Toro 74936, 74938, 74960CP, 74961CP Operator's Manual

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Page 1

FormNo.3371-144RevA

G008971

ZMaster

RidingMower

witha60inor72inTURBOFORCE DischargeMower

ModelNo.74936—SerialNo.312000001andUp

ModelNo.74938—SerialNo.312000001andUp

ModelNo.74960CP—SerialNo.312000001andUp

ModelNo.74961CP—SerialNo.312000001andUp

Side

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Page 2

WARNING

CALIFORNIA

Proposition65Warning

operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian ICES-002

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrestor,contactyour AuthorizedToroDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA ForestryService.

Note:ItisaviolationofCaliforniaPublicResource CodeSection4442touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready. Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.

WARNING

Removingstandardoriginalequipmentpartsand accessoriesmayalterthewarranty,traction,and safetyofthemachine.FailuretouseoriginalT oro partscouldcauseseriousinjuryordeath.Making unauthorizedchangestotheengine,fuelorventing system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires, belts,blades,andfuelsystemcomponentswith originalT oroparts.

Theenclosed forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired

Engine Owner's Man ual

issupplied

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SlopeIndicator.....................................................7

SafetyandInstructionalDecals.............................8

ProductOverview......................................................13

Controls.............................................................13

Specications.....................................................14

Operation...................................................................15

AddingFuel.......................................................15

CheckingtheEngineOilLevel............................16

BreakingInaNewMachine................................16

UsingtheRolloverProtectionSystem

(ROPS)..........................................................16

ThinkSafetyFirst...............................................17

OperatingtheParkingBrake...............................18

OperatingtheMowerBladeControlSwitch

(PTO)............................................................18

OperatingtheThrottle.......................................19

OperatingtheChoke..........................................19

OperatingtheIgnitionSwitch.............................19

UsingtheFuelShut-OffValve............................20

StartingandStoppingtheEngine........................20

TheSafetyInterlockSystem................................21

DrivingForwardorBackward.............................22

StoppingtheMachine.........................................23

AdjustingtheHeightofCut................................23

AdjustingtheAnti-ScalpRollers.........................24

AdjustingtheFlowBafeCamLocks..................25

PositioningtheFlowBafe.................................26

PositioningtheSeat............................................27

PositioningtheSeat(CPModelsOnly)................27

UnlatchingtheSeat.............................................27

UsingtheDriveWheelReleaseValves.................28

UsingtheSideDischarge....................................28

LoadingMachines..............................................29

TransportingMachines.......................................29

UsingtheZStand®(CPModelsOnly)................30

OperatingTips...................................................31

Maintenance...............................................................33

RecommendedMaintenanceSchedule(s)................33

Lubrication.............................................................34

GreasingandLubrication...................................34

WheretoGreasetheMower...............................34

LubricateCasterWheelHubs.............................35

EngineMaintenance...............................................36

ServicingtheAirCleaner....................................36

ServicingtheEngineOil.....................................37

ServicingtheSparkPlug.....................................40

CheckSparkArrester(ifequipped)......................42

FuelSystemMaintenance.......................................42

ReplacingtheFuelFilter.....................................42

ServicingtheFuelTank......................................43

ElectricalSystemMaintenance................................43

ServicingtheBattery...........................................43

ServicingtheFuses.............................................45

DriveSystemMaintenance.....................................46

CheckingtheSeatBelt........................................46

CheckingtheRolloverProtectionSystem

(ROPS)Knobs...............................................46

AdjustingtheTracking........................................46

CheckingtheTirePressure.................................47

CheckingtheWheelHubSlottedNut..................47

AdjustingtheCasterPivotBearing......................48

UsingtheClutchShim........................................48

CoolingSystemMaintenance..................................50

ServicingtheEngineOilCooler..........................50

CleaningtheEngineScreen................................50

CleaningtheEngineCoolingFinsand

Shrouds..........................................................51

CheckandCleantheHydraulicUnit

Shrouds..........................................................51

BrakeMaintenance.................................................52

AdjustingtheParkingBrake................................52

BeltMaintenance....................................................53

InspectingtheBelts............................................53

ReplacingtheMowerBelt...................................53

ReplacingtheHydraulicPumpDrive

Belt................................................................54

ControlsSystemMaintenance.................................55

AdjustingtheControlHandlePosition................55

AdjustingtheMotionControlLinkage................56

AdjustingtheMotionControlDamper...............57

AdjustingtheMotionControlNeutralLock

Pivot..............................................................57

HydraulicSystemMaintenance...............................58

ServicingtheHydraulicSystem...........................58

MowerDeckMaintenance......................................60

LevelingtheMowerDeck...................................60

ServicingtheCuttingBlades...............................62

RemovingtheMowerDeck................................65

ReplacingtheGrassDeector.............................66

Cleaning.................................................................67

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CleaningUndertheMower.................................67

WasteDisposal...................................................67

Storage.......................................................................67

CleaningandStorage..........................................67

Troubleshooting.........................................................69

Schematics.................................................................71

Safety

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol,whichmeans CAUTION,WARNING,orDANGER-“personal safetyinstruction."Failuretocomplywiththeinstruction mayresultinpersonalinjuryordeath.

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrass or,whenequippedwithagrassbagger,forcatchingcut grass.Anyuseforpurposesotherthanthesecould provedangeroustouserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard B71.4-2004.

Training

•ReadtheOperator'sManualandothertraining material.Iftheoperator(s)ormechanic(s)cannot readEnglishitistheowner'sresponsibilitytoexplain thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor servicetheequipment.Localregulationsmayrestrict theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety glassesandhearingprotection.Longhair,loose clothingorjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused andremoveallobjectssuchasrocks,toysandwire whichcanbethrownbythemachine.

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•Useextracarewhenhandlinggasolineandother fuels.Theyareammableandvaporsareexplosive.

•Donotoperatethemowerundertheinuenceof alcoholordrugs.

–Useonlyanapprovedcontainer

–Neverrefuelordrainthemachineindoors.

–Neverremovegascaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling. Donotsmoke.

•Checkthatoperator'spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

Operation

•Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis engagedbeforestartingengine.Starttheengineonly fromtheoperator'sposition.Useseatbelts.

•Neverraisemowerwiththebladesrunning.

•NeveroperatewithoutthePTOshield,orother guardssecurelyinplace.Besureallinterlocksare attached,adjustedproperly,andfunctioningproperly.

•Neveroperatewiththedischargedeectorraised, removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage drives,engageparkingbrake,shutoffenginebefore leavingtheoperator'spositionforanyreason includingemptyingthecatchersoruncloggingthe chute.

•Stopequipmentandinspectbladesafterstriking objectsorifanabnormalvibrationoccurs.Make necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Nevercarrypassengersandkeeppetsandbystanders away.

•Bealert,slowdownandusecautionwhenmaking turns.Lookbehindandtothesidebeforechanging directions.

•Slowdownandusecautionwhencrossingroadsand sidewalks.Stopbladesifnotmowing.

•Useextremecarewhenloadingorunloadingthe machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks orwater.Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury,death ordrowning.

•Donotmowslopeswhengrassiswet.Slippery conditionsreducetractionandcouldcausesliding andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs, etc.fromthemowingarea.Tallgrasscanhide obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecausethe mowermaytipbackwards.

•Beawarethatoperatingonwetgrass,acrosssteep slopes,ordownhillmaycausethemowertolose traction.Lossoftractiontothedrivewheelsmay resultinslidingandalossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagethebladesand proceedslowlyofftheslope.

•Followthemanufacturer'srecommendationsfor wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.

UsingtheRolloverProtectionSystem (ROPS)

•Keeptherollbarinthefullyraisedandlocked positionandusetheseatbeltwhenoperatingthe machineandduringloadingandunloading.

•Beawareofthemowerdischargedirectionanddo notpointitatanyone.

•Becertainthattheseatbeltcanbereleasedquickly intheeventofanemergency.

Page 6

•Beawarethereisnorolloverprotectionwhenthe rollbarisdown.

•Checktheareatobemowedandneverfoldthe ROPSinareaswherethereareslopes,dropoffsor water.

•Lowertherollbaronlywhenabsolutelynecessary. Donotweartheseatbeltwiththerollbarfolded down.

•Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)beforedriving underanyobjectsanddonotcontactthem.

Maintenanceandstorage

•Disengagedrives,lowerimplement,setparking brake,stopengineandremovekeyordisconnect sparkplugwire.Waitforallmovementtostop beforeadjusting,cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives, mufers,andenginetohelppreventres.Cleanup oilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear ame.

•Shutofffuelwhilestoringortransporting.Donot storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallowuntrained personneltoservicemachine.

•Usejackstandstosupportcomponentswhen required.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Disconnectbatteryorremovesparkplugwirebefore makinganyrepairs.Disconnectthenegativeterminal rstandthepositivelast.Reconnectpositiverst andnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s)or weargloves,andusecautionwhenservicingthem. Onlyreplacedamagedblades;neverstraightenor weldthem.

•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.

•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.Wear protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall hardwaretightened.Replaceallwornordamaged decals.

•UseonlyToroapprovedattachments.Warrantymay bevoidedifusedwithunapprovedattachments.

Page 7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

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SafetyandInstructional Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

68-8340

1-403005

98-5954

103-2076

54-9220

58-6520

1.Grease

105-7798

66-1340

Page 9

107-2102

107-3969

CPModelsOnly

109-7232

110-2067

1.Warning—readtheOperator'sManual.

2.Crushinghazard,mower—engagetheparkingbrake,stop theengine,andremovetheignitionkeybeforeworking underthemower.

1.ReadtheOperator'sManual.

1.Main,25A

2.PTO,10A

110-2068

114-4466

3.Charge,25A

4.Auxiliary,15A

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1.Greasepulleysandspindles

2.Maintenanceinterval—50hours

116-0205

115-7445

116-0211

116-0090

116-0157

1.Locked2.Unlocked

116-0752

Page 11

116-1654

116-4858

116-1716

1.Fuel6.Hourmeter

2.Empty

3.Half

4.Full9.Neutral

5.Battery

7.PTO

8.Parkingbrake

10.Operatorpresenceswitch

116-2643

116-3303

116-5944

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

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120-5897

1.Choke4.Slow

2.Fast

3.Continuousvariable setting

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

5.Powertake-off(PTO), Bladecontrolswitch

109-7069

Page 13

ProductOverview

G008951

Usethesetimesforschedulingregularmaintenance (Figure6).

FuelGauge

Thefuelgaugeislocatedwiththehourmeterandthe barslightupwhentheignitionswitchison(Figure6).

Theindicatorlightappearswhenthefuellevelislow (approximatelyonegallonremaininginthefueltank).

SafetyInterlockIndicators

Therearesymbolsonthehourmeterandtheindicate withablacktrianglethattheinterlockcomponentisin thecorrectposition(Figure6).

Figure4

1.Height-of-cutdecklift pedal

2.Transportlock

3.Parkingbrakelever8.Fuelcap

4.Controls

5.Motioncontrollevers

6.Rollbar

7.Seatbelt

9.Mowerdeck

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(

Figure4andFigure5).

BatteryIndicatorLight

IftheignitionkeyisturnedtotheOnpositionforafew seconds,thebatteryvoltagewillbedisplayedinthearea wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).

Figure6

1.Fuelgauge(bars)4.Safetyinterlocksymbols

1.PTOSwitch4.Hourmeter/Safety

2.Choke

3.Throttlecontrol6.Fuses

HourMeter

Figure5

5.Ignitionswitch

2.Batterylight

3.Hourmeter

interlockdisplay/Fuel gauge

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Choke

Usethechoketostartacoldengine.Pullthechoke

5.Lowfuelindicatorlight

knobuptoengageit.

Thehourmeterrecordsthenumberofhourstheengine hasoperated.Itoperateswhentheengineisrunning.

Page 14

BladeControlSwitch(PTO)

Length:

Thebladecontrolswitch(PTO)isusedtoengagethe electricclutchanddrivethemowerblades.Pullthe switchuptoengagethebladesandrelease.Todisengage theblades,pushthebladecontrolswitch(PTO)down ormoveamotioncontrolleverintotheneutrallock position.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas threepositions:Start,RunandOff.

MotionControlLevers

Themotioncontrolleversareusedtodrivethemachine forward,reverse,andturneitherdirection.

