Toro 78375, 78370 Operator's Manual

Wheel Horse
for 5xi Tractors
FORM NO. 3319–811
Model No. 78375 – 8900001 & Up Model No. 78370 – 8900001 & Up
Operator’s Manual
IMPORTANT: Read this manual, and your tractor manual, carefully. They
contain information about your safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction
We want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. You will find the model and serial number plate located in a unique place on the product as shown below.
The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury, even death. DANGER, WARNING and CAUTION are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
WARNING signals a hazard that may cause serious injury or death if the recommended precautions are not followed.
CAUTION signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed.
Two other words are also used to highlight information. “Important” calls attention to special mechanical information and “Note” emphasizes
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general information worthy of special attention.
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1. Model and Serial Number Plate
For your convenience, write the product model and serial numbers in the space below.
Model No:
Serial No.
The left and right side of the machine is determined by sitting on the seat in the normal operator’s position.
Printed in USA
The TORO Co. – 1997
Contents
Safety and Instruction Decals 2. . . . . . . . . . . . . .
Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 3. . . . . . . . . . . . . . . . . . . . . . . . .
Mower Preparation 3. . . . . . . . . . . . . . . . . . .
Installing the Mower 4. . . . . . . . . . . . . . . . .
Attach the PTO Drive Belt 6. . . . . . . . . . . . .
Adjusting the Mower 8. . . . . . . . . . . . . . . . .
Removing the Mower 11. . . . . . . . . . . . . . . . .
Removing the Recycler Baffle 13. . . . . . . . .
Installing the Recycler Baffle 13. . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Discharge or Mulch Grass 14. . . . . . . . .
Page
Page
Operating the Power Take Off (PTO) 14. . . .
Attachment Lift Lever 15. . . . . . . . . . . . . . . .
Adjusting the Two Front Wheels 16. . . . . . . .
Check for Debris 16. . . . . . . . . . . . . . . . . . . .
Tips for Mowing Grass 17. . . . . . . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Interval Chart 18. . . . . . . . . . . . . . . .
Cutting Blade 19. . . . . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication 20. . . . . . . . . . . . . .
Blade Drive Belt 21. . . . . . . . . . . . . . . . . . . . .
Storage 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 22. . . . . . . . . . . . . . . . . . . . . . . . .
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Safety
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
ON GRASS DEFLECTOR
(Part No. 93–1122)
NEXT TO FRONT WHEELS
(Part No. 93–7282)
ON HEIGHT–OF–CUT
BRACKET
(Part No. 111655)
(1) ON GRASS DEFLECTOR
(1) ON DECK LEFT SIDE
(Part No. 92–7108)
(2) ON LEVELER BAR
(Part No. 98–3478)
ON MOWER REAR TOP
(Part No. 98–3480)
ON MOWER RIGHT SIDE
(Part No. 98–3481)
UNDER GRASS DEFLECTOR
(Part No. 92–7109)
2
Installation
Loose Parts
Note: Use the chart below to identify parts used for assembly.
DESCRIPTION QTY. USE
Grass deflector Spring Bolt 3/8–24 x 3–1/2” Lock nut 3/8”
PTO drive belt 1 Install PTO drive belt Pulley box 1 Install pulley box Operator’s Manual 1 Read before operating
1 2
Install grass deflector
2 2
Mower Preparation
Install the Discharge Chute
1. Place the springs into the brackets on the mower
with the hooked ends over the raised back of the bracket (Fig. 1).
2. Align the grass deflector with the holes in the
brackets and the spring straight ends in the space under the hinge and above the deflector (Fig. 1).
5
6
1
3
4
2
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3. Secure the deflector to the bracket with bolts
through the grass deflector, springs and brackets.
Secure with lock nuts (Fig. 1).
4. Lift the grass deflector and check that it is spring
loaded and pivots freely to the full down position.
IMPORTANT: Grass deflector must be spring loaded in the down position. Lift the deflector up to test that it snaps to the full down position.
1. Bracket
2. Spring hook end
3. Space for spring
Figure 1
4. Grass deflector
5. Bolt
6. Lock nut
3
Installation
Installing the Mower
POTENTIAL HAZARD
Without the grass deflector, mulch baffle,
or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris.
WHAT CAN HAPPEN
Contact with rotating mower blade(s) and
thrown debris will cause injury or death.
HOW TO AVOID THE HAZARD
NEVER remove the grass deflector from
the mower because the grass deflector routes material down toward the turf. If the grass deflector is ever damaged, replace it immediately. Never put your hands or feet under the mower.
Never try to clear the discharge area or
mower blades unless you move the power take off (PTO) to “OFF” and turn the ignition key to “STOP.” Also remove the key and pull the wire off the spark plug(s).
Initial Preparation
The mower is most easily installed when done on a level concrete surface. Rougher dirt or lawn surfaces make installation more difficult.
1. Position the tractor and mower side by side, with
the mower on the right–hand side of the tractor.
2. Set the parking brake, raise the attachment lift,
and turn the ignition key to “STOP” to stop the engine. Remove the key.
3. If you have previously had a snowthrower, blade
or tiller attached to the attachment lift, remove the two clevis pins on each side of the attachment lift (Fig. 3).
Mower Belt Routing
1. Route the mower belt as shown in Fig. 2. Be
sure to install the belt on the lower mower deck pulley.
1
Figure 2
Top View
1. Mower belt 2. Mower deck pulley
2
2
1
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Figure 3
1. Clevis pin 2. Hairpin cotter
4. Attach the pulley box if it is not already on the
tractor. Make sure the latches on the tractor’s front Attach–A–Matic are open (Fig. 4). Then slide the pulley box into the Attach–A–Matic latches and seat it. Close the latches.
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4
Installation
3
3
1
7
6
22
Figure 4
1. Attach–A–Matic latches
2. Pulley box
3. Idler pulley
4. Belt tension release arm
5. Belt tension adjustment knob
6. Belt tension indicators (one on each side)
7. Attach–A–Matic button
Attach the Mower
1. Make sure the mower wheels are set for low
height of cut.
2. Make sure the attachment lift is in the full up
position, then turn the ignition key to “STOP” to stop the engine, set the parking brake, and remove the ignition key.
4
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5
2
1
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Figure 5
1. Slots in the side mounting brackets (2)
2. Belt guide
3. Front–to–rear adjustment rod
5. Start the tractor.
6. Lower the attachment lift arm fully and adjust
the deck’s position until you can pull out on the J–pin of the lift arm and slide it into the slot in the mounting bracket of the mower (Fig. 6).
7. On the driver’s left–hand side, pull out the
attachment lift J–pin and slide it into the slot on the other mower mounting bracket.
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3. From the driver’s right–hand side of the tractor,
slide the mower under the tractor.
4. After sliding the mower under the tractor,
position it so that the slots in the side of each of the mower’s mounting brackets (Fig. 5) are aligned directly below the tractor’s attachment lift arm.
2
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Figure 6
Left Side of Tractor Shown
1. J–pin 2. Mower slot in side mounting bracket.
5
Installation
8. After the two J–pins are seated through the
mower’s mounting brackets, using the attachment lift and your hand on the right front adjustable mower wheel bracket (Fig. 7), position the mower so its attachment bar fits into the mid Attach–A–Matic mount.
POTENTIAL HAZARD
The “scissor” formed by the mower
mounting brackets and the attachment lift arm is dangerous.
WHAT CAN HAPPEN
Hands and fingers can get caught between
the mower parts and the tractor and be injured.
HOW TO AVOID THE HAZARD
Keep hands away from moving parts while
operating the attachment lift.
Always position the mower with your hand
on the right front mower wheel bracket.
Never try to position the mower with your
hands on the mower mounting brackets or below the mower housing.
10. Set the parking brake, lower the attachment lift,
and turn the ignition key to “STOP” to stop the engine. Then remove the key.
2
1
Figure 8
1. Attach–A–Matic button 2. Attach–A–Matic lever
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Attach the PTO Drive Belt
1. Hang the belt over the mower, then thread it
forward through the belt guide (Fig. 9) on the mower.
Figure 7
9. Turn the lever of the Attach–A–Matic
clockwise to lock the mower to the tractor (Fig.
8).
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2
1
Figure 9
1. Belt 2. Belt guide
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2. Extend the belt through the center of the pulley
box, between the two pulleys.
3. Release the belt tension release arm on the
pulley box housing and swing it out toward you (Fig. 11).
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