Toro 74901CP, 74903CP, 74915CP, 74941CP, 74943CP Setup Instructions

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FormNo.3362-716RevD

ZMaster

G3Mowers

forInternationalZMaster

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2 3

Nopartsrequired

Rearwheels2Installthedrivewheels.

RolloverProtectionSystemKit(ROPS)

Seat Seatplate Flangenuts(3/8inch) Spacers(3/8inch) Seat Flangenuts(3/8inch) Longspacers(deluxeseatsonly) Shortspacers(deluxeseatsonly)

G3Mowers

SetupInstructions

Qty.

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1 1 8 4 1 4 2 4

Removepartsfromthecrate.

Checkthetirepressure.

InstalltheRolloverProtectionSystem (ROPS).

Installtheseat(Modelsthathaveaxed ornonipupseat).

Installtheseat(Modelsthathavea TiltingorFlipUpSeat).

Use

12 13 14

Nopartsrequired

Rightcontrollever1 Leftcontrollever Bolt(3/8x1inch)(2areassembled) Nut(3/8inch)(2areassembled) Carriagebolt(3/8x1-1/2inches) Flangelocknut(3/8inch) Aircleanercap1 Hoseclamp1 Clamp Wingnut(1/4inch) Batteryholddown2

Nopartsrequired

Number2generalpurposelithiumbase ormolybdenumbasegrease.(Purchase separately.)

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1 4 4 1 1

1 2

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1tube

Checktheseatbelt.

Installthemotioncontrollevers.

Installtheliftassistpedal.

Installtheaircleanercap.

InstallaBattery(Modelnumbersthat endwithCPonly)

Chargethebattery.

Checktheengineoillevel.

Addfueltothemachine.

Checkthemachineforgrease.

Nopartsrequired

Registeratwww.T oro.com.

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Preparethesidedischargechute.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

ProcedureDescription

Qty.

Use

Nopartsrequired

Operator’sManual EngineOwner’sManual Operatortrainingmaterial Key2

RemovingPartsfromtheCrate

NoPartsRequired

Procedure

Removethetires,theseatandtheRolloverProtection System(ROPS)Kitfromtheshippingcrate.

–

1 1 1

Checkthemachinebeforedeliveryto thecustomer.

Deliveringthemachinetothecustomer.

RaisingtheMachineUpand InstallingtheDriveWheels

Partsneededforthisprocedure:

2Rearwheels

Procedure

1.Removethescrewsholdingtherightangleretaining platetothecrate.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

Note:Thefrontcasterwheelisasemi-pneumatictire anddoesnotneedtobechecked.

Checktheairpressureinthedrivetires.

Figure2

2.Raisethebackofthemachineupandsupportitwith jack-stands.

Figure1

Figure3

3.Removethewheelnutsfrombothsidesofthe vehicleandremovetherightangleretainingplate. Discardthescrewsandretainingplate.

4.Mountthewheelswiththevalvestemtotheoutside andsecurethemwiththewheelnutspreviously removed.

5.Torquethewheelnutsto95ft-lb(128N·m).

6.Removethejack-stands.

Figure4

InstallingtheSeat(Models thathaveaxedornonipup seat)

Partsneededforthisprocedure:

Seat

Seatplate

Flangenuts(3/8inch)

Spacers(3/8inch)

Procedure

1.Removethehydraulicunitshroudfromthemachine.

InstallingtheRollOver ProtectionSystem

Partsneededforthisprocedure:

RolloverProtectionSystemKit(ROPS)

Procedure

InstalltheRolloverProtectionSystemKit.Followthe instructionsincludedwiththeROPSKit.

Figure5

1.Hydraulicunitshroud2.Bolts

2.Removethe4nutsholdingtheseatplatetothe machine.Discardthesenuts,theyareusedfor shippingonly.

Figure6

3.Securetheseatplatetotheseatwith4spacersand 4angenuts(3/8inch).

Figure7

4.Plugtheharnessconnectorintotheseatswitch locatedundertheseattowardsthefront.

5.Installtheseattothemachineframewith4ange nuts(3/8inch).