NeutralLockPosition

Theneutrallockpositionisusedwiththesafetyinterlock systemtoengageandtodetermineneutralposition.

60inchDeck72inchDeck

RollBar-Up

RollBar-Down

83.1inches(211.1 cm)

84.8inches(215.4 cm)

86.1inches(218.7 cm)

87.8inches(223.0 cm)

Height:

RollBar-UpRollBar-Down

70.5inches(179.1cm)46.8inches(118.9cm)

Weight:

ModelWeight

74936

74938

74960CP1269lb(576kg)

74961CP1349lb(612kg)

1269lb(576kg)

1349lb(612kg)

FuelShut-offValve

Closethefuelshut-offvalve(undertheseat)when transportingorstoringthemower.

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width:

60inchDeck72inchDeck

WithoutDeck

DeectorUp61.7inches(156.8

DeectorDown75.7inches(192.2

53.0inches(134.6 cm)

cm)

59.1inches(150.1 cm)

73.6inches(187 cm)

87.6inches(222.4 cm)

Page 15

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh,unleaded gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).

•Oxygenatedfuelwithupto10%ethanolor15% MTBEbyvolumeisacceptable.

•DoNotuseethanolblendsofgasoline(suchasE15 orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemay resultwhichmaynotbecoveredunderwarranty.

•DoNotusegasolinecontainingmethanol.

•DoNotstorefueleitherinthefueltankorfuel containersoverthewinterunlessafuelstabilizeris used.

•DoNotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Fillthefueltankoutdoorsonlevelground,in anopenarea,whentheengineiscold.Wipeup anygasolinethatspills.

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmayinsulate thecontainerandslowthelossofanystatic charge.

•Whenpractical,removegas-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.

•Avoidprolongedbreathingofvapors.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Fill thefueltanktothebottomofthellerneck. Theemptyspaceinthetankallowsgasolineto expand.Overllingmayresultinfuelleakage ordamagetotheengineoremissionsystem(if equipped).

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystem inplaceandinproperworkingcondition.

•Keepfaceawayfromnozzleandgastankor conditioneropening .

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor less.Forlongerstorageitisrecommendedthatthe fueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel system,whichcauseshardstarting

Important:Donotusefueladditivescontaining methanolorethanol.

Addthecorrectamountofgasstabilizer/conditioner tothegas.

Page 16

Note:Afuelstabilizer/conditionerismosteffective

G009189

G012429

whenmixedwithfreshgasoline.Tominimizethe chanceofvarnishdepositsinthefuelsystem,usefuel stabilizeratalltimes.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe

fueltanktothebottomofthellerneck.Theempty spaceinthetankallowsthegasolinetoexpand.

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefueltankcap.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking theEngineOilLevel.

BreakingInaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhennew, placingadditionalloadontheengine.Allow40to50 hoursofbreak-intimefornewmachinestodevelopfull powerandbestperformance.

4.Fillthefueltanktothebottomofthellerneck. Ensurethereisemptyspaceinthetanktoallowthe gasolinetoexpand(

Figure7).

UsingtheRolloverProtection System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keepthe rollbarinthefullyraisedlockedpositionanduse theseatbelt.

Ensurethattherearpartoftheseatissecuredwith theseatlatch.

WARNING

Thereisnorolloverprotectionwhentherollbar isinthedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbaris inthedownposition.

•Driveslowlyandcarefully.

Figure7

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.

Important:Lowertherollbaronlywhen absolutelynecessary.

Important:Ensurethattherearpartoftheseatis securedwiththeseatlatch.

1.Tolowertherollbar,applyforwardpressuretothe upperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sotheyare notengaged(

3.Lowertherollbartothedownposition(

Figure8).

Page 17

DANGER

Operatingonwetgrassorsteepslopescancause slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.

Thereisnorolloverprotectionwhentherollbar isdown.

Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan 15degrees.

•Reducespeedanduseextremecautionon slopes.

Figure8

1.ROPSknob

2.PullROPSknoboutand rotate90degrees

3.Rollbarintheupright position

4.Rollbarinthefolded position

4.Toraisetherollbar,raisetherollbartotheoperate position,rotatetheknobssotheymovepartially intothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarandthepinswillsnap intopositionwhentheholesalignwiththepins

Figure8).Pushontherollbarandensurethat

( bothpinsareengaged.

Important:Alwaysusetheseatbeltwiththe rollbarinthefullyraisedposition.

•Avoidsuddenturnsorrapidspeedchanges.

Figure9

1.SafeZone-usethe ZMasterhereonslopes lessthan15degreesor atareas.

2.DangerZone-useawalk behindmowerand/ora handtrimmeronslopes greaterthan15degrees, neardrop-offsandwater.

3.Water

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

Page 18

CAUTION

G009027

G016994

G016995

G008945

G009174

Thismachineproducessoundlevelsinexcessof 85dBAattheoperatorsearandcancausehearing lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

Theuseofprotectiveequipmentforeyes,ears,feetand headisrecommended.

Figure10

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParkingBrake

ReleasingtheParkingBrake

Figure12

OperatingtheMowerBlade ControlSwitch(PTO)

Thebladecontrolswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBladeControlSwitch (PTO)

Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.

SettingtheParkingBrake

WARNING

Parkingbrakemaynotholdmachineparkedona slopeandcouldcausepersonalinjuryorproperty damage.

Donotparkonslopesunlesswheelsarechocked orblocked

Figure11

Note:Engagingthebladecontrolswitch(PTO)with

thethrottlepositionathalforlesswillcauseexcessive weartothedrivebelts.

Figure13

DisengagingtheBladeControlSwitch (PTO)

Figure14

Page 19

OperatingtheThrottle

G008946

G008959

START

RUN

STOP

G008947

ThethrottlecontrolcanbemovedbetweenFastand Slowpositions(Figure15).

Alwaysusethefastpositionwhenturningonthe mowerdeckwiththebladecontrolswitch(PTO).

Figure15

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.

OperatingtheChoke

Usethechoketostartacoldengine.

1.Iftheengineiscold,usethechoketostartthe engine.

2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(

3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure16).

Figure16).

Figure17

2.Turntheignitionkeytostoptostoptheengine.

Figure16

1.On2.Off

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheStartposition (Figure17).Whentheenginesstarts,releasethekey.

Page 20

UsingtheFuelShut-OffValve

G008948

g017006

START

RUN

STOP

G008947

Thefuelshut-offvalveislocatedundertheseat.Move theseatforwardtoaccessit.

Closethefuelshut-offvalvefortransport,maintenance, andstorage.

Ensurethefuelshut-offvalveisopenwhenstarting theengine.

Figure18

1.On2.Off

Figure19

6.TurntheignitionkeytotheStartposition

StartingandStoppingthe Engine

(Figure17).Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod

StartingtheEngine

1.RaisetheROPSupandlockintoplace,sitonthe seatandfastentheseatbelt.

2.Movethemotioncontrolstoneutrallocked position.

betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.

3.Settheparkingbrake;refertoSettingtheParking Brake.

4.Movethebladecontrolswitch(PTO)totheOff position(

Figure19).

5.MovethethrottlelevermidwaybetweentheSlow andFastpositions.

Figure20

1.Off3.Start

2.Run

Page 21

StoppingtheEngine

g017007

G009181

TheSafetyInterlockSystem

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.

Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.

Lettheengineidleatslowthrottle(turtle)for60 secondsbeforeturningtheignitionswitchoff.

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

UnderstandingtheSafetyInterlock System

Thesafetyinterlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thebladecontrolswitch(PTO)isdisengaged.

•Themotioncontrolleversareintheneutrallocked position

Thesafetyinterlocksystemalsoisdesignedtostopthe enginewhenthetractioncontrolsaremovedfromthe lockedpositionwiththeparkingbrakeengagedorif yourisefromtheseatwhenthePTOisengaged.

Figure21

Important:Makesurethatthefuelshutoffvalveis

closedbeforetransportingorstoringthemachine, asfuelleakagemayoccur.Settheparkingbrake beforetransporting.Makesuretoremovethekey asthefuelpumpmayrunandcausethebattery tolosecharge.

Thehourmeterhassymbolstonotifytheuserwhenthe interlockcomponentisinthecorrectposition.When thecomponentisinthecorrectposition,atrianglewill lightupinthecorrespondingsquare.

Figure22

1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorizedService Dealerrepairthesafetysystemimmediately.

Page 22

1.Sittingontheseat,engagetheparkingbrakeand movethebladecontrolswitch(PTO)toon.Try startingtheengine;theengineshouldnotcrank.

2.Sittingontheseat,engagetheparkingbrakeand movethebladecontrolswitch(PTO)tooff.Move eithermotioncontrollever(outofneutrallocked position).Trystartingtheengine;theengineshould notcrank.Repeatforothercontrollever.

3.Sittingontheseat,engagetheparkingbrake,move thebladecontrolswitch(PTO)tooffandmove themotioncontrolleverstoneutrallockposition. Nowstarttheengine.Whiletheengineisrunning, releasetheparkingbrake,engagethebladecontrol switch(PTO)andriseslightlyfromtheseat;the engineshouldstop.

4.Sittingontheseat,engagetheparkingbrake,move thebladecontrolswitch(PTO)tooffandmove themotioncontrolleverstoneutrallockposition. Nowstarttheengine.Whiletheengineisrunning, centereithermotioncontrolandmove(forwardor reverse);theengineshouldstop.Repeatforother motioncontrol.

UsingtheMotionControlLevers

5.Sittingontheseat,disengagetheparkingbrake, movethebladecontrolswitch(PTO)tooffand movethemotioncontrolleverstoneutrallock position.Trystartingtheengine;theengineshould notcrank.

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolinthefastpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.

CAUTION

Machinecanspinveryrapidly.Operatormaylose controlofmachineandcausepersonalinjuryor damagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp turns.

Figure23

1.Motioncontrol lever-neutrallockposition

2.Center,unlockedposition5.Frontofmachine

3.Forward

4.Backward

DrivingForward

Note:Theenginewillstoprunningifthetraction

controlleversaremovedwiththeparkingbrake engaged.

Tostop,pullthemotioncontrolleverstotheneutral position.

1.Releasetheparkingbrake;refertoReleasingthe ParkingBrakeinOperation.

2.Movetheleverstothecenter,unlockedposition.

3.Togoforward,slowlypushthemotioncontrol leversforward(

Figure24).

Page 23

G008952

G008953

StoppingtheMachine

Tostopthemachine,movethetractioncontrollevers toneutralandmovetolockedposition,disengagethe powertakeoff(bladecontrolswitch(PTO),andturn theignitionkeytooff.

Settheparkingbrakewhenyouleavethemachine;refer toSettingtheParkingBrakeinOperation.Remember toremovethekeyfromtheignitionswitch.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.

Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.

Figure24

DrivingBackward

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,slowlypullthemotioncontrol leversrearward(Figure25).

AdjustingtheHeightofCut

UsingtheTransportLock

Thetransportlockhastwopositionsandisusedwith thedeckliftpedal.Thereisalockpositionandaunlock positionforthetransportposition.Thetransportlock isusedwiththedeckliftpedal.Referto

Figure26

Figure25

Page 24

AdjustingtheHeight-of-CutPin

G017027

Theheight-of-cutisadjustedfrom1to5-1/2inches (25to140mm)in1/4inch(6mm)incrementsby relocatingtheclevispinintodifferentholelocations.

1.Movethetransportlocktothelockposition.

2.Pushonthedeckliftpedalwithyourfootandraise themowerdecktothetransportposition(also the5-1/2inch(140mm)cuttingheightposition)

Figure27).

(

3.Toadjust,rotatethepin90degreesandremovethe pinfromtheheight-of-cutbracket(

4.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesiredand, insertthepin(Figure27).

5.Pushonthedecklift,pullbackonthetransport lock,andslowlylowerthemowerdeck.

Figure27).

Figure26

TransportLockPositions

1.Transportlock3.Unlockposition—doesnot lockthemowerdeckinto transportposition

2.Lockposition—mower

deckwilllockintotransport position

Figure27

1.Deckliftpedal

2.Cutofheightpin

3.Transportlock

AdjustingtheAnti-Scalp Rollers

Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.

