Toro 78456 Installation Instructions
Form No. 3353–432 Rev B
Triple Soft Bagger
for Z200 and Z500 Series Z Masters
Model No. 78456—Serial No. 250000001 and Up
Operator’s Manual
Register your product at www.Toro.com
Original Instructions (EN)
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 4. . . . . . . . . . . . . . . .
Setup 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Prepare the Mower 7. . . . . . . . . . . . . . . . . . . . . . . .
Positioning the Flow Baffle 7. . . . . . . . . . . . . . . . .
Installing the Bagger Mounting Kit 7. . . . . . . . . . .
Removing the Bumper Guard 7. . . . . . . . . . . . . . . .
Installing the Bagger Mounting Bracket 8. . . . . . .
Installing the Bagger Tube Support and Elbow 9. .
Installing the Hood Assembly and Bags 9. . . . . . . .
Installing the Blower Assembly 11. . . . . . . . . . . . . .
Installing the Bagger Belt and Idler Spring 11. . . . .
Installing the Belt Cover 13. . . . . . . . . . . . . . . . . . . .
Installing the Bagger Tube 14. . . . . . . . . . . . . . . . . .
Installing the Weights 15. . . . . . . . . . . . . . . . . . . . . .
Adjusting the Parking Brake 16. . . . . . . . . . . . . . . .
Operation 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emptying the Grass Bags 17. . . . . . . . . . . . . . . . . . .
Clearing Obstructions From the Bagger System 18.
Operating and Bagging Tips 18. . . . . . . . . . . . . . . . .
Maintenance 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 20. . . . . . . . .
Cleaning the Hood Screen 20. . . . . . . . . . . . . . . . . .
Cleaning the Bagger 20. . . . . . . . . . . . . . . . . . . . . . .
Checking and Adjusting the Bagger Belt Tension 20
Checking and Adjusting the Blower Latch 21. . . . . .
Replacing the Blower Belt 22. . . . . . . . . . . . . . . . . .
Checking the Blower Liner 23. . . . . . . . . . . . . . . . .
Replacing the Blower Liner 23. . . . . . . . . . . . . . . . .
Inspecting the Bagger 24. . . . . . . . . . . . . . . . . . . . . .
Greasing the Blower 24. . . . . . . . . . . . . . . . . . . . . . .
Inspecting the Mower Blades and Baffles 24. . . . . .
Installing Mower Blades 24. . . . . . . . . . . . . . . . . . . .
Storage 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 28. . . . . . . . . . . . .
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Page
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
m–6231
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
W 2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
Safety
The following list contains safety information specific to
Toro products and other safety information you must know.
• Become familiar with the safe operation of the
equipment, with the operator controls, and safety signs.
• Use extra care with grass catchers or other attachments.
These can change the operating characteristics and the
stability of the machine.
• Do not use a grass catcher on steep slopes. A heavy
grass catcher could cause loss of control or overturn the
machine.
• Slow down and use extra care on hillsides. Be sure to
travel in the recommended direction on hillsides. Turf
conditions can affect the machine’s stability. Use
extreme caution while operating near drop–offs.
• Keep all movement on slopes slow and gradual. Do not
make sudden changes in speed, directions or turning.
• The grass catcher can obstruct the view to the rear. Use
extra care when operating in reverse.
• Use care when loading or unloading the machine into a
trailer or truck
• Never operate with the discharge deflector raised or
removed and never altered, unless using a grass catcher
or mulching baffles.
• Keep hands and feet away from moving parts. Do not
make adjustments with the engine running.
• Stop on level ground, disengage drives, set the parking
brake, shut off the engine before leaving the operator’s
position for any reason including emptying the grass
catcher or unclogging the chute.
• If you remove the grass catcher, be sure to install any
discharge deflector or guard that might have been
removed to install the grass catcher. Do not operate the
mower without either the entire grass catcher or the
grass deflector in place.
• Turn off the engine and wait for all moving parts to
stop before removing the grass catcher or
unclogging the chute.
• Do not use your hands to unclog the chute, blower or
bagger.
• Do not leave grass in grass catcher for extended periods
of time.
• Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check
components and replace with manufacturer’s
recommended parts, when necessary.
3
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
79-0350
79-0360
1-653554
80-8040
88-8950
106-0871
98-4387
1. Warning—wear hearing protection.
68-3650
93-1122
4
Setup
Important These instructions are for Z200 and Z500 Sieres mowers.
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
Important If your bagger has a latch as shown in Figure 13, use this manual for your bagger. Use the manual included in
the Finishing Kit for only installing parts include in that kit. If your bagger latch is different, use that manual included with
the Finishing Kit for installing parts and your bagger manual.
Step Description Qty. Use
1
2
3
4
5
Obtain Bagger Mounting Kit from an
Authorized Service Dealer.
No parts needed Removing the bumper guard
Bagger mounting bracket
Bolt, 3/8 x 1 inch
Flange nut, 3/8 inch
Curved washer, 3/8 inch
Bagger tube support
Elbow
Bolt, 1/4 x 1-1/2 inch
Nut, 1/4 inch
Flat washer, 1/4 inch
Hood assembly
Bag
Clevis pin
Hairpin cotter
– Installing the bagger mounting kit.
1
6
6
6
1
1
4
4
4
1
3
2
2
Installing the bagger brackets
Installing the bagger tube support and
elbow
Installing the hood assembly and bags
6
7
8
Blower assembly 1 Installing the blower assembly
Blower belt cover
Bagger Belt
Idler spring
Pulley cover
Belt cover 1 Installing the belt cover
5
1
1
1
1
Installing the bagger belt and idler
spring
Step UseQty.Description
9
10
11
Bagger tube
Clamp
Knob
Blower adapter
Caster weight
U–bolt
Nut, 1/2 inch
Lock washer, 1/2 inch
Plate
Top weight
Bolt, 1/2 x 3 inch
Plate
No parts needed Adjusting the parking brake
1
1
2
1
2
2
4
4
2
2
2
2
Installing the bagger tube
Installing the weights
6
Before Installation
Prepare the Mower
Step
Perform the following procedure to prepare the mower for
attaching the blower and finishing kit.
1. Disengage the PTO, move the motion control levers to
the neutral locked position and set the parking brake.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating
position.
3. Clean the mower of any debris on the deck or rear of
mower to ease installation.
Positioning the Flow Baffle
The middle position or Position B is recommended for
bagging.
Move the adjustable flow baffle to the middle position. To
adjust the baffle refer to your mower Operator’s Manual.
Position B
Middle Position
1
Parts needed for this step:
• 1 Bagger Mounting Kit
Installing the Bagger Mounting
Kit
Obtain the Bagger Mounting Kit from an Authorized
Service Dealer and install it.
Step
2
Figure 2
No parts needed for this step.
Removing the Bumper Guard
Danger
m–6880
Mechanical or hydraulic jacks may fail to support
machine and cause a serious injury.
• Use jack stands when supporting machine.
• Do not use hydraulic jacks.
Remove the existing rear bumper guard (Fig. 3).
7
m–8147
1. Rear bumper guard
2. Bolt
Step
3
1
Figure 3
3. Nut
2
4
3
2
7
5
6
1. Bagger mounting bracket
2. Bolt, 3/8 x 1 inch
3. Flange nut, 3/8 inch
4. Belleville washer, 3/8 inch
5. Rear frame
3
Figure 4
6. Existing bolts located
7. Spacer, if needed and
3
1
2
4
7
m–8143
here
supplied with the Bagger
Mounting Kit
2
Parts needed for this step:
• 1 Bagger mounting bracket
• 6 Bolts, 3/8 x 1 inch
• 6 Flange nuts, 3/8 inch
• 6 Belleville washers, 3/8 inch
Installing the Bagger Mounting
Bracket
Important Do not tighten any bolts until both side
brackets and bagger mounting bracket are fit loose on the
machine.
Important Make sure the bagger mounting bracket is
installed in the position shown in Figure 4.
1. Remove the existing two bolts in the bottom of the rear
frame (Fig. 4).
Note: The side brackets shown below are for 2005 and
after mowers.
2. Install the bagger mounting bracket to the left and right
side bagger brackets with 4 bolts (3/8 x 1 inch),
4 Belleville washers (3/8 inch) and 4 flange nuts
(3/8 inch) (Fig. 4).
3. If the bagger mounting bracket moves side to side
excessively, install one or both of the spacers between
the bagger mounting bracket and mounting plates
(Fig. 4).
4. Install the bagger mounting bracket to the rear frame of
the machine with 2 bolts (3/8 x 1 inch) and 2 flange
nuts (3/8 in.) (Fig. 4).
8
Step
Step
4
Parts needed for this step:
• 1 Tube support
• 1 Elbow
• 4 Bolts, 1/4 x 1-1/2 inch
• 4 Nuts, 1/4 inch
• 4 Flat washers, 1/4 inch
Installing the Bagger Tube
Support and Elbow
1. Position the elbow inside the bagger hood (Fig. 5).
2. Install the elbow and tube support to the bagger hood
with 4 bolts (1/4 x 1-1/2 inch), 4 washers (1/4 inch),
and 4 nuts (1/4 inch) (Fig. 5).
6
5
6
2
5
Parts needed for this step:
• 1 Hood assembly
• 3 Bags
• 2 Clevis pins
• 2 Hairpin cotter pins
Installing the Hood Assembly
and Bags
Warning
Components around engine will be hot if the
machine has been running. Touching hot
components can cause burns.
• Do not touch engine components when hot.
• Allow engine to cool before performing
maintenance.
3
4
1. Tube support
2. Elbow
3. Bagger hood
1. Install the hood assembly onto the bagger mounting
bracket (Fig. 6).
1
m–6730
Figure 5
4. Nut, 1/4 inch
5. Flat washer, 1/4 inch
6. Bolt, 1/4 x 1-1/2 inch
1. Hood assembly 2. Bagger mounting bracket
2
1
m–8129
Figure 6
9
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