Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
m–2831
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
2
Slope Chart
3
4
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
43-8480
92-7108
106748
5
Setup
Note: Determine the left and right sides of the machine
from the normal operating position.
Loose Parts
Note: Use the chart below to identify parts used for assembly.
DESCRIPTIONQTY.USE
V belt
Idler assembly
Belt cover
Operator’s Manual1Read before operating
Installing the Mower
1. Disengage the PTO and set the parking brake.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating
position.
3. Turn the front wheels fully to the left and raise
attachment lift lever all the way to the latched position;
refer to tractor Operator’s Manual.
4. Open front and mid-mount hitches by pushing release
button and moving the lock handles forward (Fig. 2).
2
1
1
1
4
Installing the mower
5. Slide the mower under the chassis from the right side
and align attachment lift with slot in center level bar
(Fig. 3).
6. Straighten the front wheels, turn Dial-A-Height knob
counterclockwise, all the way, and lower the attachment
lift lever to the mounting position; refer to tractor
Operator’s Manual.
7. Place attachment lift pin into slot in center lever bar and
secure with a washer (3/4 inch) and a hairpin cotter
(Fig. 3).
1
2
1
1. Front hitch
2. Mid-mount hitch
4
3
Figure 2
3
3. Release button
4. Lock handle
m–2312
4
Figure 3
1. Attachment lift
2. Slot-center level bar
8. Rotate front mounting shaft so fork faces up and align
so spacers are between mid-mount hitch plates (Fig. 4).
3. Washer
4. Hair pin cotter
6
3
m–2824
9. Lift mower with attachment lift and guide fork to
capture hitch rod (Fig. 4). Close mid-mount hitch lock
handle.
5
4
14.Turn knob counterclockwise to tighten belt (Fig. 6).
Tighten until there is 1 inch (26 mm) belt movement
between engine clutch and idler pulley when slight
pressure is applied to the belt.
3
1
2
3
3
m–2825
Figure 4
1. Front mounting shaft
2. Fork
3. Spacer
4. Mid-mount hitch plate
5. Hitch rod
10.Place pulley assembly into front hitch and lock by
moving latch rearward (Fig. 5).
2
3
1
m–2810
Figure 5
1. Pulley assembly
2. Front hitch
3. Latch
11. Install the belt onto the clutch. Refer to Replacing the
PTO Belt on 2001 and Newer Models on page 15 or
Replacing the PTO Belt on 2000 and Older Models 16.
4
5
6
2
7
1
m–5508
Figure 6
1. V pulley
2. Flat pulley
3. Upper mower pulley
4. Spacer
5. Belt cover
6. Locknut
7. Knob
15.Install belt cover (Fig. 14).
Checking the Front-to-Rear
Blade Slope
Check the front-to-rear blade slope any time you install the
mower. If the front blade tip is not 1/8–1/4 inch (4–7 mm)
lower than the rear blade tip, adjust the blade slope using
the following instructions:
1. Park the machine on a level surface, disengage the
power take off (PTO), set the parking brake, and turn
the ignition key to off. Remove the key.
2. Check and set the air pressure in the front and rear tires
to 12 psi (85 kPa).
3. Adjust height-of-cut lever on mower to the middle of
the range and lower attachment lift.
12.Route belt around V and flat pulleys and loop over
center mower spindle, top pulley.(Fig. 6).
13.Check that spacer is on shaft and install belt cover with
rod in hole. Secure with locknut (Fig. 6).
4. Carefully rotate blades so they are facing front and rear
(Fig. 7).
7
5. Measure between the tip of the front blade (Fig. 7) and
the tip of the rear blade to the flat surface. If the front
blade tip is not 1/8–1/4 inch (4–7 mm) lower than the
rear blade tip adjust rear adjustment link.
2
Front
1
m–2833
3
1. Raise attachment lift lever all the way to the latched
position. Check if bumpers, on the rear of mower draft
bars, make contact under footrests.
2. Adjust lift chain by turning trunnion on eyebolt in rear
hole of tractor lift (Fig. 9). Turn trunnion clockwise to
raise or counterclockwise to lower mower.
Note: Transport level stops are normally in the bottom of
the slot, however they can be adjusted up for side-to-side
level when extra weight from a grass catcher is on one side.
3. To adjust side–to–side transport level, loosen the
leveling bolts. (Fig. 9).
4. Adjust the deck level and then tighten the leveling bolts.
(Fig. 9).
4
Figure 7
1. Blade front to rear
2. Measure front blade tip
6. To adjust front-to rear blade slope turn the locknut on
the rear adjustable link (Fig. 8).
