3fordeterminingthedifferencesbetween theserratedlocknutsandthesidelocknut.

Figure4

1.Baggermountingbracket

2.Bolt,(3/8x1-1/4inches)7.Bolt,(3/8x1-1/2inches)

3.Flangenut,(3/8inch)8.Shortframespacer

4.Bracketstiffener

5.Bolt,(3/8x3/4inch)

6.Longframespacer

9.Rightsidebracket

10.Usetheseholesinthe bracketstiffener

5.Removethebolts,nuts,andwashersholdingthe rollbartotherightsideofthemachine.Discard thenuts,bolts,andwashers(Figure5).

6.Removetheexistingboltandnutholdingthe engineguardasshowninFigure5.

7.Installtherightsidebracketandtherollbarsection tothesideofthemachineusing6bolts(3/8x1-1/2 inches),6curvedwashers(3/8inch),and6ange nuts(3/8inch)(Figure5).

Note:Makesurethecurvedwasherareinstalledas showninFigure5.

Figure5

1.Sidebracket4.Flangenut,(3/8inch)

2.Curvedwasher,(3/8inch)5.ROPS

3.Bolt,(3/8x1-1/2inches)

6.Removetheexistingbolt fromengineguardand discard

8.Removethebolts,nuts,andwashersholdingthe rollbartotheleftsideofthemachine.Discardthe nuts,bolts,andwashers(Figure6).

9.Installtheleftsidebracketbetweentherollbar sectionandthesideofthemachineandfastenwith 6bolts(3/8x1-1/2inches),6curvedwashers(3/8 inch),and6angenuts(3/8inch)(Figure6).

Figure6

1.Sidebracket4.ROPS

2.Curvedwasher,(3/8inch)5.Flangenut,(3/8inch)

3.Bolt,(3/8x1-1/2inches)

10.Installtheleftsidebrackettothebaggermounting bracket(Figure7).

11.Inthetoptwoholes,install2bolts(3/8x1-1/2 inches),2angenuts(3/8inch),1longframe spacer,andoneshortframespacer(Figure7).

Note:Makesurethelongframespacerisinstalled asshowninFigure7.

12.Inthebottomhole,installabolt(3/8x1-1/4 inches)andaangenut(3/8inch)(Figure7).

13.Installabracketstiffenertotheleftsidebracket andbaggermountingbracket.Use4bolts(3/8x 3/4inch)and4angenuts(3/8inch)(Figure7).

Figure8

1.Baggermountingbracket

2.Roundspacer

3.Flangenut,(3/8inch)7.Curvedwasher,(3/8inch)

4.Bumper

5.Bolt,(3/8x1inch)

6.Bolt,(3/8x1-3/4inches)

Figure7

1.Baggermountingbracket

2.Bolt,(3/8x1-1/4inches)7.Longframespacer

3.Flangenut,(3/8inch)8.Bolt,(3/8x1-1/2inches)

4.Bracketstiffener9.Shortframespacer

5.Leftsidebracket

6.Bolt,(3/8x3/4inch)

10.Usetheseholesinthe bracketstiffener

14.Inthetoptwoholes,install2bolts(3/8x1-3/4 inches),2roundspacers,and2angenuts(3/8 inch).

15.Inthebottomtwoholes,install2bolts(3/8x1 inch)and2angenuts(3/8inch)(Figure8).

TighteningallMountingBolts

NoPartsRequired

Procedure

Thefollowingstepsarethecorrectsequencetotighten thesidebracketsandthebaggermountingbracket.

All3/8inchmountingboltsneedtobetorquedto 35ft-lb(48N⋅m).

1.Tightenthebaggermountingbrackettotherear framerst(Figure8).

2.Tightenthebaggermountingbrackettotheside brackets(Figure4).

3.Tightenthebracketstiffenerstoboththesideplates andthebaggermountingbracket(Figure4).

4.Tightenthesidebracketstothesideofthemower (Figure6).

InstallingtheBaggerDrive Pulley

Partsneededforthisprocedure:

1Baggerdrivepulley

3Pulleyspacer

Bolt,(3/8x1-3/4inches)

Flangenut,(3/8inch)

Procedure

Note:Makesurethegearboxpulleyhas4holesaround

thecenterhole(Figure9).Ifitdoesnot,contactan AuthorizedServiceDealerforthecorrectpulley.