Figure8

1.Harnessconnector2.Flangenuts

InstallingtheSeat(Modelsthat haveatiltingoripupseat)

Partsneededforthisprocedure:

Seat

Flangenuts(3/8inch)

Longspacers(deluxeseatsonly)

Shortspacers(deluxeseatsonly)

Procedure

1.Tilttheseatframeup.

2.Fordeluxeseatsonly,installthespacersasshown inFigure9.

g014862

CheckingtheSeatBelt

NoPartsRequired

Procedure

Important:Ensurethebolttorqueissetbetween

49to61ft-lb(67to83N-m).

Theseatbeltangleandtheseatbeltbolttorqueneedto becheckedbeforeoperating.

1.Checktheangleoftheseatbeltcomparedtothe bottomoftheseat.Theangleneedstobe47 degrees.See(Figure11)

2.Ifneeded,settheseatbelttothecorrectangle.

3.Checkandsetthebolttorquebetween49to61ft-lb (67to83N-m).

Figure9

Formowerswithadeluxeseatonly

1.Deluxeseat

2.Longspacer

3.Seatframe

4.Shortspacers

3.Installtheseattotheseatframewith4angenuts (3/8inch)(Figure10).

4.Plugtheharnessconnectorintotheseatswitch locatedundertheseattowardsthefront.

1.Sideofseat

2.Seatbeltbolt,Settorque between49to61ft-lb(67 to83N-m)

Figure11

3.47degrees

1.Seatswitch

2.Flangenuts

Figure10

3.Harnessconnector

InstallingtheMotionControl Levers

Partsneededforthisprocedure:

1Rightcontrollever

Leftcontrollever

Bolt(3/8x1inch)(2areassembled)

Nut(3/8inch)(2areassembled)

Procedure

1.Rotatethemotioncontrolleverstotheupright position.

Figure13

2.Looselyinstallthecontrolleversontheoutsideof theposts,using4boltsand4nuts.

Note:Installthecontrolleversinthetopand middleholesforthehighpositionorthemiddleand bottomholesforthelowposition,asdesired.

Figure12

1.Bolt(3/8x1inch)3.Controllever

2.Handle

4.Nut(3/8inch)

Note:Ifthemachineisnotproperlytracking,refer toAdjustingtheTrackinginyourOperator’sManual.

InstallingtheLiftAssistPedal

Partsneededforthisprocedure:

Carriagebolt(3/8x1-1/2inches)

Flangelocknut(3/8inch)

Procedure

1.Ifneeded,loosentheexistingboltandnutforthe liftassistpedal.

2.Rotatetheliftassistpedaltothecorrectposition andinstallthecarriagebolt(3/8x1-1/2inches)and locknut(3/8inch)(Figure14).Tightenbothbolts.

3.Raisetheleversandalignthemtogetherinthe neutralpositionandtightenthebolts.

1 2

g016346

Figure14

1.Liftassistpedal3.Carriagebolt(3/8x1-1/2 inches)

2.Flangelocknut(3/8inch)

Figure15

2.Removetheaircleanercapfromthemachine.

3.Installthehoseclampontotheaircleanercap.

Figure16

InstallingtheAirCleanerCap

Partsneededforthisprocedure:

1Aircleanercap

1Hoseclamp

Procedure

Note:Notallunitscomewithaheavydutyaircleaner.

Thisprocedureonlyappliestomodelsthathaveaheavy dutyaircleaner.

1.Removetheplasticplugortapecoveringtheair cleaner.

4.Installtheaircleanercapontotheaircleanerand secureitwiththehoseclamp.

Figure17

InstallingaBattery(Model numbersthatendwithCP only)

Partsneededforthisprocedure:

Clamp

Wingnut(1/4inch)

2Batteryholddown

Procedure

1.Purchasea12Vbattery.

Chargethebattery.RefertotheOperator’sManualfor instructions.

Figure18

Modelswitha29hpengineandbelowrequirea batterywithaminimumof260CCA.

Modelswitha30hpengineandhigherrequirea batterywithaminimumof340CCA.

2.Locatethebatterymountinghardwareandinstallit intothemachine.RefertoInstallingtheBatteryin theOperator’sManual.

