Toro 74822, 74823 Operator's Manual

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FormNo.3360-955RevA
G009968
TITAN
®
ZX5400andZX6000
Zero-Turn-RadiusRidingMower
ModelNo.74822—SerialNo.290000001andUp
ModelNo.74823—SerialNo.290000001andUp
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Warning
G009950
G010228
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CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002
Theenclosed
Engine Owner’ s Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1940. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthisclass oflawnmowerwillbesignicantlylower.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2009—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
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Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroRidingMowerSafety....................................6
SlopeChart..........................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................12
Controls.............................................................13
Operation...................................................................14
ThinkSafetyFirst...............................................14
AddingFuel.......................................................15
CheckingtheEngineOilLevel............................17
OperatingtheParkingBrake...............................17
OperatingtheThrottle.......................................17
OperatingtheChoke..........................................17
OperatingtheIgnitionSwitch.............................18
StartingandStoppingtheEngine........................18
OperatingtheMowerBladeControlSwitch
(PTO)............................................................19
TheSafetyInterlockSystem................................19
DrivingForwardorBackward.............................20
StoppingtheMachine.........................................21
AdjustingtheHeightofCut................................21
AdjustingtheAnti-ScalpRollers.........................22
PositioningtheSeat............................................23
ChangingtheSeatRideSuspension.....................23
AdjustingtheMotionControlLevers..................23
PushingtheMachinebyHand.............................24
UsingtheSideDischarge....................................25
OperatingTips...................................................25
Maintenance...............................................................27
RecommendedMaintenanceSchedule(s)................27
PremaintenanceProcedures....................................29
RaisingtheSeat..................................................29
RemovingtheFloorPan.....................................29
Lubrication.............................................................29
GreasingtheBearings.........................................29
EngineMaintenance...............................................30
ServicingtheAirCleaner....................................30
ServicingtheEngineOil.....................................31
ServicingtheSparkPlug.....................................33
CleaningtheBlowerHousing..............................34
FuelSystemMaintenance.......................................34
ReplacingtheFuelFilter.....................................34
ElectricalSystemMaintenance................................35
ServicingtheBattery...........................................35
ServicingtheFuses.............................................36
DriveSystemMaintenance.....................................37
CheckingtheTirePressure.................................37
HydraulicSystemMaintenance...............................38
CheckingtheHydraulicOilLevel........................38
ChangingtheHydraulicSystemFilterand
Oil..................................................................38
MowerDeckMaintenance......................................40
ServicingtheCuttingBlades...............................40
MowerDeckLeveling.........................................42
InspectingtheBelts............................................44
ReplacingtheMowerBelt...................................44
RemovingtheMower.........................................45
InstallingtheMower...........................................47
ReplacingtheGrassDeector.............................47
Cleaning.................................................................48
WashingtheUndersideoftheMower..................48
WasteDisposal...................................................49
Storage.......................................................................50
CleaningandStorage..........................................50
Troubleshooting.........................................................51
Schematics.................................................................53
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Safety
ThismachinemeetsorexceedstheB71.1-2003 specicationsoftheAmericanNationalStandards Institute,ineffectatthetimeofproduction. However,improperuseormaintenancebythe operatororownercanresultininjury.T oreduce thepotentialforinjury,complywiththesesafety instructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCAUTION, WARNING,orDANGER-"personalsafety instruction."Failuretocomplywiththeinstruction mayresultinpersonalinjuryordeath.
Neverleavearunningmachineunattended.Always turnoffblades,setparkingbrake,stopengine,and removekeybeforedismounting.
Turnoffbladeswhennotmowing.Stoptheengine andwaitforallpartstocometoacompletestop beforecleaningthemachine,removingthegrass catcheroruncloggingthedischargechute.
Operatethemachineonlyindaylightorgood articiallight.
Donotoperatethemachinewhileunderthe inuenceofalcoholordrugs.
Watchfortrafcwhenoperatingnearorcrossing roadways.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard B71.1-2003.
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
GeneralOperation
Read,understand,andfollowallinstructionsin theoperator’smanualandonthemachinebefore starting.
Donotplacehandsorfeetnearrotatingpartsor underthemachine.Keepclearofthedischarge openingatalltimes.
Allowonlyresponsibleadultswhoarefamiliarwith theinstructionstooperatethemachine.
Cleartheareaofobjectssuchasrocks,toys,wire, etc.,whichcouldbepickedupandthrownbythe blade.
Besuretheareaisclearofotherpeoplebefore mowing.Stopthemachineifanyoneentersthearea.
Nevercarrypassengers.
Donotmowinreverseunlessabsolutelynecessary. Alwayslookdownandbehindbeforeandwhile backingup.
Beawareofthemowerdischargedirectionanddo notpointitatanyone.Avoiddischargingmaterial againstawallorobstruction.Materialmayricochet backtowardtheoperator.Stoptheblade(s)when crossinggravelsurfaces.
Donotoperatethemachinewithoutdeector, dischargecoverorentiregrasscollectionsystemin placeandworking.
Bealert,slowdownandusecautionwhenmaking turns.Lookbehindandtothesidebeforechanging directions.
Useextracarewhenloadingorunloadingthe machineintoatrailerortruck.
Alwaysweareyeprotectionwhenoperatingthe mower.
Dataindicatesthatoperators,age60yearsand above,areinvolvedinalargepercentageofriding mower-relatedinjuries.Theseoperatorsshould evaluatetheirabilitytooperatetheridingmower safelyenoughtoprotectthemselvesandothersfrom seriousinjury.
Alwaysfollowtherecommendationsforwheel weightsorcounterweights.
SlopeOperation
Slopesareamajorfactorrelatedtolossofcontroland tip-overaccidents,whichcanresultinsevereinjuryor death.Operationonallslopesrequiresextracaution.If youcannotbackuptheslopeorifyoufeeluneasyonit, donotmowit.
Donotmowslopesgreaterthan15degrees.
Watchforditches,holes,rocks,dips,andrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.
Choosealowgroundspeedsoyouwillnothaveto stopwhileoperatingonaslope.
Donotmowslopeswhengrassiswet.Slippery conditionsreducetractionandcouldcausesliding andlossofcontrol.
Alwayskeepthewheelmotorsengagedwhengoing downslopes.
Reducespeedanduseextremecautiononslopes.
Donotmakesuddenturnsorrapidspeedchanges.
Removeormarkobstaclessuchasrocks,treelimbs, etc.fromthemowingarea.Tallgrasscanhide obstacles.
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Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing downhill.Weighttransfertothefrontwheelsmay causedrivewheelstoslipandcauselossofbraking andsteering.
Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagethebladesand proceedslowlyofftheslope.
Useextremecarewithgrasscatchersorother attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.
Donottrytostabilizethemachinebyputtingyour footontheground.
Donotmowneardrop-offs,ditches,steepbanks orwater.Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury,death ordrowning.
Useawalkbehindmowerand/orahandtrimmer neardrop-offs,ditches,steepbanksorwater.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassumethat childrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunder thewatchfulcareofanotherresponsibleadult,not theoperator.
Bealertandturnthemachineoffifchildrenenter thearea.
Beforeandwhilebackingorchangingdirection,look behind,down,andside-to-sideforsmallchildren.
Nevercarrychildren,evenwiththebladesoff.They mayfalloffandbeseriouslyinjuredorinterferewith safemachineoperation.
Childrenwhohavebeengivenridesinthepastmay suddenlyappearinthemowingareaforanotherride andberunoverorbackedoverbythemower.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners, shrubs,trees,theendofafenceorotherobjectsthat mayobscurevision.
Towing
Ahitchkitisavailableforthismachineandcanbe obtainedbycontactinganAuthorizedToroDealer. Donottowwithoutrstinstallingthismanufacturer approvedhitch.Thefollowingguidelinesapplywhen towingwiththeapprovedhitchkitinstalled.
Towonlywithamachinethathasahitchdesigned fortowing.Donotattachtowedequipmentexcept atthehitchpoint.
Followthemanufacturer’srecommendationfor weightlimitsfortowedequipmentandtowingon slopes.
Neverallowchildrenorothersinorontowed equipment.
Onslopes,theweightofthetowedequipmentmay causelossoftractionandlossofcontrol.
Travelslowlyandallowextradistancetostop.
Service
SafeHandlingofGasoline:
Toavoidpersonalinjuryorpropertydamage,useextra carewhenhandlinggasolineandotherfuels.Theyare ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipesandother sourcesofignition.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhenthe engineisrunning.Allowtheenginetocoolbefore refueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside wherethereisanopename,suchasnearawater heaterorfurnace.
Neverllcontainersinsideavehicleoronatruckor trailerwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilthefueling iscomplete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing immediately.
Neveroverllthefueltank.Replacegascapand tightensecurely .
GeneralService:
Neveroperateamachineinsideaclosedarea.Engine exhaustcontainscarbonmonoxide,whichisan odorless,deadlypoisonthatcankillyou.
Keepnutsandboltstight,especiallytheblade attachmentbolts.Keepequipmentingood condition.
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Nevertamperwithsafetydevices.Checktheir properoperationregularly .
Keepthemachinefreeofgrass,leaves,orother debrisbuild-up.Cleanupoilorfuelspillagefuel soakeddebris.Allowthemachinetocoolbefore storing.
Stopandinspecttheequipmentifyoustrikean object.Repair,ifnecessary,beforerestarting.
Nevermakeanyadjustmentsorrepairswiththe enginerunning.
Grasscatchercomponentsaresubjecttowear, damageanddeterioration,whichcouldexpose movingpartsorallowobjectstobethrown. Frequentlycheckcomponentsandreplacewith manufacturers’recommendedparts,whennecessary.
Mowerbladesaresharpandcancut.Wrapthe blade(s)orweargloves,anduseextracautionwhen servicingthem.
Checkforproperbrakeoperationfrequently.Adjust andserviceasrequired.
Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition.
Maintainorreplacesafetyandinstructiondecalsas necessary.
UseonlygenuineTororeplacementpartstoensure thatoriginalstandardsaremaintained.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto Toroproductsorothersafetyinformationthatyoumust knowthatisnotincludedintheANSIstandards.
Stoptheengine,disconnectsparkplugwire(s)and removekeybeforeperforminganyservice,repairs, maintenanceoradjustments.
Keephands,feet,hair,andlooseclothingawayfrom attachmentdischargearea,undersideofmowerand anymovingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjustorservice.
Batteryacidispoisonousandcancauseburns.Avoid contactwithskin,eyes,andclothing.Protectyour face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks andamesawayfrombattery.
UseonlyToroapprovedattachments.W arrantymay bevoidedifusedwithunapprovedattachments.
Ifloadingthemachineontoatrailerortruck,usea single,full-widthramponly.Therampangleshould notexceed15degrees.
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SlopeChart7SafetyandInstructional Decals
Page 8
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
115-9631
1.Powertake-off(PTO),
99-8936
Bladecontrolswitchon somemodels
2.Bladecontrolswitch—On6.Continuousvariable
3.Bladecontrolswitch—Off7.Slow
4.Choke
5.Fast
setting
1.Parking brake—disengaged
1.Bypassleverpositionfor operatingthemachine
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
115-9625
2.Parkingbrake—engaged
93-7009
1.Warning—don’toperatethemowerwiththedeectorupor removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
117-1158
2.Bypassleverpositionfor pushingthemachine
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110-6691
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe deector,dischargecover,orgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
112-9840
1.ReadtheOperator’s Manual.
2.Heightofcut
3.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
115-9644
1.Pressthepedalandlifttheheightofcutlevertounlock thedeckposition.
2.Heightofcut
3.Pressthepedaltomovethedecktothetransportposition
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
117-1194
1.Engine
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator’s
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
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109-8965
1.Warning–readtheOperator’sManual.
2.Readtheinstructionsbeforeservicingorperformingmaintenance;applyparkingbrake,removetheignitionkeyanddisconnect thesparkplugwire.
3.Thrownobjecthazard—keepbystandersasafedistancefromthemachine,pickupdebrisbeforeoperating,keepthedischarge deectorinplace.
4.Lossoftraction/controlhazard,slopes–lossoftraction/controlonslope,disengagethebladecontrolswitch(PTO),proceed offtheslopeslowly.
5.Tippinghazard–avoidsuddenandsharpturnswhileonslopes,onlymowacrossslopeslessthan15degrees,keepasafe distancefromwater,andonlymowupanddownslopeslessthan15degrees.
6.Cutting/dismembermenthazardofhandorfoot,mowerblade–stayawayfrommovingparts.
7.Crushing/dismembermenthazardofbystanders,reversing–DoNotcarrypassengers,lookbehindanddownwhenreversing.
115-9630
1.ReadtheOperator’sManualbeforeperformingany maintenance.
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
4.Checkthehydraulicoilevery25hours
6.Lubricatethecasterwheelevery25hours
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1.Fuel2.Full
1.Fuel2.Full
115-9628
3.Half
4.Empty
115-9629
3.Half
4.Empty
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ProductOverview
G010001
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5
6
7
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9
10
G010009
1
2
3
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6
Figure3
1.Motioncontrollevers4.Fuelgauge7.Anti-scalproller
2.Operatorseat
3.Parkingbrake6.Frontcasterwheel
5.Footrest
8.Deector
9.Footpedaldeckliftand height-of-cut
10.Controlpanel
Figure4
1.Gastankcap
2.MowerDeck4.Drivewheel6.Engine
3.Washoutport5.Engineguard
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Controls
G009918
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4
G010016
G010077
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Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure5).
Figure5
1.Throttleandchokecontrol
2.Hourmeter5.Fuses
3.Ignitionswitch
IgnitionSwitch
4.Bladecontrolswitch(PTO)
Figure6
1.Fuelgaugewindow
Theignitionswitchhasthreepositions:Start,Run andOff.ThekeywillturntoStartandmovebackto Runuponrelease.TurningthekeytotheOffposition willstoptheengine;however,alwaysremovethekey whenleavingthemachinetopreventtheenginefrom accidentallystarting(Figure5).
Throttle/ChokeControl
Thethrottleandchokeiscombinedintoonecontrol lever.ThethrottlecontrolisvariablebetweenFastand
Slow.Engagethechokebymovingtheleverpastthe Fastsettinguntilitstops(Figure5).
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower take-off(PTO)symbol,engagesanddisengagespower tothemowerblades(Figure5).
HourMeter
Thehourmeterrecordsthenumberofhourstheblades haveoperated.Itoperateswhenthebladecontrol switch(PTO)isengaged.Usethesetimesforscheduling regularmaintenance(Figure5).
FuelGauge
Thefuelwindowlocatedbelowtheoperatorposition canbeusedtoverifythelevelofgasolineinthetank (Figure6).
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrols ofindependentwheelmotors.Movingaleverforward orbackwardturnsthewheelonthesamesideforward orinreverse;wheelspeedisproportionaltotheamount theleverismoved.Movethecontrolleversoutward fromthecentertotheneutrallockpositionandexitthe machine(Figure3).Alwayspositionthemotioncontrol leversintotheneutrallockpositionwhenyoustopthe machineorleaveitunattended.
NeutralLockPosition
Theneutrallockpositionisusedwiththesafetyinterlock systemtoengageanddisengagethemowerbladesand todetermineneutralposition.
FootPedalDeckLiftSystem
Thefootpedaldeckliftsystemallowstheoperator tolowerandraisethedeckfromtheseatedposition. Theoperatorcanusethefootpedaltoliftthedeck brieytoavoidobstaclesorlockthedeckinthehighest height-of-cutortransportposition(Figure3).
Height-of-CutLever
Theheight-of-cutleverworkswiththefootpedalto lockthedeckinaspeciccuttingheight.Onlyadjustthe heightofcutwhilemachineisnotmoving(Figure3).
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Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand decalsinthesafetysection.Knowingthisinformation couldhelpyou,yourfamily,petsorbystandersavoid injury.
Mowingonwetgrassorsteepslopescancause slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityof rollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon slopes.
Whenmowingslopes,graduallyworkfrom lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging directionsonslopes.Turningdownthe slopereducestraction.
Attachmentschangethehandling characteristicsofthemachine.Useextra cautionwhenusingattachmentswiththe machine.
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Figure7
1.SafeZone-usethemachinehere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs andwater.
3.Water
AddingFuel
Useunleadedregulargasolinesuitableforautomotive use(85pumpoctaneminimum).Leadedregular gasolinemaybeusedifunleadedregularisnotavailable.
Important:Neverusemethanol,gasoline containingmethanol,orgasoholcontainingmore than10%ethanolbecausethefuelsystemcouldbe damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areor explosionfromgasolinecanburnyouand othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupany gasolinethatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1/4 to1/2inch(6to13mm)belowthebottomof thellerneck.Thisemptyspaceinthetank allowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
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Important:Donotusefueladditivescontaining
G010016
G010077
1
methanolorethanol.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethegasolinevapors.Are orexplosionfromgasolinecanburnyouand othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowtheloss ofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Addthecorrectamountofgasstabilizer/conditioner tothegas.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.Tominimizethe chanceofvarnishdepositsinthefuelsystem,usefuel stabilizeratalltimes.
Gasoline/Alcoholblends
Gasohol(upto10percentethylalcohol,90percent unleadedgasolinebyvolume)isapprovedforfueluse bytheenginemanufacturer.Othergasoline/alcohol blends,suchasE85,arenotapproved.
Gasoline/Etherblends
MethylTertiaryButylEther(MTBE)andunleaded gasolineblends(uptoamaximumof15percentMTBE byvolume)areapprovedforfuelusebytheengine manufacturer.Othergasoline/etherblendsarenot approved.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
FuelGauge
Usethefuelwindowbelowtheoperatortoverifythe levelofgasolinebeforellingthetank(Figure8).
Keepsgasolinefreshduringstorageof90daysor less.Forlongerstorageitisrecommendedthatthe fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel system,whichcauseshardstarting
Figure8
1.Fuelgaugewindow
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FillingtheFuelTank
G010016
G010475
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4
3
G010078
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2
G010079
1
2
G010289
Note:Donotllthefueltankcompletelyfull,thiswill allowgasolinetoexpand.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcap.
3.Fillthefueltanktothebottomoftheller neckFigure9.
SettingtheParkingBrake
Figure10
ReleasingtheParkingBrake
Figure9
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking theEngineOilLevel.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.
Figure11
OperatingtheThrottle
ThethrottlecontrolcanbemovedbetweenFastand Slowpositions(Figure12).
Alwaysusethefastpositionwhenturningonthe mowerdeckwiththebladecontrolswitch(PTO).
Figure12
OperatingtheChoke
Iftheengineiscold,usethechoketostarttheengine.
Engagethechokebymovingthethrottleleverpastthe Fastsettinguntilitstops(Figure13).
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G010288
Figure13
START
RUN
STOP
G008947
G010080
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3
4
5
1
Movethethrottleleverbacktodisengagethechoke aftertheenginehasstarted.
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition (Figure14).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
3.Settheparkingbrake(Figure15);refertoSetting theParkingBrake.
4.Movethebladecontrolswitch(PTO)totheOff position(Figure15).
5.MovethethrottlelevertoChokebeforestarting acoldengine.
Note:Awarmorhotenginemaynotrequire choking.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.
Figure14
2.Turntheignitionkeytostoptostoptheengine.
StartingandStoppingthe Engine
Figure15
6.TurntheignitionkeytotheStartposition (Figure14).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.
StartingtheEngine
1.Sitdownontheseat(Figure15).
2.Movethemotioncontrolsoutwardtotheneutral lockposition(Figure15).
18
Page 19
START
RUN
STOP
G008947
ST
ART
RUN
ST
OP
G010081
2
3
4
5
1
OperatingtheMowerBlade
G008945
G009174
ControlSwitch(PTO)
Thebladecontrolswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.
EngagingtheBladeControlSwitch (PTO)
Figure16
1.Off3.Start
2.Run
StoppingtheEngine
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileit isunattended.
Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
Note:Engagingthebladecontrolswitch(PTO)with thethrottlepositionathalforlesswillcauseexcessive weartothedrivebelts.
Figure18
DisengagingtheBladeControlSwitch (PTO)
Figure17
Figure19
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
19
Page 20
UnderstandingtheSafetyInterlock System
Thesafetyinterlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
Thebladesaredisengaged.
Themotioncontrolleversareintheneutrallock position.
Machinecanspinveryrapidly.Operatormay losecontrolofmachineandcausepersonal injuryordamagetomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking sharpturns.
Thesafetyinterlocksystemalsoisdesignedtostopthe enginewhenthecontrolleversareoutoftheneutral lockpositionwiththeparkingbrakeonorifyourise fromtheseatwhenthebladesareengaged.
TestingtheSafetyInterlockSystem
Testthesafetyinterlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorizedService Dealerrepairthesafetysystemimmediately .
1.Whilesittingontheseat,engagetheparkingbrake andmovethebladecontrolswitchtoOn.Try startingtheengine;theengineshouldnotcrank.
2.Whilesittingontheseat,engagetheparkingbrake andmovethebladecontrolswitchtoOff.Move eithermotioncontrollever(forwardorreverse). Trystartingtheengine;theengineshouldnotcrank. Repeatwiththeothermotioncontrollever.
3.Whilesittingontheseat,engagetheparkingbrake, movethebladecontrolswitchtoOff,andlockthe motioncontrolleversinneutral.Starttheengine. Whiletheengineisrunning,releasetheparking brake,engagethebladecontrolswitch,andrise slightlyfromtheseat;theengineshouldstop.
4.Whilesittingontheseat,engagetheparkingbrake, movethebladecontrolswitchtoOff,andlockthe motioncontrolleversinneutral.Starttheengine. Whiletheengineisrunning,centerthemotion controlsandmove(forwardorreverse);theengine shouldstop.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolinthefastpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.
UsingtheMotionControlLevers
Figure20
1.Motioncontrol lever-neutrallockposition
2.Center,unlockedposition
3.Forward
4.Backward
DrivingForward
Note:Theenginewillkillifthetractioncontrollevers
aremovedwiththeparkingbrakeengaged.
1.Releasetheparkingbrake;refertoReleasingthe ParkingBrakeinOperation.
2.Movetheleverstothecenter,unlockedposition.
3.Togoforward,slowlypushthemotioncontrol leversforward(Figure21).
20
Page 21
G008952
Figure21
G008953
StoppingtheMachine
Tostopthemachine,movethetractioncontrollevers toneutralandmovetolockedposition,disengagethe bladecontrolswitch(PTO),andturntheignitionkey tooff.
Settheparkingbrakewhenyouleavethemachine;refer toSettingtheParkingBrake.Remembertoremovethe keyfromtheignitionswitch.
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileit isunattended.
Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
AdjustingtheHeightofCut
DrivingBackward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotioncontrol leversrearward(Figure22).
Themachineisequippedwithafootpedaldecklift system.Theoperatorcanusethefootpedaltolift thedeckbrieytoavoidobstaclesorlockthedeckin thehighestheight-of-cutortransportposition.The operatorcanusetheheightofcutleverwiththefoot pedaltolockthedeckinaspeciccuttingheight.
UsingtheFootPedalDeckLiftSystem
Pressthepedaldowntoraisethedeck;continueto pressthepedaluntilthedeckislockedinthetransport positionFigure23.Pushonthedeckliftpedalwith yourfootandraisetheheight-of-cutleverslightlyto disengagethetransportlock.
Figure22
21
Page 22
G010016
G010219
G010236
1
2
3
4
5
1.Deckliftpedal
2.Cutheightpin
3.Height-of-cutpositions
UsingtheLockPositions
Figure24
4.Lockposition.lowest height-of-cut(useonlyfor deckremoval)
5.Lockposition.transport position
Figure23
TransportLockPosition
Thedeckcanbelockedinthehighestheight-of-cutor transportpositionorthelowestheight-of-cutposition.
1.Pushonthedeckliftpedalwithyourfootandraise themowerdecktothetransportposition(also the4.5inch(114mm)cuttingheightposition)
AdjustingtheHeight-of-Cut
(Figure24).
2.Removethepinfromtheheight-of-cutbracket
Theheight-of-cutcanbeadjustedfrom1-1/2to
(Figure24).
4-1/2inch(38to114mm)in1/4inch(6mm) incrementsbyrelocatingtheclevispinintodifferent holelocations.
1.Pushonthedeckliftpedalwithyourfootandraise themowerdecktothetransportposition(also the4-1/2inch(114mm)cuttingheightposition) (Figure24).
2.Toadjust,removethepinfromtheheight-of-cut bracket(Figure24).
3.Selectaholeintheheight-of-cutsystem correspondingtotheheight-of-cutdesiredand, insertthepin(Figure24).
4.Pushonthedeckliftpedalwithyourfootandraise theheight-of-cutleverslightlytodisengagethe transportlock.Lowerthedeckslowlyuntilthepin makescontactwiththelever.
3.Selectaholeonthelockdecalandinsertthepin (Figure24).
4.Pushonthedeckliftpedalwithyourfootandraise theheight-of-cutleverslightlytodisengagethe transportlock.Lowerthedecktoslowlyuntilthe pinmakescontactwiththelever.
AdjustingtheAnti-Scalp Rollers
Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.
1.Disengagethebladecontrolswitch(PTO),move themotioncontrolleverstotheneutrallock positionandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
22
Page 23
G010233
1
2
3
4
Figure25
G010016
G010232
1
G010484
4
4
1.Anti-scalproller3.FlangeNut
2.Bolt4.Holespacing
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.
Whilesittingintheoperator’ sposition,raisetheseat adjustmentleverslightlyandmovetheseatforwardor backwardtothedesiredposition(Figure26).
ChangingtheSeatRide Suspension
Thenumberofseatspringscanbechangedto maximizeridercomfort.Morespringsshouldbeused withheavieroperatorsandonroughterrain.Fewer springsshouldbeusedwithlighteroperatorsandwhen mowingsmooth,wellestablishedlawns.Alwayskeep thenumberofspringsontheleftandrightsidethe samewhenaddingandremovingsprings.
1.Adjustmentlever
Figure27
1.Bolt3.Nut
2.Spring
4.Additionalmountingholes
Uptovespringscanbesecuredtotheseatsupport withanutandbolt,seeFigure27.
RefertoyourPartsManualforspringandhardware partnumbers.
AdjustingtheMotionControl Levers
AdjustingtheHeight
Figure26
Themotioncontrolleverscanbeadjustedhigheror lowerformaximumoperatorcomfort.
1.Removethe2boltsholdingthecontrollevertothe controlarmshaft(Figure28).
2.Movethecontrollevertothenextsetofholes. Securetheleverwiththe2bolts(Figure28).
Note:Thecontrolleverscanalsobeinstalledon theoutsideofthecontrolarmshafts.
23
Page 24
G010229
1
2
3
4
Figure28
G010337
G010230
2
3
4
1
1.Controlarmshaft3.Slotted,upperhole
2.Controllever
4.Bolt
3.Repeattheadjustmentfortheoppositecontrol lever.
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.
Nevertowthemachinebecausedamagemay occur.
ToPushtheMachine
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtoneutral lockposition,stoptheengine,removethekey,and waitforallmovingpartstostopbeforeleavingthe operatingposition.
3.Locatethebypassleversattherearofthemachine, ontheleftandrightsideoftheframe.
4.Movethebypassleversrearwardandthendown tolocktheminplaceasshowninFigure30to disengagethewheelmotors.Repeatthisoneach sideofthemachine.
5.Movethemotioncontrolleversinwardtothe neutralposition.
AdjustingtheTilt
Themotioncontrolleverscanbetiltedforeoraftfor maximumoperatorcomfort.
1.Loosentheupperboltholdingthecontrolleverto thecontrolarmshaft.
2.Loosenthelowerboltjustenoughtopivotthe controlleverforeoraft(Figure28).Tightenboth boltstosecurethecontrolinthenewposition.
3.Repeattheadjustmentfortheoppositecontrol lever.
Themachineisnowabletobepushedbyhand.