Figure9

1.Donotusethisgearbox pulley

2.Usethisgearboxpulley with4holesaroundthe centerhole

Note:Makesurethegearboxpulleyisushtothe bottomofthegearboxshaft(Figure10).

Installthebaggerdrivepulleytothegearboxpulley with3bolts(3/8x1-3/4inches),3spacers,and 3angenuts(3/8inch)(Figure10).

Figure10

1.Flangenut,(3/8inch)4.Spacer

2.Gearboxpulley

3.Gearboxpulleyisush withgearboxshaft.

InstallingtheSpringLoaded IdlerPulleyandSpringAnchor

Partsneededforthisprocedure:

Springloadedidlerpulley

1Idlerarm

Carriagebolt,(3/8x2inches)

Bolt,(3/8x4–1/2inches)

Locknut,(3/8inch)

Washer,7/16inch

Washer,13/32inch

1Longroundspacer

Sidelocknut,(3/8inch)

Springanchor,(3/8inch)

5.Baggerdrivepulley

6.Bolt,(1/2x1-3/4inch)

Procedure

Note:InstalltheGussetKitatthesametimeas

installingtheidlerpulleyandthespringanchor.This willeliminateduplicatesteps.TheGussetKitcanbe obtainedfromanAuthorizedServiceDealer.

UseFigure11fordeterminingthedifferencesbetween

G001405

theserratedlocknutsandthesidelocknut.

Figure11

1.Serratedlocknut2.Sidelocknut

1.Installthespringloadedidlerpulleytotheidler armwithacarriagebolt(3/8x2inches),washer (13/32inches),andalocknut(3/8inch).

2.Installthespringloadedidlerpulleytotheright rearbottomframewithabolt(3/8x4inches),long spacer,washer(7/16inches),andalocknut(3/8 inch)(Figure12).

Figure12

1.Locknut,(3/8inch)8.Rightrearbottomframe

2.Washer,7/16inch9.Springanchor

3.Springloadedidlerpulley10.Sidelocknut,(3/8inch)

4.Washer,13/32inch11.Bolt,(3/8x4–1/2inch

5.Longroundspacer

6.Idlerarm

7.Carriagebolt,(3/8x2 inches)

12.Leftrearbottomframe

13.Rightrearbottomframe

Important:Makesuretheidlerarmandspring anchorisinstalledinthecorrectholesshown inFigure12.

InstallingtheFixedIdlerPulley

Partsneededforthisprocedure:

1Fixedidlerpulley

1Fixedidlerbracket

Bolt,(3/8x1-1/2inches)

Bolt,(3/8x3/4inch)

Locknut,(3/8inch)

Flangenut,(3/8inch)

Washer,13/32inch

Procedure

1.Installthexedidlerpulleytothexedidler bracketwithabolt(3/8x1-1/2inches),washer (13/32inches),andalocknut(3/8inch).

2.Installthexedidlerassemblytotheleftrear

G001406

bottomframewith2bolts(3/8x3/4inch)and2 angenuts(3/8inch)(Figure13).

Figure13

1.Fixedidlerpulley

2.Washer,(13/32inch)

3.Locknut,(3/8inch)7.Leftrearbottomframe

4.Flangenut,(3/8inch)8.Bolt,(3/8x3/4inch)

5.Bolt,(3/8x1-1/2inches)

6.FixedIdlerpulleybracket

Figure14

1.Bolt,(3/8x3/4inch)3.Nut,(3/8inch)

2.idlerarmbracket4.Idlerpulley

InstallingtheIdlerArmBracket

Partsneededforthisprocedure:

1Idlerarmbracket

Bolt,(3/8x3/4inch)

Flangenut,(3/8inch)

Procedure

Installtheidlerarmbrackettotherightrearbottom framewith2bolts(3/8x3/4inch)and2angenuts (3/8inch)(Figure14).

InstallingtheBagger

Partsneededforthisprocedure:

1Bagger

Clevispin

2Hairpincotter

Procedure

1.Installthebaggerontothebaggermounting bracketFigure15

2.Installthe2clevispinsintothebaggerandbagger mountingbracket.Securethemwith2hairpin cottersFigure15

G001402

Figure15

G001407

1.Bagger3.Hairpincotter

2.Baggermountingbracket

4.Clevispin

3.Removethecableguideandboltfromtheframeof thebagger(Figure16).

