Toro 74845 Operator's Manual

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FormNo.3372-551RevA
TITANZX4820Zero-Turn-Radius RidingMower
ModelNo.74845—SerialNo.312000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
Page 2
Thismachineisaride-on,rotary-bladelawnmower
1
G015032
intendedtobeusedbyhomeownersinresidential applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawns.Itisnotdesignedforcutting brush,mowinggrassandothergrowthalongside highways,orforagriculturaluses.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
WARNING
CALIFORNIA
Proposition65Warning
Thisengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-coverd,or grasss-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002
WARNING
Removingstandardoriginalequipmentpartsand accessoriesmayalterthewarranty,traction,and safetyofthemachine.FailuretouseoriginalT oro partscouldcauseseriousinjuryordeath.Making unauthorizedchangestotheengine,fuelorventing system,mayviolateEPAandCARBregulations.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready. Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Figure1
1.Modelandserialnumberlocation
Replaceallpartsincluding,butnotlimitedto,tires, belts,blades,andfuelsystemcomponentswith originalT oroparts.
Theenclosed
Engine Owner's Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratorytestedbythe enginemanufacturerinaccordancewithSAEJ1995and ratedtoJ2723.
©2012—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
ModelNo.
SerialNo.
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Page 3
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
Setup.........................................................................13
1ConnectingtheBattery....................................13
2CheckingtheMowerAdjustment.....................13
3CompletingtheSetup......................................14
ProductOverview......................................................15
Controls.............................................................16
Operation...................................................................17
ThinkSafetyFirst...............................................17
UsingtheRolloverProtectionSystem
(ROPS)..........................................................18
AddingFuel.......................................................19
CheckingtheEngineOilLevel............................20
OperatingtheParkingBrake...............................20
OperatingtheThrottle.......................................21
OperatingtheChoke..........................................21
OperatingtheIgnitionSwitch.............................21
StartingandStoppingtheEngine........................22
OperatingtheMowerBladeControlSwitch
(PTO)............................................................23
TheSafetyInterlockSystem................................23
DrivingForwardorBackward.............................24
StoppingtheMachine.........................................25
AdjustingtheHeightofCut................................25
AdjustingtheAnti-ScalpRollers.........................26
PositioningtheSeat............................................27
AdjustingtheMotionControlLevers..................27
PushingtheMachinebyHand.............................28
UsingtheSideDischarge....................................28
OperatingTips...................................................28
Maintenance...............................................................30
RecommendedMaintenanceSchedule(s)................30
PremaintenanceProcedures....................................32
RaisingtheSeat..................................................32
Lubrication.............................................................32
GreasingtheBearings.........................................32
EngineMaintenance...............................................33
ServicingtheAirCleaner....................................33
ServicingtheEngineOil.....................................33
ServicingtheSparkPlug.....................................35
CleaningtheCoolingSystem...............................36
FuelSystemMaintenance.......................................37
ReplacingtheFuelFilter.....................................37
ElectricalSystemMaintenance................................38
ServicingtheBattery...........................................38
ServicingtheFuses.............................................39
DriveSystemMaintenance.....................................40
CheckingtheTirePressure.................................40
HydraulicSystemMaintenance...............................41
CheckingtheHydraulicOilLevel........................41
ChangingtheHydraulicSystemFilterand
Oil..................................................................41
MowerDeckMaintenance......................................43
ServicingtheCuttingBlades...............................43
MowerDeckLeveling.........................................45
InspectingtheBelts............................................47
ReplacingtheMowerBelt...................................47
RemovingtheMowerDeck................................48
InstallingtheMowerDeck..................................49
ReplacingtheGrassDeector.............................49
Cleaning.................................................................50
WashingtheUndersideoftheMower..................50
WasteDisposal...................................................51
Storage.......................................................................51
CleaningandStorage..........................................51
Troubleshooting.........................................................53
Schematics.................................................................55
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Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafetyalert symbol,whichmeansCAUTION,WARNING,or DANGER-"personalsafetyinstruction."Failureto complywiththeinstructionmayresultinpersonal injuryordeath.
Neverleavearunningmachineunattended.Always turnoffblades,setparkingbrake,stopengine,and removekeybeforedismounting.
Turnoffbladeswhennotmowing.Stoptheengine, waitforallpartstocometoacompletestop andremovethekeybeforecleaningthemachine, removingthegrasscatcheroruncloggingthe dischargechute.
Operatethemachineonlyindaylightorgood articiallight.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
ThefollowingsafetyinstructionsarebasedonANSI standardB71.1-2003.Safetyinformationinaddition totheinstructionsfoundintheANSIstandardbelow canbefoundinToroRidingMowerSafetyattheend ofthissection.
GeneralOperation
Read,understand,andfollowallinstructionsin theoperator'smanualandonthemachinebefore starting.
Donotplacehandsorfeetnearrotatingpartsor underthemachine.Keepclearofthedischarge openingatalltimes.
Allowonlyresponsibleadultswhoarefamiliarwith theinstructionstooperatethemachine.
Donotoperatethemachinewhileunderthe inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing roadways.
Useextracarewhenloadingorunloadingthe machineintoatrailerortruck.
Alwaysweareyeprotectionwhenoperatingthe mower.
Dataindicatesthatoperators,age60yearsand above,areinvolvedinalargepercentageofriding mower-relatedinjuries.Operatorsshouldevaluate theirabilitytooperatetheridingmowersafely enoughtoprotectthemselvesandothersfrom seriousinjury.
Alwaysfollowtherecommendationsforany applicationofcounterweights.
Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
Cleartheareaofobjectssuchasrocks,toys,wire,etc., whichcouldbepickedupandthrownbytheblade.
Besuretheareaisclearofotherpeoplebefore mowing.Stopthemachineifanyoneentersthearea.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutelynecessary. Alwayslookdownandbehindbeforeandwhile backingup.
Beawareofthemowerdischargedirectionanddo notpointitatanyone.Avoiddischargingmaterial againstawallorobstruction.Materialmayricochet backtowardtheoperator.Stoptheblade(s)when crossinggravelsurfaces.
Donotoperatethemachinewithoutdeector, dischargecoverorentiregrasscollectionsystemin placeandworking.
Bealert,slowdownandusecautionwhenmaking turns.Lookbehindandtothesidebeforechanging directions.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland tip-overaccidents,whichcanresultinsevereinjuryor death.Operationonallslopesrequiresextracaution.If youcannotbackuptheslopeorifyoufeeluneasyonit, donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.
Choosealowgroundspeedsoyouwillnothaveto stopwhileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery conditionsreducetractionandcouldcausesliding andlossofcontrol.
Alwayskeepthedrivewheelsengagedwhengoing downslopes.
Reducespeedanduseextremecautiononslopes.
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Donotmakesuddenturnsorrapidspeedchanges.
Removeormarkobstaclessuchasrocks,treelimbs, etc.fromthemowingarea.Tallgrasscanhide obstacles.
Avoidsuddenstartswhenmowinguphillbecausethe mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing downhill.Weighttransfertothefrontwheelsmay causedrivewheelstoslipandcauselossofbraking andsteering.
Alwaysavoidsuddenstartingorstoppingonaslope. Iftireslosetraction,stopthemachine,disengagethe bladesandproceedslowlyofftheslope.
Useextremecarewithgrasscatchersorother attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.
Donottrytostabilizethemachinebyputtingyour footontheground.
Keepchildrenoutofthemowingareaandunderthe watchfulcareofanotherresponsibleadult,notthe operator.
Bealertandturnthemachineoffifchildrenenter thearea.
Beforeandwhilebackingorchangingdirection,look behind,down,andside-to-sideforsmallchildren.
Nevercarrychildren,evenwiththebladesoff.They mayfalloffandbeseriouslyinjuredorinterferewith safemachineoperation.
Childrenwhohavebeengivenridesinthepastmay suddenlyappearinthemowingareaforanotherride andberunoverorbackedoverbythemower.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners, shrubs,trees,theendofafenceorotherobjectsthat mayobscurevision.
Donotmowneardrop-offs,ditches,steepbanks orwater.Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury,death ordrowning.
Useawalkbehindmowerand/orahandtrimmer neardrop-offs,ditches,steepbanksorwater.
UsingtheRolloverProtectionSystem (ROPS)
Keeptherollbarinthefullyraisedandlocked positionandusetheseatbeltwhenoperatingthe machine.
Becertainthattheseatbeltcanbereleasedquickly intheeventofanemergency.
Beawarethereisnorolloverprotectionwhenthe rollbarisdown.
Checktheareatobemowedandneverfoldthe ROPSinareaswherethereareslopes,dropoffsor water.
Lowertherollbaronlywhenabsolutelynecessary. Donotweartheseatbeltwiththerollbarfolded down.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)beforedriving underanyobjectsanddonotcontactthem.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassumethat childrenwillremainwhereyoulastsawthem.
Towing
Ahitchkitisavailableforthismachineandcanbe obtainedbycontactinganAuthorizedToroDealer. Donottowwithoutrstinstallingthismanufacturer approvedhitch.Thefollowingguidelinesapplywhen towingwiththeapprovedhitchkitinstalled.
Towonlywithamachinethathasahitchdesigned fortowing.Donotattachtowedequipmentexcept atthehitchpoint.
Followthemanufacturer'srecommendationfor weightlimitsfortowedequipmentandtowingon slopes.
Neverallowchildrenorothersinorontowed equipment.
Onslopes,theweightofthetowedequipmentmay causelossoftractionandlossofcontrol.
Travelslowlyandallowextradistancetostop.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra carewhenhandlinggasolineandotherfuels.Theyare ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipesandother sourcesofignition.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhenthe engineisrunning.Allowtheenginetocoolbefore refueling.
