FormNo.3360-663RevC
®
ZMaster
G3RidingMower
with60inTURBOFORCE
Mower
ModelNo.74925—SerialNo.290000001andUp
®
SideDischarge
Registeratwww.T oro.com.OriginalInstructions(EN)
OrderingReplacementParts
Toorderreplacementparts,pleasesupplythepartnumber,
thequantity ,andthedescriptionofeachpartdesired.
UnderstandingReferenceNumbers
Eachidentiedpartinanillustrationhasareference
number.Thereferencenumberforapartalsoappearsin
thepartslist,alongwithotherinformationaboutthepart.
Thiscatalogusestwospecialreferencenumberformats,
onetoindicatepartsinaserviceassemblyandanotherto
indicatethequantityofagivenpartinanillustration.
ServiceAssemblyReferenceNumbers
Partsinserviceassemblieshavereferencenumbersinthe
forma:b.Thearepresentsthereferencenumberofthe
entireserviceassemblyandthebrepresentsasequential
numberuniquetoeachpartwithintheserviceassembly.
ListofAbbreviations
AR:asrequired
ASM:assembly
BBC:bladebrakecontrol
BHTF:buttonheadthreadforming
CARR:carriage
CCW:counterclockwise
CW:clockwise
DEG:degrees
ECM:electroniccontrolmodule
EXT:external
FH:athead
GA:gauge
HD:heavy-duty
HF:hexange
HH:hexhead
HHF:hexheadange
HHFTF:hexheadangethread
forming
HJ:hexjam
HLH:hexlaghead
HOC:height-of-cut
HSBH:hexsocketbuttonhead
HSFH:hexsocketathead
HSH:hexsockethead
HWH:hexwasherhead
HWHTF:hexwasherheadthread
forming
HYD:hydraulic
LH:lefthand
LP:LiquidPropane
NI:nyloninsert
NPTF:nationalpipethreadne
PFH:phillipsathead
PPH:phillipspanhead
PPHTF:phillipspanheadthread
forming
PRH:phillipsroundhead
PTH:phillipstrusshead
PTO:power-take-off
RH:righthand
ROPS:roll-overprotectionsystem
RRB:rearrollerbrush
Forexample,awheelassemblymightbeidentiedby
referencenumber6,thetireby6:1,thevalveby6:2,and
thewheelby6:3.Whenyouordertheassemblyidentied
byreferencenumber6,youreceiveallpartsidentiedby
referencenumbers6:1,6:2,and6:3.However,youmay
alsoorderanypartindividually.Referencenumbersofthis
typeappearinillustrationandinpartslists.
ReferenceNumbersIndicatingQuantity
Inanillustration,ifareferencenumberindicatesmorethan
onepart,thereferencenumberhastheformnXy .Then
representsthequantityofthepart,theXisthemultiplication
symbol,andtheyrepresentsthereferencenumber.
Forexample,inanillustration,thereferencenumber2X37
meansthattwoofthepartsidentiedbyreferencenumber
37areindicated.
SFH:slottedllisterhead
SHH:slottedhexhead
SHWH:slottedhexwasherhead
SPH:slottedpanhead
SQH:squarehead
SRH:slottedroundhead
STD:standard
TAP:selftapping
TTH:torxtrusshead
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
FrontFrameandCasterWheelAssembly......................................................................4
Roll-OverProtectionSystemAssemblyNo.1 16-0231............................................................5
CasterWheelandForkAssembly.............................................................................6
HydraulicPump,IdlerandBeltAssembly.......................................................................7
PumpIlderAssemblyNo.1 16-1185...........................................................................8
LHHydroAssemblyNo.1 16-1326............................................................................9
RHHydroAssemblyNo.1 16-1327...........................................................................10
RearWheelandParkBrakeAssembly........................................................................1 1
BrakeHandleAssemblyNo.117-0383........................................................................12
FuelSystemAssembly.....................................................................................13
FuelTankAssemblyNo.109-9357...........................................................................14
SeatMountingAssembly...................................................................................15
SeatAssemblyNo.1 16-0035................................................................................16
MotionControlAssembly...................................................................................17
Fender,ConsoleandControlAssembly.......................................................................18
LHConsoleAssemblyNo.115-7401.........................................................................19
RHConsoleAssemblyNo.115-7400.........................................................................20
ElectricalSystemAssembly.................................................................................21
DeckLiftAssembly.........................................................................................22
Height-of-CutAssemblyNo.109-7438........................................................................23
Engine,MuferandClutchAssembly.........................................................................24
DeckAssembly............................................................................................25
DeckDecalAssemblyNo.112-4180..........................................................................26
IdlerAssembly............................................................................................27
SpindleAssemblyNo.108-7713.............................................................................28
RubberDeectorAssemblyNo.108-2792.....................................................................29
LeverAssemblyNo.107-1664...............................................................................30
CylinderandCrankcaseAssemblyKawasakiFX801V-AS04.....................................................31
PistonandCrankshaftAssemblyKawasakiFX801V-AS04.......................................................32
ValveandCamshaftAssemblyKawasakiFX801V -AS04.........................................................33
LubricationEquipmentAssemblyKawasakiFX801V-AS04......................................................34
CoolingEquipmentAssemblyKawasakiFX801V-AS04.........................................................35
ElectricEquipmentAssemblyKawasakiFX801V-AS04..........................................................36
ControlEquipmentAssemblyKawasakiFX801V-AS04..........................................................37
CarburetorAssemblyKawasakiFX801V-AS04.................................................................38
AirFilterandMuferAssemblyKawasakiFX801V-AS04.........................................................40
FuelT ankandFuelValveAssemblyKawasakiFX801V-AS04....................................................41
StarterAssemblyKawasakiFX801V-AS04....................................................................42
LabelSetKawasakiFX801V-AS04...........................................................................43
AttachmentsandAccessories...............................................................................44
3
FrontFrameandCasterWheelAssembly
Ref.
PartNumber
1109-73471
Qty.Description
MainFrameASM
1:2109-94772Decal-Warning
1:3107-21121Decal-Warning
1:4103-20762
Decal-Caution
1:5116-02052Decal-BeltDrive
2115-74101
RearGuardASM
2:267-73201Decal
3116-0024-011Floorpan
41-5136582Bumper
5
116-02311
ROPSASM
61-8110102Plug
7
9116-01801
9:2103-20761
2
CasterWheelASM
LHBumperASM
Decal-Caution
10116-0057-031Bumper-RH
11104-830111Nut-Flange,NI
123231-22
7
Screw-CARR
Ref.
PartNumber
133231-214
14116-05791
Qty.Description
Screw-CARR
RHMotionControlCover
ASM
14:2109-72321
Decal-MotionControl
14:3109-79291Decal-ParkBrake
15116-05801
LHMotionControlCover
ASM
15:2109-72321
16116-0043-031
Decal-MotionControl
Guard-Mufer
1768-36401Decal
1832144-104
●
19116-01701
19:2116-01571
20116-01711
20:2116-01571
21109-90571
22109-90581
Screw-HWH
LHHydroGuardASM
Decal-HydroOil
RHHydroGuardASM
Decal-HydroOil
Guard-Hydro,RearLH
Guard-Hydro,RearRH
●
Notservicedseparately
3360-663C42
Roll-OverProtectionSystemAssemblyNo.116-0231
Ref.