4.Installthecableguide,bolt,andnutwiththecable behindthecableguide(Figure16).

InstallingtheBaggerBelt

Partsneededforthisprocedure:

1Baggerbelt

Spring

Procedure

1.Routethebaggerbeltaroundthedrivepulleyand thebaggerpulley(Figure17).

Note:Makesurethecableguidecanrotate.

Figure16

1.Cable3.Cableclevis

2.Cablebehindthecable guide

Figure17

1.Drivepulley4.Fixedidlerpulley

2.Baggerpulley

3.Springloadedidlerpulley

5.Skidplate

6.Baggerbelt

2.Installthespringontotheidlerarm(Figure18).

3.Routethebaggerbeltaroundthespringloaded idlerpulleyandthexedidlerpulley(Figure18).

4.Installthespringontothespringanchorattached totheleftrearbottomframe(Figure18).

G001408

Figure18

G001886

G001365

1.Springloadedidlerpulley4.SpringAnchor

2.Fixedidlerpulley5.Belt

3.Spring

Figure19

1.Drivepulley4.Fixedidlerpulley

2.Baggerpulley5.Baggerbelt

3.Springloadedidlerpulley6.1–1/8inch±1/8inch(29 mm±3mm)

2.Ifthegapisnotcorrect,removethespring.

3.Toadjustthebelttensioncompletethefollowing:

A.Loosenthe2nutsonthelowerfanshaftpillow

block(Figure20).

B.Insertaspacerbehindthepillowblock

(Figure20).

C.Tightenthenuts.

CheckingandAdjustingthe BaggerBeltTension

NoPartsRequired

Procedure

1.Measurethegap,atthebaggertensionerpulley, betweenthetightandslacksideofthebeltwhen thebaggertensionerpulleyandspringareinstalled (Figure18).Thereneedstobeagapof1-1/8inch ±1/8inch(29mm±3mm)betweenthebelt strands(Figure19).

D.Checkthebeltgapandrepeatprocedureas

required.

Figure20

1.Pillowblock

2.Fanshaft

3.Spacer

G001366

G001409

InstallingtheWeights

Partsneededforthisprocedure:

Casterweight

2U-bolt

Nut,(1/2inch)

Lockwasher,(1/2inch)

2Plate

Smalltopweight

1Largetopweight

Bolt,1/2x4inch-fortopweights

Figure21

1.Frontcasterweight4.Nut

2.U-bolt5.Frontcaster

3.Plate6.Lockwasher

Procedure

TocomplywithANSI/OPEIB71.4-2004Standard, topweightsmustbeaddedtothemachine.

Thebaggeraddsalotofweighttotherear ofthemachineandmaycauseanunstable conditionwhichcouldresultinalossofcontrol.

1.Placecasterweightsonthefrontcasters.

2.Installplate,nuts(1/2inch)andlockwasher (1/2inch)undertheframeandweight(Figure21).

3.Repeatforoppositeside.

Note:ZMastermowerswith52inchmowerdecks requireadditionalweightifnoZStand®isinstalled. ContactyourAuthorizedServiceDealerforthe weightkit.

4.Installthealargetopweightsontopofeachcaster weight(Figure22).

5.Installthe2smalltopweightsontopofeachlarge topweightandsecurethemwithabolt(1/2x4 inches)(Figure22).

1.Topweight3.Frontcasterweight

2.Bolt,(1/2x4inches)

Figure22

4.Frontcasterwheel

6.Placetherearhookovertherearofthemounting

G001369

bracket(Figure24).

InstallingtheBootand DischargeTubes

Partsneededforthisprocedure:

1Boot

1Middletube

1Uppertube

Clamp

Procedure

Note:RemembertoreplacetheLorthestraightend

ofthespringwheninsidedischargemode.Referto ReplacingtheGrassDeector.

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

7.Installtheuppertubeintothebagger(Figure24).

8.Slidetheclampontothemiddletube(Figure24).

9.Aligntheknobonthemiddletubewiththenotch intheuppertube.Slidethemiddletubeintothe uppertubeandtwistthemiddletube60degrees (Figure24).

10.Tightentheclamparoundtheupperandmiddle tubeconnection(Figure24).

11.Slidethemiddletubeontothebootandlatchthem together(Figure24).

3.Torelievethespringtensiononthegrassdeector, placetheLorthestraightendofthespringinfront ofthemountingbracket.

4.Liftthegrassdeectorallthewayback.

5.Positiontheboot’sfronthookintothefrontsloton themountingbracket(Figure24).

Note:Ifthegrassdeectorinterfereswiththe boot,grindoffpartofthegrassdeectorframe.See Figure23forthecorrectparttogrindoff.

Figure24

1.Boot7.Mountingbracket

2.Middletube8.Frontslot

3.Knob9.Rearhook

4.Uppertube10.Fronthook

5.Latch

6.Notchinuppertube

11.Clamp

Figure23

1.Grassdeectorframe2.Grindthispartoff

G001372

InstallingtheBaggerDump Handle

Partsneededforthisprocedure:

1Dumphandle

Washers,13/16inch

Cotterpin

Procedure

1.Unfastenthedumphandlefromthecrate.

2.Installawasherontothebaggerdumphandleand installthebaggerdumphandleintothebagger frame(Figure25).

3.Fastenthebaggerhandlewithawasher(13/16 inches)andacotterpin(Figure25).

InstallingtheBaggerDump LeverStopBolt

Partsneededforthisprocedure:

Bolt,(1/2x1-3/4inches)

Jamnuts,(1/2inch)

1Longcableclevis

Procedure

1.Removethecotterpinandclevispinsecuringthe baggercableclevistothebaggerdumphandle (Figure26).

2.Threadajamnut(1/2inch)allthewayontothe bolt(1/2x1-3/4inches)(Figure26).

3.Movethebaggerdumpleverforwardtomovethe bottomoftheleverawayfromthestopbracket (Figure26).

4.Inserttheboltintothestopbracketholeandthread anotherjamnut(1/2inch)ontothebolt.Donot tighten.

5.Securethebaggercableclevistothebaggerdump handlewiththeclevispinandcotterpinpreviously removed(Figure26).

Figure25

1.Dumphandle

2.Washer

3.Cotterpin

4.Baggerframe

Figure26

1.Baggerdumplever

2.Baggercable

3.Longcableclevis

4.Bolt,(1/2x1-3/4inches)8.Cotterpin

5.Jamnut,(1/2inch)

6.Stopbracket

7.Clevispin

6.Installthebaggercableintothecableclevis

G001373

(Figure26).

7.Adjustthehandlestop,refertoAdjustingthe BaggerDumpLever.

AdjustingtheBaggerDump Lever

NoPartsRequired

Procedure

Thebaggerleverneedstobeadjustedtoremoveslack inthebaggercable.

Important:Makesurethebaggerdoorislatched beforeadjustingthelever.

1.Loosenthenutsonbothsidesofthestopbracket (Figure27).

2.Adjustthestopboltuntilthereisnoslackinthe baggercable(Figure27).

3.Tightenthenutsonbothsidesofthestopbracket (Figure27).

ModifyingtheRadiatorCover

NoPartsRequired

Procedure

1.Locatetemplatenumber1inthebackofthis manual.Cutouttemplatenumber1asindicatedon thetemplate(Figure28).

2.Positionthetemplateontheright-handsideofthe radiatorcover(Figure28).

3.Lineupthemarkonthetemplatewherethe baggercableclevishitstheradiatorcoverandthe templatebottomisushwiththebottomofcover (Figure28).

4.Tapethetemplatetotheradiatorcover.Markthe outeredgeofthetemplate(Figure28).

5.Cuttheradiatorcoveratthemarkedline.Thiswill preventdamagetotheradiatorcoverwhileusing thebaggerdumplever(Figure28).

Note:Makesuretofollowthetemplateoutline.Do notcreateanysharpcorners.

Figure27

1.Baggerdumplever4.Baggercable

2.Stopbracket

3.Stopbolt

5.Nut

Figure28

G001055

1.Cable

2.Cableguide

3.Nosharpcorners7.Baggercableclevis

4.Radiatorcover8.Markontemplatealigned

5.Baggerdumplever

6.Templatealignedwith coverbottom

withclevis

Figure29

1.Valvestem

CheckingtheTirePressure

NoPartsRequired

Procedure

Note:Increasethetirepressureduetotheadditional

weight.

Checkandincreasetheairpressureinthefrontcaster wheelsandreartires(Figure29).