Page 25

1.Disengagethebladecontrolswitch(PTO),move themotioncontrolleverstotheneutrallocked positionandsettheparkingbrake.

2.Stoptheengine,removethekey ,andwaitforall movingpartstostopbeforeleavingtheoperating position.

Figure28

1.Anti-scalproller4.FlangeNut

2.Spacer

3.Bushing

5.Bolt

Figure30

1.Anti-scalproller4.FlangeNut

2.Spacer

3.Bushing

5.Bolt

AdjustingtheFlowBafeCam Locks

Thisprocedureisapplicableonlytomachineswith theowbafelocks.Certainmodelswillhavenuts andboltsin-placeoftheowbafelocksandcanbe adjustedthesame.

Figure29

1.Anti-scalproller3.FlangeNut

2.Bushing4.Bolt

Themowerdischargeowcanbeadjustedfordifferent typesofmowingconditions.Positionthecamlocksand bafetogivethebestqualityofcut.

1.Disengagethebladecontrolswitch(PTO),move themotioncontrolleverstotheneutrallocked positionandsettheparkingbrake.

2.Stoptheengine,removethekey ,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Toadjustthecamlocks,swingtheleverupto loosenthecamlock(

Figure31).

4.Adjustthebafeandcamlocksintheslotstothe desireddischargeow .

5.Swingtheleverbackovertotightenthebafeand camlocks(Figure31).

6.Ifthecamlocksdonotlockthebafeintoplace oritistootight,loosentheleverandthenrotate thecamlock.Adjustthecamlockuntilthedesired lockingpressureisachieved.

Page 26

G008961

Figure31

1.Unlocklever

2.Rotatethecamlockto increaseordecrease lockingpressure

3.Positionthebafe

4.Locklever

PositioningtheFlowBafe

Thefollowingguresareonlyrecommendationsfor use.Adjustmentswillvarybygrasstype,moisture content,andheightofgrass.

Note:Iftheenginepowerdrawsdownandthemower groundspeedisthesame,openupthebafe.

PositionA

Thisisthefullrearposition.Thesuggesteduseforthis positionisafollows.

•Useforshort,lightgrassmowingconditions.

•Useindryconditions.

•Forsmallergrassclippings.

Figure33

PositionC

Thisisthefullopenposition.Thesuggestedusefor thispositionisasfollows.

•Useintall,densegrassmowingconditions.

•Useinwetconditions.

•Lowerstheenginepowerconsumption.

•Allowsincreasedgroundspeedinheavyconditions.

•ThispositionissimilartothebenetsoftheT oro SFSmower.

•Propelsgrassclippingsfartherawayfromthe mower.

Figure32

PositionB

Usethispositionwhenbagging.Alwaysalignitwith thebloweropening.

Figure34

Page 27

PositioningtheSeat

G008962

ChangingtheBackPosition

Theseatcanmoveforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.

Toadjust,movetheleversidewaystounlockseat (Figure35).

Figure35

PositioningtheSeat(CP ModelsOnly)

Thebackoftheseatcanbeadjustedtoprovidea comfortableride.Positionthebackoftheseatwhereit ismostcomfortable.

Toadjustit,turntheknob,undertheright-sidearm rest,ineitherdirectiontoprovidethebestcomfort

Figure36).

(

ChangingtheSeatPosition

Theseatcanmoveforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.

1.Toadjust,movetheleversidewaystounlockseat Figure36).

(

2.Slidetheseattothedesiredpositionandrelease

levertolockinposition.

ChangingtheSeatSuspension

Theseatcanbeadjustedtoprovideasmoothand comfortableride.Positiontheseatwhereyouaremost comfortable.

Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure36).

AdjustingtheArmrestPosition

Thearmrestscanbeadjustedtoprovideasmoothand comfortableride.Positionthearmrestswhereyouare mostcomfortable.

Figure36

1.Backrestknob3.Right-sidearmrest

2.Seatpositionadjustment lever

4.Armrestadjustmentknob

UnlatchingtheSeat

Toadjustit,liftthearmrestsandturntheknobineither directiontoprovidethebestcomfort(Figure36).

Figure37

1.Seatlatch2.Seat

Page 28

UsingtheDriveWheelRelease Valves

WARNING

Handsmaybecomeentangledintherotatingdrive componentsbelowtheenginedeck,whichcould resultinseriousinjury.

Stoptheengine,removethekey,andallowall movingpartstostopbeforeaccessingthedrive wheelreleasevalves.

WARNING

Theengineandhydraulicdriveunitscanbecome veryhot.T ouchingahotengineorhydraulicdrive unitscancausesevereburns.

Figure38

Allowtheengineandhydraulicdriveunitstocool completelybeforeaccessingthedrivewheelrelease valves.

Thedrivewheelreleasevalvesarelocatedinthebackof eachhydraulicdriveunit,undertheseat.

Note:Makesurethereleasevalvesareinthefully horizontalpositionwhenoperatingthemachineor severedamagetothehydraulicsystemcanoccur.

1.DisengagethePTO(bladecontrolswitch)andturn theignitionkeytooff.Movetheleverstoneutral lockedpositionandapplyparkingbrake.Remove thekey .

2.Rotatethereleasevalveleversverticallytopushthe machine.Thisallowshydraulicoiltoby-passthe pumpenablingthewheelstoturn(

3.Disengageparkingbrakebeforepushing.

Figure38).

1.Verticaltopushthe machine

4.Rotatethereleasevalvelevershorizontallytorun themachine(

Figure38).

2.Horizontaltorunthe machine

UsingtheSideDischarge

Themowerhasahingedgrassdeectorthatdisperses clippingstothesideanddowntowardtheturf.

DANGER

Withoutagrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.

•Neverremovethegrassdeectorfromthe mowerbecausethegrassdeectorroutes materialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthemower.

•Nevertrytoclearthedischargeareaormower bladesunlessyoumovethepowertakeoff (bladecontrolswitch(PTO)totheoffposition, rotatetheignitionkeytooffandremovethekey .

•Makesurethegrassdeectorisinthedown position.

Page 29

LoadingMachines

Useextremecautionwhenloadingunitsontrailersor trucks.Onefullwidthrampthatiswideenoughto extendbeyondthereartiresisrecommendedinsteadof individualrampsforeachsideoftheunit( Thelowerrearsectionofthetractorframeextendsback betweentherearwheelsandservesasastopfortipping backward.Havingafullwidthrampprovidesasurface fortheframememberstocontactiftheunitstartsto tipbackward.Ifitisnotpossibletouseonefullwidth ramp,useenoughindividualrampstosimulateafull widthcontinuousramp.

Therampshouldbelongenoughsothattheangles donotexceed15degrees( maycausemowercomponentstogetcaughtastheunit movesfromramptotrailerortruck.Steeperangles mayalsocausetheunittotipbackward.Ifloadingon ornearaslope,positionthetrailerortrucksoitison thedownsideoftheslopeandtherampextendsupthe slope.Thiswillminimizetherampangle.Thetraileror truckshouldbeaslevelaspossible.

Figure39).Asteeperangle

Figure39).

Figure39

1.Trailer3.Notgreaterthan 15degrees

2.Fullwidthramp4.Fullwidthramp—sideview

Important:DoNotattempttoturntheunitwhile ontheramp;youmaylosecontrolanddriveoff theside.

Avoidsuddenaccelerationwhendrivinguparampand suddendecelerationwhenbackingdownaramp.Both maneuverscancausetheunittotipbackward.

WARNING

Loadingaunitontoatrailerortruckincreasesthe possibilityofbackwardtip-overandcouldcause seriousinjuryordeath.

•Useextremecautionwhenoperatingauniton aramp.

•EnsuretheROPSisintheuppositionwhile usingtheseatbeltwhenloadingthemachine. EnsuretheROPSwillclearthetopofan enclosedtrailer.

•Useonlyasingle,fullwidthramp;DoNotuse individualrampsforeachsideoftheunit.

•Ifindividualrampsmustbeused,useenough rampstocreateanunbrokenrampsurface widerthantheunit.

•Donotexceeda15degreeanglebetweenramp andgroundorbetweenrampandtraileror truck.

•Avoidsuddenaccelerationwhiledrivingunitup aramptoavoidtippingbackward.

•Avoidsuddendecelerationwhilebackingunit downaramptoavoidtippingbackward.

TransportingMachines

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall necessarybrakes,lighting,andmarkingasrequiredby law .Pleasecarefullyreadallthesafetyinstructions. Knowingthisinformationcouldhelpyou,yourfamily, petsorbystandersavoidinjury.

WARNING

Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcanlead toaccidentscausingpersonalinjury.

Donotdrivemachineonapublicstreetorroadway.

Totransportthemachine:

1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Loadthemachineontothetrailerortruck.Ensure therollbarisinthefullyraisedandlockedposition andusetheseatbeltwhenloadingandunloading.

4.Stoptheengine,removethekey,setthebrake,and closethefuelvalve.

5.Usethemetaltiedownloopsonthemachineto securelyfastenthemachinetothetrailerortruck withstraps,chains,cable,orropes(

Figure40).

Page 30

Figure41

Figure40

1.Tractionunittiedownloops

UsingtheZStand®(CP ModelsOnly)

TheZStand®raisesthefrontendofthemachineto allowyoutocleanthemowerandremovetheblades.

WARNING

Themachinecouldfallontosomeoneandcause seriousinjuryordeath.

•Useextremecautionwhenoperatingthe machineontheZStand®.

•Useonlyforcleaningthemowerandremoving theblades.

•DonotkeepthemachineontheZStandfor extendedperiodsoftime.

•Alwaysturntheengineoff,settheparking brake,andremovethekeybeforeperforming anymaintenancetothemower.

DrivingupontotheZStand

Important:UsetheZStandonalevelsurface.

1.Raisethemowertothetransportposition.

2.Removethebracketpin(

Figure41).

1.ZStand4.Bottomofslot

2.BracketPin5.Latch

3.Bracket

3.Raisethelatch.Swingthestandfootoutfrontand slidestandtowardmachine,intothebottomofslot

Figure41andFigure42).

(

Figure42

1.ZStand(Positionedin slot)

2.Crackinsidewalkorturf

3.Latchrestingonpivottab

4.Setthefootofstandonthegroundandrestthe latchonthepivottab(

Figure42).

5.Starttheengineandputitathalfthrottle.

Note:Forbestresults,placethefootofstandinto seamsinsidewalksorintotheturf(Figure42).

6.Driveontothestand.Stopwhenthelatchdrops overthetabintothelockedposition(

Figure42). Onceontothestand,engagetheparkingbrakeand tunofftheengine.

7.Chockorblockthedrivewheels.

Page 31

WARNING

Parkingbrakemaynotholdmachineparked onZStandandcouldcausepersonalinjuryor propertydamage.

DonotparkonZStandunlesswheelsare chockedorblocked.

8.Performthemaintenance.

DrivingofftheZStand

OperatingTips

FastThrottleSetting

Forbestmowingandmaximumaircirculation,operate theengineatthefastthrottleposition.Airisrequired tothoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower byuncutgrass.Alwaystrytohaveonesideofthe mowerfreefromuncutgrass,whichallowsairtobe drawnintothemower.

1.Removethechocksorblocks.

2.Raisethelatchtotheunlockedposition(Figure43).

Figure43

1.ZStand

2.Latch4.Unlockedposition

3.Starttheengineandplaceitathalfthrottle. Disengagetheparkingbrake.

4.Slowlydrivebackwardsoffofthestand.

5.Returnthestandtoitsrestposition(Figure41).

3.Lockedposition

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethe cuttingheightofthemowerdoesnotscalpanyuneven ground.However,thecuttingheightusedinthepastis generallythebestonetouse.Whencuttinggrasslonger thansixinchestall,youmaywanttocutthelawntwice toensureanacceptablequalityofcut.

Cut1/3oftheGrassBlade

Itisbesttocutonlyabout1/3ofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrowsmore slowly.

MowingDirection

Alternatemowingdirectiontokeepthegrassstanding straight.Thisalsohelpsdisperseclippingswhich enhancesdecompositionandfertilization.

MowatCorrectIntervals

Normally,moweveryfourdays.Butremember, grassgrowsatdifferentratesatdifferenttimes.So tomaintainthesamecuttingheight,whichisagood practice,mowmoreofteninearlyspring.Asthegrass growthrateslowsinmidsummer,mowlessfrequently. Ifyoucannotmowforanextendedperiod,rstmow atahighcuttingheight;thenmowagaintwodayslater atalowerheightsetting.

CuttingSpeed

Toimprovecutquality ,useaslowergroundspeedin certainconditions.

AvoidCuttingTooLow

Ifthecuttingwidthofthemoweriswiderthanthe moweryoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.

Page 32

LongGrass

Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raise thecuttingheighthigherthanusualandcutthegrassat thissetting.Thencutthegrassagainusingthelower, normalsetting.

WhenStopping

Ifthemachine'sforwardmotionmustbestoppedwhile mowing,aclumpofgrassclippingsmaydropontoyour lawn.Toavoidthis,moveontoapreviouslycutarea withthebladesengaged.

KeeptheUndersideoftheMower Clean

Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.

BladeMaintenance

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.Checkthecutterblades dailyforsharpness,andforanywearordamage.File downanynicksandsharpenthebladesasnecessary.If abladeisdamagedorworn,replaceitimmediatelywith agenuineTOROreplacementblade.

Page 33

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst100hours

Beforeeachuseordaily

Every50hours

Every100hours

Every150hours

MaintenanceProcedure

•Checkthewheelhubslottednuttorque.

•Checkthetorqueforwheellugnuts.

•Checktheparkbrakeadjustment.

•Checkthesafetysystem.

•Checktheengineoillevel.

•Checktheseatbelt.

•Checktherolloverprotectionsystem(ROPS)knobs.

•Cleantheenginescreen.

•Checkandcleanthehydraulicunitshrouds.

•Checkthemowerblades.

•Cleanthemowerdeck.

•Greasethemowerdeckspindlesandidlerarm.

•Checksparkarrester(ifequipped).

•Checkthetirepressure.

•Inspectthebeltsforcracksandwear.

•Checkthehydraulicoillevel.

•Lubricatethemowerdeckliftpivots.

•Inspecttheprimarylter.

•Changetheengineoil.Oillterisrecommended.(moreoftenindirtyordusty conditions)

•Replacethefuellter .(moreoftenindirtyordustyconditions).

•Cleantheengineoilcooler.

•Checkandcleanenginecoolingnsandshrouds.

Every200hours

Every250hours

Every300hours

Every500hours

Every600hours

Monthly

Yearly

Yearlyorbeforestorage

•Check,cleanandregapthesparkplug.

•ChangethehydraulicltersandhydraulicoilwhenusingMobil®1oil.

•Replacetheprimaryairlter.(moreoftenindustyorsandyconditions)

•Checktheinnerairlter.

•Changetheengineoillter.

•Checkthewheelhubslottednuttorque.

•Checkthetorqueforwheellugnuts.

•Adjustthecasterpivotbearing.

•Checktheparkbrakeadjustment.

•ChangethehydraulicltersandhydraulicoilwhenusingT oro®HYPR-OIL™500 hydraulicoil.

•Replacetheinnerairlter.

•Replacethesparkplugs.

•Checkthebattery.

•Greasethepumpbeltidlerarm.

•Greasethefrontcasterpivots(moreoftenindirtyordustyconditions).

•Repackthefrontcasterwheelbearings(moreoftenindirtyordustyconditions).

•Lubricatethecasterwheelhubs

•Paintchippedsurfaces.

•Checkallmaintenanceprocedureslistedabovebeforestorage.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.

Page 34

CAUTION

G017028

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Lubrication

GreasingandLubrication

Greasemorefrequentlywhenoperatingconditionsare extremelydustyorsandy .

GreaseType:No.2generalpurposelithiumbaseor molybdenumbasegrease

HowtoGrease

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

Figure44

3.Cleanthegreasettingswitharag.Makesureto scrapeanypaintoffthefrontofthetting(s).

4.Connectagreaseguntothetting.Pumpgrease intothettingsuntilgreasebeginstooozeoutof thebearings.

5.Wipeupanyexcessgrease.

WheretoAddLightOilorSpray Lubrication

ServiceInterval:Every100hours

Lubricatethedeckliftpivots.

WheretoGreasetheMower

ServiceInterval:Every50hours—Greasethemower

deckspindlesandidlerarm.

Yearly—Greasethepumpbeltidler arm.

Yearly—Greasethefrontcaster pivots(moreoftenindirtyordusty conditions).

Yearly—Repackthefrontcaster wheelbearings(moreoftenindirtyor dustyconditions).

Important:Makesurecuttingunitspindlesarefull ofgreaseweekly.

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition, andsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Greasethemowerdeckidlerpulleypivotuntilgrease comeoutthebottom(

4.Greasethethreespindlebearingsuntilgreasecomes outthelowerseals(Figure45).

Figure45).

Page 35

G009029

Figure45

Figure47

5.Greasethedrivebeltidlerarm(Figure46).

Figure46

6.Removethedustcapandadjustthecasterpivots. Keepthedustcapoffuntilgreasingisdone.Referto AdjustingtheCasterPivotBearinginMaintenance.

7.Removethehexplug.Threadagreasezerkintothe hole.

8.Pumpgreaseintothezerkuntilitoozesoutaround thetopbearing.

9.Removethegreasezerkinthehole.Installthehex pluganddustcap(Figure47).

LubricateCasterWheelHubs

ServiceInterval:Yearly

1.Stoptheengine,waitforallmovingpartstostop, andremovethekey.Engagetheparkingbrake.

Figure48

1.Sealguard2.Spacernutwithwrench ats

2.Removethecasterwheelfromthecasterforks.

3.Removethesealguardsfromthewheelhub.

4.Removeoneofthespacernutsfromtheaxle assemblyinthecasterwheel.Notethatthread lockingadhesivehasbeenappliedtolockthespacer nutstotheaxle.Removetheaxle(withtheother spacernutstillassembledtoit)fromthewheel assembly.

5.Pryoutseals,andinspectbearingsforwearor damageandreplaceifnecessary.

6.Packthebearingswithageneral-purposegrease.

7.Insertonebearing,onenewsealintothewheel.

Note:Thesealsmustbereplaced.

8.Iftheaxleassemblyhashadbothspacernuts removed(orbrokenloose),applyathreadlocking adhesivetoonespacernutandthreadontotheaxle

Page 36

withthewrenchatsfacingoutward.DoNotthread spacernutallofthewayontotheendoftheaxle. Leaveapproximately1/8inch(3mm)fromtheouter surfaceofthespacernuttotheendoftheaxleinside thenut.

9.Inserttheassemblednutandaxleintothewheelon thesideofthewheelwiththenewsealandbearing.

10.Withtheopenendofthewheelfacingup,ll theareainsidethewheelaroundtheaxlefullof general-purposegrease.

11.Insertthesecondbearingandnewsealintothe wheel.

12.Applyathreadlockingadhesivetothe2ndspacer nutandthreadontotheaxlewiththewrenchats facingoutward.

13.Torquethenutto75-80in-lb(8-9N-m),loosen, thenre-torqueto20-25in-lb(2-3N-m).Makesure axledoesnotextendbeyondeithernut.

EngineMaintenance

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keephands,feet,face,clothingandotherbody partsawaythemuferandotherhotsurfaces.

ServicingtheAirCleaner

ServiceInterval:Every150hours—Inspectthe

primarylter.

Every300hours/Y early(whichever comesrst)—Replacetheprimaryair lter.(moreoftenindustyorsandy conditions)

Every300hours—Checktheinner airlter.

14.Reinstallthesealguardsoverthewheelhuband insertwheelintocasterfork.Reinstallcasterbolt andtightennutfully.

Important:Topreventsealandbearingdamage, checkthebearingadjustmentoften.Spinthecaster tire.Thetireshouldnotspinfreely(morethan1or 2revolutions)orhaveanysideplay .Ifthewheel spinsfreely,adjusttorqueonspacernutuntilthere isaslightamountofdrag.Reapplythreadlocking adhesive.

Every600hours—Replacetheinner airlter.

Note:Checktheltersmorefrequentlyiftheoperating conditionsareextremelydustyorsandy .

RemovingtheFilters

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Releasethelatchesontheaircleanerandpulltheair cleanercoverofftheaircleanerbody(

4.Cleantheinsideoftheaircleanercoverwith compressedair.

5.Gentlyslidetheprimarylteroutoftheaircleaner body(Figure49).

Note:Avoidknockingthelterintothesideofthe body.

Figure49).

6.Removetheinnerlteronlyifyouintendtoreplace it.

Important:Neverattempttocleantheinner lter.Iftheinnerlterisdirty,thentheprimary lterisdamaged.Replacebothlters.

7.Inspecttheprimarylterfordamagebylookinginto thelterwhileshiningabrightlightontheoutside ofthelter.Holesinthelterwillappearasbright spots.Ifthelterisdamageddiscardit.

Page 37

Figure49

G016165

g012991

SAE 30

1.Aircleanerbody4.Aircleanerlatch

2.Innerairlter

3.Primaryairlter

5.Aircleanercover

Figure50

ServicingthePrimaryFilter

•Iftheprimarylterisdirty,bent,ordamaged, replaceit.

•Donotcleantheprimarylter.

ServicingtheInnerFilter

Replacetheinnerlter,nevercleanit.

Important:Neverattempttocleanthesafetylter. Ifthesafetylterisdirty,thentheprimarylteris damaged.Replacebothlters.

InstallingtheFilters

Important:Topreventenginedamage,always

operatetheenginewithbothairltersandcover installed.

1.Ifinstallingnewlters,checkeachlterforshipping damage.Donotuseadamagedlter.

1.Aircleanercover3.Breathevalve.

2.Throttlemechanism

5.Securethecoverwiththelatches(Figure49).

ServicingtheEngineOil

OilType:Detergentoil(APIserviceclassSJorhigher)

OilCapacity:withalterchange,99ounces(2.9L)

Viscosity:Seethetablebelow .

2.Iftheinnerlterisbeingreplaced,carefullyslideit intothelterbody(

Figure49).

3.Carefullyslidetheprimarylterovertheinnerlter

Figure51

(Figure49).

Note:Ensurethattheprimarylterisfullyseated bypushingonitsouterrimwhileinstallingit.

Important:Donotpressonthesoftinsidearea ofthelter.

4.Positiontheaircleanercoversothatthebreather valvedoesnotinterferewiththethrottlemechanism

Note:Useofsyntheticoilhaving5W -20or5W-30 ratingisacceptable,upto4degreesC(40degreesF).

Note:Syntheticoilswillprovidebetterstartingin extremecoldbelow-23degreesC(-10degreesF).

CheckingtheEngineOilLevel

(Figure50).

ServiceInterval:Beforeeachuseordaily

Page 38

Note:Checktheoilwhentheengineiscold.

G008804

G008792

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keephands,feet,face,clothingandotherbody partsawayfromthemuferandotherhotsurfaces.

Important:Donotoverllthecrankcasewithoil becausedamagetotheenginemayresult.Donot runenginewithoilbelowthelowmarkbecausethe enginemaybedamaged.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position(

Figure52).

Figure52

Page 39

ChangingtheEngineOil

G008804

G008793

G008796

ServiceInterval:Every150hours(moreoftenindirty

ordustyconditions)

Note:Disposeoftheusedoilatarecyclingcenter.

1.Starttheengineandletitrunveminutes.This warmstheoilsoitdrainsbetter.

2.Parkthemachinesothattherearisslightlylower thanthefronttoensuretheoildrainscompletely.

3.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

4.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position(

Figure53).

5.Slowlypourapproximately80%ofthespeciedoil intothellertubeandslowlyaddtheadditionaloil tobringittotheFullmark(Figure54).

Figure54

6.Starttheengineanddrivetoaatarea.Checkthe oillevelagain.

ChangingtheEngineOilFilter

ServiceInterval:Every300hours

Note:Changetheengineoilltermorefrequently whenoperatingconditionsareextremelydustyorsandy.

1.Cleantheareaaroundtheoillter.

2.Draintheoilfromtheengine;refertoChangingthe EngineOil.

3.Changetheengineoillter(

Figure55).

Figure53

Page 40

G015196

G015198

3/4

ServicingtheSparkPlug

ServiceInterval:Every200hours—Check,cleanand

regapthesparkplug.

Every600hours—Replacethespark plugs.

Makesuretheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewsparkplug(s) ifnecessary.