PartNumber
11
21
3109-66532
41
4:2107-21021
5
109-53372
6116-01042
7
99-51076Nut-Lock
83233-102
9325-174
101-5134354
Qty.Description
Leg-ROPS,LH
Leg-ROPS,RH
Spacer
UpperROPSASM
Decal-Warning,FoldingROPS
Bumper-ROPS
SpringPinASM
Screw-CARR
Screw-HH
Washer-Spring
11109-92331Bumper-Push-In,Rubber
12116-00901
14116-09602
Decal-Caution
Spacer
15104-70501Tube-Manual
16104-70481
17107-18652
1832144-102
Cap-Housing
R-Clamp
Screw-HWH
●
●
●
●
Notservicedseparately
A153360-663C
CasterWheelandForkAssembly
Ref.
PartNumber
Qty.Description
11-5435092Bearing-Roller,Tapered
21-5435111
Seal-Grease
31-6335083Washer-Bellville
4103-1474-011
5
109-91271
5:1103-27682
5:21
5:2:11-6335852
5:2:2103-00632
5:2:3103-30512
5:2:4103-51561
5:3325-391
Caster-Fork
WheelAndTireASM
Guard-Seal
WheelAndTireASM
Bearing-Cone,T aper
Seal-Caster
Spacer-Nut
Axle-Caster
Screw-HH
5:43296-231Nut-Lock,NI
6103-48821
7
3296-511Nut-Lock,NI
Cap-Grease
●
●
Notservicedseparately
3360-663C6A2
HydraulicPump,IdlerandBeltAssembly
Ref.
PartNumber
1116-11851
Qty.Description
PumpIdlerASM
2109-66581Nut-Flange,NI
3116-13261
LHHydroASM(16CcW/Shock)
4109-33881Belt
5
116-01331
6109-93751
7
3231-411
83233-346
Extension-Spring
Cradle-Hydro
Bolt-Carriage
Screw-CARR
999-51076Nut-Lock
10325-84
11116-13271
99114-47131
99114-47141
99114-47151
Screw-HH
RHHydroASM(16CcW/Shock)
Hypr-Oil500(Quart)
Hypr-Oil500(Gallon)
Hypr-Oil500-5(5Gallon)
●
●
●
99117-03901Filter-Hydro
●
Notillustrated
B273360-663C
PumpIlderAssemblyNo.116-1185
Ref.
PartNumber
Qty.Description
11Arm-Idler,Hydro
243-09401
3103-35042
4103-35051
5
103-35061
Spacer-Hub,Blower
Bearing-Spherical
Seal-DoubleLip
Seal-SingleLip
6104-83011Nut-Flange,NI
7
106-71592
8323-81
932120-102
10302-191
O-Ring
Screw-HH
Ring-Snap
Fitting-Grease
11109-80761Pulley-Idler
12109-73991
13116-12171
Pin-Anchor,Spring
Spacer
●
●
Notservicedseparately
3360-663C8A3
LHHydroAssemblyNo.116-1326
Ref.
PartNumber
1116-17581
Qty.Description
Bracket-Anchor,Cable
2116-02331FanKit
3116-02341PulleyKit
4116-02351Handle-BypassValve,Hydro
5
116-02361
6116-02371
7
116-13671
8116-13681
9116-13691
10116-13701
11116-13711
12116-13721
133257-421
Dipstick-HydroW/Gasket
Gasket-Dipstick,Hydro
SwashBlockKit
PumpSealKit
MotorSealKit
TubeSealKit
OutputShaftSealKit
Cup-Nose
Key-Woodruff
141-8090361Nut-HH
99116-13731FlowT estKit
●
Notillustrated
NONE93360-663C
●
RHHydroAssemblyNo.116-1327
Ref.
PartNumber
1116-17581
Qty.Description
Bracket-Anchor,Cable
2116-02331FanKit
3116-02341PulleyKit
4116-02351Handle-BypassValve,Hydro
5
116-02361
6116-02371
7
116-13671
8116-13681
9116-13691
10116-13701
11116-13711
12116-13721
133257-421
Dipstick-HydroW/Gasket
Gasket-Dipstick,Hydro
SwashBlockKit
PumpSealKit
MotorSealKit
TubeSealKit
OutputShaftSealKit
Cup-Nose
Key-Woodruff
141-8090361Nut-HH
99116-13731FlowT estKit
●
Notillustrated
3360-663C10B2A3
●
RearWheelandParkBrakeAssembly
Ref.
PartNumber
1117-03831
23230-22
3104-83002Nut-Flange,NI
460-17302
5
3272-12
6115-36242
6:21-6339264
7
109-32482
7:1109-28711
7:2103-27441Tire
7:3232-271
8242-508Nut-Lug
9109-28892
Qty.Description
BrakeHandleASM
Bolt-CARR
Pin-Clevis
Pin-Cotter
WheelHubAndStudASM
Stud-Wheel
WheelAndTireASM
RimASM
Stem-Valve
Caliper-Brake
Ref.
PartNumber
10109-09582Plate-Mount,Brake
11323-74
12112-83792
13104-72012Nut-HF
173296-132Nut-LockNI
18116-01652Decal-Hub,Wheel
19115-35841
20115-35851
221-8090362Nut-HH
231-8068002
243256-244Washer-Flat
25116-09401
263219-12Nut-Hex
Qty.Description
Screw-HH
Swivel
Cable
Cable
Pin-Cotter
Tie-Cable
4113360-663C
BrakeHandleAssemblyNo.117-0383
Ref.
PartNumber
199-51071Nut-Lock
2117-03801
3115-35801Arm-Brake,LH
4117-03761
5
115-35741Plate-Latch
6104-72011Nut-HF
7
117-0382-031
8114-12071
9114-81871
10115-35811Rod-Release,Brake
11115-35921
12112-83871
13117-03751
14115-35791Arm-Brake,RH
15117-03791
16117-03781Washer
17115-27501Knob
Qty.Description
Spacer
Spring-Torsion,RH
BrakeHandleASM
Washer-Special
Spring-Compression
Grip
Bolt-Shoulder
Spring-Torsion,LH
Bolt-Shoulder
3360-663C12A4
FuelSystemAssembly
Ref.
PartNumber
1109-96561
1109-93571
632128-332Nut-HF
11109-23652
23109-94501Tube-Vent,FuelDrain
24109-94911
25105-18531
Qty.Description
FuelT ankASM(W/OSender)
FuelT ankASM
Bumper-Rubber(W/Stud)
FuelManifoldVentASM
Clamp-Hose
5133360-663C
FuelTankAssemblyNo.109-9357
Ref.
PartNumber
Qty.Description
11Tank-Fuel,Belly
246-65604Bushing
3109-93641
49107944
5
3253-17
6116-00031
6:1109-96201
7
109-96191
Fitting-Fuel(W/LineAndScreen)
5
Screw-Pan
5
Washer-Lock
Sender-FuelLevel
Gasket-Sender,Fuel
Cap-Fuel
8109-94471Tube-Vent,RH
9109-94481Tube-Vent,LH
10109-94491Tube-Vent,Rear
111-6037701Valve-Fuel
122412-982
Clamp
13109-06501Hose-Fuel
●
●
Notservicedseparately
3360-663C14A5
SeatMountingAssembly
Ref.
PartNumber
1116-00351
3109-90344
4109-90361
4:2109-70691
4:3116-02111
63230-2311
8104-830018Nut-Flange,NI
9104-83014Nut-Flange,NI
1092669342
13116-0181-031
14116-0179-031
15109-9881-031
163230-41
17107-30171
1899-52842
20116-00701Rod-Prop
21114-58781Decal-Dash
243256-231Washer-Flat
Qty.Description
Seat-Standard
Isolator-Seat
Mount-Seat
Decal-Console
Decal-ServiceAid
Screw-CARR
Screw
Plate-Support,SeatTilt
Plate-Frame,SeatTilt
Plate-Latch,Seat
Screw-CARR
Spring-Compression
Screw-Shoulder
6153360-663C