Pressure:Reartires-20psi(90kPa)

Frontcasterwheels-25psi(90kPa)

Operation

G000947

G001374

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

Important:Ifthemachineisonaslope,chock orblockthewheelstopreventthemachinefrom slowlyrolling.

Toavoidpersonalinjury,followthese procedures:

•Becomefamiliarwithalloperatingand safetyinstructionsintheoperator’smanual foryourmowerbeforeusingthisattachment.

•Neverremovethebaggerorbaggertubes whiletheengineisrunning.

•Alwaysshuttheengineoffandwaitforall movingpartstostopbeforeclearingan obstructionfromthebaggingsystem.

PositioningtheAdjustable Bafe

AdjustthebafetopositionB(middleposition)for bagging.RefertothemachinesOperatorManualfor thebafeadjustmentprocedure.

Figure30

•Neverdomaintenanceorrepairswhilethe engineisrunning.

Withoutthegrassdeector,baggertubesor completebaggerassemblymountedinplace, youandothersareexposedtobladecontact andthrowndebris.Contactwiththerotating mowerblade(s)andthrowndebriswillcause injuryordeath.

•Neverremovethegrassdeectorfrom themowerbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthe mower.

•Nevertrytoclearthedischargeareaor mowerbladesunlessyoumovethepower takeoff(PTO)tooffandrotatetheignition keytooff.Alsoremovethekeyandpullthe wireoffofthesparkplug(s).

OpeningtheBagger

1.DisengagethePTO.

2.Reachback,squeezeandreleasethelatchlever againstthebaggerlever(Figure31).Thiswill openthelatchthatsecuresthebaggerdoor.

3.Pulldownonthebaggerarmtoallowthegrassto falloutofthebagger(Figure31).

4.Returnthebaggerarmtouprightpositioninone quickmotion.Makesurethebaggerdoorfully engagesintothelatch(Figure31).

Note:Makesurethebaggerlatchisfullyengaged beforecollectinggrass.

Figure31

1.Baggerlever2.Latchlever

HoldingtheBaggerDoorOpen

G001375

G001376

Hands,ngersandarmscangetpinched betweenthebackandfrontsectionsofthe collector.

•Keeppeopleawayfromcollectorwhile emptyingit.

•Ifworkingontheinside,usetheholdingpin toholdthecollectordooropen.

1.DisengagethePTO,settheparkingbrake,and chockorblockthetires.

2.Turnofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Openthebagger;refertoOpeningtheBagger.

4.Withthebaggeropen,pullouttheholdingpinand insertintotheholeinthehinge(Figure32).

2.Turnofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Closethebagger.

4.Removethecotterpinandclevispin(Figure33).

5.Adjustthebaggercabletothedesiredholeposition (Figure33).

Note:Thelowerholewillallowthedoortoopen higher.Theupperholewillallowlessforcetoopen thedoorwhileusingthehandle.

6.Installtheclevispinandcotterpinintothebagger andcableend(Figure33).

Figure32

1.Holdingpin

2.Holeinhinge(open)

3.Holeinhinge(storage)

4.Hinge

AdjustingtheBaggerDoor OpeningandCable

Adjustingthecableatthetopofthebagger,canallow thedoortoopenfartherforyourdesireconditions.

1.DisengagethePTO,settheparkingbrake,and chockorblockthetires.

Figure33

1.Baggercable

2.Holesinbaggerdoor hinge

3.Clevispin

4.Hinge

5.Cotterpin

6.Lowerhole-allowsdoorto openhigher

7.Upperhole-allowsless forcetoopendoor

ClearingObstructionsFrom theBaggerSystem

1.Emptythebagger.

2.DisengagethePTOandsettheparkingbrake.

3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

4.Removethecompletetubeassemblyfromthe baggerandboot.

5.Removethebootfromthemower.

6.Usingastickorsimilarobject,carefullyremove

G001369

andcleartheobstructionfromthemower,upper tube,middletube,orbootassembly.

7.Afteryouremovetheobstruction,installthe completebaggersystemandresumeoperation. RefertoInstallingtheDischargeTubes.

RemovingtheDischarge Tubes

Note:RemembertoreplacetheLendofthespring

wheninsidedischargemode.RefertoReplacingthe GrassDeector.

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Unlatchthemiddletubefromthebootandslide apart(Figure34).

4.Removethetubeassemblyfromthebagger (Figure34).