Figure55

Type:Champion

AirGap:0.030inch(0.76mm)

XC10YCorequivalent

RemovingtheSparkPlug

1.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

2.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

3.Removethelefthandhydraulicunitshroudinthe orderlistedwith tothefrontsparkplug.

Figure56.Thisgivesyouaccess

Note:Ensuretheoilltergaskettouchestheengine andthenanextra3/4turniscompleted.

4.Fillthecrankcasewiththepropertypeofnewoil; refertoChangingtheOil.

Page 41

G008803

CheckingtheSparkPlug

G008794

G015200

Important:Replacethesparkplug(s)whenithas: ablackcoating,wornelectrodes,anoilylm,cracks orreuseisquestionable.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty.

Setthegapto0.030inches(0.76mm).

Figure58

Figure56

1.Pullthistabouttothe sideinthedirectionofthe arrow

2.Pulltheshroudoffofthis frametabinthedirection ofthearrow

4.Removethesparkplug.

InstallingtheSparkPlug

Tightenthesparkplug(s)to18-22ft.-lb(24.4–29.8 N-m).

3.Pulltheshroudoffofthis frametabinthedirection ofthearrow

4.Shroud

Figure59

Figure57

5.Installthelefthandhydraulicunitshroud(Figure56).

Page 42

CheckSparkArrester(if

G008963

12

equipped)

ServiceInterval:Every50hours

FuelSystem Maintenance

WARNING

Hotexhaustsystemcomponentsmayignite gasolinevaporsevenaftertheengineisstopped. Hotparticlesexhaustedduringengineoperation mayigniteammablematerials.Firemayresultin personalinjuryorpropertydamage.

DoNotrefuelorrunengineunlesssparkarrester isinstalled.

1.Stopengine,waitforallmovingpartstostop,and removekey .Engageparkingbrake.

2.Waitformufertocool.

3.Ifanybreaksinthescreenorweldsareobserved, replacethearrester.

4.Ifpluggingofthescreenisobserved,removethe arresterandshakelooseparticlesoutofthearrester andcleanscreenwithawirebrush(soakinsolventif necessary).Reinstallarresteronexhaustoutlet.

ReplacingtheFuelFilter

ServiceInterval:Every150hours/Yearly(whichever

comesrst)(moreoftenindirtyor dustyconditions).

Thefuellterislocatedneartheengineonthefront orrearsideoftheengine.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedposition,andsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Allowthemachinetocooldown.

4.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

5.Closethefuelshutoffvalveundertheseat (Figure60).

Figure60

1.Fuellter

2.Hoseclamp

6.Squeezetheendsofthehoseclampstogetherand slidethemawayfromthelter(Figure60).

7.Removethelterfromthefuellines.

8.Installanewlterandmovethehoseclampsclose tothelter(

9.Openthefuelshutoffvalve.

Figure60).

3.Fuelline

Page 43

Note:Itisimportanttoreinstallthefuellinehosesand securewithplastictiesthesameastheywereoriginally installedatthefactorytokeepthefuellineawayfrom componentsthatcouldcausefuellinedamage.

ElectricalSystem Maintenance

ServicingtheFuelTank

Donotattempttodrainthefueltank.Ensurethatan AuthorizedServiceDealerdrainsthefueltankand servicesanycomponentsofthefuelsystem.

ServicingtheBattery

ServiceInterval:Monthly

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

W ash hands after handling .

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing.Wearsafetyglassestoshield youreyesandrubberglovestoprotectyourhands.

RemovingtheBattery

WARNING

Batteryterminalsormetaltoolscouldshortagainst metalmachinecomponentscausingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.

•Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

Page 44

WARNING

G008804

g014731

Incorrectbatterycableroutingcoulddamagethe machineandcablescausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.

•AlwaysDisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.

•AlwaysReconnectthepositive(red)battery cablebeforereconnectingthenegative(black) cable.

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Firstdisconnectthenegativebatterycable(black) fromthenegative(-)(black)batteryterminal

Figure61).

(

4.Slidetheredterminalbootoffthepositive(red) batteryterminalandremovethepositive(+)(red) batterycable(

5.Removethewingnutssecuringthebatteryclamp (Figure61).

Figure61).

1.Removethewingnutsand clamp

2.Removethenegative batterycablebeforethe positive

Figure61

3.Removethepositive batterycable

4.Removebattery

6.Removetheclamp(

7.Removethebattery.

Figure61).

InstallingtheBattery

1.Positionbatteryinthetraywiththeterminalposts oppositefromthehydraulictank(Figure61).

2.First,installthepositive(red)batterycableto positive(+)batteryterminal.

3.Theninstallthenegative(black)batterycableand groundwiretothenegative(-)batteryterminal.

4.Securethecableswith2bolts,2washers,and 2locknuts(

Figure61).

5.Slidetheredterminalbootontothepositive(red) batterypost.

6.Installtheclampandsecureitwiththewingnut (Figure61).

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Neversmokenearthebatteryandkeepsparksand amesawayfrombattery.

Page 45

Important:Alwayskeepthebatteryfullycharged (1.265specicgravity).Thisisespeciallyimportant topreventbatterydamagewhenthetemperatureis below32°F(0°C).

1.Chargebatteryfor10to15minutesat25to30amps or30minutesat10amps.

2.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,thendisconnectthe chargerleadsfromthebatteryposts(

Figure62).

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheckthe component/circuitforamalfunctionorshort.

1.Thefusesarelocatedonrighthandconsolenextto theseat(

2.Toreplacethefuses,pulloutonthefusetoremove it.

Figure63).

3.Installthebatteryinthemachineandconnectthe batterycables,refertoInstallingtheBattery.

Note:Donotrunthemachinewiththebattery disconnected,electricaldamagemayoccur.

Figure62

1.PositiveBatteryPost

2.NegativeBatteryPost

3.Red(+)ChargerLead

4.Black(-)ChargerLead

3.Installanewfuse(Figure63).

Figure63

1.Optionalaccesory-15amp

2.Charge-25amp5.Console

3.PTO-10amp

4.Main-25amp

Page 46

DriveSystem Maintenance

CheckingtheSeatBelt

ServiceInterval:Beforeeachuseordaily

Visuallyinspectseatbeltforwear,cuts,andproper operationofretractorandbuckle.Replacebefore operatingifdamaged.

CheckingtheRollover ProtectionSystem(ROPS) Knobs

ServiceInterval:Beforeeachuseordaily

Checkthatboththemountinghardwareandtheknobs areingoodworkingcondition.Makesuretheknobs arefullyengagedwiththeROPSinthefullyraised position.Theupperhoopoftherollbarmayneedtobe pushedforwardorpulledrearwardtogetbothknobs fullyengaged.

Figure64

1.ROPSknob(locked position)

2.PullROPSknoboutand rotate90degreesto changerollbarposition

3.Rollbarintheupright position

4.Rollbarinthefolded position

AdjustingtheTracking

1.Disengagethebladecontrolswitch(PTO).

2.Drivetoanopenatarea,movethemotioncontrol leverstotheneutrallockedposition.

3.Movethethrottlemidwaybetweenfastandslow.

4.Movebothmotioncontrolleversallthewayforward untiltheybothhitthestopsintheT-slot.

5.Checkwhichwaythemachinetracks.

6.Ifittrackstotheright,loosentheboltsandadjust theleftstopplaterearwardontheleftT-slotuntilthe machinetracksstraight(Figure65).

Page 47

7.Ifittrackstotheleft,loosentheboltsandadjustthe rightstopplaterearwardontherightT-slotuntilthe machinetracksstraight(Figure65).

8.Tightenthestopplate(

Figure65).

Figure66

CheckingtheWheelHub SlottedNut

ServiceInterval:Aftertherst100hours

Every500hours

Figure67todeterminewhichslottednuthasbeen

See installedontheunit.

Figure65

Leftcontrollevershown

1.Controllever3.Stopplate

2.Bolt

CheckingtheTirePressure

ServiceInterval:Every50hours/Monthly(whichever

comesrst)

Maintaintheairpressureinthereartiresat13psi(90 kPa).Uneventirepressurecancauseunevencut.Check thetireswhentheyarecoldtogetthemostaccurate pressurereading.

Note:Thefronttiresaresemi-pneumatictiresanddo notrequireairpressuremaintenance.

Figure67

1.StyleA(blacknish)3.StyleB(yellowzinc)

2..03inch(.76mm)4..24inch(6mm)

•StyleA(blacknish):

Torquetheslottednutto211-260ft-lb(286-352 N-m).

Note:DoNotuseanti-seizeonwheelhub.

•StyleB(yellowzinc):

1.Removeanddiscardthecotterpin.

2.Torquetheslottednutto200ft-lb(271N-m).

3.Checkdistancefrombottomofslotinnutto insideedgeofhole.Twothreads(0.1inch)or lessshouldbeshowing.

Page 48

Figure68

1.0.1inchmax2.Nomorethantwothreads (0.1inchmax)shouldbe showinghere.

4.Ifmorethantwothreads(0.1inch)areshowing removenutandinstallwasherbetweenhuband nut.

5.Torquetheslottednutto200ft-lb(271N-m).

6.Thentightennutuntilthenextsetofslotsline upwiththecrossholeinshaft.Donotloosen nuttoaligntheslot.Ifrequired,tightentothe nextsetofslots.

7.Installanewcotterpin.

Note:DoNotuseanti-seizeonwheelhub.

AdjustingtheCasterPivot Bearing

ServiceInterval:Every500hours/Yearly(whichever

comesrst)

Figure69

1.SpringWashers3.DustCap

2.LockNut

UsingtheClutchShim

Somelatermodelyearunitshavebeenbuiltwithclutches thatcontainabrakeshim.Whentheclutchbrakehas worntothepointwheretheclutchnolongerengages consistently,theshimcanberemovedtoextendthe clutchlife.

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Removethedustcapfromcasterandtightenlock

Figure69).

nut(

4.Tightenthelocknutuntilthespringwashersareat andthenbackoffa1/4turntoproperlysetthe pre-loadonthebearings(Figure69).

Important:Makesurethespringwashersare installedcorrectlyasshowninFigure69.

5.Installthedustcap(Figure69).

Figure70

1.Armature5.Brakespacer

2.Fieldshell6.Re-gapshim

3.Rotor7.Brakepole

4.Brakemountingbolt

RemovingtheClutchShim

1.Stoptheengine,waitforallmovingpartstostop, andremovethekey.Engagetheparkingbrake. Allowthemachinetocoolcompletelybeforestarting theseinstructions.

Page 49

2.Usinganaircompressor,blowoutanydebrisfrom underthebrakepoleandaroundthebrakespacers.

Figure73

1.Shim

Figure71

3.Checktheconditionofthewireharnessleads, connectors,andterminals.Cleanorrepairas necessary.

4.Verifythat12Vispresentattheclutchconnector whenthePTOswitchisengaged.

5.Measurethegapbetweentherotorandarmature. Ifthegapisgreaterthan.04inch(1mm),proceed withthefollowingsteps:

A.Loosenbothbrakemountingboltsone-halfto

onefullturnasshownbelow.

Note:DoNotremovethebrakepolefromthe eldshell/armature.Thebrakepolehasworn tomatchthearmatureandneedstocontinueto matchaftertheshimisremovedtoensureproper braketorque.

C.Usingapneumaticline,blowoutanydebris

fromunderthebrakepoleandaroundthebrake spacers.

D.Re-torqueeachbolt(M6x1)to10ft-lb(13N-m)

+/-0.5ft-lb(0.7N-m).

E.Usinga0.010inchthickfeelergauge,verifythat

agapispresentbetweentherotorandarmature faceonbothsidesofthebrakepoleasshown. (Duetothewaytherotorandarmaturefaces wear(peaksandvalleys)itissometimesdifcult tomeasurethetruegap.)

Figure74

1.Feelergauge

Figure72

1.Brakemountingbolt

B.Usingneedlenosepliers,orbyhand,takehold

ofthetabandremovetheshim(DoNotdiscard theshimuntilproperclutchfunctionhasbeen conrmed).

Figure75

1.Feelergauge

Page 50

•Ifthegapislessthan0.010inch,thenreinstall

G015199

2 1

theshimandreferencetheTroubleshooting section.

•Ifthegapissufcient,proceedtothesafety checkinstep

F.Performthefollowingsafetycheck:

a.Sitontheseatandstarttheengine.

b.MakesurethebladesDoNotengagewiththe

PTOswitch“off”andtheclutchdisengaged.

Iftheclutchdoesnotdisengage,reinstallthe shimandreferencetheTroubleshooting section.

c.EngageanddisengagethePTOswitch

tenconsecutivetimestoensuretheclutch isfunctioningproperly.Iftheclutch doesnotengageproperly ,referencethe Troubleshootingsection.

CoolingSystem Maintenance

ServicingtheEngineOil Cooler

ServiceInterval:Every150hours

1.Toaccessandservicetheoilcooler,removethetop mountingscrewandloosenthetwosidescrews.

2.Removetheshroud.

3.Cleantheengineoilcoolerwithcompressedair (

Figure76).

4.Installtheshroudandinstallthescrews.

Figure76

1.Shroudscrews

2.Shroud

3.Engineoilcooler

CleaningtheEngineScreen

ServiceInterval:Beforeeachuseordaily

Beforeeachuseremoveanybuild-upofgrass,dirtor otherdebrisfromtheenginescreen.Thiswillhelp

Page 51

insureadequatecoolingandcorrectenginespeedand

G016905

2 1

g016907

willreducethepossibilityofoverheatingandmechanical damagetotheengine.

CleaningtheEngineCooling FinsandShrouds

ServiceInterval:Every150hours/Yearly(whichever

comesrst)

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Removetherighthandshroudbyremovingthetop mountingscrewandloosenthetwosidescrews

Figure77).

(

Figure77

Righthandsideshown

1.Shroudscrews

2.Righthandshroud

4.Removethetopmountingscrewandloosenthetwo sidescrewsonthelefthandshroud(

Figure77).

5.Pullupandremovethelefthandshroud,feedingit outaroundthefuelpumpandbracket.

6.Removethetwoscrewsontheleftandright handsidesinthecoolingfanhousingasshownin Figure78.

Figure78

1.Oillter

2.Leftsideboltsforcooling fanhousing

3.Battery

4.Rightsideboltsforcooling fanhousing

7.Removethecoolingfanhousing.

8.Usingcompressedair,blowoutanydebrisand grassfromtheengineparts,particularlyaroundthe cylinderheadcoolingnsandignitioncoils.

9.Installalltheshroudsontotheengine.

CheckandCleantheHydraulic UnitShrouds

ServiceInterval:Beforeeachuseordaily

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Raisetheseat.

4.Cleanthedebrisandgrassfromthehydraulicunit shrouds(

5.Lowertheseat.

Figure79).

Page 52

1.Hydraulicunitshrouds

BrakeMaintenance

AdjustingtheParkingBrake

ServiceInterval:Aftertherst100hours

Every500hoursthereafter

Checktomakesurebrakeisadjustedproperly.This proceduremustbefollowedaftertherst100hoursor whenabrakecomponenthasbeenremovedorreplaced.

1.Drivethemachineontoalevelsurface.

2.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

3.Stoptheengine,waitforallmovingpartstostop, andremovethekey.

4.Raisethebackofthemachineupandsupportthe machinewithjackstands.

Figure79

DANGER

Mechanicalorhydraulicjacksmayfailto supportmachineandcauseaseriousinjury.

•Usejackstandwhensupportingmachine.

•Donotusehydraulicjacks.

5.Removethereartiresfromthemachine.

6.Removeanydebrisfromthebrakearea.

7.Rotatethedrivewheelreleasehandletothereleased position.RefertotheUsingtheDriveWheel ReleaseValvessectioninOperation.

8.Measuretheoveralllengthofthecompression spring.Thecorrectlengthshouldbebetween1-1/2 and1-9/16inches(3.8and4.0cm).Ifthespring lengthiswithinthisrange,noadjustmentisneeded. Ifitisnot,proceedtostep

9.Holdthethreadedrodendwithatoolandadjust thelocknutuntilthespringlengthisbetween1-1/2 and1-9/16inches(3.8and4.0cm)( Notallowthecabletoturnwhenthenutsarebeing loosened.

Figure80).Do

Page 53

BeltMaintenance

G009036

InspectingtheBelts

ServiceInterval:Every50hours

Checkthebeltsforsquealingwhenthebeltisrotating, bladesslippingwhencuttinggrass,frayedbeltedges, burnmarksandcracksaresignsofawornmowerbelt. Replacethemowerbeltifanyoftheseconditionsare evident.

ReplacingtheMowerBelt

Figure80

LeftHandBrakeShown

1.Cableanchor5.Caliper

2.Holdthreadedrodhere

3.Measure7.Threadedrod

4.Locknut8.Hub

10.Disengagetheparkbrake.Turnthewheelhubby handinbothdirectionsrelativetothecaliper;no dragofthecaliperpadonthewheelhubisdesired.

11.Ifthereisnomovementbetweenthehubandthe caliperthenrepeattheadjustment(driverelease valvesmustbeinthereleasedpositiononthe hydros).

12.Afteradjustingthebrakesonbothsidesofthe mower,cyclethebrakehandleaminimumofsix timestoallowthecabletoseatintothesheathand mountingtabs.

13.Recheckthespringlength;engagetheparkbrake andrepeatsteps thecorrectrange.

14.Rotatethedrivewheelreleasehandletothe

operatingposition.RefertotheUsingtheDrive WheelReleaseV alvessectioninOperation.

15.Installthereartiresandtorquelugnutsbetween90 and95ft-lb(122and129N-m).

16.Removejackstands.

8through11ifthelengthisnotin

6.Compressionspring

Squealingwhenthebeltisrotating,bladesslippingwhen cuttinggrass,frayedbeltedges,burnmarksandcracks aresignsofawornmowerbelt.Replacethemowerbelt ifanyoftheseconditionsareevident.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Lowerthemowertothe3inch(76mm)heightofcut.

4.Removethebeltcovers(

1.Pushtabdown2.Removebeltcover

5.Usearatchetinthesquareholeintheidlerarmto removetensionontheidlerspring(Figure82).

6.Removethebeltfromthemowerdeckpulleys.

7.Removethebeltguideonthespringloadedidlerarm showninFigure82.

Figure81).

Figure81

8.Removetheexistingbelt.

9.Installthenewbeltaroundthemowerpulleysand theclutchpulleyundertheengine(Figure82).

Page 54

Figure83

Figure82

1.Clutchpulley5.Squareholeintheidler

2.Mowerbelt6.Idlergreasezerk

3.Springloadedidlerpulley

4.Ratchet

armfortheratchet

7.Beltguide

10.Installthebeltguideontheidlerarmshownin Figure82.

11.Usingtheratchetinthesquarehole,installtheidler spring(Figure82).

Makesurethespringendsareseatedintheanchor grooves.

12.Installthebeltcovers(

Figure83).

1.Positionthebeltcover3.Ensurethetabisunder

2.Slidebeltcoverunderthe sidecatches

themetalcatch

ReplacingtheHydraulicPump DriveBelt

1.DisengagethePTOandsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Removemowerbelt.RefertoReplacingtheMower BeltinMaintenance.

4.Raisethemachineandsupportitwithjackstands

Figure84).

(

Page 55

Figure84

1.Idlerpulley

2.Clutchpulley6.Squareholeinidlerarm

3.Pumpdrivebelt7.Idlerspring

4.Righthandhydraulicpump pulley

5.Lefthandhydraulicpump pulley

ControlsSystem Maintenance

AdjustingtheControlHandle Position

Therearetwoheightpositionsforthecontrollevers; highandlow .Removetheboltstoadjusttheheightfor theoperator.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedposition,andsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Loosentheboltsandangenutsinstalledinthe levers(

4.Aligntheleversfronttorearpositionbybringthe leverstogethertotheneutralpositionandslide themuntiltheyarealigned,thentightenthebolts (

Figure85).

Figure86).

5.Usearatchetinthesquareholeintheidlerarmto removetheidlerspring(Figure84).

6.Unhooktheidlerspringfromtheframe(

Figure84).

7.Removethebeltfromthehydraulicunitdrivepulleys andtheenginepulley

8.Installthenewbeltaroundenginepulleyandthetwo drivepulleys.

9.Usingaratchetinthesquareholeintheidlerarm, installtheidlerspringtotheframe(

Figure84).

10.Installthemowerbelt.RefertoReplacingtheMower Belt.

Figure85

1.Bolt

2.Handle4.Nut

3.Controllever

Page 56

Figure86

AdjustingtheMotionControl

nothavetobeintheseatbecauseofthejumper wirebeingused.Runengineatfullthrottleand

releasebrake.

6.Runtheunitatleast5minuteswiththedrivelevers atfullforwardspeedtobringhydraulicoilupto operatingtemperature.

Note:Themotioncontrolleverneedstobein neutralwhilemakinganynecessaryadjustments.

7.Bringthemotioncontrolleversintotheneutral position.Adjustpumpcontrolrodlengthsby rotatingthedoublenutsontherodintheappropriate directionuntilthewheelsslightlycreepinreverse

Figure87).Movethemotioncontrolleverstothe

( reversepositionandwhileapplyingslightpressureto theleverallowthereverseindicatorspringstobring theleversbacktoneutral.Thewheelsmuststop turningorslightlycreepinreverse.

Linkage

Locatedoneithersideofthefueltank,belowtheseatare thepumpcontrollinkages.Rotatingthepumplinkage witha1/2inchwrenchallowsnetuningadjustments sothatthemachinedoesnotmoveinneutral.Any adjustmentsshouldbemadeforneutralpositioningonly.

WARNING

Enginemustberunninganddrivewheelsmust beturningsomotioncontroladjustmentcanbe performed.Contactwithmovingpartsorhot surfacesmaycausepersonalinjury.

Keepngers,hands,andclothingclearofrotating componentsandhotsurfaces.

1.Priortostartingtheengine,pushthedeckliftpedal andremovetheheightofcutpin.Lowerdeckto theground.

2.Raisetherearofmachineupandsupportwithjack stands(orequivalentsupport)justhighenoughto allowdrivewheelstoturnfreely.

3.Removetheelectricalconnectionfromtheseat safetyswitch,locatedunderthebottomcushionof theseat.Theswitchisapartoftheseatassembly.

4.Temporarilyinstallajumperwireacrossthe terminalsintheconnectorofthemainwiring harness.

5.Startengine.Brakemustbeengagedandmotion

controlleversouttostartengine.Operatordoes

Figure87

1.Doublenuts

8.Shutoffunit.Removejumperwirefromwire harnessandplugconnectorintoseatswitch.

9.Removethejackstands.

10.Raisethedeckandre-installtheheightofcutpin.

11.Checkthatthemachinedoesnotcreepinneutral withtheparkbrakesdisengaged.

Page 57

AdjustingtheMotionControl Damper

Thetopdampermountingboltcanbeadjustedtoobtain amoredesiredmotioncontrolleverresistance.See Figure88formountingoptions.

Figure88

RHMotionControlShown

Figure89

1.Flangednut2.Jamnut

1.Torquethelocknutto200in-lb(16.7ft-lb).Boltmust protrudepastendoflocknutaftertorque.

2.Mostresistance(rmestfeel)

3.Damper

4.Mediumresistance(mediumfeel)

5.Leastresistance(softestfeel)

AdjustingtheMotionControl NeutralLockPivot

Theangednutcanbeadjustedtoobtainamoredesired motioncontrolleverresistancewhenmovingittothe neutrallockposition.SeeFigure89foradjustment options.

1.Loosenthejamnut.

2.Tightenorloosentheangednuttothedesiredfeel.

Formoreresistance,tightentheangednut.

Forlessresistance,loosentheangednut

3.Tightenjamnut.

Page 58

HydraulicSystem

G015459

Maintenance

ServicingtheHydraulic System

HydraulicOilType:Toro hydraulicoilorMobil

HYPR-OIL

115W-50.

™

500

Important:Useoilspecied.Otheruidscould causesystemdamage.

EachHydraulicSystemOilCapacity:52ounces(1.5

l)persidewithlterchange

CheckingtheHydraulicOil

ServiceInterval:Every50hours—Checkthehydraulic

oillevel.

1.Positionthemachineonalevelsurface.

2.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

4.Allowtheengineandhydraulicsystemtocoolfor tenminutes.

Note:Theoillevelonthedipstickwillbeincorrect whentheoilischeckedandtheunitishot.

5.Movetheseatforward.

6.Cleantheareaaroundthedipsticksofhydraulic systemreservoirs(

7.Removeonedipstickfromthehydraulicreservoir

Figure90).

(

8.Wipethedipstickoffandthreadthedipstickinto thereservoir.

9.Removethedipstickandlookattheend( Iftheoillevelisattheaddmark,slowlypouronly enoughoilintothehydraulicreservoirtoraisethe leveltothefullorHline.

Important:Donotoverllthehydraulicunits withoilasdamagemayoccur.Donotrunthe machinewiththeoilbelowtheaddmark.

10.Installthedipstick.

11.Repeatprocedurefortheoppositedipstick.

Figure90).

Figure90

Eitherdipstickwillbeusedinthemachine

1.Full3.H–meanshighlevel

2.Add4.Dipsticklocationsunder seat

WARNING

Hydraulicoilescapingunderpressurecan penetrateskinandcauseinjury.

•Ifhydraulicoilisinjectedintotheskinit mustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththistypeof injury.Gangrenemayresultifthisisnot done.

•Keepbodyandhandsawayfrompinhole leaksornozzlesthatejecthighpressure hydraulicoil.

•Usecardboardorpapertondhydraulic leaks.

•Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.

•Makesureallhydraulicoilhosesandlines areingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretohydraulicsystem.

Page 59

ReplacingtheHydraulicFiltersand

G008968

HydraulicOil

ServiceInterval:Every250hours—Changethe

hydraulicltersandhydraulicoil whenusingMobil

Every500hours—Changethe hydraulicltersandhydraulicoil whenusingToro hydraulicoil.

Toreplacethehydraulicoil,theltersneedtobe removed.Replacebothatthesametime.Refertotheoil specicationsunderServicingtheHydraulicSystemfor thecorrectoil.

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

1oil.

HYPR-OIL

™

500

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Raisethemachineandsupportitwithjackstands

Figure91).

(

Figure91

1.Jackstands

Figure92

BottomViewofMachine

1.Filterlocations

2.Hydrauliclter

6.Applyathincoatofhydraulicoiltotherubber gasketonthereplacementlter(Figure92).

7.Installthereplacementhydrauliclter.

8.Installthepumpdrivebeltandthemowerbelt.

9.Removethejackstandsandlowerthemachine

Figure91).

(

10.Addoiltothehydraulicreservoirandcheckforany leaks.

11.Cleanupanyspilledoil.

12.Starttheengineandletitrunforabouttwominutes topurgeairfromthesystem.Stoptheengineand checkforleaks.

13.Checktheoillevelwhiletheoiliscold.

14.Ifrequired,addoiltothehydraulicreservoir.Do notoverll.

4.Removeboththemowerbeltandthepumpdrive belt.Thiswillpreventoilgettingonthebelts.Refer toBeltsintheMaintenanceSection.

5.Placeadrainpanunderthelter,removetheold lterandwipethesurfaceclean(Figure92).

Page 60

MowerDeck

G017027

Maintenance

LevelingtheMowerDeck

SettingUptheMachine

Note:Ensurethemowerdeckisleveledbefore

matchingtheheight-of-cut(HOC).

1.Positionmoweronaatsurface.

2.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

4.Checktirepressureofthedrivetires.Ifneeded, adjustto13psi(90kPa)

5.Positionthemowertothe3inch(76mm) height-of-cutposition.

Figure93

1.Deckliftpedal

2.Heightofcutpin

3.Transportlock

6.Inserttheheightadjustmentpinintothe3inch(7.6 cm)cuttingheightlocation.

DeckLeveling

1.Positionthemoweronaatsurface.

2.Stopengine,waitforallmovingpartstostop,and removekey .Engageparkingbrake.

3.Checkthetirepressureinthedrivetires.Proper inationpressurefortiresis13psi(90kPa).Adjust ifnecessary.

4.Positionthetransportlockinthelatchingposition.

5.Pushthedeckliftpedalallthewayforwardandthe deckwilllatchatthe51/2inch(14cm)transport position(

Figure93).

7.Releasethetransportlockandallowthedeckto lowertothecuttingheight.

8.Raisethedischargechute.

9.Onbothsidesofthedeck,measurefromthelevel surfacetothefronttipoftheblade(PostionA). Themeasurementshouldread3inches(7.6mm) (Figure94).

Figure94

1.3inches(7.6cm)atAis correct

2.31/4inches(8.3cm)atB iscorrect

3.Measureherefromthe bladetiptohardsurface

4.MeasureatAandBon bothsides

Page 61

10.Fine-tunetheadjustmentnutonthefrontdecklift

G012430

2 1

3 4

g017029

g017036

assemblybyturningit(Figure95).

Toincreasetheheight,turntheadjustmentnut clockwise;todecrease,turncounterclockwise.

Figure96

1.Boltsatthebottomoftheheight-of-cutplate

Figure95

1.Adjustmentnut3.Reardeckadjustment

2.JamNut4.Frontdeckadjustment

11.Ifthefrontdecklinksdonothaveenoughadjustment toachieveaccuratecutheight,thesinglepoint adjustmentcanbeutilizedtogainmoreadjustment.

12.Toadjustthesinglepointsystem,loosenthetwo boltsatthebottomoftheheightofcutplate.Refer

Figure96.

13.Ifthedeckistoolow,tightenthesinglepoint adjustmentboltbyrotatingitclockwise.Ifthedeck istoohigh,loosenthesinglepointadjustmentbolt byrotatingitcounterclockwise(

Figure97).

Note:Loosenortightenthesinglepointadjustment boltenoughtomovetheheight-of-cutplate mountingboltsatleast1/3thelengthoftheavailable travelintheirslots.Thiswillregainsomeupand downadjustmentoneachofthefourdecklinks.

Figure97

1.Singlepointadjustmentbolt

14.Tightenthetwoboltsatthebottomoftheheightof cutplate(Figure96).Torqueto27-33ft-lb(37-45 N-m).

Page 62

Note:Inmostconditions,thebackbladetipshould beadjusted1/4inch(6.4mm)higherthanthefront.

15.Onbothsidesofthedeck,measurefromthelevel surfacetothebacktipoftheblade(PostionB).The measurementshouldread31/4inches(8.3cm)

Figure94).

(

16.Fine-tunetheadjustmentnutonthefrontdecklift assemblybyturningit(

Toincreasetheheight,turntheadjustmentnut clockwise;todecrease,turncounterclockwise.

17.Measureuntilallfoursidesarethecorrectheight. Tightenallthejamnutsonthedeckliftarm assemblies.

18.Lowerdischargechute.

Figure95).

ServicingtheCuttingBlades

Maintainsharpbladesthroughoutthecuttingseason becausesharpbladescutcleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.

Checkthecutterbladesdailyforsharpness,andforany wearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn, replaceitimmediatelywithagenuineTororeplacement blade.Forconvenientsharpeningandreplacement,you maywanttokeepextrabladesonhand.

DANGER

Awornordamagedbladecanbreak,andapiece ofthebladecouldbethrownintotheoperator's orbystander'sarea,resultinginseriouspersonal injuryordeath.

•Inspectthebladeperiodicallyforwearor damage.

•Replaceawornordamagedblade.

BeforeInspectingorServicingthe Blades

Parkthemachineonalevelsurface,disengagetheblade controlswitch(PTO),andsettheparkingbrake.Turn theignitionkeytoOff.Removethekey.

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure98).Iftheedges arenotsharporhavenicks,removeandsharpenthe blades.RefertoSharpeningtheBlades.

2.Inspecttheblades,especiallythecurvedarea (Figure98).Ifyounoticeanydamage,wear,oraslot forminginthisarea( newblade.

Figure98),immediatelyinstalla

Figure98

1.CuttingEdge3.Wear/slotForming

2.CurvedArea4.Crack

Page 63

CheckingforBentBlades

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Rotatethebladesuntiltheendsfaceforwardand backward(Figure99).Measurefromalevelsurface tothecuttingedge,positionA,oftheblades

Figure99).Notethisdimension.

(

performanceandcontinuedsafetyconformanceof themachine,usegenuineT ororeplacementblades. Replacementbladesmadebyothermanufacturersmay resultinnon-conformancewithsafetystandards.

1.Holdthebladeendusingaragorthickly-padded glove.

2.Removethebladebolt,curvedwasher,andblade fromthespindleshaft(

Figure100).

Figure99

1.Measureherefromblade tohardsurface

2.PositionA

4.Rotatetheoppositeendsofthebladesforward.

5.Measurefromalevelsurfacetothecuttingedgeof thebladesatthesamepositionasinstep3above. Thedifferencebetweenthedimensionsobtainedin

3and4mustnotexceed1/8inch(3mm).If

steps thisdimensionexceeds1/8inch(3mm),theblade isbentandmustbereplaced;refertoRemovingthe BladesandInstallingtheBlades.

WARNING

Abladethatisbentordamagedcouldbreak apartandcouldseriouslyinjureorkillyouor bystanders.

•Alwaysreplacebentordamagedbladewith anewblade.

•Neverleorcreatesharpnotchesinthe edgesorsurfacesofblade.

Figure100

1.SailAreaofBlade3.Curvedwasher

2.Blade4.BladeBolt

SharpeningtheBlades

WARNING

Whensharpeningblade,piecesofbladecouldbe thrownandcauseseriousinjury.

Wearpropereyeprotectionwhensharpeningblade.

1.Usealetosharpenthecuttingedgeatbothendsof theblade( Thebladeretainsitsbalanceifthesameamountof materialisremovedfrombothcuttingedges.

Figure101).Maintaintheoriginalangle.

RemovingtheBlades

Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalanceorisbent.Toensureoptimum

Page 64

Figure101

1.Sharpenatoriginalangle

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure102).Ifthebladestaysina horizontalposition,thebladeisbalancedandcanbe used.Ifthebladeisnotbalanced,lesomemetaloff theendofthesailareaonly(

Figure103).Repeatthis

procedureuntilthebladeisbalanced.

Figure102

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure103).

Important:Thecurvedpartoftheblademust bepointingupwardtowardtheinsideofthe mowertoensurepropercutting.

2.Installthespringdiskandbladebolt.Thespring diskconemustbeinstalledtowardthebolthead

Figure103).Torquethebladeboltto85-110ft-lb

( (115-150N-m).

1.Blade2.Balancer

1.SailAreaofBlade

2.Blade

3.SpringDisk

Figure103

4.BladeBolt

5.ConeTowardsBoltHead

Page 65

RemovingtheMowerDeck

Beforeservicingorremovingthemowerdeck,thespring loadeddeckarmsmustbelockedout.

WARNING

Deckliftarmassemblieshavestoredenergy. Removingthedeckwithoutreleasingthestored energycancauseseriousinjuryordeath.

DoNotattempttodisassemblethedeckfromthe frontframewithoutlockingoutthestoredenergy.

1.Stopengine,waitforallmovingpartstostop,and removekey .Engageparkingbrake.

2.Removetheheightadjustmentpinandlowerthe decktotheground.

3.Placetheheightadjustmentpininthe3inch(7.6cm) cuttingheightlocation.Thislocksthedeckliftarms inthelowestpositionwhenthedeckisremovedand thestoredenergyinthedeckspringisreleased.

4.Removethebeltcovers.

5.Liftuptheoorpanandinsertaratchetintothe squareholeinthedeckidler(

Figure104).

6.Rotatethedeckidlerclockwiseandremovethe mowerbelt(

Figure104).

Figure104

1.Clutchpulley5.Squareholeintheidler

2.Mowerbelt6.Idlergreasezerk

3.Springloadedidlerpulley

4.Ratchet

armfortheratchet

7.Beltguide

7.Removeandretainthehardwareonbothsidesofthe deckasshowninFigure105.

Page 66

g015594

6 2

Figure106

Figure105

1.Rightstabilizer

2.Deckstrut(rightsideshown)

3.Removethereardeckliftattachmentshoulderboltandnut.

4.Removethefrontdeckliftattachmentshoulderboltandnut.

8.Raisethedeckstrutsandsecurethemintheup position.Slidethedeckouttotherightsideofthe machine.

ReplacingtheGrassDeector

WARNING

Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator'sor bystander'sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.