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Page 6
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside wherethereisanopename,suchasnearawater heaterorfurnace.
Neverllcontainersinsideavehicleoronatruckor trailerwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilthefueling iscomplete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing immediately.
Neveroverllthefueltank.Replacegascapand tightensecurely .
GeneralService:
Maintainorreplacesafetyandinstructiondecalsas necessary.
UseonlygenuineTororeplacementpartstoensure thatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto Toroproductsorothersafetyinformationthatyoumust knowthatmaynotbeincludedintheANSIstandards.
Stoptheengine,movethemotioncontrolleversto neutralandoutwardtotheparkposition,disengage thebladecontrolswitch,removekeybeforeand disconnectsparkplugwire(s)performinganyservice, repairs,maintenanceoradjustments.
Keephands,feet,hair,andlooseclothingawayfrom attachmentdischargearea,undersideofmowerand anymovingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjustorservice.
Neveroperateamachineinsideaclosedarea.Engine exhaustcontainscarbonmonoxide,whichisan odorless,deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallytheblade attachmentbolts.Keepequipmentingood condition.
Nevertamperwithsafetydevices.Checktheir properoperationregularly.
Keepthemachinefreeofgrass,leaves,orother debrisbuild-up.Cleanupoilorfuelspillagefuel soakeddebris.Allowthemachinetocoolbefore storing.
Stopandinspecttheequipmentifyoustrikean object.Repair,ifnecessary,beforerestarting.
Nevermakeanyadjustmentsorrepairswiththe enginerunning.
Grasscatchercomponentsaresubjecttowear, damageanddeterioration,whichcouldexpose movingpartsorallowobjectstobethrown. Frequentlycheckcomponentsandreplacewith manufacturers'recommendedparts,whennecessary.
Batteryacidispoisonousandcancauseburns.Avoid contactwithskin,eyes,andclothing.Protectyour face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks andamesawayfrombattery.
UseonlyToroapprovedattachments.W arrantymay bevoidedifusedwithunapprovedattachments.
Ifloadingthemachineontoatrailerortruck,usea single,full-widthramponly.Therampangleshould notexceed15degrees.
Mowerbladesaresharpandcancut.Wrapthe blade(s)orweargloves,anduseextracautionwhen servicingthem.
Checkforproperbrakeoperationfrequently.Adjust andserviceasrequired.
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SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
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SafetyandInstructional Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
112-9840
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
1.ReadtheOperator's Manual.
2.Heightofcut
3.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe deector,dischargecover,orgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
115-9625
1.Parking brake—disengaged
2.Parkingbrake—engaged
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117-1158
1.Bypassleverpositionfor operatingthemachine
2.Bypassleverpositionfor pushingthemachine
115-9632
1.Powertake-off(PTO), Bladecontrolswitchon somemodels
2.Bladecontrolswitch—On6.Continuousvariable
3.Bladecontrolswitch—Off7.Slow
4.Choke
5.Fast
setting
117-1194
1.Engine
117-5344
1.Lock
2.ReadtheOperator'sManual
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
117–2718
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107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotwearthetheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
115-9644
1.Pressthepedalandlifttheheightofcutlevertounlockthe deckposition.
2.Heightofcut
3.Pressthepedaltomovethedecktothetransportposition
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BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
115-9630
1.ReadtheOperator'sManualbeforeperformingany maintenance.
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
4.Checkthehydraulicoilevery25hours
6.Lubricatethecasterwheelevery25hours
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120-5466
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
2.Warning—readtheinstructionsbeforeservicingorperforming maintenance;movethemotioncontrolleverstothepark (brake)position,removetheignitionkeyanddisconnectthe sparkplugwire.
3.Cutting/dismembermenthazard,mowerblade;entanglement hazard,belt—stayawayfrommovingparts,keepallguards andshieldsinplace.
4.Warning—donotusesplitramps,useafullrampswhen transportingmachine.
onaslope,disengagethebladecontrolswitch(PTO), proceedofftheslopeslowly.
6.Crushing/dismembermenthazardofbystanders, reversing—donotcarrypassengers,lookbehindanddown whenreversing.
7.Thrownobjecthazard—keepbystandersasafedistancefrom themachine,pickupdebrisbeforeoperating,keepdeector inplace.
8.Tippinghazard—donotturnathighspeeds,donotoperate neardrop-offsonslopesgreaterthan15degrees,donotmow slopesgreaterthan15degrees,avoidsuddenandsharp turnswhileonslopes.
1.Fuel2.Full
119-8983
3.Half
4.Empty
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Setup
G010257
1
2
3
5
4
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
Nopartsrequired
Nopartsrequired
IgnitionKey1 Hosecoupling1 Operator'sManual EngineOperator'sManual OperatorTrainingMaterial
1
ConnectingtheBattery
NoPartsRequired
Procedure
1.Locatethebatteryandnegativebatterycableinthe centerofthemachine.
2.Removetheblackplasticcapfromthenegative batterypost.Removethefastenersfromthenegative batterycableandusethemtosecurethenegative batterycabletothenegativebatterypost(
Figure4).
Qty.
1 1 1
Connectthebattery .
Checkthemoweradjustment.
CompletetheSetup.
Use
2
CheckingtheMower Adjustment
NoPartsRequired
Procedure
Adjusttheside-to-sidelevelandthefront-to-rearblade slope.UsetherelevantproceduresintheOperator's Manualtoverifythedeckislevelandmakeany adjustmentsasnecessary.RefertotheOperator'sManual formoreinformation.
1.Bolt4.Negativebatterypost
2.Washer5.Nut
3.Negativebatterycable
Figure4
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ReviewtheRemainingParts
Keepallthefollowingitemswiththemachine:
3
IgnitionKey
CompletingtheSetup
Partsneededforthisprocedure:
1IgnitionKey
1Hosecoupling
1
Operator'sManual
1
EngineOperator'sManual
1
OperatorTrainingMaterial
Procedure
SettingUptheMotionControlLevers
Ifneeded,removetheupperbolt,washerandnutand raisethemotioncontrolleverstotheuprightposition. Securethemotioncontrollevers.RefertoAdjustingthe MotionControlLeversintheOperationSection.
RaisingtheROPS
RaisetheROPSintotheuprightpositionandsecureit inplace.RefertoUsingtheRolloverProtectionSystem (ROPS)intheOperationSection.
Hosecoupling
Operator'sManual
EngineOperator'sManual
ViewtheOperatortrainingmaterial.
CheckingtheTirePressure
Checkthefrontandreartiresforproperination.Refer toCheckingtheTirePressureintheOperator'sManual fortherecommendedinationpressure.
CheckingtheSideDischargeChute
Removethepackingrestraintholdingthesidedischarge chuteupandlowerthechuteintoplace.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking theOilLevelintheOperator'sManual.
CheckingtheHydraulicOilLevel
Beforeyoustarttheengineandusethemachine,check thehydraulicoillevelinthereservoirbehindtheseat; refertoCheckingtheOilLevelintheOperator'sManual.
CheckingtheMowerAdjustment
Themowerdeckwasleveledatthefactory.Ifthemower isnotcuttinglevel,adjusttheside-to-sidelevelandthe front-to-rearbladeslope.SeetheOperator'sManual fortheproperprocedure.
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ProductOverview
G015763
1
2
3
4
5
6
7
8
9
10
G014766
1
2
3
4
Figure5
1.Drivewheel4.Motioncontrollevers7.Frontcasterwheel
2.Operatorseat
3.Rolloverprotectionsystem (ROPS)
1.MowerDeck3.Engine
2.Drivewheel
5.Parkingbrake8.Anti-scalproller
6.Footrest
9.Footpedaldeckliftand height-of-cut
Figure6
4.Rolloverprotectionsystem(ROPS),foldeddown
10.Deector
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Controls
g017722
1
2
3
4
5
G010077
1
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure7).
Figure7
1.Throttlecontrol4.Ignitionswitch
2.Choke5.Bladecontrolswitch(PTO)
3.Hourmeter
switch(PTO)isengaged.Usethesetimesforscheduling regularmaintenance(
Figure7).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition canbeusedtoverifythelevelofgasolineinthetank (Figure8).
Figure8
IgnitionSwitch
Theignitionswitchhasthreepositions:Start,Run andOff.ThekeywillturntoStartandmovebackto Runuponrelease.TurningthekeytotheOffposition willstoptheengine;however,alwaysremovethekey whenleavingthemachinetopreventtheenginefrom accidentallystarting(
Figure7).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow. Movingthrottleleverforwardwillincreaseenginespeed andmovingthrottlelevertotherearwilldecreaseengine speed.Movingthethrottleforwardintothedetentis fullthrottle(
Figure7).
Choke
Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.Pushdownonthechokeknob todisengageit.
1.Fuelgaugewindow
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrols ofindependentwheelmotors.Movingaleverforward orbackwardturnsthewheelonthesamesideforward orinreverse;wheelspeedisproportionaltotheamount theleverismoved.Movethecontrolleversoutward fromthecentertotheneutrallockpositionandexitthe machine(
Figure5).Alwayspositionthemotioncontrol leversintotheneutrallockpositionwhenyoustopthe machineorleaveitunattended.
ParkingBrakeLever
Locatedonleftsideoftheconsole(Figure5).Thebrake leverengagesaparkingbrakeonthedrivewheels.Pull theleverupandrearwardtoengagethebrake.Pushthe leverforwardanddowntodisengagethebrake.
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower take-off(PTO)symbol,engagesanddisengagespower tothemowerblades(Figure7).
HourMeter
Thehourmeterrecordsthenumberofhourstheblades haveoperated.Itoperateswhenthebladecontrol
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperator tolowerandraisethedeckfromtheseatedposition. Theoperatorcanusethefootpedaltoliftthedeck brieytoavoidobstaclesorlockthedeckinthehighest height-of-cutortransportposition(Figure5).
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Page 17
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto lockthedeckinaspeciccuttingheight.Onlyadjustthe heightofcutwhilemachineisnotmoving(Figure5).
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand decalsinthesafetysection.Knowingthisinformation couldhelpyou,yourfamily,petsorbystandersavoid injury.
DANGER
Mowingonwetgrassorsteepslopescancause slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon slopes.
Whenmowingslopes,graduallyworkfrom lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging directionsonslopes.Turningdowntheslope reducestraction.
Attachmentschangethehandling characteristicsofthemachine.Use extracautionwhenusingattachmentswiththe machine.
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G015033
1
2
3
Figure9
G015034
G015035
1
2
3
2
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs andwater.
3.Water
UsingtheRolloverProtection System(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keepthe rollbarinthefullyraisedlockedpositionanduse theseatbelt.
WARNING
Thereisnorolloverprotectionwhentherollbar isinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Figure10
Important:Alwaysusetheseatbeltwiththe
rollbarinthefullyraisedposition.
3.Installthelockingpins.Securethepinsbyinstalling thehaircotterpin(Figure11).
Figure11
1.HoleinROPS
2.Lockingpin
3.Hairpincotter
Donotweartheseatbeltwhentherollbaris inthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.
Important:Lowertherollbaronlywhen absolutelynecessary.
1.Toraisetherollbar,removethehaircotterpinand removethelockingpins.
2.Raisetherollbartotheuprightposition(Figure10).
4.Twolowertherollbar,removethehaircotterpin andremovethelockingpin.(Figure11).
5.Lowertherollbartothedownposition.
6.Usethetwolockingandcotterpinstosecurethe bar.
18
Page 19
AddingFuel
DANGER
Forbestresults,useonlyclean,fresh,unleaded gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15% MTBEbyvolumeisacceptable.
DoNotuseethanolblendsofgasoline(suchasE15 orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemay resultwhichmaynotbecoveredunderwarranty.
DoNotusegasolinecontainingmethanol.
DoNotstorefueleitherinthefueltankorfuel containersoverthewinterunlessafuelstabilizeris used.
DoNotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmayinsulate thecontainerandslowthelossofanystatic charge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1/4to 1/2inch(6to13mm)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystem inplaceandinproperworkingcondition.
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening .
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor less.Forlongerstorageitisrecommendedthatthe fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel system,whichcauseshardstarting
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner tothegas.
19
Page 20
Note:Afuelstabilizer/conditionerismosteffective
G010077
1
G010475
1
2
4
3
G010078
1
2
whenmixedwithfreshgasoline.Tominimizethe chanceofvarnishdepositsinthefuelsystem,usefuel stabilizeratalltimes.
FuelGauge
Usethefuelwindowbelowtheoperatortoverifythe levelofgasolinebeforellingthetank(Figure12).
Figure12
Figure13
1.Fuelgaugewindow
FillingtheFuelT ank
Makesuretheengineisshutoffandthemotion controlsareintheparkposition.
Important:DoNotoverllfueltank.Fillthe fueltanktothebottomofthellerneck.The emptyspaceinthetankallowsthefueltoexpand. Overllingmayresultinfuelleakageordamageto theengineoremissionsystem.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowbelowthe operatingpositionverifythepresenceofgasoline beforellingthetank(
2.Slowlyaddregular,unleadedgasolineuntilthefuel reachesthebaseofthellerneck
Figure12).
Figure13.
3.Installthefueltankcapsecurelyandtightenuntilit “clicks”.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking theEngineOilLevel.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.
SettingtheParkingBrake
Figure14
20
Page 21
ReleasingtheParkingBrake
G010079
1
2
G008946
G008959
1
2
START
RUN
STOP
G008947
Figure15
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand Slowpositions(Figure16).
Alwaysusethefastpositionwhenturningonthe mowerdeckwiththebladecontrolswitch(PTO).
Figure16
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe engine.
2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(
Figure17).
Figure17
1.On2.Off
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition (Figure18).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.
3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(
Figure17).
Figure18
2.Turntheignitionkeytostoptostoptheengine.
21
Page 22
StartingandStoppingthe
g017965
2
3
4
5
1
6
START
RUN
STOP
G008947
Engine
ontheChokecontrolandlettheenginerunfora fewseconds.ThenpushdowntheChokecontrol. Repeatasrequired.
StartingtheEngine
1.Sitdownontheseat(Figure19)andfastentheseat belt.
2.Movethemotioncontrolsoutwardtotheneutral lockposition(Figure19).
3.Settheparkingbrake( theParkingBrake.
4.Movethebladecontrolswitch(PTO)totheOff position(Figure19).
5.PullupontheChokecontrolbeforestartingacold engine.
Note:Awarmorhotenginemaynotrequire choking.
Figure19);refertoSetting
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.
Figure20
1.Off3.Start
2.Run
StoppingtheEngine
CAUTION
Figure19
6.TurntheignitionkeytotheStartposition (Figure18).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
7.Aftertheenginestarts,pushdownontheChoke control.Iftheenginestallsorhesitates,pullup
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
22
Page 23
S
T
A
R
T
R
U
N
S
T
O
P
2
3
4
5
1
00:60 Sec
g017981
G008945
DisengagingtheBladeControlSwitch
G009174
(PTO)
Figure23
TheSafetyInterlockSystem
WARNING
Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Figure21
OperatingtheMowerBlade ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.
EngagingtheBladeControlSwitch (PTO)
Engagethebladecontrolswitch(PTO)withthethrottle positionatFast.
Note:Engagingthebladecontrolswitch(PTO)with thethrottlepositionathalforlesswillcauseexcessive weartothedrivebelts.
Figure22
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
UnderstandingtheSafetyInterlock System
Thesafetyinterlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
Thebladesaredisengaged.
Themotioncontrolleversareintheneutrallock position.
Thesafetyinterlocksystemalsoisdesignedtostopthe enginewhenthecontrolleversareoutoftheneutral lockpositionwiththeparkingbrakeonorifyourise fromtheseatwhenthebladesareengaged.
TestingtheSafetyInterlockSystem
Testthesafetyinterlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorizedService Dealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,engagetheparkingbrake andmovethebladecontrolswitchtoOn.Try startingtheengine;theengineshouldnotcrank.
2.Whilesittingontheseat,engagetheparkingbrake andmovethebladecontrolswitchtoOff.Move eithermotioncontrollever(forwardorreverse).
23
Page 24
Trystartingtheengine;theengineshouldnotcrank. Repeatwiththeothermotioncontrollever.
3.Whilesittingontheseat,engagetheparkingbrake, movethebladecontrolswitchtoOff,andlockthe motioncontrolleversinneutral.Starttheengine. Whiletheengineisrunning,releasetheparking brake,engagethebladecontrolswitch,andrise slightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,engagetheparkingbrake, movethebladecontrolswitchtoOff,andlockthe motioncontrolleversinneutral.Starttheengine. Whiletheengineisrunning,centerthemotion controls;theengineshouldstop.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolinthefastpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.
UsingtheMotionControlLevers
CAUTION
Machinecanspinveryrapidly.Operatormaylose controlofmachineandcausepersonalinjuryor damagetomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp turns.
Figure24
1.Motioncontrol lever-neutrallockposition
2.Center,unlockedposition
3.Forward
4.Backward
DrivingForward
Note:Theenginewillkillifthetractioncontrollevers
aremovedwiththeparkingbrakeengaged.
1.Releasetheparkingbrake;refertoReleasingthe ParkingBrakeinOperation.
2.Movetheleverstothecenter,unlockedposition.
3.Togoforward,slowlypushthemotioncontrol leversforward(
Figure25).
24
Page 25
G008952
Figure25
G008953
G010219
bladecontrolswitch(PTO),andturntheignitionkey tooff.
Settheparkingbrakewhenyouleavethemachine;refer toSettingtheParkingBrake.Remembertoremovethe keyfromtheignitionswitch.
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
AdjustingtheHeightofCut
Themachineisequippedwithafootpedaldecklift system.Theoperatorcanusethefootpedaltolift thedeckbrieytoavoidobstaclesorlockthedeckin thehighestheight-of-cutortransportposition.The operatorcanusetheheightofcutleverwiththefoot pedaltolockthedeckinaspeciccuttingheight.
DrivingBackward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotioncontrol leversrearward(Figure26).
UsingtheFootPedalDeckLiftSystem
Pressthepedaldowntoraisethedeck;continueto pressthepedaluntilthedeckislockedinthetransport positionFigure27.Pushonthedeckliftpedalwith yourfootandraisetheheight-of-cutleverslightlyto disengagethetransportlock.
Figure26
StoppingtheMachine
Tostopthemachine,movethetractioncontrollevers toneutralandmovetolockedposition,disengagethe
Figure27
TransportLockPosition
25
Page 26
AdjustingtheHeight-of-Cut
G010236
1
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5
G010233
1
2
3
4
Theheight-of-cutcanbeadjustedfrom1-1/2to 4-1/2inch(38to114mm)in1/4inch(6mm) incrementsbyrelocatingtheheight-of-cutpininto differentholelocations.
1.Pushonthedeckliftpedalwithyourfootandraise themowerdecktothetransportposition(also the4-1/2inch(114mm)cuttingheightposition)
Figure28).
(
2.Toadjust,removethepinfromtheheight-of-cut bracket(Figure28).
3.Selectaholeintheheight-of-cutsystem correspondingtotheheight-of-cutdesiredand, insertthepin(
4.Pushonthedeckliftpedalwithyourfootandraise theheight-of-cutleverslightlytodisengagethe transportlock.Lowerthedeckslowlyuntilthepin makescontactwiththelever.
Figure28).
2.Removethepinfromtheheight-of-cutbracket (Figure28).
3.Selectthelowerholeonthelockdecalandinsert thepin(
Figure28).
Tolockthedeckinthelowestheight-of-cut position:
1.Pushonthedeckliftpedalwithyourfootand raisethemowerdecktothetransportposition (alsothe4.5inch(114mm)cuttingheightposition)
Figure28).
(
2.Removethepinfromtheheight-of-cutbracket
Figure28).
(
3.Pushonthedeckliftpedalwithyourfootandlower themowerdecktothelowestposition..
4.Selecttheupperholeonthelockdecalandinsert thepin(
Figure28).
AdjustingtheAnti-Scalp
1.Deckliftpedal
2.Cutheightpin
3.Height-of-cutpositions
Rollers
Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.
1.Disengagethebladecontrolswitch(PTO),move themotioncontrolleverstotheneutrallock positionandsettheparkingbrake.
2.Stoptheengine,removethekey ,andwaitforall movingpartstostopbeforeleavingtheoperating position.
Figure28
4.Lockposition.lowest height-of-cut(useonlyfor deckremoval)
5.Lockposition.transport position
UsingtheLockPositions
Thedeckcanbelockedinthehighestheight-of-cutor transportpositionorthelowestheight-of-cutposition.
Tolockthedeckinthetransportposition:
1.Pushonthedeckliftpedalwithyourfootand raisethemowerdecktothetransportposition (alsothe4.5inch(114mm)cuttingheightposition) (Figure28).
Figure29
1.Anti-scalproller3.FlangeNut
2.Bolt4.Holespacing
26
Page 27
PositioningtheSeat
G010232
1
4
1
2
G014970
3
AdjustingtheTilt
Theseatcanmoveforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.
Whilesittingintheoperator'sposition,raisetheseat adjustmentleverslightlyandmovetheseatforwardor backwardtothedesiredposition(Figure30).
Figure30
1.Adjustmentlever
Themotioncontrolleverscanbetiltedforeoraftfor maximumoperatorcomfort.
1.Loosentheupperboltholdingthecontrolleverto thecontrolarmshaft.
2.Loosenthelowerboltjustenoughtopivotthe controlleverforeoraft.Tightenbothboltsto securethecontrolinthenewposition.
3.Repeattheadjustmentfortheoppositecontrol lever.
AdjustingtheMotionControl Levers
AdjustingtheHeight
Themotioncontrolleverscanbeadjustedhigheror lowerformaximumoperatorcomfort.
1.Removethe2boltsand2washersholdingthe controllevertothecontrolarmshaft(Figure31).
2.Movethecontrollevertothenextsetofholes. Securetheleverwiththe2boltsand2washers (Figure31).
Figure31
1.Controlarmshaft
2.Controllever
3.Slotted,upperhole
3.Repeattheadjustmentfortheoppositecontrol
4.Washer
5.Bolt
lever.
27
Page 28
PushingtheMachinebyHand
2
3
4
1
g017980
DANGER
Important:Alwayspushthemachinebyhand.
Nevertowthemachinebecausedamagemay occur.
ToPushtheMachine
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtoneutral lockposition,stoptheengine,removethekey,and waitforallmovingpartstostopbeforeleavingthe operatingposition.Makesuretheparkingbrakeis disengaged.
3.Locatethebypassleversattherearofthemachine, ontheleftandrightsideoftheframe.
4.Movethebypassleversrearwardandthendown tolocktheminplaceasshownin disengagethewheelmotors.Repeatthisoneach sideofthemachine.
Themachineisnowabletobepushedbyhand.
Figure32to
Withoutagrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.
Neverremovethegrassdeectorfromthe mowerbecausethegrassdeectorroutes materialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
Neverputyourhandsorfeetunderthemower.
Nevertrytoclearthedischargeareaormower bladesunlessyoumovethebladecontrolswitch (PTO)totheoffposition,rotatetheignition keytooffandremovethekey.
Makesurethegrassdeectorisinthedown position.
OperatingTips
Figure32
ToOperatetheMachine
Movethebypasstothepositionforoperatingthe machine(Figure32)toengagethewheelmotors.
FastThrottleSetting
Forbestmowingandmaximumaircirculation,operate theengineatthefastthrottleposition.Airisrequired tothoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower byuncutgrass.Alwaystrytohaveonesideofthe mowerfreefromuncutgrass,whichallowsairtobe drawnintothemower.
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethe cuttingheightofthemowerdoesnotscalpanyuneven ground.However,thecuttingheightusedinthepastis generallythebestonetouse.Whencuttinggrasslonger thansixinchestall,youmaywanttocutthelawntwice toensureanacceptablequalityofcut.
Cut1/3oftheGrassBlade
Itisbesttocutonlyabout1/3ofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrowsmore slowly.
UsingtheSideDischarge
Themowerhasahingedgrassdeectorthatdisperses clippingstothesideanddowntowardtheturf.
MowingDirection
Alternatemowingdirectiontokeepthegrassstanding straight.Thisalsohelpsdisperseclippingswhich enhancesdecompositionandfertilization.
28
Page 29
MowatCorrectIntervals
Normally,moweveryfourdays.Butremember, grassgrowsatdifferentratesatdifferenttimes.So tomaintainthesamecuttingheight,whichisagood practice,mowmoreofteninearlyspring.Asthegrass growthrateslowsinmidsummer,mowlessfrequently. Ifyoucannotmowforanextendedperiod,rstmow atahighcuttingheight;thenmowagaintwodayslater atalowerheightsetting.
CuttingSpeed
Toimprovecutquality ,useaslowergroundspeedin certainconditions.
AvoidCuttingTooLow
Ifthecuttingwidthofthemoweriswiderthanthe moweryoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.
LongGrass
Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raise thecuttingheighthigherthanusualandcutthegrassat thissetting.Thencutthegrassagainusingthelower, normalsetting.
WhenStopping
Ifthemachine'sforwardmotionmustbestoppedwhile mowing,aclumpofgrassclippingsmaydropontoyour lawn.Toavoidthis,moveontoapreviouslycutarea withthebladesengaged.
KeeptheUndersideoftheMower Clean
Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.
BladeMaintenance
Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.Checkthecutterblades dailyforsharpness,andforanywearordamage.File downanynicksandsharpenthebladesasnecessary.If abladeisdamagedorworn,replaceitimmediatelywith agenuineTOROreplacementblade.
29
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Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftertherst50hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Every200hours
Every400hours
MaintenanceProcedure
•Changetheengineoil.
•Changethehydraulicsystemlterandoil.
•Checkthesafetyinterlocksystem.
•Checktheengineoillevel.
•Cleantheairintakescreen.
•Checkthemowerblades.
•Inspectthegrassdeectorfordamage
•Cleanthemowerhousing.
•Greasealllubricationpoints.
•Checktirepressure.
•Checkthehydraulicoillevelintheexpansiontank.
•Inspectthebeltsforcracksandwear.
•Servicethepaperelement.(moreoftenindusty,dirtyconditions)
•Changetheengineoil.(moreoftenindusty ,dirtyconditions)
•Checkthesparkplug(s).
•Replacethefuellters(moreoftenunderdusty,dirtyconditions).
•Replacethepaperelement.(moreoftenindusty ,dirtyconditions)
•Changetheoillter.(moreoftenindusty,dirtyconditions)
•Changethehydraulicsystemlterandoil.
Monthly
Yearlyorbeforestorage
•Checkthebatterycharge.
•Paintchippedsurfaces.
•Checkallmaintenanceprocedureslistedabovebeforestorage.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
30
Page 31
Figure33
Locatedontheseatpanunderside
1.ReadtheOperator'sManualbeforeperformingany maintenance.
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
4.Checkthehydraulicoilevery25hours
6.Lubricatethecasterwheelevery25hours
31
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Premaintenance
G009949
1
Lubrication
Procedures
GreasingtheBearings
RaisingtheSeat
Makesurethemotioncontrolleversarelockedinthe neutrallockposition.Lifttheseatforward.
Thefollowingcomponentscanbeaccessedbyraising theseat:
Servicedecal
Fuses
Batteryandcables
ServiceInterval:Every25hours—Greaseall
lubricationpoints.
GreaseType:No.2GeneralPurposeLithiumBase Grease
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Cleanthegreasettings( witharag.Makesuretoscrapeanypaintoffofthe frontofthetting(s).
Figure34andFigure34)
Figure34
1.Frontcastertire
4.Connectagreaseguntoeachtting(Figure34and Figure33).Pumpgreaseintothettingsuntilgrease beginstooozeoutofthebearings.
5.Wipeupanyexcessgrease.
32
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EngineMaintenance
G015155
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g017470
SAE V iscosity Grades
SAE 40
SAE 30
SAE 10W 30/ SAE 10W 40
-20 0 20 32 40 60 80 100
-30 -20 -10 0 10 20 30 40
°F
°C
STARTING TEMPERA TURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE 5W 20
WARNING
Contactwithhotsurfacesmaycausepersonal injury.
Keephands,feet,face,clothingandotherbody partsawaythemuferandotherhotsurfaces.
ServicingtheAirCleaner
CleaningtheElement
ServiceInterval:Every100hours—Servicethepaper
element.(moreoftenindusty ,dirty conditions)
Every200hours/Y early(whichever comesrst)—Replacethepaper element.(moreoftenindusty ,dirty conditions)
1.Lightlytaptheelementonaatsurfacetoremove dustanddirt.
Note:Servicetheaircleanermorefrequently(every fewhours)ifoperatingconditionsareextremelydusty orsandy .
RemovingtheElement
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrol(PTO).
2.Movethemotioncontrolleverstothebrakeposition, stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Cleanaroundtheaircleanercovertopreventdirt fromgettingintotheengineandcausingdamage. Liftthecoverandremovethehoseclampsecuring theaircleanerassemblytotheengine(
4.Loosenthehoseclampandremovethepaper element(
Figure35).
Figure35).
2.Inspecttheelementfortears,anoilylm,and damagetotheseal.
Important:Nevercleanthepaperelementwith pressurizedairorliquids,suchassolvent,gas, orkerosene.Replacethepaperelementifitis damagedorcannotbecleanedthoroughly.
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSF ,SG,SH,SJ, orSL)
CrankcaseCapacity:61ounces(1.8l),[whenoillter isremoved:70ounces(2.1l)]
Viscosity:Seethetablebelow .
1.Cover
2.Paperelement
Figure35
3.Hoseclamp
Figure36
Note:Usingmultigradeoils(5W -20,10W-30,and10W
-40)willincreaseoilconsumption.Checkoillevelmore
frequentlywhenusingthem.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
33
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WARNING
G008792
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7
3
9
10
4
8
G012153
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5 6
Contactwithhotsurfacesmaycausepersonal injury.
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours—Changethe
engineoil.
Keephands,feet,face,clothingandotherbody partsawaythemuferandotherhotsurfaces.
Important:Donotoverllthecrankcasewithoil becausedamagetotheenginemayresult.Donot runenginewithoilbelowthelowmarkbecausethe enginemaybedamaged.
1.Parkthemachineonalevelsurface,disengagethe bladecontrolswitch,stoptheengine,engageparking brake,andremovethekey .
2.Makesuretheengineisstopped,level,andiscoolso theoilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outoftheengine, cleantheareaaroundtheoilllcap/dipstickbefore removingit(
Figure37).
Every100hours—Changetheengine oil.(moreoftenindusty,dirty conditions)
Note:Disposeoftheusedoilatarecyclingcenter.
1.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoassuretheoildrains completely.
2.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.
3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position(
Figure38).
Figure37
Figure38
34
Page 35
4.Slowlypourapproximately80%ofthespeciedoil
G008796
2
3
4
5
6
1
G008748
3/4
1
2
3
4
5
6
intothellertubeandslowlyaddtheadditionaloil tobringittotheFullmark(Figure39).
Figure39
ChangingtheEngineOilFilter
ServiceInterval:Every200hours—Changetheoil
lter.(moreoftenindusty,dirty conditions)
Note:Changetheengineoilltermorefrequently whenoperatingconditionsareextremelydustyorsandy.
1.Draintheoilfromtheengine;refertoChangingthe EngineOil.
2.Changetheengineoillter(
Figure40).
Figure40
Note:Ensuretheoilltergaskettouchestheengine
andthenanextra3/4turniscompleted.
3.Fillthecrankcasewiththepropertypeofnewoil; refertoChangingtheOil.
ServicingtheSparkPlug
ServiceInterval:Every100hours—Checkthespark
plug(s).
Makesuretheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewsparkplug(s) ifnecessary.
Type:NGKBPR4ES(orequivalent)
AirGap:0.030inch(0.76mm)
35
Page 36
RemovingtheSparkPlug
G008794
1
2
16ft-lb 22N-m
G010687
InstallingtheSparkPlug
1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
Figure41
Note:Duetothedeeprecessaroundthespark
plug,blowingoutthecavitywithcompressedair isusuallythemosteffectivemethodforcleaning. Thesparkplugismostaccessiblewhentheblower housingisremovedforcleaning.
Tightenthesparkplug(s)to16ft-lb(22N-m).
Figure43
CleaningtheCoolingSystem
CheckingtheSparkPlug
Important:Nevercleanthesparkplug(s).Always
replacethesparkplug(s)whenithas:ablack coating,wornelectrodes,anoilylm,orcracks.
Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty.
Setthegapto0.030inches(0.76mm).
Figure42
Cleantheairintakescreenfromgrassanddebrisbefore eachuse.
1.Disengagethebladecontrolswitchandmovethe controlleverstotheneutrallockedpositionand applytheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Removetheairintakescreen,aircleanercover,and fanhousing.
4.Cleandebrisandgrassfromtheparts.
5.Installtheairintakescreen,aircleanercover,and fanhousing.
36
Page 37
FuelSystem
g017723
1
2
3
4
5
G008963
12
3
Maintenance
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Performanyfuelrelatedmaintenancewhenthe engineiscold.Dothisoutdoorsinanopenarea. Wipeupanygasolinethatspills.
Neversmokewhendraininggasoline,andstay awayfromanopenameorwhereasparkmay ignitethegasolinefumes.
5.Squeezetheendsofthehoseclampstogetherand slidethemawayfromthelter(Figure45).
ReplacingtheFuelFilter
ServiceInterval:Every100hours/Yearly(whichever
comesrst)(moreoftenunderdusty, dirtyconditions).
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition, andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Allowthemachinetocooldown.
4.Raisetheseatandlocatethefuelltersasshownin Figure44.
Figure45
1.Fuellter
2.Hoseclamp
3.Fuelline
6.Removethelterfromthefuellines.
7.Installanewlterwiththeowdirectionarrow comingfromthefueltankandpointingtothe engine.Movethehoseclampsclosetothelter
Figure44)tosecureitinplace.
(
1.Fuellinefromtank
2.In-lineFuellter
3.Flowdirectionarrow
Figure44
4.Fuellinetoengine
5.Hoseclamp
37
Page 38
ElectricalSystem
G010240
1
2
3
4
Maintenance
ServicingtheBattery
ServiceInterval:Monthly
WARNING
CALIFORNIA
Proposition65Warning
WARNING
Incorrectbatterycableroutingcoulddamagethe machineandcablescausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.
AlwaysDisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.
AlwaysReconnectthepositive(red)battery cablebeforereconnectingthenegative(black) cable.
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling .
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing.Wearsafetyglassestoshield youreyesandrubberglovestoprotectyourhands.
RemovingtheBattery
WARNING
Batteryterminalsormetaltoolscouldshortagainst metalmachinecomponentscausingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Removethewingnutsecuringthebatteryclamp
Figure46).
(
Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
Figure46
1.Removethewingnutand clamp
2.Removethenegative batterycablebeforethe positive
4.Removetheclamp(Figure46).
5.Firstdisconnectthenegativebatterycable(black) fromthenegative(-)(black)batteryterminal
Figure46).
(
6.Slidetheredterminalbootoffthepositive(red) batteryterminalandremovethepositive(+)(red) batterycable(
7.Removethebattery.
38
Figure46).
3.Removethepositive batterycable
4.Removebattery
Page 39
InstallingtheBattery
1.Positionbatteryinthetraywiththeterminalposts oppositefromthefueltank(
Figure46).
2.First,installthepositive(red)batterycableto positive(+)batteryterminal.
3.Theninstallthenegativebatterycabletothenegative (-)batteryterminal.
4.Securethecableswith2bolts,2washers,and 2locknuts(
Figure46).
5.Slidetheredterminalbootontothepositive(red) batterypost.
6.Installtheclampandsecureitwiththewingnut
Figure46).
(
ChargingtheBattery
1.PositiveBatteryPost
2.NegativeBatteryPost
Figure47
3.Red(+)ChargerLead
4.Black(-)ChargerLead
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparksand amesawayfrombattery.
Important:Alwayskeepthebatteryfullycharged. Thisisespeciallyimportanttopreventbattery damagewhenthetemperatureisbelow32°F(0°C).
1.Chargebatteryfor10to15minutesat25to30amps or30minutesat10amps.
2.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,thendisconnectthe chargerleadsfromthebatteryposts(
3.Installthebatteryinthemachineandconnectthe batterycables,refertoInstallingtheBattery.
Note:Donotrunthemachinewiththebattery disconnected,electricaldamagemayoccur.
Figure47).
ServicingtheFuses
Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheckthe component/circuitforamalfunctionorshort.
Fuses:
Main,30amp,blade-type
Engine,20amp,blade-type
1.Thefusesarelocatedonrighthandconsolenextto theseat(
2.Toreplacethefuses,pulloutonthefusetoremove it.
3.Installanewfuseofthesameamperageremoved
Figure48).
(
Figure48).
39
Page 40
30
25
1 2
3
G015037
4
Figure48
1.30amp
2.25amp4.Fuseblock
3.Openaccessoryslot
DriveSystem Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours—Checktirepressure.
Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseunevencut. Checkthepressureatthevalvestem( thetireswhentheyarecoldtogetthemostaccurate pressurereading.
Refertothemaximumpressuresuggestedbythetire manufactureronthesidewallofthecasterwheeltires.
Inatethereardrivewheeltiresto13psi.
Figure49).Check
Figure49
1.Valvestem
40
Page 41
HydraulicSystem
G010253
1
2
3
G010254
1
2
3
4
5
Maintenance
OilType:20w-50engineoil.
Important:Useoilspeciedorequivalent.Other uidscouldcausesystemdamage.
CheckingtheHydraulicOil Level
ServiceInterval:Every25hours
Checkexpansionreservoirandifnecessaryadd20W-50 engineoiltotheFULLCOLDline
2.Locatethelterandguardsoneachtransaxledrive system(Figure51).Removethreescrewssecuring thelterguardandguard.
Figure51
Rightsideshown
Figure50
1.Expansionreservoir3.Engine
2.FullColdline
ChangingtheHydraulic SystemFilterandOil
Thelterandoilarechangedatthesametime.DoNot reuseoil.Oncethenewlterisinstalledandoilisadded anyairinthesystemmustbepurged.
Thebleedingprocessisrepeateduntiltheoilremains attheFULLCOLDlineinthereservoirafterpurging.
Failuretoproperlyperformthisprocedurecan resultinirreparabledamagetothetransaxledrive system.
1.Transaxledrive
2.Oillter
3.Filterguard
3.Carefullycleanareaaroundlters.Itisimportant thatnodirtorcontaminationenterhydraulicsystem.
4.Placeacontainerbelowtheltertocatchtheoilthat drainswhenthelterandventplugsareremoved.
5.Locateandremovetheventplugoneach transmission
6.Unscrewtheltertoremoveandallowoiltodrain fromdrivesystem.
Repeatthisprocedureforbothlters.
4.Screws
5.Ventplug
InstallingtheHydraulicSystemFilters
ServiceInterval:Aftertherst50hours
Every400hours
RemovingHydraulicSystemFilters
1.Stopengine,waitforallmovingpartstostop,and allowenginetocool.Removethekeyandengage theparkingbrake.
41
Page 42
G008748
3/4
1
2
3
4
5
6
hydraulicltersandoilcanresultinirreparable
G010333
1
damagetothetransaxledrivesystem.
BleedingtheHydraulicSystem
1.Raisetherearofmachineupandsupportwithjack stands(orequivalentsupport)justhighenoughto allowdrivewheelstoturnfreely.
Figure53
1.Jackingpoints
Figure52
1.Applyathincoatofoilonthesurfaceoftherubber sealofeachlter.
2.Turnthelterclockwiseuntilrubbersealcontacts thelteradapterthentightenthelteranadditional 3/4to1fullturn.Repeatfortheotherlter
3.Installthelterguardsovereachlteraspreviously removed.Usethethreescrewstosecurethelter guards.
4.Verifytheventplugsareremovedbeforeaddingthe oil.
5.Slowlypourthespeciedoilthroughexpansion reservoiruntiloilcomesoutofoneoftheventplug holes.Stopandinstallthatventplug.Torquethe plugto180in-lb(20.3N-m).
6.Continuetoaddoilthroughtheexpansionreservoir untiloilcomesoutoftheremainingventplughole onthesecondtransmission.Stopandinstallthat ventplug.Torquetheplugto180in-lb(20.3N-m).
7.Continuetoaddoilthroughtheexpansionreservoir untilitreachestheFULLCOLDlineonthe expansionreservoir.ProceedtotheBleedingthe HydraulicSystemsection.
Important:Failuretoperformthe
the Hy draulic System
Bleeding
procedureafterchanging
2.Entertheoperator'sposition.Startengineand movethrottlecontrolaheadto1/2throttleposition. Disengageparkingbrake.
A.Movethebypassleversintothepushingthe
machineposition;refertothePushingthe MachinebyHandsectioninOperation.With thebypassvalvesopenandtheenginerunning, slowlymovethemotioncontrolleversinboth forwardandreverse(5or6times).
B.Movethebypassleversintotheoperating
themachineposition.Withthebypassvalve closedandtheenginerunning,slowlymovethe directionalcontrolinbothforwardandreverse directions(5to6times).
C.Stoptheengineandchecktheoillevelinthe
expansionreservoir.Addthespeciedoilas untilitreachestheFULLCOLDlineonthe expansionreservoir.
3.Repeatstep2untilalltheairiscompletelypurged fromthesystem.
Whenthetransaxleoperatesatnormalnoiselevels andmovessmoothlyforwardandreverseatnormal speeds,thenthetransaxleisconsideredpurged.
4.Checktheoillevelintheexpansionreservoirone lasttime.Addthespeciedoilasuntilitreaches theFULLCOLDlineontheexpansionreservoir ifnecessary.
42
Page 43
MowerDeck
G014972
1
2
3
Maintenance
ServicingtheCuttingBlades
Maintainsharpbladesthroughoutthecuttingseason becausesharpbladescutcleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.
Checkthecutterbladesdailyforsharpness,andforany wearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn, replaceitimmediatelywithagenuineTororeplacement blade.Forconvenientsharpeningandreplacement,you maywanttokeepextrabladesonhand.
WARNING
Awornordamagedbladecanbreak,andapiece ofthebladecouldbethrownintotheoperator's orbystander'sarea,resultinginseriouspersonal injuryordeath.
Inspectthebladeperiodicallyforwearor damage.
Figure54
1.CuttingEdge3.Wear/slotForming
2.CurvedArea4.Crack
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfaceforthe
followingprocedure.
1.Raisethemowerdecktothehighestheight-of-cut position;alsoconsideredthe'transport'position.
2.Whilewearingthicklypaddedglovesorother adequatehandprotectionslowlyrotatebladeto bemeasuredintoapositionthatallowseffective measurementofthedistancebetweenthecutting edgeandthelevelsurfacethemachineison.
Replaceawornordamagedblade.
BeforeInspectingorServicingthe Blades
Parkthemachineonalevelsurface,disengagetheblade controlswitch(PTO),andsettheparkingbrake.Turn theignitionkeytoOff.Removethekey.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure54).Iftheedges arenotsharporhavenicks,removeandsharpenthe blades.RefertoSharpeningtheBlades.
2.Inspecttheblades,especiallythecurvedarea (Figure54).Ifyounoticeanydamage,wear,oraslot forminginthisarea(Figure54),immediatelyinstalla newblade.
Figure55
1.Deck3.Blade
2.Spindlehousing
43
Page 44
3.Measurefromthetipofthebladetotheatsurface
G014973
1
2
3
G014974
1
2
3
G014973
1
2
3
here.
Figure56
1.Blade,inpositionformeasuring
2.Levelsurface
3.Measureddistancebetweenbladeandsurface(A)
Figure58
1.Opposingbladeedge,inpositionformeasuring
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
WARNING
4.Rotatethesameblade180degreessothatthe opposingcuttingedgeisnowinthesameposition.
Figure57
1.Blade,sidepreviouslymeasured
2.Measurementpositionusedpreviously
3.Opposingsideofbladebeingmovedintomeasurement position
5.Measurefromthetipofthebladetotheatsurface here.Thevarianceshouldbenomorethan1/8inch (3mm).
Abladethatisbentordamagedcouldbreak apartandcouldseriouslyinjureorkillyouor bystanders.
Alwaysreplacebentordamagedbladewith anewblade.
Neverleorcreatesharpnotchesinthe edgesorsurfacesofblade.
A.IfthedifferencebetweenAandBisgreater
than1/8inch(3mm)replacethebladewitha newblade.RefertoRemovingtheBladesand InstallingtheBlades.
Note:Ifabentbladeisreplacedwithanewone andthedimensionobtainedcontinuestoexceed 1/8inch(3mm),thebladespindlecouldbebent. ContactanAuthorizedToroDealerforservice.
B.Ifthevarianceiswithinconstraints,movetothe
nextblade..
Repeatthisprocedureoneachblade.
RemovingtheBlades
Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalanceorisbent.T oensureoptimum performanceandcontinuedsafetyconformanceof themachine,usegenuineT ororeplacementblades. Replacementbladesmadebyothermanufacturersmay resultinnon-conformancewithsafetystandards.
Holdthebladeendusingaragorthickly-paddedglove. Removethebladebolt(rotatingitcounter-clockwise), curvedwasher,andbladefromthespindleshaft (
Figure59).
44
Page 45
1
2
3
4
G010341
Figure59
1.SailAreaofBlade3.Curvedwasher
2.Blade4.BladeBolt
Figure61
1.Blade2.Balancer
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure59).
Important:Thecurvedpartoftheblademust bepointingupwardtowardtheinsideofthe mowertoensurepropercutting.
2.Installthespringdiskandbladebolt(rotatingit clockwise).Thespringdiskconemustbeinstalled towardthebolthead(
Figure59).Torquetheblade
boltto100-110ft-lb(135-150N-m).
MowerDeckLeveling
SharpeningtheBlades
WARNING
Whensharpeningblade,piecesofbladecouldbe thrownandcauseseriousinjury.
Wearpropereyeprotectionwhensharpeningblade.
1.Usealetosharpenthecuttingedgeatbothends oftheblade(Figure60).Maintaintheoriginalangle. Thebladeretainsitsbalanceifthesameamountof materialisremovedfrombothcuttingedges.
Figure60
1.Sharpenatoriginalangle
2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure61).Ifthebladestaysina horizontalposition,thebladeisbalancedandcanbe used.Ifthebladeisnotbalanced,lesomemetaloff theendofthesailareaonly(Figure59).Repeatthis procedureuntilthebladeisbalanced.
Checktoensurethemowerdeckislevelanytimeyou installthemowerorwhenyouseeanunevencuton yourlawn.
Themowerdeckmustbecheckedforbentblades priortoleveling;anybentbladesmustberemoved andreplaced.RefertotheCheckingforBentBlades procedurebeforecontinuing.
Themowerdeckmustbeleveledside-to-siderstthen thefronttorearslopecanbeadjusted.
Requirements:
Themachinemustbeonalevelsurface.
Allfourtiremustbeproperlyinated.Referto CheckingtheTirePressureintheDriveSystem Maintenancesection.
CheckingSide-to-SideLevel
Themowerbladesmustbelevelfromsidetoside. Checktheside-to-sidelevelanytimeyouinstallthe mowerorwhenyouseeanunevencutonyourlawn.
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe neutrallockposition,stoptheengine,removethe key,settheparkingbrakeandwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Carefullyrotatethebladessidetoside.
4.Measurebetweentheoutsidecuttingedgesand theatsurface(Figure62).Ifbothmeasurements
45
Page 46
arenotwithin3/16inch(5mm),anadjustmentis
G010336
1
2
3
required;continuetotheLevelingprocedure.
Figure63
Figure62
1.Bladessidetoside
2.Outsidecuttingedges
3.Measurefromthetipofthe bladetotheatsurface here
CheckingtheFront-to-RearBladeSlope
Checkthefront-to-rearbladelevelanytimeyouinstall themower.Ifthefrontofthemowerismorethan 5/16inch(7.9mm)lowerthantherearofthemower, adjustthebladelevelusingthefollowinginstructions:
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe neutralposition,engagetheparkingbrake,stopthe engine,removethekey,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
3.Carefullyrotatethebladessotheyarefacingfront torear(
Figure63).
1.Bladesfronttorear3.Measurefromthetipofthe bladetotheatsurface here
2.Outsidecuttingedges
LevelingtheMowerDeck
1.Setanti-scalprollerstotopholesorremove completelyforthisprocedure.
2.Settheheight-of-cutlevertothe3inch(76mm) position.
3.Placetwo2-5/8inch(6.66cm)blocksundereach sideofthefrontedgeofthedeck,butnotunderthe anti-scalprollerbrackets.Placetwo2-7/8inch(7.30 cm)thickblocksundertherearedgeofthecutting deckskirt;oneoneachsideofthecuttingdeck.
4.Measurefromthetipofthefrontbladetotheat surfaceandthetipoftherearbladetotheatsurface (Figure63).Ifthefrontbladetipisnot1/16-5/16 inch(1.6-7.9mm)lowerthantherearbladetip, continuetotheLevelingtheMowerDeckprocedure.
Figure64
1.Woodblock,2-5/8inch (6.66cm)thick
2.Woodblock,2-7/8inch (7.30cm)thick
3.Frontedge
4.Loosenthelevelingadjustlockingnuts(item3)on allfourcornerssothatthedeckissittingsecurely onallfourblocks.Makesurethatthedeckhangers areallthewaydown(atthetopoftheslot)andthe deckliftfootleverispushedbackagainstthestop,
46
Page 47
thentightenthefourlevelingadjustlockingnuts
G010342
1
2
3
4
1
6
5
3
G015789
1 2
3
G009806
1
2
3
4
5
(Figure65).
Figure65
3.Lowerthemowertothe3inch(76mm)height-of-cut position.
4.Removethebeltcovers(Figure66).
1.Deckliftarm4.Slotindeckhanger
2.Deckhanger
3.Levelingadjustlockingnut6.Reardeckhangerbracket
5.Slotinreardeckhanger bracket
5.Recheckthatblockstjustsnuglyunderthedeck skirt.Makesureallattachmentboltsaretight
6.Verifythedeckislevelbycheckingtheside-to-side
1.Loosenthescrews3.Removebeltcover
2.Pivotthebeltcoverup
5.Usingaspringremovaltool,(Toropartno.92-5771), removetheidlerspringfromthedeckposttoremove tensionontheidlerpulley(Figure67).
Figure66
levelandfront-to-rearbladeslope;repeatdeck levelingprocedureifnecessary.
InspectingtheBelts
ServiceInterval:Every50hours
Checkthebeltsforsquealingwhenthebeltisrotating, bladesslippingwhencuttinggrass,frayedbeltedges, burnmarksandcracksaresignsofawornmowerbelt. Replacethemowerbeltifanyoftheseconditionsare evident.
ReplacingtheMowerBelt
Squealingwhenthebeltisrotating,bladesslippingwhen cuttinggrass,frayedbeltedges,burnmarksandcracks aresignsofawornmowerbelt.Replacethemowerbelt ifanyoftheseconditionsareevident.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
1.Springremovaltool(Toro partno.92-5771)
2.Idlerspring5.Mowerbelt
3.Deckpost
Figure67
4.Idlerarm
6.Lowerthemowertothelowestheight-of-cut.Place theheight-of-cutpininthelockpositionforlowest height-of-cut.
47
Page 48
7.Removethebeltfromthemowerdeckpulleysand
G015790
1 2
3
G01031 1
2
3
1
G010304
1
2
3
4
5
6
7
removetheexistingbelt.
8.Installthenewbeltaroundthemowerpulleysand theclutchpulleyundertheengine(Figure67).
WARNING
Thespringisundertensionwheninstalledand cancausepersonalinjury.
Becarefulwhenremovingthebelt.
9.Usingaspringremovaltool,(Toropartno.92-5771), installtheidlerspringoverthedeckpostand placingtensionontheidlerpulleyandmowerbelt (Figure67).
10.Ensurethatthebeltisproperlyseatedinallpulleys.
11.Installthebeltcovers(Figure68).
1.MovethespringloadedJ-hooksoutoftheslotin therearhangerbracketsonbothsidesofthedeck (
Figure69).
Figure69
Figure68
1.Positionthebeltcover, ensurethetabsseat
2.Pivotthebeltcoverdown
RemovingtheMowerDeck
3.Tightenthescrews
Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.Movethemotioncontrollevers outwardtotheneutralposition,engageparkingbrake, stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
Lowerthemowertothe3inch(76mm)height-of-cut position.Removethemowerbeltfromtheengine pulley;refertotheReplacingtheMowerBeltprocedure. Lowerthemowertothelowestheight-of-cut.Selectone ofthefollowingproceduresdependingonthemower decksizeinstalledtocompletetheremoval.
2.Removethehardwarefromthefrontdeckhangers onbothsidesofthedeck(Figure70).
3.Carefullyliftthedeckofftherearhangerboltsand lowerthefrontofthemowerdecktotheground (Figure70).
Figure70
1.Deckhanger5.Rearhangerbolts
2.Hairpincotter6.J-hook
3.Washer7.Reardeckhangerbracket
4.Weldedpostondeck
4.Raisetheheight-of-cuttothetransportposition
5.Slidethemoweroutfromunderneaththemachine.
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Note:Retainallpartsforfutureinstallation.
G006036
1
2
3
4
5
InstallingtheMowerDeck
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowestposition. Placetheheight-of-cutpininthelockpositionfor lowestheight-of-cut.
5.Lifttherearofthemowerdeckandguidethehanger bracketsovertherearhangerbolts(
6.Attachthefrontsupportonthemowerdecktothe frontdeckhangersandsecurethemwithawasher andhairpincotter(
Figure70).
Figure70).
7.Installthemowerbeltontotheenginepulley;refer toReplacingtheMowerBelt.
ReplacingtheGrassDeector
ServiceInterval:Beforeeachuseordaily—Inspectthe
1.Deectorassembly4.Spring
2.Deckbrackets
3.Rod
Figure71
5.Springinstalledoverthe rod
grassdeectorfordamage
2.Positionthenewdischargedeectorassemblywith
WARNING
thebracketendsbetweentheweldedbracketsonthe deckasshowninFigure71.
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator’sor bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
3.Installthespringontothestraightendoftherod. Positionthespringontherodasshowninsothe shorterspringendiscomingfromundertherod beforethebendandgoingovertherodasitreturns
Neveroperatethelawnmowerunlessyouinstalla
fromthebend.
mulchplate,dischargedeector,orgrasscollection system.
4.Lifttheloopendofthespringandplaceitintothe notchonthedeectorassemblybracket(
Figure72).
Inspectthegrassdeectorfordamagebeforeeachuse. Replaceanydamagedpartsbeforeuse.
1.Disengagethespringfromthenotchinthedeector bracketandslidetherodoutoftheweldeddeck brackets,spring,anddischargedeector(
Figure71).
Removethedamagedorworndischargedeector.
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G006049
1
2
3
4
1.Rodandspringassembly
G017966
2
3
4
5
1
partiallyinstalled
2.Loopendofthespring installedintothenotchin thedeectorbracket
Figure72
3.Rod,shortend,moved behindmowerbracket
4.Shortend,retainedby mowerbracket.
Cleaning
WashingtheUndersideofthe Mower
ServiceInterval:Beforeeachuseordaily—Cleanthe
mowerhousing.
Washtheundersideofthemoweraftereachuseto preventgrassbuildupforimprovedmulchactionand clippingdispersal.
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Attachthehosecouplingtotheendofthemower washouttting,andturnthewateronhigh
Figure73).
(
Note:Spreadpetroleumjellyonthewashouttting O-ringtomakethecouplingslideoneasierand protecttheO-ring.
5.Securetherodandspringassemblybytwistingitso theshortendoftherodcanbeplacedbehindthe frontbracketweldedtothedeck(
Figure72).
Important:Thegrassdeectormustbespring loadedinthedownposition.Liftthedeector uptotestthatitsnapstothefulldownposition.
1.Coupling4.O-ring
2.Washoutttinglocations
3.Washouttting
4.Lowerthemowertothelowestheight-of-cut.
Figure73
5.Hose
5.Sitontheseatandstarttheengine.Engagetheblade controlswitchandletthemowerrunforoneto threeminutes.
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6.Disengagethebladecontrolswitch,stoptheengine, andremovetheignitionkey .Waitforallmoving partstostop.
7.Turnthewateroffandremovethecouplingfrom thewashouttting.
Note:Ifthemowerisnotcleanafteronewashing, soakitandletitstandfor30minutes.Thenrepeat theprocess.
8.Runthemoweragainforonetothreeminutesto removeexcesswater.
Storage
CleaningandStorage
1.Disengagethebladecontrolswitch(PTO),setthe parkingbrake,andturntheignitionkeytoOff. Removethekey .
2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engineandhydraulicsystem.Cleandirtandchaff fromtheoutsideoftheenginecylinderheadnsand blowerhousing.
WARNING
Abrokenormissingwashoutttingcould exposeyouandotherstothrownobjectsorblade contact.Contactwithbladeorthrowndebris cancauseinjuryordeath.
Replacebrokenormissingwashouttting immediately,beforeusingmoweragain.
Neverputyourhandsorfeetunderthe mowerorthroughopeningsinthemower.
WasteDisposal
Engineoil,batteries,hydraulicoil,andenginecoolant arepollutantstotheenvironment.Disposeofthese accordingtoyourstateandlocalregulations.
Important:Youcanwashthemachinewith milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuseof water,especiallynearthecontrolpanel,engine, hydraulicpumps,andmotors.
3.Checkthebrake;refertoServicingtheBrakeinthe MaintenanceSection.
4.Servicetheaircleaner;refertoServicingtheAir CleanerintheMaintenanceSection.
5.Greasethemachine;refertoGreasingand LubricationintheMaintenanceSection.
6.Changethecrankcaseoil;refertoServicingthe EngineOilintheMaintenanceSection.
7.Checkthetirepressure;refertoCheckingtheTire PressureintheMaintenanceSection.
8.Changethehydrauliclter;refertoServicingthe HydraulicSystemintheMaintenanceSection.
9.Chargethebattery;refertoServicingtheBatteryin theMaintenanceSection.
10.Scrapeanyheavybuildupofgrassanddirtfromthe undersideofthemower,thenwashthemowerwith agardenhose.
Note:Runthemachinewiththebladecontrol switch(PTO)engagedandtheengineathighidlefor 2to5minutesafterwashing.
11.Checktheconditionoftheblades;refertoServicing theCuttingBladesintheMaintenanceSection.
12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachineforstorage asfollows:
A.Addapetroleumbasedstabilizer/conditioner
tofuelinthetank.Followmixinginstructions fromthestabilizermanufacturer.Donotusean alcoholbasedstabilizer(ethanolormethanol).
Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshfuelandused atalltimes.
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B.Runtheenginetodistributeconditionedfuel
throughthefuelsystem(5minutes).
C.Stoptheengine,allowittocool,anddrainthe
fueltank.
D.Restarttheengineandrunituntilitstops.
E.Disposeoffuelproperly.Recycleasperlocal
codes.
Important:Donotstore stabilizer/conditionedfuelover90days.
13.Checkandtightenallbolts,nuts,andscrews.Repair orreplaceanypartthatisdamaged.
14.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
15.Storethemachineinaclean,drygarageorstorage area.Removethekeyfromtheignitionswitchand keepitoutofreachofchildrenorotherunauthorized users.Coverthemachinetoprotectitandkeepit clean.
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Troubleshooting
Problem
Starterdoesnotcrank
Enginewillnotstart,startshard,orfails tokeeprunning
PossibleCauseCorrectiveAction
1.Bladecontrolswitch(PTO)isengaged.1.Movebladecontrolswitch(PTO)to
2.Parkingbrakeisnoton.
3.Driveleversarenotinneutrallock position.
4.Operatorisnotseated.4.Sitontheseat.
5.Batteryisdead.
6.Electricalconnectionsarecorrodedor loose.
7.Fuseisblown.
8.Relayorswitchisdefective.8.ContactanAuthorizedServiceDealer.
1.Fueltankisempty.
2.Fuelshutoffvalveisclosed.2.Openthefuelshutoffvalve.
3.Oillevelinthecrankcaseislow.
4.Thethrottleandchokearenotinthe correctposition.
5.Dirtinfuellter.5.Replacethefuellter.
6.Dirt,water,orstalefuelisinthefuel system.
7.Aircleanerisdirty.
8.Seatswitchisnotfunctioningproperly.8.Checktheseatswitchindicator.
9.Electricalconnectionsarecorroded, looseorfaulty.
10.Relayorswitchisdefective.10.ContactanAuthorizedServiceDealer .
11.Faultysparkplug.
12.Sparkplugwireisnotconnected.12.Checkthesparkplugwireconnection.
disengaged.
2.Settheparkingbrake.
3.Ensurethedriveleversareinthe neutrallockposition.
5.Chargethebattery.
6.Checktheelectricalconnectionsfor goodcontact.
7.Replacefuse.
1.Fillthefueltank.
3.Addoiltothecrankcase.
4.Besurethethrottlecontrolismidway betweenthe“SLOW”and“F AST” positions,andthechokeisinthe“ON” positionforacoldengineorthe“OFF” positionforawarmengine.
6.ContactanAuthorizedServiceDealer.
7.Cleanorreplacetheaircleaner element.
Replaceseatifneeded.
9.Checktheelectricalconnections forgoodcontact.Cleanconnector terminalsthoroughlywithelectrical contactcleaner,applydielectricgrease andreconnect.
11.Clean,adjustorreplacesparkplug.
Enginelosespower.
Engineoverheats.
Mowerpullsleftorright(withleversfully forward)
1.Engineloadisexcessive.1.Reducethegroundspeed.
2.Aircleanerisdirty.
3.Oillevelinthecrankcaseislow.
4.Coolingnsandairpassagesabove theengineareplugged.
5.Ventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.
6.Dirtinthefuellter.6.Replacethefuellter.
7.Dirt,water,orstalefuelisinthefuel system.
1.Engineloadisexcessive.1.Reducethegroundspeed.
2.Oillevelinthecrankcaseislow.
3.Coolingnsandairpassagesabove theengineareplugged.
1.Trackingneedsadjustment1.Adjustthetracking.
2.Tirepressureindrivetiresnotcorrect.2.Adjusttirepressureinthedrivetires.
2.Cleantheaircleanerelement.
3.Addoiltothecrankcase.
4.Removetheobstructionfromthe coolingnsandairpassages.
7.ContactanAuthorizedServiceDealer.
2.Addoiltothecrankcase.
3.Removetheobstructionfromthe coolingnsandairpassages.
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Problem
PossibleCauseCorrectiveAction
Machinedoesnotdrive.
Abnormalvibration.
Unevencuttingheight.
1.Bypassvalvesisnotclosedtight.1.Tightenthebypassvalves.
2.Pumpbeltisworn,looseorbroken.
3.Pumpbeltisoffapulley.3.Changethebelt.
4.Brokenormissingidlerspring.4.Replacethespring.
5.Hydraulicoillevelislowortoohot.5.Addhydraulicoiltoreservoirsorletit
1.Cuttingblade(s)is/arebentor unbalanced.
2.Blademountingboltisloose.2.Tightentheblademountingbolt.
3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.
4.Looseenginepulley,idlerpulley ,or bladepulley .
5.Enginepulleyisdamaged.
6.Bladespindleisbent.
7.Motormountislooseorworn.
1.Blade(s)notsharp.1.Sharpentheblade(s).
2.Cuttingblade(s)is/arebent.2.Installnewcuttingblade(s).
3.Mowerdeckisnotlevel.
4.Undersideofmowerisdirty.4.Cleantheundersideofthemower.
5.Tirepressureisnotcorrect.5.Adjustthetirepressure.
6.Bladespindlebent.
2.Changethebelt.
cooldown.
1.Installnewcuttingblade(s).
4.Tightentheappropriatepulley.
5.ContactanAuthorizedServiceDealer.
6.ContactanAuthorizedServiceDealer.
7.ContactanAuthorizedServiceDealer.
3.Levelmowerdeckfromside-to-side andfront-to-rear.
6.ContactanAuthorizedServiceDealer.
Bladesdonotrotate.
1.Mowerdeckbeltisworn,looseor broken.
2.Mowerdeckbeltisoffpulley.
3.Pumpdrivebeltisworn,looseor broken.
4.Brokenormissingidlerspring.4.Replacethespring.
1.Installnewdeckbelt.
2.Installmowerdeckpulleyandcheck theidlerpulley ,idlerarmandspringfor correctpositionandfunction.
3.Checkthebelttensionorinstallnew belt.
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Schematics
G014723
WireDiagram(Rev.B)
55
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TheToroTotalCoverageWarranty
LimitedWarranty(seewarrantyperiodsbelow)
TimeCutter
and
TITAN
Mowers
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetotheoriginalpurchaser torepairtheToroProductslistedbelowifdefectiveinmaterialsor workmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginal owner:
ProductsWarrantyPeriod
TimeCutterandMXMowers
Engines
1
Residentialuse
—ResidentialuseKawasaki–3years
2
–3years
Kohler–3years Toro–3years
TimeCutterandMXMowersCommercialuse30days
Engines
1
—Commercialuse
Kawasaki–3years Kohler–90days Toro–90days
TITANMowers–Residentialor Commercialuse
Engines
1
—Residentialor
Commercialuse
Frame
TITANMXMowers–Residentialor Commercialuse
Engines
1
—Residentialor
Commercialuse
Frame
3yearsor240hours
Kawasaki–3years Kohler–2years Lifetime(originalowneronly)
3yearsor400hours
Kawasaki–3years Kohler–2years Lifetime(originalowneronly)
3
4
3
4
AllMowers
Attachments1year
Battery90daysPartsandLabor
1yearPartsonly
BeltsandTires90days
1
SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.
2
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialusewarrantywouldapply .
3
Whicheveroccursrst.
4
LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe
tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin
normaluse,itwillberepairedorreplaced,atToro'soption,underwarrantyatnocostforparts
andlabor.Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustor
corrosionarenotcovered.
Thiswarrantyincludesthecostofpartsandlabor,butyoumustpay transportationcosts.
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or showssignsofbeingtamperedwith.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheYellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.Toro.com.Y oumayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-216-6029(U.S.customers) Tollfreeat866-216-6030(Canadiancustomers)
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening/worn bladeonmowers,cable/linkageadjustments,orbrakeandclutch adjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetoimproperbatterycare,failuretousefresh
fuel(lessthanonemonthold),orfailuretoproperlypreparetheunit priortoanyperiodofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.
Allimpliedwarrantiesofmerchantability(thattheproductistfor ordinaryuse)andtnessforuse(thattheproductistforaparticular purpose)arelimitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,so theaboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
374-0258RevC
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