5.Removethebootfromthemountingbracket (Figure34).

Figure34

1.Boot7.Mountingbracket

2.Middletube8.Frontslot

3.Knob9.Rearhook

4.Uppertube10.Fronthook

5.Latch

6.Notchinuppertube

11.Clamp

6.Lowerthegrassdeectorbackintoplace.

7.Ifyouarechangingtosidedischargemode,install thegrassdeectorspring.RefertoReplacingthe GrassDeector.

RemovingtheBagger

Ifyouoperatemowerwithoutthebagger installedorwiththedischargetubesandboot removed,youandothersmaybeinjuredby throwndebrisorcutbytheblade.

Alwaysoperatethemowerwitheitherthe completebaggermountedinplaceorusethe mowerinsidedischarge.

1.Disengagethepowertakeoff(PTO),setthe parkingbrake,turntheignitionkeytooffand removethekey.

2.Removethedischargetubes.RefertoRemoving theDischargeTubes.

3.Removehairpincottersandclevispinsfromthe baggerandbaggerbracket.

4.Removetheskidplate.

5.Removethebaggerbeltandbaggeridlerpulley.

6.Removethebaggerfromthebaggermounting bracket.

7.Installtheskidplate.

G000977

8.Replacethegrassdeectorspring;referto ReplacingtheGrassDeectorSpring.

ReplacingtheGrassDeector

9.Removeboththetopweightsandcasterweights.

SecuringtheBaggerIdler Pulley

Forthisprocedure,useoneoftheclevispinsand hairpincotterpinsusedtoattachthebaggertothe baggermountingbracket.

Note:Onlysecurethebaggeridlerpulleywhenyou areremovingthebagger.

1.Tosecuretheidlerarm,inserttheclevispinthrough theidlerarmandidlerarmbracket(Figure35).

2.Installthehairpincotterpintosecuretheclevis pin(Figure35).

Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresult inseriousinjury.Also,contactwiththeblade couldoccur.

Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschute andcatcher.

1.Removethelocknut,bolt,springandspacer holdingthedeectortothepivotbrackets (Figure36).Removedamagedorworngrass deector.

2.Placespacerandspringontograssdeector.Place theLendofspringbehinddeckedge.

Note:MakesuretheLendofspringisinstalled behinddeckedgebeforeinstallingtheboltasshown inFigure36.

3.Installboltandnut.PlaceJhookendofspring aroundgrassdeector(Figure36).

1.Clevispin

2.Baggeridlerarm4.Hairpincotterpin

Figure35

3.Idlerarmbracket

Important:Thegrassdeectormustbeableto lowerdownintoposition.Liftthedeectorup totestthatitlowersintothefulldownposition.

Figure36

1.Bolt

2.Spacer6.GrassDeector

3.Locknut

4.Spring8.Jhookendofspring

5.Springinstalled

7.Lendofspring,place behinddeckedgebefore installingbolt

OperatingTips

MachineSize

Rememberthatthemachineislongerandwiderwith thisattachmentinstalled.Byturningtoosharplyin connedplacesyoumaydamagetheattachmentor otherproperty.

Trimming

Alwaystrimwiththeleftsideofthemower.Donot trimwiththerightsideofthemowerbecauseyou coulddamagethebaggingtubes.

CuttingHeight

Foroptimumbaggingperformance,setthedeck height-of-cuttoremovenomorethat2to3inches (51to76mm)or1/3ofthegrassheight,whichever isless.Cuttingoffmorethanthiswillreducethe capacityofthevacuumsystem.

CuttingFrequency

Cutthegrassoften,especiallywhenitgrowsrapidly. Youwillhavetocutyourgrasstwiceifitgets excessivelylong(refertoBaggingLongGrass).

Asthebaggerlls,extraweightisaddedto thebackofthemachine.Ifyoustopandstart suddenlyonhills,youmaylosesteeringcontrol orthemachinemaytip.

•Donotstartorstopsuddenlywhengoing uphillordownhill.Avoiduphillstarts.

•Ifyoudostopthemachinewhengoing uphill,disengagethePTO.Thenbackdown thehillusingaslowspeed.

•Donotchangespeedsorstoponslopes.