1.Bolt

2.Spacer6.GrassDeector

3.Locknut

4.Spring

5.Springinstalled

7.Jhookendofspring

2.Placespacerandspringontograssdeector.Place oneJendofspringbehinddeckedge.

Note:MakesureoneJendofspringisinstalled behinddeckedgebeforeinstallingtheboltasshown

Figure106.

3.Installboltandnut.PlaceoneJhookendofspring aroundgrassdeector(Figure106).

Important:Thegrassdeectormustbeable torotate.Liftthedeectoruptothefullopen positionandensurethatitrotatesintothefull downposition.

Neveroperatethelawnmowerunlessyouinstalla coverplate,amulchplate,grassdeectororbagger.

1.Removethelocknut,bolt,springandspacerholding thedeectortothepivotbrackets(Figure106). Removedamagedorworngrassdeector.

Page 67

Cleaning

Storage

CleaningUndertheMower

ServiceInterval:Beforeeachuseordaily

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Raisethemowertothetransportposition.

WasteDisposal

Engineoil,batteries,hydraulicoil,andenginecoolant arepollutantstotheenvironment.Disposeofthese accordingtoyourstateandlocalregulations.

CleaningandStorage

1.Disengagethepowertakeoff(bladecontrolswitch (PTO),settheparkingbrake,andturntheignition keytoOff.Removethekey.

2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engineandhydraulicsystem.Cleandirtandchaff fromtheoutsideoftheenginecylinderheadnsand blowerhousing.

Important:Youcanwashthemachinewith milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuseof water,especiallynearthecontrolpanel,engine, hydraulicpumps,andmotors.

3.Checkthebrake;refertoServicingtheBrakeinthe MaintenanceSection.

4.Servicetheaircleaner;refertoServicingtheAir CleanerintheMaintenanceSection.

5.Greasethemachine;refertoGreasingand LubricationintheMaintenanceSection.

6.Changethecrankcaseoil;refertoServicingthe EngineOilintheMaintenanceSection.

7.Checkthetirepressure;refertoCheckingtheTire PressureintheMaintenanceSection.

8.Changethehydrauliclters;refertoServicingthe HydraulicSystemintheMaintenanceSection.

9.Chargethebattery;refertoServicingtheBatteryin theMaintenanceSection.

10.Scrapeanyheavybuildupofgrassanddirtfromthe undersideofthemower,thenwashthemowerwith agardenhose.

Note:Runthemachinewiththebladecontrol switch(PTO)engagedandtheengineathighidlefor 2to5minutesafterwashing.

11.Checktheconditionoftheblades;refertoServicing theCuttingBladesintheMaintenanceSection.

12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachineforstorage asfollows:

A.Addapetroleumbasedstabilizer/conditioner

tofuelinthetank.Followmixinginstructions fromthestabilizermanufacturer.Donotusean alcoholbasedstabilizer(ethanolormethanol).

Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshfuelandused atalltimes.

Page 68

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Stoptheengine,allowittocool,anddrainthe

fueltank;refertoServicingtheFuelTankinthe MaintenanceSection.

D.Restarttheengineandrunituntilitstops.

E.Disposeoffuelproperly.Recycleasperlocal

codes.

Important:Donotstore stabilizer/conditionedfuelover90days.

13.Checkandtightenallbolts,nuts,andscrews.Repair orreplaceanypartthatisdamaged.

14.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

15.Storethemachineinaclean,drygarageorstorage area.Removethekeyfromtheignitionswitchand keepitoutofreachofchildrenorotherunauthorized users.Coverthemachinetoprotectitandkeepit clean.

Page 69

Troubleshooting

Problem

Starterdoesnotcrank

Enginewillnotstart,startshard,orfails tokeeprunning

PossibleCauseCorrectiveAction

1.Bladecontrolswitch(PTO)isengaged.1.Movebladecontrolswitch(PTO)to

2.Parkingbrakeisnoton.

3.Driveleversarenotinneutrallock position.

4.Operatorisnotseated.4.Sitontheseat.

5.Batteryisdead.

6.Electricalconnectionsarecorrodedor loose.

7.Fuseisblown.

8.Relayorswitchisdefective.8.ContactanAuthorizedServiceDealer.

1.Fueltankisempty.

2.Fuelshutoffvalveisclosed.2.Openthefuelshutoffvalve.

3.Oillevelinthecrankcaseislow.

4.Thethrottleandchokearenotinthe correctposition.

5.Dirtinfuellter.5.Replacethefuellter.

6.Dirt,water,orstalefuelisinthefuel system.

7.Aircleanerisdirty.

8.Seatswitchisnotfunctioningproperly.8.Checktheseatswitchindicator.

9.Electricalconnectionsarecorroded, looseorfaulty.

10.Relayorswitchisdefective.10.ContactanAuthorizedServiceDealer .

11.Faultysparkplug.

12.Sparkplugwireisnotconnected.12.Checkthesparkplugwireconnection.

disengaged.

2.Settheparkingbrake.

3.Ensurethedriveleversareinthe neutrallockposition.

5.Chargethebattery.

6.Checktheelectricalconnectionsfor goodcontact.

7.Replacefuse.

1.Fillthefueltank.

3.Addoiltothecrankcase.

4.Besurethethrottlecontrolismidway betweenthe“SLOW”and“F AST” positions,andthechokeisinthe“ON” positionforacoldengineorthe“OFF” positionforawarmengine.

6.ContactanAuthorizedServiceDealer.

7.Cleanorreplacetheaircleaner element.

Replaceseatifneeded.

9.Checktheelectricalconnections forgoodcontact.Cleanconnector terminalsthoroughlywithelectrical contactcleaner,applydielectricgrease andreconnect.

11.Clean,adjustorreplacesparkplug.

Enginelosespower.

Engineoverheats.

Mowerpullsleftorright(withleversfully forward)

1.Engineloadisexcessive.1.Reducethegroundspeed.

2.Aircleanerisdirty.

3.Oillevelinthecrankcaseislow.

4.Coolingnsandairpassagesabove theengineareplugged.

5.Ventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.

6.Dirtinthefuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinthefuel system.

1.Engineloadisexcessive.1.Reducethegroundspeed.

2.Oillevelinthecrankcaseislow.

3.Coolingnsandairpassagesabove theengineareplugged.

1.Trackingneedsadjustment1.Adjustthetracking.

2.Tirepressureindrivetiresnotcorrect.2.Adjusttirepressureinthedrivetires.

2.Cleantheaircleanerelement.

3.Addoiltothecrankcase.

4.Removetheobstructionfromthe coolingnsandairpassages.

7.ContactanAuthorizedServiceDealer.

2.Addoiltothecrankcase.

3.Removetheobstructionfromthe coolingnsandairpassages.

Page 70

Problem

PossibleCauseCorrectiveAction

Machinedoesnotdrive.

Abnormalvibration.

Unevencuttingheight.

1.Bypassvalvesisnotclosedtight.1.Tightenthebypassvalves.

2.Pumpbeltisworn,looseorbroken.

3.Pumpbeltisoffapulley.3.Changethebelt.

4.Brokenormissingidlerspring.4.Replacethespring.

5.Hydraulicoillevelislowortoohot.5.Addhydraulicoiltoreservoirsorletit

1.Cuttingblade(s)is/arebentor unbalanced.

2.Blademountingboltisloose.2.Tightentheblademountingbolt.

3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Looseenginepulley,idlerpulley ,or bladepulley .

5.Enginepulleyisdamaged.

6.Bladespindleisbent.

7.Motormountislooseorworn.

1.Blade(s)notsharp.1.Sharpentheblade(s).

2.Cuttingblade(s)is/arebent.2.Installnewcuttingblade(s).

3.Mowerdeckisnotlevel.

4.Undersideofmowerisdirty.4.Cleantheundersideofthemower.

5.Tirepressureisnotcorrect.5.Adjustthetirepressure.

6.Bladespindlebent.

2.Changethebelt.

cooldown.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

6.ContactanAuthorizedServiceDealer.

7.ContactanAuthorizedServiceDealer.

3.Levelmowerdeckfromside-to-side andfront-to-rear.

6.ContactanAuthorizedServiceDealer.

Bladesdonotrotate.

Clutchwillnotengage.

1.Mowerdeckbeltisworn,looseor broken.

2.Mowerdeckbeltisoffpulley.

3.Pumpdrivebeltisworn,looseor broken.

4.Brokenormissingidlerspring.4.Replacethespring.

1.Fuseisblown.

2.Lowvoltagesupplyattheclutch.

3.Damagedcoil.3.Replaceclutch.

4.Inadequatecurrentsupply .4.Repairorreplaceclutchleadwireor

5.Rotor/armatureairgapistoolarge.

1.Installnewdeckbelt.

2.Installmowerdeckpulleyandcheck theidlerpulley ,idlerarmandspringfor correctpositionandfunction.

3.Checkthebelttensionorinstallnew belt.

1.Replacefuse.Checkcoilresistance, batterycharge,chargingsystem,and wiringconnectionsandreplaceif necessary.

2.Checkcoilresistance,battery charge,chargingsystem,andwiring connectionsandreplaceifnecessary.

electricalsystem.Cleanconnector contacts.

5.Removeshimorreplaceclutch.

Page 71

Schematics

WireDiagram(Rev.A)

Page 72

TheToroTotalCoverageWarranty

ALimitedWarranty(seewarrantyperiodsbelow)Contractor

Landscape

Equipment (LCE)

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetotheoriginalpurchaser torepairtheToroProductslistedbelowifdefectiveinmaterialsor workmanship.

Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginal owner:

ProductsWarrantyPeriod

21in.Mowers

•Engines

21in.Mowers2yearsResidentialUse

•Engines

Mid-SizeWalk-BehindMowers

•Engines

GrandStand

•Engines

Mowers

•Frame

ZMaster

•Engines

2000SeriesMowers

•Frame

ZMaster

•Engines

3000SeriesMowers

•Frame

ZMaster

•Engines

5000SeriesMowers

•Frame

ZMaster

•Engines

6000SeriesMowers

•Frame

ZMaster

•Engines

7000SeriesMowers

•Frame

AllMowers

•Battery90daysPartsandLabor

•BeltsandTires90days

•Attachments1year

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialwarrantywouldapply.

Whicheveroccursrst.

LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe

tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin

normaluse,itwillberepairedorreplaced,atT oro'soption,underwarrantyatnocostforparts

andlabor.Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustor

corrosionarenotcovered.

SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.

1yearCommercialUse Honda–1years Kawasaki–3years

Honda–2years Kawasaki–3years

2years

Kawasaki–3years

5yearsor1,200hours Kawasaki–3years KohlerEFI–3years Lifetime(originalowneronly)

4yearsor500hours Kawasaki–3years Lifetime(originalowneronly)

5yearsor1,200hours Kawasaki–3years Lifetime(originalowneronly)

5yearsor1,200hours KohlerCommand–2years KohlerEFI–3years Lifetime(originalowneronly)

5yearsor1,200hours Kawasaki–3years KohlerCommand–2years KohlerEFI–3years Lifetime(originalowneronly)

4yearsor1,200hours Kubota–2years Briggs&Stratton–2years Lifetime(originalowneronly)

1yearPartsonly

Thiswarrantyincludesthecostofpartsandlabor,butyoumustpay transportationcosts.

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheY ellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.Toro.com.Y oumayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:

RLCCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 888-865-5676(U.S.Customers) 888-865-5691(Canadacustomers)

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemission systemandenginewarrantycoverageonsomeproducts. Thisexpresswarrantydoesnotcoverthefollowing:

•Costofregularmaintenanceserviceorwearparts,suchaslters,

fuel,lubricants,tune-upparts,bladesharpening,brakeandclutch adjustments.

•Anyproductorpartwhichhasbeenalteredormisusedandrequires

replacementorrepairduetonormalwear,accidents,orlackof propermaintenance.

•Repairsnecessaryduetoimproperfuel,contaminantsinthefuel

system,orfailuretoproperlypreparethefuelsystempriortoany periodofnon-useoverthreemonths.

•Pickupanddeliverycharges.

GeneralConditions

Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.

Allimpliedwarrantiesofmerchantability(thattheproductistfor ordinaryuse)andtnessforuse(thattheproductistforaparticular purpose)arelimitedtothedurationoftheexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,so theaboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedToroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

374-0252RevD