Note: To raise the front of the mower, turn the locknut
clockwise, to lower the front turn it counterclockwise.
1
2
3. Measure rear blade tip
4. Measure here
5
4
1. Bumper
2. Trunnion
3. Leveling bolts
Note: Determine the left and right sides of the machine
from the normal operating position.
2
4
3
Figure 9
1
m–2813
4. Transport level stop
5. Hairpin cotter
Operation
m–5619
Figure 8
1. Adjustable link2. Locknut
Transport Height Adjustment
Transport height is adjusted to stabilize the mower in the
up, locked position.
Operating the
Power Take Off (PTO)
The power take off (PTO) switch engages and disengages
power to the electric clutch.
The PTO light, in the Indicator Module, will be on when
the ignition key is in run or lights position and the power
take off (PTO) is engaged. When this light is on it is a
reminder the starter will not crank and to turn the off PTO
before getting off the tractor.
8
Engaging the Power Take Off (PTO)
1. Move throttle to fast position.
2. Pull the power take off (PTO) to the on position
(Fig. 10).
2
1
2
1
m–4201
Figure 10
1. PTO—Off2. PTO—On
Disengaging the Power Take Off (PTO)
1. Push the power take off (PTO) to the off position
(Fig. 10).
Operating the Attachment Lift
Lever
The attachment lift lever (Fig. 11) is used to raise and lower
various attachments.
Raising an Attachment
Figure 11
1. Lift lever
2. Button
3. Dial-A-Height
Operating the Attachment
Power Lift
The attachment power lift (Fig. 12) is used to raise and
lower attachments.
Raising Attachments
1. Start the engine, refer to; Starting and Stopping the
Engine; in tractor Operator’s Manual.
2. Pull the lift lever in the up direction to raise the
attachment lift (Fig. 12). This will lift and hold the
attachment in the up, or raised position.
3
m–2514
1. Depress the clutch and brake pedals to stop the
machine.
2. Pull attachment lift lever rearward until the latch locks.
In this position the lift will hold the attachment in the
up, or raised position.
Lowering an Attachment
1. Depress the clutch and brake pedals to stop the
machine.
2. Pull attachment lift lever rearward, to release lift
pressure, and push the button on top to release the latch.
Move lift lever forward to lower attachment.
Lowering Attachments
1. Start the engine, refer to; Starting and Stopping the
Engine; in tractor Operator’s Manual.
2. Push the lift lever in the down direction to lower the
attachment lift (Fig. 12).
9
2
2
1
1
2
m–5509
Figure 14
1. Belt cover2. Knob
m–2454
Figure 12
1. Lift lever UP2. Lift lever DOWN
Adjusting Height-of-Cut
The rear gauge wheels are adjusted in different hole
location for 1-1/2 to 3-1/2 inch (4–9 cm) height-of-cut.
1. Pull height-of-cut lever out to disengage from quadrant.
Adjust height-of-cut to the desired level. Release lever
inward to lock into quadrant (Fig. 13).
1
3
4
2
4. Turn the knob on idler assembly clockwise to loosen
belt. Remove belt from upper mower pulley (Fig. 15).
2
1
m–5508
Figure 15
1. Knob2. Upper mower pulley
5. Remove the belt from the clutch and deck. Refer to
Replacing the PTO Belt on page 15.
6. Open front hitch and remove pulley assembly (Fig. 16).
2
m–2827
Figure 13
1. Height-of-cut lever
2. Quadrant
3. High
4. Low
Removing the Mower
1. Disengage the PTO and set the parking brake.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating
position.
3. Remove the two knobs and belt cover from the tractor
(Fig. 14).
3
Figure 16
1. Pulley assembly
2. Front hitch
3. Latch
7. Raise attachment lift lever to the mounting position;
refer to the tractor Operator’s Manual.
8. Open mid-mount hitch lock handle. Lower the mower
with attachment lift and remove front mounting shaft
(Fig. 17).
10
1
m–2810
Cutting a Lawn for the First Time
1
Cut grass slightly longer than normal to ensure the cutting
height of the mower does not scalp any uneven ground.
However, the cutting height used in the past is generally the
best one to use. When cutting grass longer than six inches
tall, you may want to cut the lawn twice to ensure an
acceptable quality-of-cut.
2
m–2825
Figure 17
1. Mid-mount hitch2. Front mounting shaft
9. Remove the hairpin cotter and washer from attachment
lift pin from slot in center lever bar (Fig. 18).
1
2
3
4
Figure 18
1. Attachment lift
2. Slot-center level bar
10.Turn the front wheels fully to the left and raise
attachment lift lever all the way to the latched position;
refer to tractor Operator’s Manual.
3. Washer
4. Hair pin cotter
m–2824
Cut 1/3 of the Grass Blade
It is best to cut only about 1/3 of the grass blade. Cutting
more than that is not recommended, unless grass is sparse
or it is late fall when grass grows more slowly.
Mowing Direction
Alternate mowing direction to keep the grass standing
straight. This also helps disperse clippings which enhances
decomposition and fertilization.
Mow at Correct Intervals
Normally , mow every 4 days. But remember, grass grows at
different rates at different times. So to maintain the same
cutting height, which is a good practice, mow more often in
early spring. As the grass growth rate slows in mid summer,
mow less frequently. If you cannot mow for an extended
period, first mow at a high cutting height; then mow again
2 days later at a lower height setting.
Ground Speed
To improve cut quality, use slower ground speed.
Avoid Cutting Too Low
11. Slide the mower out from under the chassis to the the
right side.
Note: Save all hardware, washers and hairpin cotters for
use when installing deck.
Tips for Mowing Grass
Fast Throttle Setting
For best mowing and maximum air circulation, operate the
engine at fast. Air is required to thoroughly cut grass
clippings, so do not set the height-of-cut so low, as to
totally surround the mower by uncut grass. Always try to
have one side of the mower free from uncut grass, which
allows air to be drawn into the mower.
If the cutting width of the mower is wider than the mower
you previously used, raise the cutting height to ensure
uneven turf is not cut too short.
Long Grass
If the grass is ever allowed to grow slightly longer than
normal, or if it contains a high degree of moisture, raise the
cutting height higher than usual and cut the grass at this
setting. Then cut the grass again using the lower, normal
setting.
When Stopping
If the machine’s forward motion must be stopped while
mowing, a clump of grass clippings may drop onto your
lawn. To avoid this:
1. With the blade(s) engaged, move onto a previously cut
area.
11
2. To disperse the clippings evenly, raise the mower one or
two height-of-cut settings while driving forward with
the blade(s) engaged.
Keep the Underside of the Mower Clean
Clean clippings and dirt from the underside of the mower
after each use. If grass and dirt build up inside the mower,
cutting quality will eventually become unsatisfactory.
Blade Maintenance
Maintain a sharp blade throughout the cutting season
because a sharp blade cuts cleanly without tearing or
shredding the grass blades. Tearing and shredding turns
grass brown at the edges, which slows growth and increases
the chance of disease. Every 30 days, check the cutter
blade(s) for sharpness and file down any nicks.
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Recommended Maintenance Schedule
Maintenance Service
Interval
Each Use• Mower Housing—clean
5 Hours
25 Hours
At Storage
If you leave the key in the ignition switch, someone could accidently start the engine and
seriously injure you or other bystanders.
Remove the key from the ignition and disconnect the wire from the spark plug(s) before you do
any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
Maintenance Procedure
• Cutter Blade—check
• Mower Housing—clean
• Tires—check pressure
• Grease—Mower deck and wheels
• Cutter Blade—check
• Grease–Mower deck
• Belts—check for wear/cracks
• Mower Housing—clean
• Chipped Surfaces—paint
• Tires—check pressure
Caution
Servicing the Cutting Blades
To ensure a superior quality of cut, keep the blade(s) sharp.
For convenient sharpening and replacement, you may want
to have an extra blade(s).
Danger
A worn or damaged blade can break, and a piece
of the blade could be thrown into the operator’s or
bystander’s area, resulting in serious personal
injury or death.
• Inspect the blade periodically for wear or
damage.
• Replace a worn or damaged blade.
12
Warning
A blade that is bent or damaged could break apart
and could seriously injure or kill you or
bystanders.
• Always replace bent or damaged blade with a
new blade.
• Never file or create sharp notches in the edges
or surfaces of blade.
3. Remove the nut, flat washer, blade and washer
(Fig. 20). A block of wood may be wedged between the
blade and the mower to lock the blade when you are
removing the bolt.
4. Inspect all parts. If damage is noticed, install new parts.
5
2
3
Inspecting the Blade(s)
Inspect the blades every 5 hours.
1. Remove the mower; refer to Removing the Mower,
page 10.
2. Carefully tip the mower over.
3. Inspect the cutting edges (Fig. 19). If the edges are not
sharp or have nicks, remove the blade(s) and sharpen
them; refer to Sharpening the Blade(s), page 13.
4. Inspect the blade(s), especially the curved area
(Fig. 19). If you notice any damage, wear, or a slot
forming in the area shown in Figure 19, immediately
install a new blade.
2
1
4
1
m–5617
Figure 20
1. Nut
2. Flat washer—thick
3. Blade
4. Washer—thin
5. Spindle
Sharpening the Blades
1. Use a file to sharpen the cutting edge at both ends of the
blade (Fig. 21). Maintain the original angle. The blade
retains its balance if the same amount of material is
removed from both cutting edges.
1
Figure 19
1. Cutting edge
2. Curved area
3. Wear/slot forming
Removing the Blades
1. Remove the mower; refer to Removing the Mower,
page 10.
2. Carefully tip the mower over.
3
151
Figure 21
1. Sharpen at original
angle
2. Check the balance of the blade by putting it on a blade
balancer (Fig. 22).
• If the blade stays in a horizontal position, the blade
is balanced and can be used.
• If the blade is not balanced, file some metal off the
back side of the blade. Repeat this procedure until
the blade is balanced.
13
4. Connect a grease gun to the fitting. Pump grease into
the fittings.
2
1
Figure 22
1. Blade2. Balancer
Installing the Blade(s)
1. Install the washer, blade, flat washer, and the blade nut
(Fig. 23).
Important The curved part of the blade must be
pointing toward the inside of the mower to assure proper
cutting.
2. Tighten the bland nut to 80-100 ft.–lb. (109-136 Nm).
5
4
2
3
5. Wipe up any excess grease.
Where to Add Grease
1. Lubricate the blade spindles and gauge wheel bearings
(Fig. 24).
M–2829
Figure 24
1
1. Nut
2. Flat washer—thick
3. Blade
Figure 23
4. Washer—thin
5. Spindle
m–5617
Greasing and Lubrication
Service Interval/Specification
Grease the mower after every 25 operating hours or once a
year, whichever occurs first. Grease more frequently when
operating conditions are extremely dusty or sandy.
Grease Type: General-purpose grease.
How to Grease
1. Disengage the PTO and set the parking brake.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating
position.
Servicing the Blade Drive Belt
Removing the Blade Drive Belt
1. Remove the mower; refer to Removing the Mower,
page 10.
2. Remove pulley cover mounting screws and pulley
covers from both blade pulleys.
3. Push on idler to release tension and remove the belt
from the pulleys (Fig. 25).
Installing the Blade Drive Belt
1. Install the new belt around the blade pulleys and the
idler pulley (Fig. 25).
3. Clean the grease fittings with a rag. Make sure to scrape
any paint off the end of the fitting(s).
14
3
8
1
2
m–2832
Figure 25
1. Idler2. Blade drive belt
2. Install left and right pulley covers with previously
removed mounting screws.
3. Install the mower; refer to Installing the Mower,
page 6.
Replacing the Power Take Off
(PTO) Belt
Replacing the PTO Belt on 2001 and
Newer Models
The following instructions are for 2001 and newer models
only.
1. Remove the two knobs and belt cover from the tractor
(Fig. 26).
2
1
4
5
6
2
7
1
m–5508
Figure 27
1. V pulley
2. Flat pulley
3. Top center mower pulley
4. Spacer
5. Belt cover
6. Locknut
7. Knob
8. Pulley assembly
4. Unplug the clutch connector (Fig. 28).
5. Pull the PTO stop out of the clutch (Fig. 28).
6. Rotate the clutch to allow space between the belt guide
and the clutch. This will allow the belt to be installed
onto the pulley (Fig. 28).
7. Replace the belt and install new belt into the inside
pulley (Fig. 28).
Important Install belt in the inside pulley groove for
the mower.
8. Install the PTO stop back into the clutch (Fig. 28).
9. Install the clutch connector (Fig. 28).
2
m–5509
Figure 26
1. Belt cover2. Knobs
2. Turn knob on pulley assembly clockwise to loosen belt
(Fig. 27).
3. Remove locknut and belt cover from idler assembly.
Remove belt from top center mower pulley (Fig. 27).
4
5
3
1
2
m–5539
Figure 28
1. PTO clutch
2. PTO stop
3. Inside belt groove
4. Belt guide
5. Clutch connector
10.Route the PTO belt around V and flat pulleys and loop
over the top of the center mower pulley (Fig. 29).
15
11. Check that spacer is on the shaft and install the belt
cover with rod in hole. Secure with locknut (Fig. 29).
12.Turn knob counterclockwise to tighten belt (Fig. 29).
Tighten until there is 1 inch (26 mm) belt movement
between engine clutch and idler pulley when slight
pressure is applied to the belt.
3
8
4
7
3
4
5
6
2
7
1
m–5508
Figure 29
1. V pulley
2. Flat pulley
3. Top mower pulley
4. Spacer
5. Belt cover
6. Locknut
7. Knob
13.Install belt cover (Fig. 26).
Replacing the PTO Belt on 2000 and
Older Models
The following instructions are for 2000 and Older Models
only.
1. Remove the two knobs and belt cover from the tractor
(Fig. 30).
5
6
1
2
m–2823
Figure 31
1. V pulley
2. Flat pulley
3. Top center mower pulley
4. Spacer
5. Belt cover
6. Locknut
7. Knob
8. Pulley assembly
4. Unlatch and remove locking clevis pin that secures
yoke assembly to clutch shaft. Pivot yoke out and
forward to remove from clutch shaft and engagement
plate (Fig. 32).
5. Replace belt in inside pulley groove (Fig. 32).
6. Assemble yoke and engagement plate and attach
locking clevis pin, trunnion and hairpin cotters to secure
(Fig. 32).
1
2
3
5
4
7
6
2
1
2
m–5509
Figure 30
1. Belt cover2. Knob
2. Turn knob on pulley assembly clockwise to loosen belt
(Fig. 31).
3. Remove locknut and belt cover from idler assembly.
Remove belt from the top center mower pulley
(Fig. 31).
Figure 32
1. Hairpin cotter
2. Trunnion
3. Engagement plate
4. Locking clevis pin
5. Yoke
6. Clutch shaft
7. Inside groove
7. Route belt around V and flat pulleys and loop over
upper mower pulley (Fig. 33).
8. Check that spacer is on the shaft and install the belt
cover with rod in hole. Secure with a locknut (Fig. 33).
9. Turn knob counterclockwise to tighten belt (Fig. 33).
Tighten until there is 1 inch (26 mm) belt movement
between engine clutch and idler pulley when slight
pressure is applied to the belt.
16
1
m–3443
3
4
5
6
1. V pulley
2. Flat pulley
3. Upper mower pulley
4. Spacer
Figure 33
5. Belt cover
6. Locknut
7. Knob
Important You can wash the machine with mild
detergent and water. Do not pressure wash the machine.
Avoid excessive use of water, especially near the control
panel, lights, engine, and the battery.
2. Scrape heavy buildup of grass and dirt from the
underside of the mower. Then wash the mower with a
7
1
2
m–2823
garden hose.
3. Check the condition of the blade(s); refer to Servicing
the Cutting Blades, page 12.
4. Check the condition of the blade drive belt.
5. Grease the mower deck; refer to Greasing and
Lubrication, page 14.
6. Check and tighten all bolts, nuts, and screws. Repair or
replace any part that is damaged or defective.
7. Paint all scratched or bare metal surfaces. Paint is
available from your Authorized Service Dealer.
10.Install belt cover (Fig. 30).
Cleaning and Storage
1. Clean dirt and chaff from the outside of the engine’s
cylinder head fins and blower housing. Also remove
grass clippings, dirt, and grime from the external parts
of the entire machine, especially the engine, shrouding,
and the top of the mower.
Troubleshooting
ProblemPossible CausesCorrective Action
Abnormal vibration.
1.Cutting blade(s) is bent or
unbalanced.
2.Blade mounting bolt is loose.2.Tighten blade mounting bolt.
3.Engine mounting bolts are
loose.
4.Loose engine pulley, idler
pulley, or blade pulley.
8. Store the machine in a clean, dry garage or storage area.
Remove the key from the ignition switch and keep it in
a memorable place. Cover the machine to protect it and
keep it clean.
1.Install new cutting blade(s).
3.Tighten engine mounting
bolts.
4.Tighten the appropriate
pulley.
Blade(s) does not rotate.
5.Engine pulley is damaged.5.Contact Authorized Service
Dealer.
1.Blade drive belt is worn, loose
or broken.
2.Blade drive belt is off pulley.2.Install blade drive belt and
3.PTO belt is worn, loose or
broken.
1.Install new blade drive belt.
check idler pulley and belt
guides for correct position.
3.Install new PTO belt.
17
ProblemCorrective ActionPossible Causes
gg
Uneven cutting height.
1.Tire pressure is incorrect.1.Set tire pressure.
2.Mower is not level.2.Level mower from
side-to-side and front-to-rear.
3.Underside of mower is dirty.3.Clean the underside of the
mower.
18
19
20
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