Figure29
1.Bypassleverdecal
2.Leverpositionfor operatingthemachine
24
Figure30
3.Leverpositionforpushing themachine
Page 25
ToOperatetheMachine
Movethebypasstothepositionforpushingthe machine(Figure30)toengagethewheelmotors.
thansixinchestall,youmaywanttocutthelawntwice toensureanacceptablequalityofcut.
Cut1/3oftheGrassBlade
UsingtheSideDischarge
Themowerhasahingedgrassdeectorthatdisperses clippingstothesideanddowntowardtheturf.
Withoutagrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebriswill causeinjuryordeath.
Neverremovethegrassdeectorfrom themowerbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
Neverputyourhandsorfeetunderthe mower.
Nevertrytoclearthedischargeareaor mowerbladesunlessyoumovetheblade controlswitch(PTO)totheoffposition, rotatetheignitionkeytooffandremovethe key.
Itisbesttocutonlyabout1/3ofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrowsmore slowly.
MowingDirection
Alternatemowingdirectiontokeepthegrassstanding straight.Thisalsohelpsdisperseclippingswhich enhancesdecompositionandfertilization.
MowatCorrectIntervals
Normally,moweveryfourdays.Butremember, grassgrowsatdifferentratesatdifferenttimes.So tomaintainthesamecuttingheight,whichisagood practice,mowmoreofteninearlyspring.Asthegrass growthrateslowsinmidsummer,mowlessfrequently. Ifyoucannotmowforanextendedperiod,rstmow atahighcuttingheight;thenmowagaintwodayslater atalowerheightsetting.
CuttingSpeed
Toimprovecutquality,useaslowergroundspeedin certainconditions.
Makesurethegrassdeectorisinthedown position.
OperatingTips
FastThrottleSetting
Forbestmowingandmaximumaircirculation,operate theengineatthefastthrottleposition.Airisrequired tothoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower byuncutgrass.Alwaystrytohaveonesideofthe mowerfreefromuncutgrass,whichallowsairtobe drawnintothemower.
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethe cuttingheightofthemowerdoesnotscalpanyuneven ground.However,thecuttingheightusedinthepastis generallythebestonetouse.Whencuttinggrasslonger
AvoidCuttingTooLow
Ifthecuttingwidthofthemoweriswiderthanthe moweryoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.
LongGrass
Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raise thecuttingheighthigherthanusualandcutthegrassat thissetting.Thencutthegrassagainusingthelower, normalsetting.
WhenStopping
Ifthemachine’sforwardmotionmustbestoppedwhile mowing,aclumpofgrassclippingsmaydropontoyour lawn.T oavoidthis,moveontoapreviouslycutarea withthebladesengaged.
25
Page 26
KeeptheUndersideoftheMower Clean
Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.
BladeMaintenance
Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.Checkthecutterblades dailyforsharpness,andforanywearordamage.File downanynicksandsharpenthebladesasnecessary.If abladeisdamagedorworn,replaceitimmediatelywith agenuineTOROreplacementblade.
26
Page 27
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftertherst50hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Every200hours
MaintenanceProcedure
•Changetheengineoil.
•Changethehydraulicsystemlterandoil.
•Checkthesafetyinterlocksystem.
•Checktheaircleanerfordirty ,looseordamagedparts.
•Checktheengineoillevel.
•Checkairintakeandcoolingareas,cleanasnecessary.
•Checkthemowerblades.
•Inspectthegrassdeectorfordamage
•Cleanthemowerhousing.
•Greasealllubricationpoints.
•Servicethefoamelement.(moreoftenunderdusty ,dirtyconditions)
•Checktirepressure.
•Checkthehydraulicoillevelintheexpansiontank.
•Servicethepaperelement.(moreoftenunderdusty ,dirtyconditions)
•Inspectthebeltsforcracksandwear .
•Replacethepaperelement.(moreoftenunderdusty ,dirtyconditions)
•Changetheengineoil.(moreoftenunderdusty,dirtyconditions)
•Cleantheblowerhousing(moreoftenunderdusty,dirtyconditions).
•Changetheengineoillter.
•Checksparkplug(s)conditionandgap.
Every400hours
Every500hours
Monthly
Yearlyorbeforestorage
•Changethehydraulicsystemlterandoil.
•Replacethesparkplug(s).
•Replacethefuellters(moreoftenunderdusty,dirtyconditions).
•Checkthebatterycharge.
•Paintchippedsurfaces.
•Checkallmaintenanceprocedureslistedabovebeforestorage.
Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
27
Page 28
Figure31
Locatedontheseatpanunderside
1.ReadtheOperator’sManualbeforeperformingany maintenance.
2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours
3.Checkthedrivewheeltirepressureevery25hours
4.Checkthehydraulicoilevery25hours
6.Lubricatethecasterwheelevery25hours
28
Page 29
Premaintenance
G009804
1
2
G009949
1
Lubrication
Procedures
GreasingtheBearings
RaisingtheSeat
Makesurethemotioncontrolleversarelockedinthe neutrallockposition.Lifttheseatforward.
Thefollowingcomponentscanbeaccessedbyraising theseat:
Servicedecal
Fuses
Batteryandcables
RemovingtheFloorPan
ServiceInterval:Every25hours—Greaseall
lubricationpoints.
GreaseType:No.2GeneralPurposeLithiumBase Grease
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Cleanthegreasettings(Figure33andFigure31) witharag.Makesuretoscrapeanypaintoffofthe frontofthetting(s).
Figure32
1.Screw
2.Floorpan
1.Frontcastertire
4.Connectagreaseguntoeachtting(Figure33and Figure31).Pumpgreaseintothettingsuntilgrease beginstooozeoutofthebearings.
5.Wipeupanyexcessgrease.
29
Figure33
Page 30
EngineMaintenance
G010338
1
2
3
4
5
6
Contactwithhotsurfacesmaycausepersonal injury.
Keephands,feet,face,clothingandotherbody partsawaythemuferandotherhotsurfaces.
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Checkthe
aircleanerfordirty,looseordamaged parts.
Every25hours/Yearly(whichever comesrst)—Servicethefoam element.(moreoftenunderdusty, dirtyconditions)
Every50hours—Servicethepaper element.(moreoftenunderdusty, dirtyconditions)
Every100hours/Y early(whichever comesrst)—Replacethepaper element.(moreoftenunderdusty, dirtyconditions)
Thisengineisequippedwithareplaceable,highdensity paperaircleanerelement.Checktheaircleanerdailyor beforestartingtheengine.Checkforabuildupofdirt anddebrisaroundtheaircleanersystem.Keepthisarea clean.Alsocheckforlooseordamagedcomponents. Replaceallbentordamagedaircleanercomponents.
Note:Operatingtheenginewithlooseordamagedair cleanercomponentscouldallowunlteredairintothe enginecausingprematurewearandfailure.
Note:Servicetheaircleanermoreoftenunder extremelydusty,dirtyconditions.
Figure34
1.Aircleanercover4.Aircleanerbase
2.Aircleanerlatch5.Foamelement
3.Aircleaner6.Paperelement
ServicingFoamElement
Checkthefoamelementevery25hoursofoperation (moreoftenunderextremelydustyordirtyconditions). Cleanorreplacetheelementasnecessary.
Replacetheaircleanerelementyearly ,orevery100 hours.
1.Opentheaircleanercoverdoorontheblower housingtoaccesstheaircleanerelement(Figure34).
2.Unhookthelatchandremovetheaircleaner (Figure34).
3.Washthefoamelementinwarmwaterwith detergent.Rinsetheelementthoroughlyuntilall tracesofdetergentareeliminated.Squeezeout excesswater(donotwring)andallowthefoam elementtoairdry.
4.Saturatethefoamelementwithnewengineoil. Squeezeoutallexcessoil.
5.Reinstallthefoamelementoverthepaperaircleaner element.
6.Cleantheaircleanerbaseasrequiredandcheck condition.
7.Installtheaircleanerontotheaircleanerbase. Securewiththelatch.
8.Closetheaircleanercoverdoor.
ServicingPaperElement
Checkthepaperelementevery50hoursofoperation (moreoftenunderextremelydustyordirtyconditions). Cleanorreplacetheelementasnecessary.
30
Page 31
Replacetheaircleanerelementyearly ,orevery100
0
0
hours.
1.Opentheaircleanercoverdoorontheblower housingtoaccesstheaircleanerelement(Figure34).
2.Unhookthelatchandremovetheair cleaner(Figure34).
3.Removethefoamelementandinspect.Cleanand replaceasnecessary.
4.Gentlytapthepaperelementtodislodgedirt.Do
notwashthepaperelementorusepressurized air,asthiswilldamagetheelement.Replaceadirty,
bent,ordamagedelement.Handlethenewelement carefully;donotuseifthesealingsurfacesarebent ordamaged.
5.Cleantheaircleanerbaseasrequiredandcheck condition.
6.Installthepaperelementontotheaircleanerbase. Securewiththelatch.
7.Closetheaircleanercoverdoor.
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSG,SH,SJ,or higher)
CrankcaseCapacity:1.6-1.8qt(1.7-1.9l)whenthe lterischanged
Viscosity:Seethetablebelow .
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
Contactwithhotsurfacesmaycausepersonal injury.
Keephands,feet,face,clothingandotherbody partsawaythemuferandotherhotsurfaces.
Important:Donotoverllthecrankcasewithoil becausedamagetotheenginemayresult.Donot runenginewithoilbelowthelowmarkbecausethe enginemaybedamaged.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.