ChargingtheBattery

NoPartsRequired

Procedure

Chargingthebatteryproducesgassesthatcan explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesaway fromthebattery.

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoServicing theEngineOilLevelinOperator’sManual.

AddingFueltotheMachine

NoPartsRequired

Procedure

Addgasolinetothemachinebeforestartingit.Refer toyourOperator’ sManual.forthecorrectfueland procedure.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebattery inanenclosedspace.

Important:Donotrunthemachinewiththe batterydisconnected;electricaldamagemayoccur totheengine.

G008942

Figure19

Figure20

2.Checkthegreaseforthepumpdrivebeltidlerarm.

CheckingtheMachinefor Grease

Partsneededforthisprocedure:

1tube

Procedure

1.Checkthegreaseforthethreespindlebearingsand

Number2generalpurposelithiumbaseor molybdenumbasegrease.(Purchaseseparately.)

theidlerpulley.Ifneeded,addgreaseuntilitcomes outofthelowerseals.

Figure21

g015594

6 2

CheckingtheSideDischarge Chute

NoPartsRequired

Procedure

Ifthereareplastictiesholdingthesidedischargechute up,removethemandlowerthechuteintoplace.

Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresultin seriousinjuryordeath.Also,contactwiththe bladecouldoccur.

Neveroperatethelawnmowerwiththegrass deectorremovedunlessyouinstallacover plate,amulchplate,oragrasschuteand catcher.

1.MakesureoneJendofthespringisinstalledbehind thedeckedgebeforeinstallingtheboltasshownin Figure22.

2.PlaceoneJhookendofthespringaroundthegrass deector(Figure22).

Important:Thegrassdeectormustbefreeto rotatewithdownwardtension.Liftthedeector uptothefullopenpositionandensurethatit rotatesfreely,withoutbindingintothefulldown position.

Figure22

1.Bolt

2.Spacer6.GrassDeector

3.Locknut

4.Spring

5.Springinstalled(around thegrassdeectorand behindthedeckedge)

7.Jhookendofspring

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming theseprocedures.

Initial

Checkthetirepressure.

Checkthelevelofthemower.

Checkthatallmowerspindlesaregreased.

Checktheengineoillevel.

Checkthehydraulicuidlevel.

CheckROPSissecure.

Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

CheckProcedure

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

Operator’sManual

EngineOwner’sManual

Operatortrainingmaterial

2Key

Procedure

Atdelivery,Fillinthemodelandserialnumberandcompletetheitemslistedinthefollowingtableandinitial eachwhennished.

ModelNo.SerialNo.

DealerInitial

CustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

•

Hourmeter/SafetyInterlockSymbols/BatteryIndicator/FuelGauge

•

Fueltankcap(s)

•

Oilllcap/Oildipstick

•

Sparkplug(s)

•

Engineoillter

•

Engineoildrain

•

Fuellter(s)

•

Airlter

•

Radiatorcoolant(ifapplicable)

•

Hydraulicuidreservoir

•

Hydrauliclter

•

Battery

•

Ignitionswitch

•

Throttlelever

•

Choke(ifapplicable)

•

Powertakeoffswitch(PTO)

•

Motioncontrollevers

•

Parkingbrake

•

Mowerheight-of-cut

•

Height-of-cutdeckliftpedal/TransportLock

•

ZStand®(ifapplicable)

•

Adjustableseat

•

Hydraulicbypassvalves

•

RolloverProtectionSystem(ROPS)

•

Mowerdeckowbafe

RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator’sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat www.T oro.com

MakesurethatthecustomerreceivestheOperator’sManual,EngineOwner’sManual, SetUpInstructions,andoperatortrainingmaterial.

MakesurethecustomerknowsthePartsCatalogisavailableatwww.Toro.com.

Assistthecustomerinloadingthemower.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein thespaceprovidebelowandkeepacopyofthispagefordealerrecords.

Signature:

Signature:Date:

Date:

Notes:

Toro 74901CP, 74903CP, 74915CP, 74941CP, 74943CP Setup Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual