Toro 74922, 74923, 74925, 74927, 78922 Operator's Manual

...
FormNo.3380-815RevA
g019887
ZMaster
®
Professional6000
SeriesRidingMower
with48in,52in,60in,or72inTURBOFORCE SideDischargeMower
®
Registeratwww.T oro.com. OriginalInstructions(EN)
*3380-815*A
WARNING
1
Introduction
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrestor,contactyour AuthorizedToroDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA ForestryService.
Note:ItisaviolationofCaliforniaPublicResource CodeSection4442touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandwithout asparkarrestermufermaintainedinworkingorder,or theengineconstricted,equipped,andmaintainedforthe preventionofre.Otherstatesorfederalareasmayhave similarlaws.
Thisrotary-blade,ridinglawnmowerisintendedtobeused byresidentialhomeownersorprofessional,hiredoperators. Itisdesignedprimarilyforcuttinggrassonwell-maintained lawnsonresidentialorcommercialproperties.Itisnot designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely .
YoumaycontactTorodirectlyatwww .T oro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorT oro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Engine Owner's Man ual
issuppliedfor
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................14
Controls...............................................................14
Specications........................................................15
Operation....................................................................16
AddingFuel...........................................................16
CheckingtheEngine-oilLevel..................................17
BreakingInaNewMachine.....................................17
UsingtheRolloverProtectionSystem(ROPS)............17
ThinkSafetyFirst...................................................18
OperatingtheParkingBrake....................................19
OperatingtheMowerBlade-controlSwitch
(PTO)...............................................................19
OperatingtheThrottle............................................20
OperatingtheChoke...............................................20
OperatingtheIgnitionSwitch..................................20
UsingtheFuelShutoffValve....................................20
StartingandStoppingtheEngine..............................21
UsingtheSafety-interlockSystem.............................22
DrivingForwardorBackward..................................22
StoppingtheMachine.............................................24
AdjustingtheHeight-of-Cut....................................24
AdjustingtheAnti-scalpRollers................................25
AdjustingtheFlowBafeCamLocks........................26
PositioningtheFlowBafe......................................26
PositioningtheSeat................................................27
UnlatchingtheSeat.................................................27
ChangingtheSeatSuspension..................................27
UsingtheDrive-wheel-releaseValves........................27
UsingtheSideDischarge.........................................28
TransportingMachines............................................29
LoadingMachines..................................................29
OperatingTips......................................................31
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
Lubrication...............................................................33
AddingLightOilorSprayLubrication.......................33
GreasingtheMower...............................................33
LubricatingtheCaster-wheelHubs...........................34
EngineMaintenance..................................................35
ServicingtheAirCleaner.........................................35
ServicingtheEngineOil..........................................36
ServicingtheSparkPlug..........................................39
CheckingtheSparkArrester(ifequipped)..................40
FuelSystemMaintenance...........................................40
ReplacingtheFuelFilter..........................................40
ServicingtheFuelTank...........................................41
ElectricalSystemMaintenance....................................41
ServicingtheBattery...............................................41
ServicingtheFuses.................................................43
DriveSystemMaintenance.........................................43
3
CheckingtheSeatBelt.............................................43
CheckingtheRolloverProtectionSystem(ROPS)
Knobs...............................................................43
AdjustingtheTracking............................................44
CheckingtheTirePressure......................................44
CheckingtheWheelLugNuts..................................45
CheckingtheWheelHubSlottedNut........................45
AdjustingtheCaster-pivotBearing............................45
UsingtheClutchShim............................................45
CoolingSystemMaintenance......................................47
CleaningtheEngineScreenandEngine-oil
Cooler...............................................................47
CleaningtheEngine-coolingFinsand
Shrouds.............................................................47
CheckingandCleaningtheHydraulic-unit
Shrouds.............................................................48
BrakeMaintenance....................................................49
AdjustingtheParkingBrake.....................................49
BeltMaintenance......................................................50
InspectingtheBelts................................................50
ReplacingtheMowerBelt........................................50
ReplacingtheHydraulicPump-driveBelt...................51
ControlsSystemMaintenance.....................................52
AdjustingtheControl-handlePosition.......................52
AdjustingtheMotion-controlLinkage.......................53
AdjustingtheMotion-controlDamper......................54
AdjustingtheMotionControlNeutral-lock
Pivot.................................................................54
HydraulicSystemMaintenance....................................55
ServicingtheHydraulicSystem.................................55
MowerDeckMaintenance...........................................57
LevelingtheMowerDeck........................................57
ServicingtheCuttingBlades.....................................59
RemovingtheMowerDeck.....................................61
ReplacingtheGrassDeector..................................63
Cleaning...................................................................63
CleaningundertheMower.......................................63
DisposingofWaste.................................................63
Storage........................................................................64
CleaningandStoringtheMachine.............................64
Troubleshooting...........................................................65
Schematics...................................................................67
Safety
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto thesafetyalertsymbol,whichmeansCaution,W arning,or
Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryor death.
Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthisOperator’s Manual.Modicationstothismachineshouldonlybe madebyeitherthemanufactureroranAuthorizedT oro Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Theadditionofattachmentsmadeby othermanufacturersthatdonotmeetAmerican NationalStandardsInstitutecerticationwillcause noncomplianceofthismachine.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSIstandard B71.4-2012.
Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe manuallanguage,itistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamageto property.
4
Preparation
Keepyourhandsandfeetawayfromthecuttingunit.
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.
Note:Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothingincluding:ahardhat,safety
glasses,andhearingprotection.Longhair,looseclothing orjewelrymaygettangledinmovingparts.
Inspecttheareawheretheequipmentisused,andremove
allobjectsthatcanbethrownbythemachine.
Checkthatoperator'spresencecontrols,safetyswitches
andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate themachine;seekshelter.
Donotrunanengineinanenclosedarea.
Onlyoperateinwell-litareas,keepingawayfromholes
andhiddenhazards.
Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Onlystartthe enginefromtheoperator’sposition.
Makesurethatyouhavegoodfootingwhileusingthis
machine,especiallywhenbackingup.
Note:Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect thestabilityofthemachine.Usecautionwhileoperating neardrop-offs.
Lookbehindanddownbeforebackinguptoensurea
clearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare notmowing.
Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Safehandlingoffuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforefueling.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotraisethemowerdeckwiththebladesrunning.
DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besureallinterlocksare attached,adjustedproperly ,andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore leavingtheoperator'spositionforanyreason,including emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe necessaryrepairsbeforeresumingoperations.
Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith suchequipmentasaportablecontainer,ratherthanfrom afueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Donotoverllfueltank.Replacefuelcapandtighten
securely.
5
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stoptheengine,
andremovethekeyordisconnectspark-plugwire.Wait forallmovementtostopbeforeadjusting,cleaning,or repairing.
Parkthemachineonalevelsurface.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow.
Thisproductiscapableofamputatinghandsandfeet,and throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or, whenequippedwithagrassbagger,forcatchingcutgrass. Anyuseforpurposesotherthanthesecouldprovedangerous totheuserandbystanders.
Donotstorefuelnearamesordrainindoors.
Donotallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositiveterminallast.Reconnect thepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only replaceblades;donotstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingmachineintoatrailer
oratruck.
GeneralOperation
Besurethattheareaisclearofbystandersbeforemowing.
Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowallofthepartstocool beforeattemptingtomaintain,adjust,orservicethe machine.
UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithanyunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires,etc.)beforeoperatingunder anyobjects,anddonotcontactthem.
Slowdownbeforemakingturnsanduseextracaution.
Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensurea
clearpath.Useextracarewhenoperatinginreverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond thewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy onaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
Watchforholes,rutsorbumps.
Note:Tallgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,orembankments.
Note:Themachinecouldsuddenlyturnoverifawheel goesovertheedgeofaclifforditch,orifanedgecavesin.
Useextracarewithgrasscatchersorotherattachments.
Note:Thesecanchangethestabilityofthemachine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedordirection.
6
Mowslopessidetoside.
Service
Donotmowslopesgreaterthan15degrees.
UsingtheRolloverProtectionSystem (ROPS)
TheROPSisanintegralandeffectivesafetydevice.Keep
theROPSintheraisedandlockedpositionandusethe seatbeltwhenoperatingthemachine.
LowertheROPStemporarilyonlywhenabsolutely
necessary.DonotweartheseatbeltwhentheROPSis foldeddown.
BeawarethereisnorolloverprotectionwhentheROPS
isinthedownposition.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Checktheareatobemowedandneverfolddownthe
ROPSinareaswherethereareslopes,dropoffsorwater.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror furnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverinterferewiththeintendedfunctionofasafety
deviceorreducetheprotectionprovidedbyasafety device.Checktheirproperoperationregularly.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonT oro genuineparts.Whenitcomestoreliability,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onT orogenuineparts.
Checkbrakeoperationfrequently.Adjustandserviceas
required.
ReplaceadamagedROPS.Donotrepairorrevise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
7
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
1-403005
68-8340
98-5954
103-2076
54-9220
58-6520
1.Grease
105-7798
66-1340
9
110-2067
110-2068
1.ReadtheOperator'sManual.
107-2102
114-4466
109-7232
1.Fast3.Neutral
2.Slow
1.Main,25A
2.PTO,10A
4.Reverse
3.Charge,25A
4.Auxiliary,15A
10
116-0205
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
116-0090
116-0752
116-0157
1.Onlyuserecommendedhydrooil
1.Locked2.Unlocked
116-1654
11
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
4.Full9.Neutral
5.Battery
7.PTO
8.Parkingbrake
10.Operatorpresenceswitch
116-2643
116-5944
120-5897
1.Choke4.Slow
2.Fast
3.Continuousvariable setting
5.Powertake-off(PTO), Bladecontrolswitch
116-3303
116-4858
12
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
109-7069
125–9382
13
ProductOverview
g019888
25
25
10
15
G008951
1
2
3
4
5
6
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas operated.Itoperateswhentheengineisrunning.Usethese timesforschedulingregularmaintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,andthebars lightupwhentheignitionswitchisintheOnposition(Figure
6).
Theindicatorlightappearswhenthefuellevelislow (approximatelyonegallonremaininginthefueltank).
Safety-interlockIndicators
Therearesymbolsonthehourmeter,andtheindicatewitha blacktrianglethattheinterlockcomponentisinthecorrect
Figure4
position(Figure6).
1.Height-of-cutdeck-lift pedal
2.Transportlock
3.Parking-brakelever8.Fuelcap
4.Controls
5.Motion-controllevers
6.Rollbar
7.Seatbelt
9.Mowerdeck
10.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure4andFigure5).
Battery-indicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew seconds,thebatteryvoltagewillbedisplayedinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedonand whenthechargeisbelowthecorrectoperatinglevel(
6).
Figure6
Figure
1.Fuelgauge(bars)4.Safety-interlocksymbols
Figure5
1.PTOSwitch
2.Choke
3.Throttlecontrol6.Fuses
4.Hour
5.Ignitionswitch
2.Batterylight
3.Hourmeter
meter/Safety-interlock display
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
5.Lowfuel-indicatorlight
Choke
Usethechoketostartacoldengine.Pullthechokeknobup toengageit.
14
Blade-controlSwitch(PTO)
Neutral-lockPosition
Theblade-controlswitch(PTO)isusedtoengagetheelectric clutchanddrivethemowerblades.Pulltheswitchupto
Theneutral-lockpositionisusedwiththesafety-interlock
systemtoengageandtodeterminetheneutralposition. engagethebladesandrelease.Todisengagetheblades, pushtheblade-controlswitch(PTO)downormovea motion-controlleverintotheneutral-lockposition.
FuelShut-offValve
Closethefuelshut-offvalve(undertheseat)when
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas3 positions:Start,RunandOff.
transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
Motion-controlLevers
Themotion-controlleversareusedtodrivethemachine forward,reverse,andturneitherdirection.
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width:
48-inchDeck52-inchDeck60-inchDeck70-inchDeck
WithoutDeck
DeectorUp137.2cm(54inches)146cm(57.5inches)156.8cm(61.7inches)187cm(73.6inches)
DeectorDown161.4cm(63.6inches)171.8cm(67.6inches)192.2cm(75.7inches)222.4cm(87.6inches)
116.1cm(45.7inches)116.1cm(45.7inches)134.6cm(53inches)150.1cm(59.1inches)
Length:
48-inchDeck52-inchDeck60-inchDeck70-inchDeck
RollBar-Up
RollBar-Down
201.2cm(79.2inches)201.2cm(79.2inches)211.1cm(83.1inches)218.7cm(86.1inches)
205.5cm(80.9inches)205.5cm(80.9inches)215.4cm(84.8inches)223cm(87.8inches)
Height:
RollBar-UpRollBar-Down
179.1cm(70.5inches)118.9cm(46.8inches)
Weight:
ModelWeight
74922
74923
74925
74927
78922
78924
520kg(1147lbs)
547kg(1206lbs)
569kg(1254lbs)
605kg(1334lbs)
520kg(1147lbs)
520kg(1147lbs)
15
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditionerbottleopening.
Avoidcontactwithskin;washoffspillagewith soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto thegas.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.T ominimizethechance
16
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
G008942
1
2
4
3
atalltimes.

UsingtheRolloverProtection System(ROPS)

FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Fillthefuel
tanktothebottomofthellerneck.Theemptyspaceinthe tankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck(
7).
Note:Ensurethatthereisemptyspaceinthetankto allowthegasolinetoexpand
WARNING
Toavoidinjuryordeathfromrollover:keeptheroll barinthefullyraisedlockedpositionandusethe seatbelt.
Ensuretheseatissecuredtothemachine.
Figure
WARNING
Thereisnorolloverprotectionwhentherollbaris inthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbaris inthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.
Figure7

CheckingtheEngine-oilLevel

Beforeyoustarttheengineandusethemachine,checktheoil levelintheenginecrankcase;refertoCheckingtheEngine-oil Level(page36).

BreakingInaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew ,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.
Important:Lowertherollbaronlywhenabsolutely necessary.
Important:Ensuretheseatissecuredtothemachine.
1.Tolowertherollbar,applyforwardpressuretothe upperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sotheyare notengaged(Figure8).
3.Lowertherollbartothedownposition(Figure8).
17
DANGER
Operatingonwetgrassorsteepslopescancause slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.
Thereisnorolloverprotectionwhentherollbaris down.
Alwayskeeptherollbarintheraisedandlocked positionandusetheseatbelt.
Readandfollowtherolloverprotectioninstructions andwarnings.
Toavoidlossofcontrolandpossibilityofrollover:
Donotoperateneardrop-offsornearwater.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon slopes.
Avoidsuddenturnsorrapidspeedchanges.
Figure8
1.ROPSknob
2.PullROPSknoboutand rotate90degrees
3.Rollbarintheupright position
4.Rollbarinthefolded position
4.Toraisetherollbar,raisetherollbartotheoperate position,rotatetheknobssothattheymovepartially intothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarandthepinswillsnapinto positionwhentheholesalignwiththepins(Figure8).
Important:Alwaysusetheseatbeltwiththeroll barintheraisedposition.
6.Pushontherollbarandensurethatbothpinsare engaged.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety section.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.
Figure9
1.SafeZone—usethe ZMasterhereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees, neardrop-offsandwater.
3.Water
CAUTION
Thismachineproducessoundlevelsinexcessof 85dBAattheoperatorsearandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
18
Theuseofprotectiveequipmentforeyes,ears,feet,andhead
G009027
1
2
G016994
1
2
G016995
1
2
G008945
G009174
isrecommended.
Figure10
1.Wearsafetyglasses
2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor leaveitunattended.
SettingtheParkingBrake

OperatingtheMower Blade-controlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthemower bladesandanypoweredattachments.
EngagingtheBlade-controlSwitch (PTO)
Note:Engagingtheblade-controlswitch(PTO)withthe
throttlepositionathalforlesswillcauseexcessivewearto thedrivebelts.
WARNING
Parkingbrakemaynotholdmachineparkedona slopeandcouldcausepersonalinjuryorproperty damage.
Donotparkonslopesunlesswheelsarechocked orblocked
Figure11
ReleasingtheParkingBrake
Figure13
DisengagingtheBlade-controlSwitch (PTO)
Figure14
Figure12
19

OperatingtheThrottle

G008946
G008959
1
2
START
RUN
STOP
G008947
G008948
1
2

OperatingtheIgnitionSwitch

ThethrottlecontrolcanbemovedbetweenFastandSlow positions(Figure15).
AlwaysusetheFastpositionwhenturningonthemower deckwiththeblade-controlswitch(PTO).
Figure15

OperatingtheChoke

Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
2.Pulluponthechokeknobtoengagethechokebefore usingtheignitionswitch(Figure16).
1.TurntheignitionkeytotheStartposition(Figure17).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow a15secondcool-downperiodbetweenattempts. Failuretofollowtheseinstructionscanburnout thestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure17
3.Pushdownonthechoketodisengagethechokeafter theenginehasstarted(
Figure16).
2.Turntheignitionkeytostoptostoptheengine.

UsingtheFuelShutoffValve

Thefuelshut-offvalveislocatedundertheseat.Movethe seatforwardtoaccessit.
Closethefuelshut-offvalvefortransport,maintenance,and storage.
Ensurethefuelshut-offvalveisopenwhenstartingthe engine.
Figure16
1.Onposition2.Offposition
Figure18
1.Onposition2.Offposition
20
StartingandStoppingthe
g017006
START
RUN
STOP
G008947
g017007
Engine
StartingtheEngine
1.RaisetheROPSupandlockintoplace,sitontheseat, andfastentheseatbelt.
2.Movethemotioncontrolstoneutral-lockedposition.
3.Settheparkingbrake;refertoSettingtheParking Brake(page19).
4.Movetheblade-controlswitch(PTO)totheOff position(Figure19).
5.MovethethrottlelevermidwaybetweentheSlowand Fastpositions.
Figure20
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds beforeturningtheignitionswitchoff.
Figure19
6.TurntheignitionkeytotheStartposition(Figure20).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformorethan5
secondsatatime.Iftheenginefailstostartallow a15-secondcool-downperiodbetweenattempts. Failuretofollowtheseinstructionscanburnout thestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure21
21
Loading...
+ 47 hidden pages