BaggingLongGrass

Excessivelylonggrassisheavyandmaynotbe propelledcompletelyintothebagger.Ifthishappens, thetubeandbootmayplug.Toavoidpluggingthe baggingsystem,mowthegrassatahighheight-of-cut, thenlowerthemowertoyournormalcuttingheight andrepeatthebaggingprocess.

BaggingWetGrass

Ifpossible,alwaystrytocutgrasswhenitisdry.

CuttingTechnique

Forbestlawnappearance,besuretoslightlyoverlap themowerintothepreviouslycutarea.Thishelps reducetheloadontheengineandreducesthechance ofpluggingthebootandtube.

BaggingSpeed

Thebaggingsystemmayplugifyoudrivetoofast andtheenginespeedgetstooslow.Onhillsitmaybe necessarytoslowthemachinesgroundspeed.Mow downhillwheneverpossible.

SignsofPlugging

Asyouarebagging,asmallamountofgrassclippings normallyblowoutthefrontofthemower.An excessiveamountofclippingblow-outindicatesthat thebaggerisfullorthebootisplugged.

•Neverremovethegrassdeectorfrom themowerbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthe mower.

•Nevertrytoclearthedischargeareaor mowerbladesunlessyoumovethepower takeoff(PTO)tooffandrotatetheignition keytooff.Alsoremovethekeyandpullthe wireoffofthesparkplug(s).

FanVacuum

Thebaggingsystemoperatesbyvacuumcreatedby arotatingfanmountedinthetopofthehopper.If thevacuumactionisreduced,baggingperformance willdiminish.RefertoTroubleshootingforcauses ofreducedperformance.

CurbClimbingandLoading

Alwaysliftthedecktothehighestposition whenloadingthemachineontrailersor ascending/descendingacurb.Leavingthemowerina lowerpositioncancausedamagetothemowerwhile loadingandgoingoveracurb.Ifacurbishigherthan 6inches(152mm),crossitatasharpanglewiththe deckfullyraised.Useextremecautionwhenloading ontoatrailer.

Maintenance

G001410

G001377

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst10operating

hours

Beforeeachuseordaily

Every50hours

Every100hours

MaintenanceProcedure

•Checkthebaggerbelt.

•Inspectthebagger.

•Cleanthescreens.

•Cleanthebagger.

•Greasetheidlerarm.

•Greasethefanshaftbearings.

•Inspectthebagger.

CleaningtheScreens

Thescreensneedtobecleanedbeforeeachuse.Inwet grasstheywillneedtobecleanedmoreoften.

1.Disengagethepowertakeoff(PTO),setthe parkingbrake,turntheignitionkeytooffand removethekey.

2.Openthebaggerandholdthebaggerdooropen. RefertoHoldingtheBaggerDoorOpen.

3.Cleanthedebrisfromthescreens.

4.Closethebaggerdoor.

CleaningtheBagger

Thebaggerneedstobecleaneddaily.

1.Washtheinsideandoutsideofthebagger,upper tube,lowertube,bootassemblyandtheunderside ofthemower.Useamildautomotivedetergent toremovedirt.

2.Makesureyouremovemattedgrassfromallparts.

3.Afterwashingallparts,letthemdrythoroughly.

CheckingtheBaggerBelt

Thebaggerbelttensionneedstobecheckedafterthe rst10hours.

Checkthebelttension.RefertoAdjustingtheBagger Belt.

GreasingtheIdlerArm

Figure37

GreasingtheFanShaft Bearings

Greasetheupperandlowerbaggerfanshaftbearings (Figure38&Figure39)every100hours.

Figure38

Greasethebaggerbeltidlerarm(Figure37)every 50hours.

Removerubberplugtoexposegreasetting.

G001378

Figure39

InspectingtheBagger

Inspectthebaggerattachmentafterthersttenhours ofoperation,and100hoursthereafter.

1.Disengagethepowertakeoff(PTO),setthe parkingbrake,turntheignitionkeytooffand removethekey.

2.Checktheuppertube,lowertube,andtheboot assembly.Replacethesepartsiftheyarecracked orbroken.

3.Checkthebagger,baggerframe,andscreens. Replaceanypartsthatarecrackedorbroken.

4.Tightenallnutsboltsandscrews.

InspectingtheMowerBlades

1.Inspectthemowerbladesregularlyandwhenever abladestrikesaforeignobject.

2.Ifbladesarebadlywornordamaged,installnew blades.Refertoyourmoweroperator’smanualfor completeblademaintenance.

Troubleshooting

Problem

Abnormalvibration.

Reducedbaggingperformance.

Bootandtubesplugtoofrequently .

PossibleCauseCorrectiveAction

1.Cuttingblade(s)is/arebentor unbalanced.

2.Blademountingboltisloose.2.Tightentheblademountingbolt.

3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Loosebaggerorpulleyassembly.4.Tightentheappropriatepulley.

5.Baggerbeltiswornordamaged.

1.Lowenginespeed.

2.Pluggedfanscreen.

3.Loosebaggerbelt.3.Tightenthebaggerbelt.

4.Brokensealbetweenthehopperand reardoor.

5.Apluggedboot.5.Locateandremovepluggeddebris.

6.Impropersealaroundtheuppertube goingintothehopper.

7.Fullhopper .7.Emptythehopper.

1.Hopperistoofull.1.Dumpmorefrequently.

2.Lowenginespeed.

3.Grassistoowet.3.Cutgrasswhenitisdry.

4.Grassistoolong.4.Cutnomorethan2-3inchesor1/3of

5.Pluggedfanscreen.

6.Groundspeedistoofast.6.Drivesloweratfullthrottle.

1.Installnewcuttingblade(s).

5.ContactanAuthorizedServiceDealer.

1.Alwaysoperatethebaggeratfull throttle.

2.Removedebris,leavesorgrass clippingsfromthefansscreen..

4.Ensurethereardoorislatched.

6.Ensurethatthereisagoodsealatthe hopper.

2.Alwaysoperatethebaggeratfull throttle.

thegrassheight,whicheverisless.

5.Removedebris,leavesorgrass clippingsfromthefanscreen.

Debrisblowout.

1.Hopperistoofull.1.Dumpmorefrequently.

2.Groundspeedistoofast.2.Drivesloweratfullthrottle.

3.Mowerdeckisnotleveled.

3.Seethemoweroperator’smanualfor levelingthemowerdeck.

Landscape

Contractor

Equipment (LCE)

The Toro Total Coverage Guarantee

A Limited Warranty

Conditions and Products Covered

The Toro® Company and its afliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the listed Toro Products if defective in materials or workmanship. The following time periods apply from the date of purchase:

This warranty applies to:

•

ProLine Mid-Size Mowers and Attachments

•

Z Master Mid-Mount ZRTs and Attachments

Components

Traction Unit Frame and Carrier Frame All Spindles

Engines* and /Hydraulic System Deck Shells (34 ″ -72 ″ ) Z500 Series Electric Clutch Remaining Components

* S o m e e n g i n e s u s e d o n T o r o L C E P r o d u c t s a r e w a r r a n t e d b y t h e e n g i n e m a n u f a c t u r e r .

This warranty includes the cost of parts and labor, but you must pay transportation costs.

Warranty Period

1 year 1 year

2 year

3 years Parts

2 years Labor

2 years 2 years 2 years

1 year

Instructions for Obtaining Warranty Service

If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure:

1. Contact any Toro Authorized or Master Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at www.Toro.com. You may also call our Toro Customer Care Department toll free at 888–865–5676 (U.S. Customers) or 888–865–5691 (Canada customers).

2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.

If for any reason you are dissatised with the Service Dealer’s analysis or with the assistance provided, contact us at:

LCB Customer Service Department

Toro Warranty Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Owner Responsibilities

You must maintain your Toro Product by following the maintenance procedures described in the operator’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.

Items and Conditions Not Covered

There is no other express warranty except for special emission system coverage on some products. This express warranty does not cover the following:

• Cost of regular maintenance service or parts, such as lters, fuel, lubricants,

tune-up parts, blade sharpening, brake and clutch adjustments.

• Any product or part which has been altered or misused or required

replacement or repair due to normal wear, accidents, or lack of proper maintenance.

• Repairs necessary due to improper fuel, contaminants in the fuel system, or

failure to properly prepare the fuel system prior to any period of non-use over three months.

• Pickup and delivery charges.

General Conditions

All repairs covered by this warranty must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.

Neither The Toro® Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty.

Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.

All implied warranties of merchantability (that the product is t for ordinary use) and tness for use (that the product is t for a particular purpose) are limited to the duration of the express warranty.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatised with your Distributor’s service or have difculty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

374-0037 Rev F

Toro 78514 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual