Toro 74901CP, 74903CP, 74915CP, 74941CP, 74943CP Setup Instructions
...
FormNo.3362-716RevD
ZMaster
®
G3Mowers
forInternationalZMaster
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
Nopartsrequired
Nopartsrequired
Rearwheels2Installthedrivewheels.
RolloverProtectionSystemKit(ROPS)
Seat
Seatplate
Flangenuts(3/8inch)
Spacers(3/8inch)
Seat
Flangenuts(3/8inch)
Longspacers(deluxeseatsonly)
Shortspacers(deluxeseatsonly)
®
G3Mowers
SetupInstructions
Qty.
–
–
1
1
1
8
4
1
4
2
4
Removepartsfromthecrate.
Checkthetirepressure.
InstalltheRolloverProtectionSystem
(ROPS).
Installtheseat(Modelsthathaveaxed
ornonipupseat).
Installtheseat(Modelsthathavea
TiltingorFlipUpSeat).
Use
7
8
9
10
11
12
13
14
15
Nopartsrequired
Rightcontrollever1
Leftcontrollever
Bolt(3/8x1inch)(2areassembled)
Nut(3/8inch)(2areassembled)
Carriagebolt(3/8x1-1/2inches)
Flangelocknut(3/8inch)
Aircleanercap1
Hoseclamp1
Clamp
Wingnut(1/4inch)
Batteryholddown2
Nopartsrequired
Nopartsrequired
Nopartsrequired
Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)
–
1
4
4
1
1
1
2
–
–
–
1tube
Checktheseatbelt.
Installthemotioncontrollevers.
Installtheliftassistpedal.
Installtheaircleanercap.
InstallaBattery(Modelnumbersthat
endwithCPonly)
Chargethebattery.
Checktheengineoillevel.
Addfueltothemachine.
Checkthemachineforgrease.
16
©2011—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Nopartsrequired
Registeratwww.T oro.com.
–
Preparethesidedischargechute.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
ProcedureDescription
Qty.
Use
17
18
Nopartsrequired
Operator’sManual
EngineOwner’sManual
Operatortrainingmaterial
Key2
1
RemovingPartsfromtheCrate
NoPartsRequired
Procedure
Removethetires,theseatandtheRolloverProtection
System(ROPS)Kitfromtheshippingcrate.
–
1
1
1
Checkthemachinebeforedeliveryto
thecustomer.
Deliveringthemachinetothecustomer.
3
RaisingtheMachineUpand
InstallingtheDriveWheels
Partsneededforthisprocedure:
2Rearwheels
Procedure
1.Removethescrewsholdingtherightangleretaining
platetothecrate.
2
CheckingtheTirePressure
NoPartsRequired
Procedure
Pressure:13psi(90kPa)
Note:Thefrontcasterwheelisasemi-pneumatictire
anddoesnotneedtobechecked.
Checktheairpressureinthedrivetires.
Figure2
2.Raisethebackofthemachineupandsupportitwith
jack-stands.
Figure1
Figure3
2
3.Removethewheelnutsfrombothsidesofthe
vehicleandremovetherightangleretainingplate.
Discardthescrewsandretainingplate.
4.Mountthewheelswiththevalvestemtotheoutside
andsecurethemwiththewheelnutspreviously
removed.
5.Torquethewheelnutsto95ft-lb(128N·m).
6.Removethejack-stands.
Figure4
5
InstallingtheSeat(Models
thathaveaxedornonipup
seat)
Partsneededforthisprocedure:
1
Seat
1
Seatplate
8
Flangenuts(3/8inch)
4
Spacers(3/8inch)
Procedure
1.Removethehydraulicunitshroudfromthemachine.
4
InstallingtheRollOver
ProtectionSystem
Partsneededforthisprocedure:
1
RolloverProtectionSystemKit(ROPS)
Procedure
InstalltheRolloverProtectionSystemKit.Followthe
instructionsincludedwiththeROPSKit.
Figure5
1.Hydraulicunitshroud2.Bolts
2.Removethe4nutsholdingtheseatplatetothe
machine.Discardthesenuts,theyareusedfor
shippingonly.
3
Figure6
3.Securetheseatplatetotheseatwith4spacersand
4angenuts(3/8inch).
Figure7
4.Plugtheharnessconnectorintotheseatswitch
locatedundertheseattowardsthefront.
5.Installtheseattothemachineframewith4ange
nuts(3/8inch).
Figure8
1.Harnessconnector2.Flangenuts
6
InstallingtheSeat(Modelsthat
haveatiltingoripupseat)
Partsneededforthisprocedure:
1
Seat
4
Flangenuts(3/8inch)
2
Longspacers(deluxeseatsonly)
4
Shortspacers(deluxeseatsonly)
Procedure
1.Tilttheseatframeup.
2.Fordeluxeseatsonly,installthespacersasshown
inFigure9.
4
7
3
2
1
g014862
CheckingtheSeatBelt
NoPartsRequired
Procedure
Important:Ensurethebolttorqueissetbetween
49to61ft-lb(67to83N-m).
Theseatbeltangleandtheseatbeltbolttorqueneedto
becheckedbeforeoperating.
1.Checktheangleoftheseatbeltcomparedtothe
bottomoftheseat.Theangleneedstobe47
degrees.See(Figure11)
2.Ifneeded,settheseatbelttothecorrectangle.
3.Checkandsetthebolttorquebetween49to61ft-lb
(67to83N-m).
Figure9
Formowerswithadeluxeseatonly
1.Deluxeseat
2.Longspacer
3.Seatframe
4.Shortspacers
3.Installtheseattotheseatframewith4angenuts
(3/8inch)(Figure10).
4.Plugtheharnessconnectorintotheseatswitch
locatedundertheseattowardsthefront.
1.Sideofseat
2.Seatbeltbolt,Settorque
between49to61ft-lb(67
to83N-m)
Figure11
3.47degrees
1.Seatswitch
2.Flangenuts
Figure10
3.Harnessconnector
5
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