Toro 74861, 74862, 74863 Operator's Manual

FormNo.3400-849RevC
TITAN
®
ZX4800,ZX5400,or ZX6000Zero-Turn-RadiusRiding Mower
ModelNo.74861—SerialNo.316000001andUp ModelNo.74862—SerialNo.316000001andUp ModelNo.74863—SerialNo.316000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3400-849*C
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
ThissparkignitionsystemcomplieswithCanadian ICES-002
TheenclosedEngineOwner'sManualis suppliedforinformationregardingtheUS EnvironmentalProtectionAgency(EPA)and theCaliforniaEmissionControlRegulationof emissionsystems,maintenance,andwarranty. Replacementsmaybeorderedthroughtheengine manufacturer.
Introduction
Thismachineisaride-on,rotary-bladelawnmower intendedtobeusedbyhomeownersinresidential applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawns.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongside highways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
g02811 1
Figure1
1.Modelandserial-numberlocation
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
ModelNo.
SerialNo.
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
WARNING
Removingstandardoriginalequipmentparts andaccessoriesmayalterthewarranty, traction,andsafetyofthemachine.Failureto useoriginalT oropartscouldcauseserious injuryordeath.Makingunauthorizedchanges totheengine,fuelorventingsystem,may violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited to,tires,belts,blades,andfuelsystem componentswithoriginalToroparts.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratorytestedby theenginemanufacturerinaccordancewithSAE J1995andratedtoJ2723.
Donottamperwiththeenginecontrolsoralterthe governorspeed;doingsomaycreateanunsafe conditionresultinginpersonalinjury.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
g000502
ProductOverview...................................................13
Controls...........................................................14
Operation................................................................15
AddingFuel......................................................15
ThinkSafetyFirst..............................................17
UsingtheRollover-ProtectionSystem
(ROPS).........................................................17
UnderstandingtheSafety-Interlock
System..........................................................18
TestingtheSafety-InterlockSystem..................18
CheckingtheEngine-OilLevel..........................18
BreakinginaNewMachine..............................18
OperatingtheParkingBrake.............................18
OperatingtheThrottle.......................................19
OperatingtheChoke.........................................19
OperatingtheIgnitionSwitch............................19
StartingandStoppingtheEngine......................19
OperatingtheBlade-ControlSwitch
(PTO)............................................................20
DrivingtheMachine..........................................21
StoppingtheMachine.......................................22
AdjustingtheHeightofCut...............................22
AdjustingtheAnti-ScalpRollers........................23
PositioningtheSeat..........................................24
AdjustingtheMotion-ControlLevers.................24
PushingtheMachinebyHand..........................24
UsingtheSideDischarge.................................25
TransportingtheMachine.................................26
LoadingtheMachine........................................26
OperatingTips.................................................28
Maintenance...........................................................29
RecommendedMaintenanceSchedule(s)...........29
Pre-MaintenanceProcedures..............................30
Service-IntervalChart.......................................30
RaisingtheSeat...............................................30
Lubrication..........................................................31
GreasingtheBearings......................................31
EngineMaintenance...........................................31
ServicingtheAirCleaner..................................31
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................34
CleaningtheBlowerHousing............................35
FuelSystemMaintenance...................................36
ReplacingtheFuelFilter...................................37
ElectricalSystemMaintenance...........................37
ServicingtheBattery.........................................37
ServicingtheFuses..........................................38
DriveSystemMaintenance..................................39
CheckingtheTirePressure...............................39
HydraulicSystemMaintenance...........................40
CheckingtheHydraulic-FluidLevel...................40
3
ChangingtheHydraulicFilterand
Fluid..............................................................40
MowerDeckMaintenance....................................42
ServicingtheCuttingBlades.............................42
LevelingtheMowerDeck..................................44
InspectingtheBelts..........................................46
ReplacingtheMowerBelt.................................46
RemovingtheMower........................................47
InstallingtheMowerDeck.................................48
ReplacingtheGrassDeector..........................48
Cleaning..............................................................49
WashingtheUndersideoftheMower................49
DisposingofWaste...........................................50
Storage...................................................................51
CleaningandStorage.......................................51
Troubleshooting......................................................52
Schematics.............................................................54
Safety
Improperlyusingormaintainingthemachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personal safetyinstruction.Failuretocomplywiththe instructionmayresultinpersonalinjuryordeath.
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecycling grassor,whenequippedwithagrassbagger,for catchingcutgrass.Anyuseforpurposesotherthan thesecouldprovedangeroustouserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI standardB71.4-2012.

Training

ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot readEnglishitistheowner'sresponsibilityto explainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeopleor damagetoproperty.

Preparation

Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand safelyperformthejob.Useonlyaccessoriesand attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincludingsubstantial
slip-resistantfootwear,ahardhat,eyeprotection, andhearingprotection.Tiebacklonghair.Donot wearjewelry.
Inspecttheareawheretheequipmentistobe
usedandremoveallobjectssuchasrocks,toys andwirewhichcanbethrownbythemachine.
Checkthatoperator-presencecontrols,safety
switchesandshieldsareattachedandfunctioning
4
properly.Donotoperatethemachineunlessthey arefunctioningproperly.

Operation

Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfrom
holesandhiddenhazards.
EnsurethatalldrivesareinNEUTRALandthatthe
parkingbrakeisengagedbeforestartingengine. Starttheengineonlyfromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf conditionscanaffectthemachine'sstability .Use cautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Neverraisethedeckwiththebladesrunning.
NeveroperatewiththePTOshield,orotherguards
notsecurelyinplace.Ensurethatallinterlocks areattached,adjustedproperly,andfunctioning properly.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,disengagethedrives,
engagetheparkingbrake(ifprovided),shutoff theenginebeforeleavingtheoperator'sposition foranyreasonincludingemptyingthecatchersor uncloggingthechute.
Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make necessaryrepairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Keeppetsandbystandersaway.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopthe bladesifyouarenotmowing.
Beawareofthemowerdischargedirectionand
donotpointitatanyone.
Donotoperatethemowerwhiletiredorunderthe
inuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

Rollover-ProtectionSystem (ROPS)

DonotremovetheROPS.
TheROPSisanintegralandeffectivesafety
device.KeeptheROPSonthemachineanduse theseatbeltwhenoperatingthemachine.
Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
Checktheareatobemowedwherethereare
slopes,dropoffs,orwater.
Carefullycheckforoverheadclearances(i.e.,
branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairor
revise.
AnyalterationstoaROPSmustbeapprovedby
themanufacturer.

SafeHandlingofFuel

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removeequipmentfromthetruckortrailerand
fuelitontheground.Ifthisisnotpossible,then refuelsuchequipmentwithaportablecontainer ratherthanfromafueldispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling iscomplete.Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothing
immediately.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
5

MaintenanceandStorage

Disengagedrives,setparkingbrake,stopengine
andremovekeyordisconnectspark-plugwire. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.
Cleangrassanddebrisfromcuttingunit,drives,
mufers,andenginetohelppreventres.Clean upoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstore
nearame.
Shutoffthefuelwhilestoringortransporting.Do
notstorefuelnearamesordrainindoors.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecic toT oroproductsorothersafetyinformationthatyou mustknowthatmaynotbeincludedintheANSI standards.
UseonlyToroapprovedattachments.Warranty
maybevoidedifusedwithunapproved attachments.
Ifloadingthemachineontoatrailerortruck,use
asingle,full-widthramponly.Therampangle shouldnotexceed15degrees.
Parkthemachineonlevelground.Settheparking
brake.Neverallowuntrainedpersonneltoservice themachine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectthebatteryorremovespark-plug
wirebeforemakinganyrepairs.Disconnect thenegativeterminalrstandthepositivelast. Reconnectthepositiverstandnegativelast.
Usecarewhencheckingblades.Wrapthe
blade(s)orwearthickly-paddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades. Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.

TowingSafety

Donotattachtowedequipmentexceptatthehitch
point.
Followtheattachmentmanufacturer's
recommendationforweightlimitsfortowed equipmentandtowingonslopes.Towedweight mustnotexceedtheweightofthemachine, operator,andballast.Usecounterweightsor wheelweightsasdescribedintheattachment,or inthepullingmachineOperator’sManual.
Neverallowchildrenorothersinorontowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftraction,increasedriskofrollover, andlossofcontrol.Reducethetowedweightand slowdown.
Stoppingdistanceincreaseswiththeweightofthe
towedload.Travelslowlyandallowextradistance tostop.
Makewideturnstokeeptheattachmentclearof
themachine.

Hauling

Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
Usefullwidthrampsforloadingmachineinto
trailerortruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.
6
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
r:\g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
decal115-9632
115-9632
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
115-9625
1.Parking brake—disengaged
2.Parkingbrake—engaged
decal99-8936
decaloemmarkt
1.Powertake-off(PTO), Bladecontrolswitchon somemodels
2.Bladecontrolswitch—On
3.Bladecontrolswitch—Off7.Slow
4.Choke
5.Fast
6.Continuousvariable setting
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
decal115-9625
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
8
decal117-1 194
117-1194
1.Engine
decal130-0655
130-0655
1.Fueltank
3.Half
2.Full4.Empty
decal130-0731
130-0731
1.Warning—thrownobject hazard;keepthedeector shieldinplace.
decal130-0654
2.Cuttinghazardofhandor foot,mowerblade—keep awayfrommovingparts.
130-0654
1.Transport—lock
2.Transport—unlock
3.Height-of-cut
9
decal130-0765
130-0765
1.ReadtheOperator's Manual.
2.Height-of-cutselection
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore permorningmaintenance.
decal130-6927
130-6927
1.Warning—alwaysusetheROPSandweartheseatbelt whenseatedintheoperator'sposition.
1.Bypassleverpositionfor operatingthemachine.
decal130-6922
130-6922
2.Bypassleverpositionfor pushingthemachine.
10
decal132-0873
132-0873
1.Thrownobjecthazard—keepbystandersawayfromthe machine.
2.Thrownobjecthazard,mower—donotoperatethewithout deector,dischargecover,orgrasscollectionsysteminplace.
130-6996
1.ReadtheOperator's Manualforinformationon
maintenance.
2.Checktheengineoilevery 8hours
3.Checkthedrivewheeltire pressureevery25hours
4.Checkthehydraulicoil every25hours
5.Checkthecasterwheel tirepressureevery25 hours
6.Lubricatethecasterwheel every25hours
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
4.Entanglementhazard,belt—keepallguardsinplace.
decal130-6996
1.Themaximumdrawbar pullis36kg(80lb).
decal131-4036
131-4036
2.ReadtheOperator's Manual.
11
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
water;donotuseonslopesgreaterthan15°.
12
ProductOverview
Figure4
1.Grassdeector4.Operatorseat
2.Drivewheel5.Motion-controllevers8.Frontcasterwheel
3.Rollover-ProtectionSystem (ROPS)
6.Parkingbrake9.Anti-scalproller
7.Footrest
g028215
10.Mower-deck-liftpedal
11.Height-of-cutlever
13
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure5).
Figure5
1.Throttlecontrol4.Ignitionswitch
2.Choke
3.Hourmeter
5.Blade-controlswitch (PTO)
switch(PTO)isengaged.Usethesetimesfor schedulingregularmaintenance(Figure5).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition canbeusedtoverifythelevelofgasolineinthetank (Figure6).
g017722
g020264
Figure6
1.Fuel-gaugewindow
IgnitionSwitch
Theignitionswitchhas3positions:START,RUN,and OFF..ThekeywillturntotheSTARTpositionandmove backtotheRUNpositionuponrelease.Turningthe keytotheOFFpositionshutsofftheengine;however, alwaysremovethekeywhenleavingthemachineto preventtheenginefromaccidentallystarting(Figure
5).
ThrottleControl
ThethrottlecontrolisvariablebetweentheFASTand SLOWposition.Movingthrottleleverforwardincreases enginespeedandmovingthrottlelevertotherear decreasesenginespeed.Movingthethrottleforward intothedetentisfullthrottle(Figure5).
Choke
Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.Pushdownonthechokeknob todisengageit.
Blade-ControlSwitch(Power Takeoff)
Motion-ControlLevers
Themotion-controlleversarespeed-sensitivecontrols ofindependent-wheelmotors.Movingaleverforward orbackwardturnsthewheelonthesamesideforward orinreverse;wheelspeedisproportionaltothe amounttheleverismoved.Movethecontrollevers outwardfromthecentertotheNEUTRAL-LOCKposition andexitthemachine(Figure4).Alwayspositionthe motion-controlleversintotheNEUTRAL-LOCKposition whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Theparking-brakeleverislocatedonleftsideofthe console(Figure4).hebrakeleverengagesaparking brakeonthedrivewheels.Pulltheleverupand rearwardtoengagethebrake.Pushtheleverforward anddowntodisengagethebrake.
FootPedalDeck-LiftSystem
Thefootpedaldeck-liftsystemallowstheoperator tolowerandraisethedeckfromtheseatedposition. Theoperatorcanusethefootpedaltoliftthedeck brieytoavoidobstaclesorlockthedeckinthe highestheightofcutortransportposition(Figure4).
Theblade-controlswitchengagesanddisengages powertothemowerblades(Figure5).
HourMeter
Thehourmeterrecordsthenumberofhoursthe bladesoperate.Itoperateswhentheblade-control
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto lockthedeckinaspeciccuttingheight.Onlyadjust theheightofcutwhilemachineisnotmoving(Figure
4).
14
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

AddingFuel

Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline(such
asE15orE85)withmorethan10%ethanolby volume.Performanceproblemsand/orengine damagemayresultwhichmaynotbecovered underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer isused.
Donotaddoiltogasoline.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethegasolinevapors.Are orexplosionfromgasolinecanburnyouand othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.
Donotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe used,keepthenozzleincontactwiththe rimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.
15
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastank orconditioneropening.
Keepgasawayfromeyesandskin.
Addthecorrectamountofgasstabilizer/conditioner tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.T ominimizethe chanceofvarnishdepositsinthefuelsystem,usefuel stabilizeratalltimes.

FillingtheFuelTank

Shutofftheengineandmovethemotioncontrolsto thePARKposition.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areor explosionfromgasolinecanburnyouand othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupany gasolinethatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren. Neverbuymorethana30-daysupplyof gasoline.
Important:Donotoverllfueltank.Fillthefuel
tanktothebottomofthellerneck.Theempty spaceinthetankallowsthefueltoexpand. Overllingmayresultinfuelleakageordamageto theengineoremissionsystem.
1.Cleanaroundthefuel-tankcapandremovethe cap.
2.Slowlyaddregular,unleadedgasolineuntilthe fuelreachesthebaseofthellerneck(Figure7).
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat thefueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
g027637
Figure7
3.Installthefuel-tankcapsecurelyandtighten untilitclicks.
Note:Wipeupanygasolinethatmayhave
spilled.
16

ThinkSafetyFirst

CAUTION
Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15 degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.
Donotoperatethemachineneardrop-offs.
Thismachineproducessoundlevelsin excessof85dBAattheoperatorsearandcan causehearinglossthroughextendedperiods ofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Wearprotectiveequipmentforyoureyes,ears,hands, andfeetwhenusingthismachine(Figure9).
g009027
Figure9
1.Weareyeprotection.2.Wearhearingprotection.
Usingthe
DANGER
Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Figure8
Rollover-ProtectionSystem (ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep therollbarinstalledandusetheseatbelt.
WARNING
Thereisnorolloverprotectionwhentheroll barisremoved.
Driveslowlyandcarefully.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
g000963
1.Safezone—usethe machinehere.
2.Useawalk-behindmower and/orhandtrimmernear drop-offsandwater.
3.Water
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