Toro 74846, 74848 Setup Instructions

TITAN
ModelNo.74846—SerialNo.315000001andUp
ModelNo.74848—SerialNo.315000001andUp
®
ZXRidingMower
Setup
LooseParts
FormNo.3394-403RevA
SetupInstructions
ProcedureDescription
1
2
3
4
Nopartsrequired
Rearhitch1 Bolt(5/16x2-1/2inches) Locknut(5/16inch)
Nopartsrequired
Rollbar1 Rollbarsupport2 Reinforcingbracket ROPSplates Bolt(1/2x3–1/2inches) Bolt(1/2x4–1/2inches) Hexlocknut(1/2inch) Flatwasher(1/2inch) Thrustwasher4 Flangelocknut(1/2inch) Bolt(5/16x3–3/4inches) Flangelocknut(5/16inch,maybe
pre-installed) Flatwasher(5/16inch)
Qty.
10
10
Use
2 2
2 4
2 8 8
2
2
2
Connectthebattery.
Installtherearhitch.
Setupthemotion-controlleversandthe seat.
InstalltheRollOverProtectionSystem (ROPS).
5
6
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
©2015—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Nopartsrequired
Ignitionkey1 Operator'sManual EngineOperator'sManual
Registeratwww.Toro.com.
1 1
Checkthemoweradjustment.
Completethesetup.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3394-403*A
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ConnectingtheBattery
NoPartsRequired
Procedure
1.Locatethebatteryandnegativebatterycable.
2.Removetheplasticcapfromthenegativebatterypost.
3.Removethefastenersonthenegativebatterycable, andusethemtosecurethenegativebatterycableto thenegativebatterypost(Figure1).
InstallingtheRearHitch
Partsneededforthisprocedure:
1Rearhitch
2
Bolt(5/16x2-1/2inches)
2
Locknut(5/16inch)
Procedure
InstallthebrackettotheframeasshowninFigure2and
Figure3.
Figure2
Beforeassembly
1.Bolts2.Locknuts
Figure1
1.Negativebatterycable4.Negativebatterypostcap
2.Nut5.Bolt
3.Washer6.Negativebatterypost
Figure3
Afterassembly
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A
B
C D
E
F
SettinguptheMotion-control LeversandtheSeat
NoPartsRequired
Procedure
1.Locatethemotion-controlleversattached,butfolded downonthemachine.
2.Removetheupperbolt(3/8x1inch)andwasher; loosenthelowerbolt(3/8x1inch).
3.Raisethemotioncontrolleverstotheuprightposition.
4.Aligntheholesinthemotion-controlleverwiththe holesinthecontrol-armshaft,andinstallthebolt andwasherremovedpreviously.Repeatthisforboth controlslevers.
Note:Handtightenallfasteners.
5.Setuptheseatasfollows(Figure4):
Figure4
A.Withthemotioncontrolleversintheoutward,
neutrallockposition,removethehairpincotter pinsontheseatrodsecuringtheseattothe machine.
B.Slidetheseatrodoutfromthebracketsandseat
frame.
C.Rotatetheseat180degreesandinstallitintothe
bracketyouremoveditfrom,usingtherodand hairpincotterpinsremovedpreviously.
D.Connecttheinterlockswitchcabletotheseat.
E.Lowertheseatintotheoperatingposition.
6.Movethecontrolleversbacktothecenterposition (neutral).
7.Verifythemotioncontrolleversareproperlyaligned. Adjustasnecessary.Tightenallfasteners.
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4
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InstallingtheRollOver ProtectionSystem(ROPS)
Partsneededforthisprocedure:
1Rollbar
2Rollbarsupport
2
Reinforcingbracket
4
ROPSplates
10
Bolt(1/2x3–1/2inches)
2
Bolt(1/2x4–1/2inches)
8
Hexlocknut(1/2inch)
8
Flatwasher(1/2inch)
4Thrustwasher
10
Flangelocknut(1/2inch)
2
Bolt(5/16x3–3/4inches)
2
Flangelocknut(5/16inch,maybepre-installed)
2
Flatwasher(5/16inch)
InstallingtheRollbarSupports
Completethefollowingstepsforbothleftandrightrollbar supports.
1.Locatethefactoryinstalledbraceattachedtotheframe betweentheengineandtherearwheel(seeFigure5 andFigure6).
Note:Ifpreferred,therearwheelsmayberemoved foreasieraccesstothebrace.
Figure6
1.Bolt(1/2x3–1/2inches) (2)
2.Thrushwasher(4)10.Reinforcingbracket(2)
3.Rollbarsupport
4.Cutoutfacestherear12.Bolt(5/16x3–3/4inch)(2)
5.Brace,existing
6.Bolt(1/2x1–1/4inch)and locknut(1/2inch),existing
7.Seatbeltassembly, existing
8.Hexlocknut(1/2inch)(2)
9.Flangelocknut(1/2inch) (2)
11.Bolt(1/2x4–1/2inch)(2)
13.Flatwasher(5/16inch)(2)
14.Flangelocknut(5/16inch) (2)
15.Engineguard
2.Loosenthelocknutthatsecuresthebracetotheframe. Stopwhenthebraceswingsfreely(Figure6).
3.Attachtherollbarsupporttotheframeandthebrace totherollbarsupportasshowninFigure6.Leave theboltslooseenoughthatthepartsarefreetoshift around.
Figure5
Locationofthebraces
Note:Ensurethatthecutoutatthetopofthesupport tubefacestherearofthemachine.
Note:Notetheorientationofthereinforcingbracket.
4.Attachtherollbarsupporttotheengineguardas showninFigure6.
AttachingtheROPSPlates
AssembletheROPSplatestotherollbarasshowninFigure
7.Leavetheboltslooseenoughthatthepartsarefreeto
shiftaround.
Note:Ensurethatthelocknutsareontheinsideofthe supporttube.
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MakingFinalAdjustments
1.Tightenthefastenersintheorderspeciedinthe followingtable.Figure6,Figure7,andFigure8will helpidentifytheparts.
Figure7
1.Flangelocknut(4)4.Flatwasher(4)
2.ROPSplates(4)5.Bolt(1/2x3–1/2inches) (4)
3.Rollbar
InstallingtheRollbar
1.Lifttherollbarwiththecutoutsinendsofthetube facingupandaligntheholeswiththerollbarsupports.
Note:Asecondpersontoperformthenextstepwill behelpful.
2.Attachtherollbartotherollbarsupportsasshownin
Figure8.Leavetheboltsloose.
Sequence
1Fourboltsoneach
2Twoboltsoneach
3
4
DescriptionTorque
sideattachingthe pivotbracketsto therollbarand rollbarsupport.
sideattachingthe rollbarsupportto theframeandthe rollbarsupportto thebrace.
Oneboltoneach sideattaching thebracestothe machineframe.
Oneboltoneach sideattachingthe rollbartotheengine guard.
400±40in-lbs
(45±.4N-m)
300±30in-lbs
(34±3N-m)
75±8ft-lbs
(102±11N-m)
60to80in-lbs.
(7to9N-m)
Note:Donotexceedtorquespecications.Doingso maycausestructuraldamagetotheROPSortheframe ofthemachine.
1.Bolt(1/2x3–1/2inches)
2.Flatwasher(4)
Figure8
(4)
3.Flangelocknut(4)
4.Rollbar
5
5
CheckingtheMower Adjustment
NoPartsRequired
Procedure
Adjusttheside-to-sidelevelandthefront-to-rearbladeslope. UsetherelevantproceduresintheOperator'sManualtoverify thatthedeckislevel,andmakeanyadjustmentsasnecessary. RefertotheOperator'sManualformoreinformation.
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CompletingtheSetup
Partsneededforthisprocedure:
1Ignitionkey
1
Operator'sManual
1
EngineOperator'sManual
Procedure
CheckingtheTirePressure
Checkthefrontandreartiresforproperination;referto CheckingtheTirePressureintheOperator'sManualforthe recommendedinationpressure.
CheckingtheSide-DischargeChute
Removethepackingrestraintholdingthesidedischargechute upandlowerthechuteintoplace.
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,checkthe oillevelintheenginecrankcase;refertoCheckingtheOil LevelintheOperator'sManual.
Keepallthefollowingitemswiththemachine:
Ignitionkey
Operator'sManual
EngineOperator'sManual
6
Notes:
7
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