Toro 74902TE, 74919TE, 74942TE, 75969TE Operator's Manual

FormNo.3424-723RevA
ZMaster
®
Professional6000
SeriesRidingMower
with122cm,132cm,or152cmTURBO FORCE
ModelNo.74902TE—SerialNo.403138033andUp ModelNo.74919TE—SerialNo.403227085andUp ModelNo.74925TE—SerialNo.403138045andUp ModelNo.74942TE—SerialNo.402364843andUp ModelNo.75969TE—SerialNo.403100000andUp
®
Registeratwww.T oro.com. OriginalInstructions(EN)
*3424-723*A
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
codeorvisitwww.Toro.com.Youmayalsocallus at1-888-384-9939torequestawrittencopyofthe productwarranty.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.
g233771
Figure1
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawnson residentialorcommercialproperties.Itisnotdesigned forcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
FortheOperator’sManual,thecompletewarranty details,ortoregisteryourproduct,usetheQR
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................16
MachineswithSideDischarge..........................16
MachineswithRearDischarge.........................17
BeforeOperation.................................................17
BeforeOperationSafety...................................17
PerformingDailyMaintenance..........................19
BreakinginaNewMachine..............................19
UsingtheRollover-ProtectionSystem
(ROPS).........................................................19
UsingtheSafety-InterlockSystem....................20
PositioningtheSeat..........................................22
UnlatchingtheSeat..........................................22
ChangingtheSeatSuspension.........................22
AdjustingtheMyRide™Suspension
System..........................................................23
DuringOperation.................................................24
DuringOperationSafety...................................24
EnteringtheOperator’sPosition.......................25
OperatingtheParkingBrake.............................26
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................26
OperatingtheThrottle.......................................26
OperatingtheChoke........................................27
StartingtheEngine...........................................27
ShuttingOfftheEngine.....................................28
UsingtheMotion-ControlLevers.......................28
DrivingtheMachine..........................................28
UsingtheSideDischarge.................................30
AdjustingtheHeightofCut...............................30
AdjustingtheAnti-ScalpRollers........................31
AdjustingtheAnti-ScalpRollers........................32
AdjustingtheSkid(s).........................................33
AdjustingtheFlowBafeCamLocks................33
PositioningtheFlowBafe................................34
OperatingTips.................................................35
AfterOperation....................................................35
AfterOperationSafety......................................35
UsingtheFuel-ShutoffValve.............................35
UsingtheDrive-Wheel-ReleaseV alves............36
TransportingtheMachine.................................37
UsingtheZStand
Maintenance...........................................................40
RecommendedMaintenanceSchedule(s)...........40
Pre-MaintenanceProcedures..............................41
MaintenanceSafety..........................................41
ReleasingtheMower-DeckCurtain..................41
TM
..........................................38
RemovingtheSheet-MetalGuard.....................42
Lubrication..........................................................42
GreasingtheMachine.......................................42
AddingLightOilorSprayLubrication................42
GreasingtheMowerDeck................................43
LubricatingtheCaster-WheelHubs..................44
EngineMaintenance...........................................45
EngineSafety...................................................45
ServicingtheAirCleaner..................................45
ServicingtheEngineOil....................................46
ServicingtheSparkPlug...................................49
CheckingtheSparkArrester.............................50
FuelSystemMaintenance...................................51
ReplacingtheFuelFilter...................................51
ServicingtheFuelT ank.....................................51
ElectricalSystemMaintenance...........................51
ElectricalSystemSafety...................................51
ServicingtheBattery.........................................51
ServicingtheFuses..........................................53
DriveSystemMaintenance..................................54
CheckingtheSeatBelt.....................................54
CheckingtheRoll-BarKnobs............................54
AdjustingtheTracking......................................55
CheckingtheTirePressure...............................55
CheckingtheWheelLugNuts...........................55
CheckingtheWheel-HubSlottedNut................55
AdjustingtheCaster-PivotBearing...................56
UsingtheClutchShim......................................56
CoolingSystemMaintenance..............................58
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................58
CleaningtheEngine-CoolingFinsand
Shrouds........................................................59
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................59
BrakeMaintenance.............................................60
AdjustingtheParkingBrake..............................60
BeltMaintenance................................................61
InspectingtheBelts..........................................61
ReplacingtheMowerBeltforSide-Discharge
MowerDecks................................................61
ReplacingtheMowerBeltforRear-Discharge
MowerDecks................................................62
ReplacingtheHydraulicPump-Drive
Belt................................................................64
ControlsSystemMaintenance.............................65
AdjustingtheControl-HandlePosition..............65
AdjustingtheMotion-ControlLinkage...............65
AdjustingtheMotion-ControlDamper...............66
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................67
HydraulicSystemMaintenance...........................67
HydraulicSystemSafety...................................67
ServicingtheHydraulicSystem........................67
MowerDeckMaintenance....................................69
LevelingtheMowerDeck..................................69
ServicingtheCuttingBlades.............................72
RemovingtheMowerDeck...............................74
3
ReplacingtheGrassDeector..........................76
Cleaning..............................................................77
CleaningundertheMowerDeck.......................77
CleaningtheSuspensionSystem.....................77
DisposingofWaste...........................................77
Storage...................................................................77
StorageSafety..................................................77
CleaningandStorage.......................................77
Troubleshooting......................................................79
Schematics.............................................................81
Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
4
SlopeIndicator
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decal93-7818
93-7818
decalbatterysymbols
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
1.Explosionhazard
6.Keepbystandersasafe distanceawayfromthe battery.
2.Nore,opename,or smoking
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
3.Causticliquid/chemical burnhazard
8.Batteryacidcancause blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot discard
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decal99-8936
99-8936
1.Machinespeed4.Neutral
decaloemmarkt
2.Fast5.Reverse
3.Slow
decal58-6520
58-6520
1.Grease
1.Warning-donottouchorapproachmovingbelts;remove
106-2655
decal106-2655
theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
6
1.Warning—donottouchthehotsurface.
decal106-5517
106-5517
decal109-6036
109-6036
MachineswithRearDischargeOnly
1.ReadtheOperator’sManual.
2.Removethekeyfromthekeyswitchandreadthe instructionsbeforeservicingorperformingmaintenance.
3.Heightofcut
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal107-3969
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,shut offtheengine,andremovethekeybeforeworkingunder themower.
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
7
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal115-9625
115-9625
MachineswithMyRide™Only
114-4466
1.Main(25A)3.Charge(25A)
2.PTO(10A)4.Auxiliary(15A)
1.Parking
decal114-4466
brake—disengaged
2.Parkingbrake—engaged
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
4.Full9.Neutral
5.Battery
7.PTO
8.Parkingbrake
10.Operator-presenceswitch
1.ReadtheOperator's Manual.
2.Heightofcut
decal114-4470
114-4470
3.Locked
4.Unlocked
decal116-5988
116-5988
MachineswithoutMyRide™Only
1.Parkingbrake—engaged2.Parking brake—disengaged
8
116-8726
1.ReadtheOperator’sManualfortherecommendedhydraulic uid.
decal116-8726
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine withoutthedeector,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot attempttoremovetherollbar;donotweld,drill,ormodify therollbarinanyway.
decal117-0346
decal120-5897
120-5897
1.Chokecontrol4.Slow
2.Fast
3.Continuous-variable setting
5.Powertakeoff(PTO), blade-controlswitch
9
120-5898
1.Choke4.Slow
2.Fast
5.Powertakeoff(PTO), blade-controlswitch
3.Continuous-variable setting
126-2055
1.Wheellugnuttorque95ft-lb(129N∙m)(4x)
2.Wheelhubnuttorque235ft-lb(319N∙m)
3.ReadandunderstandtheOperator’sManualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
decal120-5898
decal127-0326
127-0326
1.ReadtheOperator's Manual.
2.Height-of-cut
decal126-2055
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
126-4659
1.Warning—hotpulley;allowtocool.
decal126-4659
decal127-6662
127-6662
RearDischargeMowersOnly
1.Attention—readthe Operator'sManual.
2.Removethenutbyturning itclockwise.
3.Removetheboltbyturning itcounterclockwise.
10
132-5063
MachineswithMyRide™Only
1.Camlock2.Camunlock
decal136-5522
136-5522
Rear-DischargeMachinesOnly
decal132-5063
1.Beltrouting;readtheOperator’sManualforgreasing information.
decal136-5508
136-5508
1.Beltrouting
11
decal114-4468
114-4468
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control onaslope,disengagetheblade-controlswitch(PTO),and proceedofftheslopeslowly.
2.Warning—donotoperatethismachineunlessyouaretrained.
6.Crushing/dismembermenthazardofbystanders—donotcarry passengers,andlookforwardanddownwhenoperatingthe machine,lookbehindanddownwhenreversing.
3.Warning—engagetheparkingbrake,shutofftheengine, andremovethekey;readtheinstructionsbeforeservicing
7.Cutting/dismembermenthazard;handorfoot—stayaway frommovingpartsandkeepallguardsandshieldsinplace.
orperformingmaintenance.
4.Thrownobjecthazard—Shutofftheengineandpickupdebris beforeoperating,keepbystandersasafedistanceawayfrom themachine,andkeepthedeectorinplace.
125-9383
1.Checkthehydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
12
decal125-9383
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen water;donotuseonslopesgreaterthan15°.
132-5067
MachineswithMyRide™Only
decal132-5067
decal133-8062
133-8062
13
ProductOverview
ControlPanel
g008951
Figure5
Figure4
1.Side-dischargedeector
2.Height-of-cutdecklift
pedal
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front-shockassembly
7.Rollbar
8.Rear-shockassembly (machineswithMyRide™ only)
9.Seatbelt
(machineswithMyRide™ only)
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and
Figure5).
1.Blade-controlswitch (powertakeoff)
g029631
2.Chokecontrol
3.Throttlecontrol6.Fuses
4.Hour meter/Safety-interlock display
5.Keyswitch
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwithinthehourmeter,and thebarslightupwhenthekeyswitchisintheON position(Figure6).
Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).
14
Figure6
1.Safety-interlocksymbols4.Safety-interlocksymbols
2.Hourmeter
3.Batterylight
5.Lowfuelindicatorlight
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page35).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro
g008950
distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
ChokeControl
Usethechokecontroltostartacoldengine.
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure5).
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto
StartingtheEngine(page27).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure4).
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
15
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineswithSideDischarge

Width
Withoutthedeck
Deectorup
Deectordown
Length
Rollbarup
Rollbardown
Height
Rollbarup
Rollbardown
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
116cm116cm135cm150cm
(46inches)(46inches)(53inches)(59inches)
137cm146cm157cm187cm
(54inches)(58inches)(62inches)(74inches)
161cm172cm192cm222cm
(64inches)(68inches)(76inches)(88inches)
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
201cm201cm21 1cm219cm
(79inches)(79inches)(83inches)(86inches)
206cm206cm215cm223cm
(81inches)(81inches)(85inches)(88inches)
122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck
179cm179cm179cm179cm
(71inches)(71inches)(71inches)(71inches)
119cm119cm119cm119cm
(47inches)(47inches)(47inches)(47inches)
72-inchDeck
72-inchDeck
72-inchDeck
Weight
ModelWeight
74902TE
74919TE
74925TE
75969TE
556kg(1,226lb)
537kg(1,183lb)
590kg(1,301lb)
583kg(1,285lb)
16

MachineswithRearDischarge

Width
Withoutthedeck
Withthedeck
Length
Rollbarup
Rollbardown
Height
Rollbarup
Rollbardown
Weight
ModelWeight
74942TE
152cm(60-inch)Deck
135cm
(53inches)
168cm
(66inches)
152cm(60-inch)Deck
222cm
(87inches)
226cm
(89inches)
152cm(60-inch)Deck
179cm
(71inches)
119cm
(47inches)
590kg(1,301lb)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
17
containersontheground,awayfromyourvehicle beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

AddingFuel

UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck (Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
18

PerformingDaily Maintenance

Beforestartingthemachineeachday,performthe EachUse/DailyprocedureslistedinMaintenance
(page40).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

Usingthe Rollover-ProtectionSystem (ROPS)

WARNING
Figure7
Toavoidinjuryordeathfromrollover,keep therollbarinthefullyraised,lockedposition andusetheseatbelt.
g027726
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
19

LoweringtheRollBar

Important:Lowertherollbaronlywhen
absolutelynecessary.
1.T olowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees sotheyarenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
1.Raisetherollbartotheoperatingpositionand rotatetheknobsuntiltheymovepartiallyinto thegrooves(Figure8).
2.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarsothatthepins snapintopositionwhentheholesalignwiththe pins(Figure8).
3.Pushontherollbarandensurethatbothpins areengaged.

UsingtheSafety-Interlock System

WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Figure8
1.Rollbarintheupright position
2.ROPSknobinthelatched position
3.PulltheROPSknobout.6.Rollbarinthefolded
4.RotatetheROPSknob90 degrees.
5.ROPSknobinthe unlatchedposition
position
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewhenthemotion-controlleversare
g228804
movedfromtheNEUTRAL-LOCKpositionwiththe parkingbrakeengagedorifyourisefromtheseat whenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
20
Figure9
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sitontheseat,engagetheparkingbrake,and
g009181
movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controlleverout oftheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.Repeatfor theothercontrollever.
3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.
21

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure10).

MachineswithoutMyRide™ SuspensionSystem

Tounlatchtheseat,pushtheseatlatchforward (Figure12).

UnlatchingtheSeat

MachineswithMyRide™ SuspensionSystem

Figure10
g019754
1.Seatlatch2.Seat
Figure12
g008956

ChangingtheSeat Suspension

MachineswithoutMyRide™ SuspensionSystemOnly
Theseatisadjustabletoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.
Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure13).
Figure11
g024881
Figure13
1.Seat-suspensionknob
g204507
22

AdjustingtheMyRide™ SuspensionSystem

MachineswithMyRide™ SuspensionSystemOnly
TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Y oucanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.

AdjustingtheRear-Shock Assemblies

Theslotsfortherear-shockassemblieshave detentpositionsforreference.Y oucanpositionthe rear-shockassembliesanywhereintheslot,notjust inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor rmrideandthedifferentdetentpositions(Figure14).
Adjusttherear-shockassemblies(Figure15).
g030024
Figure14
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
g030065
g030019
Figure15
23
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachine,shutofftheengine,remove
thekey,andinspectthebladesafterstrikingan objectorifthereisanabnormalvibrationinthe machine.Makeallnecessaryrepairsbefore resumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunit,shutoffthe
engine,andremovethekeybeforeadjustingthe heightofcut(unlessyoucanadjustitfromthe operatingposition).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground. –Disengagethepowertakeoffandlowerthe
attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey. –Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byToro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
g229846
Figure16
1.Wearhearingprotection.

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.

SlopeSafety

Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
24
injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperateonslopesgreaterthan15
degrees.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
3.Water
g221745
Figure17
4.W=widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall grasscanhideobstacles.Uneventerraincould overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.

EnteringtheOperator’s Position

Usethemowerdeckasasteptogetintothe operator’sposition(Figure18).
g029797
Figure18
25
OperatingtheParking
OperatingtheMower
Brake
Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

Parkthemachineonalevelsurface.
Figure19

DisengagingtheParkingBrake

Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
g027334
g008945
Figure21
DisengagingtheBlade-Control
Figure20
Switch(PTO)
g009174
g027335
Figure22

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweenFASTand SLOWpositions(Figure23).
AlwaysusetheFASTpositionwhenengagingthePTO.
g008946
Figure23
26
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