2.Makesuretheengineisstopped,level,andiscoolso theoilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outoftheengine, cleantheareaaroundtheoilllcap/dipstickbefore removingit.
4.Removethedipstickandwipetheoiloff.
Note:Checkthestyleofoildipstickfortheengine. Dipstickswiththreadedcapsareuseddifferently whencheckingtheoillevelthandipsticksthatare seatedbypushingthemintoplace.
5.Reinsertthedipstickintothetubetochecktheoil level:
Threadeddipstickcaps:restthecaponthe tube.Turnitcouterclockwiseuntiltheoildipstick dropsdowntothelowestpointofthethread leads.Donotscrewthecapontothetube.
Unthreadeddipstickcaps:reinsertthedipstick
Figure35
andpushrmlyintoplace.
6.Removethedipstickoutandchecktheoillevel.
Theoillevelshouldbeupto,butnotover,the
Important:UseotherthanserviceclassSG,SH,SJ,
“FULL”or“F”markonthedipstick
orhigheroilorextendingoilchangeintervalslonger thanrecommendedcancauseenginedamage.
7.Ifthelevelislow ,addoilofthepropertype,uptothe “FULL”or“F”markonthedipstick.Alwayscheck
Note:Syntheticoilsmeetingthelistedclassications
thelevelwiththedipstickbeforeaddingmoreoil.
maybeusedwithoilchangesperformedatthe recommendedintervals.Howevertoallowpistonrings toproperlyseat,aneworrebuiltengineshouldbe operatedforatleast50hoursusingstandardpetroleum
Note:Topreventextensiveenginewearordamage, alwaysmaintaintheproperoillevelinthecrankcase. Neveroperatetheenginewiththeoillevelbelowthe
basedoilbeforeswitchingtosyntheticoil.
31
Page 32
“ADD”or“L”markorabovethe“FULL”or“F”
G009950
G010457
1 2
3
4
5
6
markonthedipstick.
8.Removedipstickandcheckoillevel.Thelevelshould bebetweenthe“FullorF”and“ AddorL”marks.If low,addoilofthepropertypeuptothefullmark. Reinstalloilllcap/dipstickandscrewtight.
ChangingtheEngineOil
ServiceInterval:Aftertherst8hours
Every100hours(moreoftenunder dusty,dirtyconditions)
Note:Disposeoftheusedoilatarecyclingcenter.
1.Starttheengineandletitrunveminutes.This warmstheoilsoitdrainsbetter.
2.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoassuretheoildrains completely.
3.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition andsettheparkingbrake.
4.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position(Figure36).
Figure36
32
Page 33
5.Slowlypourapproximately80%ofthespeciedoil
G009950
G008748
3/4
1
2
3
4
5
6
G010230
intothellertubeandslowlyaddtheadditionaloil tobringittotheFullmark.
6.Installtheoilllcap/dipstick.
7.Checktheoillevel;refertoCheckingtheOilLevel.
8.Slowlyaddadditionaloiltobringittothefullmark.
9.Installtheoilllcap/dipstick.
Note:Ensuretheoilltergaskettouchestheengine andthenanextra3/4turniscompleted.
3.Fillthecrankcasewiththepropertypeofnewoil; refertoChangingtheOil.
ServicingtheSparkPlug
ServiceInterval:Every200hours—Checkspark
plug(s)conditionandgap.
ChangingtheEngineOilFilter
ServiceInterval:Every200hours
Note:Changetheengineoilltermorefrequently whenoperatingconditionsareextremelydustyorsandy.
1.Draintheoilfromtheengine;refertoChangingthe EngineOil.
2.Changetheengineoillter(Figure37).
Every500hours—Replacethespark plug(s).
ThesparkplugisRFIcompliant.Equivalentalternate brandplugscanalsobeused.Sparkplugreplacementis recommendedat500hours.
Type:ChampionXC12YC(orequivalent)
AirGap:0.030inch(0.76mm)
RemovingtheSparkPlug
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
Figure37
Figure38
CheckingtheSparkPlug
Important:Nevercleanthesparkplug(s).Always
replacethesparkplug(s)whenithas:ablack coating,wornelectrodes,anoilylm,orcracks.
Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty.
Setthegapto0.030inches(0.76mm).
33
Page 34
G008794
1
2
InstallingtheSparkPlug
18-22ft-lb 25-29N-m
G010339
G008963
12
3
Figure39
FuelSystem Maintenance
ReplacingtheFuelFilter
ServiceInterval:Every500hours/Yearly(whichever
comesrst)(moreoftenunderdusty, dirtyconditions).
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition, andsettheparkingbrake.
Tightenthesparkplugto18-22ft-lb(25-29N-m).
Figure40
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Allowthemachinetocooldown.
4.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
5.Squeezetheendsofthehoseclampstogetherand slidethemawayfromthelter(Figure41).
CleaningtheBlowerHousing
Toensurepropercooling,makesurethegrassscreen, coolingns,andotherexternalsurfacesoftheengine arekeptcleanatalltimes.
Annuallyorevery100hoursofoperation(moreoften underextremelydusty ,dirtyconditions),removethe blowerhousingandanyothercoolingshrouds.Clean thecoolingnsandexternalsurfacesasnecessary.Make surethecoolingshroudsarereinstalled.Torquethe blowerhousingscrewsto5.5ft-lb(7.5N-m).
Important:Operatingtheenginewithablocked grassscreen,dirtyorpluggedcoolingns,and/or coolingshroudsremoved,willcauseenginedamage duetooverheating.
Figure41
1.Fuellter
2.Hoseclamp
6.Removethelterfromthefuellines.
7.Installanewlterandmovethehoseclampsclose tothelter(Figure41).
8.Openthefuelshutoffvalve.
Note:Itisimportanttoreinstallthefuellinehosesand securewithplastictiesthesameastheywereoriginally installedatthefactorytokeepthefuellineawayfrom componentsthatcouldcausefuellinedamage.
34
3.Fuelline
Page 35
ElectricalSystem
G010340
G010240
1
2
3
4
Maintenance
ServicingtheBattery
ServiceInterval:Monthly
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling .
Batteryelectrolytecontainssulfuricacidwhich isadeadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing.Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.
Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.
AlwaysDisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.
AlwaysReconnectthepositive(red)battery cablebeforereconnectingthenegative (black)cable.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockposition andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Removethewingnutsecuringthebatteryclamp (Figure42).
RemovingtheBattery
Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponentscausing sparks.Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery ,do notallowthebatteryterminalstotouchany metalpartsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
Figure42
1.Removethewingnutand clamp
2.Removethenegative batterycablebeforethe positive
4.Firstdisconnectthenegativebatterycable(black) fromthenegative(-)(black)batteryterminal (Figure42).
3.Removethepositive batterycable
4.Removebattery
35
Page 36
5.Slidetheredterminalbootoffthepositive(red) batteryterminalandremovethepositive(+)(red) batterycable(Figure42).
6.Removetheclamp(Figure42).
7.Removethebattery.
InstallingtheBattery
1.Positionbatteryinthetraywiththeterminalposts oppositefromthehydraulictank(Figure42).
2.First,installthepositive(red)batterycableto positive(+)batteryterminal.
3.Theninstallthenegativebatterycableandground wiretothenegative(-)batteryterminal.
4.Securethecableswith2bolts,2washers,and 2locknuts(Figure42).
1.PositiveBatteryPost
2.NegativeBatteryPost
Figure43
3.Red(+)ChargerLead
4.Black(-)ChargerLead
5.Slidetheredterminalbootontothepositive(red) batterypost.
6.Installtheclampandsecureitwiththewingnut (Figure42).
ChargingtheBattery
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.
Important:Alwayskeepthebatteryfullycharged. Thisisespeciallyimportanttopreventbattery damagewhenthetemperatureisbelow32°F(0°C).
1.Chargebatteryfor10to15minutesat25to30amps or30minutesat10amps.
2.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,thendisconnectthe chargerleadsfromthebatteryposts(Figure43).
ServicingtheFuses
Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheckthe component/circuitforamalfunctionorshort.
Fuses:
Main,30amp,blade-type
Engine,20amp,blade-type
1.Thefusesarelocatedonrighthandconsolenextto theseat(Figure44).
2.Toreplacethefuses,pulloutonthefusetoremove it.
3.Installanewfuse(Figure44).
3.Installthebatteryinthemachineandconnectthe batterycables,refertoInstallingtheBattery.
Note:Donotrunthemachinewiththebattery disconnected,electricaldamagemayoccur.
36
Page 37
G010340
30
25
1 2
3
G010241
Figure44
1.30amp3.Fuseblock
2.25amp
DriveSystem Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours—Checktirepressure.
Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseunevencut. Checkthepressureatthevalvestem(Figure45).Check thetireswhentheyarecoldtogetthemostaccurate pressurereading.
RearTires:13psi(90kPa)
FrontTires(casterwheels):35psi(241kPa)
Figure45
1.Valvestem
37
Page 38
HydraulicSystem
G010253
1
2
3
G010254
1
2
3
4
5
Maintenance
OilType:20w-50engineoil.
Important:Useoilspeciedorequivalent.Other uidscouldcausesystemdamage.
CheckingtheHydraulicOil Level
ServiceInterval:Every25hours
Checkexpansionreservoirandifnecessaryadd20W-50 engineoiltotheFULLCOLDline
2.Locatethelterandguardsoneachtransaxledrive system(Figure47).Removethreescrewssecuring thelterguardandguard.
Figure47
Rightsideshown
Figure46
1.Expansionreservoir3.Engine
2.FullColdline
ChangingtheHydraulic SystemFilterandOil
Thelterandoilarechangedatthesametime.DoNot reuseoil.Oncethenewlterisinstalledandoilisadded anyairinthesystemmustbepurged.
Thebleedingprocessisrepeateduntiltheoilremains attheFULLCOLDlineinthereservoirafterpurging.
Failuretoproperlyperformthisprocedurecan resultinirreparabledamagetothetransaxledrive system.
1.Transaxledrive
2.Oillter
3.Filterguard
3.Carefullycleanareaaroundlters.Itisimportant thatnodirtorcontaminationenterhydraulicsystem.
4.Locateandremovetheventplugoneach transmission
5.Placeacontainerbelowtheltertocatchtheoilthat drainswhenthelterisremoved.Unscrewthelter toremoveandallowoiltodrainfromdrivesystem.
Repeatthisprocedureforbothlters.
4.Screws
5.Ventplug
InstallingtheHydraulicSystemFilters
ServiceInterval:Aftertherst50hours
Every400hours
RemovingHydraulicSystemFilters
1.Stopengine,waitforallmovingpartstostop,and allowenginetocool.Removethekeyandengage theparkingbrake.
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G008748
3/4
1
2
3
4
5
6
G010333
1
Figure49
1.Jackingpoints
2.Startengineandmovethrottlecontrolaheadto1/2 throttleposition.Disengageparkingbrake.
A.Movethebypassleversintothepushingthe
machineposition;refertothePushingthe MachinebyHandsectioninOperation.With thebypassvalvesopenandtheenginerunning, slowlymovethemotioncontrolleversinboth forwardandreverse(5or6times).
Figure48
1.Applyathincoatofoilonthesurfaceoftherubber sealofeachlter.
2.Turnthelterclockwiseuntilrubbersealcontacts thelteradapterthentightenthelteranadditional 3/4to1fullturn.Repeatfortheotherlter
3.Installthelterguardsovereachlteraspreviously removed.Usethethreescrewstosecurethelter guards.
4.Slowlypourthespeciedoilthroughexpansion reservoiruntiloilcomesoutofventplugholes.Stop andinstalltheventplugs.Torqueplugsto180in-lb (20.3N-m).
5.ContinuetoaddoiluntilitreachestheFULLCOLD lineontheexpansionreservoir.Proceedtothe BleedingtheHydraulicSystemsection.
Important:Failuretoperformthe
the Hy draulic System
hydraulicltersandoilcanresultinirreparable damagetothetransaxledrivesystem.
procedureafterchanging
BleedingtheHydraulicSystem
B.Movethebypassleversintotheoperating
themachineposition.Withthebypassvalve closedandtheenginerunning,slowlymovethe directionalcontrolinbothforwardandreverse directions(5to6times).
C.Stoptheengineandchecktheoillevelinthe
expansionreservoir.Addthespeciedoilas untilitreachestheFULLCOLDlineonthe expansionreservoir.
3.Repeatstep2untilalltheairiscompletelypurged fromthesystem.
Whenthetransaxleoperatesatnormalnoiselevels andmovessmoothlyforwardandreverseatnormal speeds,thenthetransaxleisconsideredpurged.
4.Checktheoillevelintheexpansionreservoirone lasttime.Addthespeciedoilasuntilitreaches theFULLCOLDlineontheexpansionreservoir ifnecessary.
Bleeding
1.Raisetherearofmachineupandsupportwithjack stands(orequivalentsupport)justhighenoughto allowdrivewheelstoturnfreely.
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MowerDeck
G009679
1
2
3
Maintenance
ServicingtheCuttingBlades
Maintainsharpbladesthroughoutthecuttingseason becausesharpbladescutcleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.
Checkthecutterbladesdailyforsharpness,andforany wearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn, replaceitimmediatelywithagenuineTororeplacement blade.Forconvenientsharpeningandreplacement,you maywanttokeepextrabladesonhand.
Figure50
1.CuttingEdge3.Wear/slotForming
2.CurvedArea4.Crack
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfaceforthe
followingprocedure.
1.Raisethemowerdecktothehighestheight-of-cut position;alsoconsideredthe’transport’position.
Awornordamagedbladecanbreak,anda pieceofthebladecouldbethrownintothe operator’sorbystander’sarea,resultingin seriouspersonalinjuryordeath.
Inspectthebladeperiodicallyforwearor damage.
Replaceawornordamagedblade.
BeforeInspectingorServicingthe Blades
Parkthemachineonalevelsurface,disengagetheblade controlswitch(PTO),andsettheparkingbrake.Turn theignitionkeytoOff.Removethekey.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure50).Iftheedges arenotsharporhavenicks,removeandsharpenthe blades.RefertoSharpeningtheBlades.
2.Whilewearingthicklypaddedglovesorother adequatehandprotectionslowlyrotatebladeto bemeasuredintoapositionthatallowseffective measurementofthedistancebetweenthecutting edgeandthelevelsurfacethemachineison.
Figure51
1.Deck3.Blade
2.Spindlehousing
2.Inspecttheblades,especiallythecurvedarea (Figure50).Ifyounoticeanydamage,wear,oraslot forminginthisarea(Figure50),immediatelyinstalla newblade.
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Page 41
3.Measurefromthetipofthebladetotheatsurface
G009680
1
2
3
G009681
1
2
3
G009680
1
2
3
here.
Figure52
1.Blade,inpositionformeasuring
2.Levelsurface
3.Measureddistancebetweenbladeandsurface(A)
Figure54
1.Opposingbladeedge,inpositionformeasuring
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
4.Rotatethesameblade180degreessothatthe opposingcuttingedgeisnowinthesameposition.
Figure53
1.Blade,sidepreviouslymeasured
2.Measurementpositionusedpreviously
3.Opposingsideofbladebeingmovedintomeasurement position
5.Measurefromthetipofthebladetotheatsurface here.Thevarianceshouldbenomorethan1/8inch (3mm).
Abladethatisbentordamagedcouldbreak apartandcouldseriouslyinjureorkillyouor bystanders.
Alwaysreplacebentordamagedbladewith anewblade.
Neverleorcreatesharpnotchesinthe edgesorsurfacesofblade.
A.IfthedifferencebetweenAandBisgreater
than1/8inch(3mm)replacethebladewitha newblade.RefertoRemovingtheBladesand InstallingtheBlades.
Note:Ifabentbladeisreplacedwithanewone andthedimensionobtainedcontinuestoexceed 1/8inch(3mm),thebladespindlecouldbebent. ContactanAuthorizedToroDealerforservice.
B.Ifthevarianceiswithinconstraints,movetothe
nextblade..
Repeatthisprocedureoneachblade.
RemovingtheBlades
Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalanceorisbent.Toensureoptimum performanceandcontinuedsafetyconformanceof themachine,usegenuineT ororeplacementblades. Replacementbladesmadebyothermanufacturersmay resultinnon-conformancewithsafetystandards.
Holdthebladeendusingaragorthickly-paddedglove. Removethebladebolt,curvedwasher,andbladefrom thespindleshaft(Figure55).
41
Page 42
1
2
3
4
G010341
Figure55
1.SailAreaofBlade3.Curvedwasher
2.Blade4.BladeBolt
Figure57
1.Blade2.Balancer
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure55).
Important:Thecurvedpartoftheblademust bepointingupwardtowardtheinsideofthe mowertoensurepropercutting.
2.Installthespringdiskandbladebolt.Thespring diskconemustbeinstalledtowardthebolthead (Figure55).Torquethebladeboltto100-110ft-lb (135-150N-m).
MowerDeckLeveling
SharpeningtheBlades
Whensharpeningblade,piecesofbladecould bethrownandcauseseriousinjury.
Wearpropereyeprotectionwhensharpening blade.
1.Usealetosharpenthecuttingedgeatbothends oftheblade(Figure56).Maintaintheoriginalangle. Thebladeretainsitsbalanceifthesameamountof materialisremovedfrombothcuttingedges.
Figure56
1.Sharpenatoriginalangle
Checktoensurethemowerdeckislevelanytimeyou installthemowerorwhenyouseeanunevencuton yourlawn.
Themowerdeckmustbecheckedforbentblades priortoleveling;anybentbladesmustberemoved andreplaced.RefertotheCheckingforBentBlades procedurebeforecontinuing.
Themowerdeckmustbeleveledside-to-siderstthen thefronttorearslopecanbeadjusted.
Requirements:
Themachinemustbeonalevelsurface.
Allfourtiremustbeproperlyinated.Referto CheckingtheTirePressureintheDriveSystem Maintenancesection.
CheckingSide-to-SideLevel
Themowerbladesmustbelevelfromsidetoside. Checktheside-to-sidelevelanytimeyouinstallthe mowerorwhenyouseeanunevencutonyourlawn.
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure57).Ifthebladestaysina horizontalposition,thebladeisbalancedandcanbe used.Ifthebladeisnotbalanced,lesomemetaloff theendofthesailareaonly(Figure55).Repeatthis procedureuntilthebladeisbalanced.
2.Movethemotioncontrolleversoutwardtothe neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Carefullyrotatethebladessidetoside.
4.Measurebetweentheoutsidecuttingedgesand theatsurface(Figure58).Ifbothmeasurements
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arenotwithin3/16inch(5mm),anadjustmentis
G010336
1
2
3
required;continuetotheLevelingprocedure.
Figure58
1.Bladessidetoside
2.Outsidecuttingedges
3.Measurefromthetipofthe bladetotheatsurface here
CheckingtheFront-to-RearBlade Slope
Checkthefront-to-rearbladelevelanytimeyouinstall themower.Ifthefrontofthemowerismorethan 5/16inch(7.9mm)lowerthantherearofthemower, adjustthebladelevelusingthefollowinginstructions:
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
Figure59
1.Bladesfronttorear3.Measurefromthetipofthe bladetotheatsurface here
2.Outsidecuttingedges
LevelingtheMowerDeck
1.Setanti-scalprollerstotopholesorremove completelyforthisprocedure.
2.Settheheight-of-cutlevertothe3inch(76mm) position.
3.Placetwo2-5/8inch(6.66cm)blocksundereach sideofthefrontedgeofthedeck,butnotunderthe anti-scalprollerbrackets.Placetwo2-7/8inch(7.30 cm)thickblocksundertherearedgeofthecutting deckskirt;oneoneachsideofthecuttingdeck.
2.Movethemotioncontrolleversoutwardtothe neutralposition,engagetheparkingbrake,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
3.Carefullyrotatethebladessotheyarefacingfront torear(Figure59).
4.Measurefromthetipofthefrontbladetotheat surfaceandthetipoftherearbladetotheatsurface (Figure59).Ifthefrontbladetipisnot1/16-5/16 inch(1.6-7.9mm)lowerthantherearbladetip, continuetotheLevelingtheMowerDeckprocedure.
Figure60
1.Woodblock,2-5/8inch (6.66cm)thick
2.Woodblock,2-7/8inch (7.30cm)thick
3.Frontedge
4.Loosenthelevelingadjustlockingnuts(item3)on allfourcornerssothatthedeckissittingsecurely onallfourblocks.Makesurethatthedeckhangers areallthewaydown(atthetopoftheslot)andthe deckliftfootleverispushedbackagainstthestop,
43
Page 44
thentightenthefourlevelingadjustlockingnuts
G010342
1
2
3
4
1
6
5
3
G010321
1
2
3
1
2
3
4
4
G009805
1 2
3
(Figure61).
Figure61
54inchMowerDecks
1.Deckliftarm4.Slotindeckhanger
2.Deckhanger
3.Levelingadjustlockingnut6.Reardeckhangerbracket
5.Slotinreardeckhanger bracket
5.Recheckthatblockstjustsnuglyunderthedeck skirt.Makesureallattachmentboltsaretight
6.Verifythedeckislevelbycheckingtheside-to-side levelandfront-to-rearbladeslope;repeatdeck levelingprocedureifnecessary.
InspectingtheBelts
ServiceInterval:Every50hours
Checkthebeltsforsquealingwhenthebeltisrotating, bladesslippingwhencuttinggrass,frayedbeltedges, burnmarksandcracksaresignsofawornmowerbelt. Replacethemowerbeltifanyoftheseconditionsare evident.
ReplacingtheMowerBelt
Squealingwhenthebeltisrotating,bladesslippingwhen cuttinggrass,frayedbeltedges,burnmarksandcracks aresignsofawornmowerbelt.Replacethemowerbelt ifanyoftheseconditionsareevident.
1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockedposition andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Lowerthemowertothe3inch(76mm)height-of-cut position.
4.Removethebeltcovers(Figure63).
1.Deckliftarm
2.Deckhanger
60inchMowerDecks
Figure62
3.Levelingadjustlockingnut
4.Slotindeckhanger
Figure63
1.Removethescrews3.Removebeltcover
2.Pivotthebeltcoverup
44
Page 45
5.Removetheoorpantoaccesstheidlerpulley;
G009806
1
2
3
4
5
G010343
1 2
3
refertotheRemovingtheFloorPanprocedurein Premaintenance.
6.Usingaspringremovaltool,(Toropartno.92-5771), removetheidlerspringfromthedeckpostto removetensionontheidlerpulley(Figure64).
1.Positionthebeltcover, ensurethetabsseat
2.Pivotthebeltcoverdown
Figure65
3.Installthescrews
Figure64
1.Springremovaltool(T oro partno.92-5771)
2.Idlerspring5.Mowerbelt
3.Deckpost
4.Idlerarm
RemovingtheMower
Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.Movethemotioncontrollevers outwardtotheneutralposition,engageparkingbrake, stoptheengine,removethekey,andwaitforallmoving
7.Lowerthemowertothelowestheight-of-cut.Place partstostopbeforeleavingtheoperatingposition.
theheight-of-cutpininthelockpositionforlowest height-of-cut.
8.Removethebeltfromthemowerdeckpulleysand
removetheexistingbelt.
9.Installthenewbeltaroundthemowerpulleysand
theclutchpulleyundertheengine(Figure64).
Lowerthemowertothe3inch(76mm)height-of-cut position.Removethemowerbeltfromtheengine pulley;refertotheReplacingtheMowerBeltprocedure. Lowerthemowertothelowestheight-of-cut.Selectone ofthefollowingproceduresdependingonthemower decksizeinstalledtocompletetheremoval.
54inchMowerDecks
Thespringisundertensionwheninstalledand cancausepersonalinjury.
Becarefulwhenremovingthebelt.
10.Usingaspringremovaltool,(Toropartno.92-5771),
installtheidlerspringoverthedeckpostand placingtensionontheidlerpulleyandmowerbelt (Figure64).
11.Ensurethatthebeltisproperlyseatedinallpulleys.
12.Installthebeltcovers(Figure65).
1.MovethespringloadedJ-hooksoutoftheslotin
therearhangerbracketsonbothsidesofthedeck (Figure66).
45
Page 46
G01031 1
2
3
1
Figure66
G010304
1
2
3
4
5
6
7
G010309
1
2
3
G010305
1
2
3
4
1
2
3
4
2.Removethehardwarefromthefrontdeckhangers
onbothsidesofthedeck(Figure67).
3.Carefullyliftthedeckofftherearhangerboltsand
lowerthefrontofthemowerdecktotheground (Figure67).
60inchMowerDecks
1.Removethehairpincotterandwashersecuringthe
long,linkbartotheframeanddeck;removethelink bar(Figure68).
Figure68
1.Hairpincotter3.Linkbar
2.Washer
2.Removethehardwarefromthefrontandreardeck
hangersonbothsidesofthedeck(Figure67).
Figure67
1.Deckhanger5.Rearhangerbolts
2.Hairpincotter6.J-hook
3.Washer7.Reardeckhangerbracket
4.Weldedpostondeck
4.Raisetheheight-of-cuttothetransportposition
5.Slidethemoweroutfromunderneaththemachine.
Note:Retainallpartsforfutureinstallation.
Figure69
1.Deckhanger3.Washer
2.Hairpincotter4.Weldedpostondeck
3.Raisetheheight-of-cuttothetransportposition
4.Slidethemoweroutfromunderneaththemachine.
Note:Retainallpartsforfutureinstallation.
46
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InstallingtheMower
G006036
1
2
3
4
5
Installing54inchMowerDecks
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe
neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowestposition.
Placetheheight-of-cutpininthelockpositionfor lowestheight-of-cut.
5.Lifttherearofthemowerdeckandguidethehanger
bracketsovertherearhangerbolts(Figure69).
6.Attachthefrontsupportonthemowerdecktothe
frontdeckhangersandsecurethemwithawasher andhairpincotter(Figure68).
7.Installthemowerbeltontotheenginepulley;refer
toReplacingtheMowerBelt.
Installing60inchMowerDecks
Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresult inseriousinjury.Also,contactwiththeblade couldoccur.
Neveroperatethelawnmowerunlessyou installamulchplate,dischargedeector,or grasscollectionsystem.
Inspectthegrassdeectorfordamagebeforeeachuse. Replaceanydamagedpartsbeforeuse.
1.Disengagethespringfromthenotchinthedeector
bracketandslidetherodoutoftheweldeddeck brackets,spring,anddischargedeector(Figure70). Removethedamagedorworndischargedeector.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe
neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowestposition.
Placetheheight-of-cutpininthelockpositionfor lowestheight-of-cut.
5.Lifttherearofthemowerdeckandattachtherear
supportonthemowerdecktothereardeckhangers. Securethemwithaclevispinandhairpincotter (Figure69).
6.Attachthefrontsupportonthemowerdecktothe
frontdeckhangersandsecurethemwithawasher andhairpincotter(Figure68).
7.Installthelong,linkbarthroughtheframehanger
anddeck.Securethelinkbarwiththehairpin cottersandwashersremovedpreviously.
Figure70
1.Deectorassembly4.Spring
2.Deckbrackets
3.Rod
5.Springinstalledoverthe rod
8.Installthemowerbeltontotheenginepulley;refer toReplacingtheMowerBelt.
2.Positionthenewdischargedeectorassemblywith thebracketendsbetweentheweldedbracketsonthe deckasshowninFigure70.
ReplacingtheGrassDeector
ServiceInterval:Beforeeachuseordaily—Inspectthe
grassdeectorfordamage
3.Installthespringontothestraightendoftherod. Positionthespringontherodasshowninsothe shorterspringendiscomingfromundertherod
47
Page 48
beforethebendandgoingovertherodasitreturns
G006049
1
2
3
4
fromthebend.
Cleaning
4.Liftthelongendofthespringandplaceitintothe notchonthedeectorassemblybracket(Figure71).
Figure71
1.Rodandspringassembly partiallyinstalled
2.Longendofthespring installedintothenotchin thedeectorbracket
3.Rod,shortend,moved behindmowerbracket
4.Shortend,retainedby mowerbracket.
WashingtheUndersideofthe Mower
ServiceInterval:Beforeeachuseordaily—Cleanthe
mowerhousing.
Washtheundersideofthemoweraftereachuseto preventgrassbuildupforimprovedmulchactionand clippingdispersal.
1.Parkthemachineonalevelsurfaceanddisengage thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe neutrallockposition,stoptheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.
3.Attachthehosecouplingtotheendofthemower washouttting,andturnthewateronhigh (Figure72).
Note:Spreadpetroleumjellyonthewashouttting O-ringtomakethecouplingslideoneasierand protecttheO-ring.
5.Securetherodandspringassemblybytwistingitso theshortendoftherodcanbeplacedbehindthe frontbracketweldedtothedeck(Figure71).
Important:Thegrassdeectormustbespring loadedinthedownposition.Liftthedeector uptotestthatitsnapstothefulldownposition.
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G010344
1
2
3
4
5
6
Figure72
1.Washoutttinglocations on54inchdecks
2.Washoutttinglocations on60inchdecks
3.Washouttting6.Coupling
Abrokenormissingwashoutttingcould exposeyouandotherstothrownobjectsor bladecontact.Contactwithbladeorthrown debriscancauseinjuryordeath.
Replacebrokenormissingwashouttting immediately,beforeusingmoweragain.
Neverputyourhandsorfeetunderthe mowerorthroughopeningsinthemower.
WasteDisposal
Engineoil,batteries,hydraulicoil,andenginecoolant arepollutantstotheenvironment.Disposeofthese accordingtoyourstateandlocalregulations.
4.O-ring
5.Hose
4.Lowerthemowertothelowestheight-of-cut.
5.Sitontheseatandstarttheengine.Engagetheblade controlswitchandletthemowerrunforoneto threeminutes.
6.Disengagethebladecontrolswitch,stoptheengine, andremovetheignitionkey .Waitforallmoving partstostop.
7.Turnthewateroffandremovethecouplingfrom thewashouttting.
Note:Ifthemowerisnotcleanafteronewashing, soakitandletitstandfor30minutes.Thenrepeat theprocess.
8.Runthemoweragainforonetothreeminutesto removeexcesswater.
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Storage
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystem(5minutes).
CleaningandStorage
1.Disengagethebladecontrolswitch(PTO),setthe parkingbrake,andturntheignitionkeytoOff. Removethekey.
2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engineandhydraulicsystem.Cleandirtandchaff fromtheoutsideoftheenginecylinderheadnsand blowerhousing.
Important:Youcanwashthemachinewith milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuseof water,especiallynearthecontrolpanel,engine, hydraulicpumps,andmotors.
3.Checkthebrake;refertoServicingtheBrakeinthe MaintenanceSection.
4.Servicetheaircleaner;refertoServicingtheAir CleanerintheMaintenanceSection.
5.Greasethemachine;refertoGreasingand LubricationintheMaintenanceSection.
C.Stoptheengine,allowittocool,anddrainthe
fueltank;refertoServicingtheFuelTankinthe MaintenanceSection.
D.Restarttheengineandrunituntilitstops.
E.Disposeoffuelproperly .Recycleasperlocal
codes.
Important:Donotstore stabilizer/conditionedfuelover90days.
13.Checkandtightenallbolts,nuts,andscrews.Repair orreplaceanypartthatisdamaged.
14.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
15.Storethemachineinaclean,drygarageorstorage area.Removethekeyfromtheignitionswitchand keepitoutofreachofchildrenorotherunauthorized users.Coverthemachinetoprotectitandkeepit clean.
6.Changethecrankcaseoil;refertoServicingthe EngineOilintheMaintenanceSection.
7.Checkthetirepressure;refertoCheckingtheTire PressureintheMaintenanceSection.
8.Changethehydrauliclter;refertoServicingthe HydraulicSystemintheMaintenanceSection.
9.Chargethebattery;refertoServicingtheBatteryin theMaintenanceSection.
10.Scrapeanyheavybuildupofgrassanddirtfromthe undersideofthemower,thenwashthemowerwith agardenhose.
Note:Runthemachinewiththebladecontrol switch(PTO)engagedandtheengineathighidle for2to5minutesafterwashing.
11.Checktheconditionoftheblades;refertoServicing theCuttingBladesintheMaintenanceSection.
12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachineforstorage asfollows:
A.Addapetroleumbasedstabilizer/conditioner
tofuelinthetank.Followmixinginstructions fromthestabilizermanufacturer.Donotusean alcoholbasedstabilizer(ethanolormethanol).
Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshfuelandused atalltimes.
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Troubleshooting
Problem
Starterdoesnotcrank
Enginewillnotstart,startshard,orfails tokeeprunning
PossibleCauseCorrectiveAction
1.Bladecontrolswitch(PTO)isengaged.1.Movebladecontrolswitch(PTO)to
2.Parkingbrakeisnoton.
3.Driveleversarenotinneutrallock position.
4.Operatorisnotseated.4.Sitontheseat.
5.Batteryisdead.
6.Electricalconnectionsarecorrodedor loose.
7.Fuseisblown.
8.Relayorswitchisdefective.8.ContactanAuthorizedServiceDealer .
1.Fueltankisempty .
2.Fuelshutoffvalveisclosed.2.Openthefuelshutoffvalve.
3.Oillevelinthecrankcaseislow.
4.Thethrottleandchokearenotinthe correctposition.
5.Dirtinfuellter.5.Replacethefuellter.
6.Dirt,water,orstalefuelisinthefuel system.
7.Aircleanerisdirty .
8.Seatswitchisnotfunctioningproperly.8.Checktheseatswitchindicator .
9.Electricalconnectionsarecorroded, looseorfaulty.
10.Relayorswitchisdefective.10.ContactanAuthorizedServiceDealer.
11.Faultysparkplug.
12.Sparkplugwireisnotconnected.12.Checkthesparkplugwireconnection.
disengaged.
2.Settheparkingbrake.
3.Ensurethedriveleversareinthe neutrallockposition.
5.Chargethebattery.
6.Checktheelectricalconnectionsfor goodcontact.
7.Replacefuse.
1.Fillthefueltank.
3.Addoiltothecrankcase.
4.Besurethethrottlecontrolismidway betweenthe“SLOW”and“FAST” positions,andthechokeisinthe“ON” positionforacoldengineorthe“OFF” positionforawarmengine.
6.ContactanAuthorizedServiceDealer.
7.Cleanorreplacetheaircleaner element.
Replaceseatifneeded.
9.Checktheelectricalconnections forgoodcontact.Cleanconnector terminalsthoroughlywithelectrical contactcleaner,applydielectricgrease andreconnect.
11.Clean,adjustorreplacesparkplug.
Enginelosespower.
Engineoverheats.
Mowerpullsleftorright(withleversfully forward)
1.Engineloadisexcessive.1.Reducethegroundspeed.
2.Aircleanerisdirty .
3.Oillevelinthecrankcaseislow.
4.Coolingnsandairpassagesabove theengineareplugged.
5.Ventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.
6.Dirtinthefuellter.6.Replacethefuellter.
7.Dirt,water,orstalefuelisinthefuel system.
1.Engineloadisexcessive.1.Reducethegroundspeed.
2.Oillevelinthecrankcaseislow.
3.Coolingnsandairpassagesabove theengineareplugged.
1.Trackingneedsadjustment1.Adjustthetracking.
2.Tirepressureindrivetiresnotcorrect.2.Adjusttirepressureinthedrivetires.
2.Cleantheaircleanerelement.
3.Addoiltothecrankcase.
4.Removetheobstructionfromthe coolingnsandairpassages.
7.ContactanAuthorizedServiceDealer.
2.Addoiltothecrankcase.
3.Removetheobstructionfromthe coolingnsandairpassages.
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Problem
PossibleCauseCorrectiveAction
Machinedoesnotdrive.
Abnormalvibration.
Unevencuttingheight.
1.Bypassvalvesisnotclosedtight.1.Tightenthebypassvalves.
2.Pumpbeltisworn,looseorbroken.
3.Pumpbeltisoffapulley.3.Changethebelt.
4.Brokenormissingidlerspring.4.Replacethespring.
5.Hydraulicoillevelislowortoohot.5.Addhydraulicoiltoreservoirsorletit
1.Cuttingblade(s)is/arebentor unbalanced.
2.Blademountingboltisloose.2.Tightentheblademountingbolt.
3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.
4.Looseenginepulley,idlerpulley,or bladepulley .
5.Enginepulleyisdamaged.
6.Bladespindleisbent.
7.Motormountislooseorworn.
1.Blade(s)notsharp.1.Sharpentheblade(s).
2.Cuttingblade(s)is/arebent.2.Installnewcuttingblade(s).
3.Mowerdeckisnotlevel.
4.Undersideofmowerisdirty.4.Cleantheundersideofthemower.
5.Tirepressureisnotcorrect.5.Adjustthetirepressure.
6.Bladespindlebent.
2.Changethebelt.
cooldown.
1.Installnewcuttingblade(s).
4.Tightentheappropriatepulley .
5.ContactanAuthorizedServiceDealer.
6.ContactanAuthorizedServiceDealer.
7.ContactanAuthorizedServiceDealer.
3.Levelmowerdeckfromside-to-side andfront-to-rear.
6.ContactanAuthorizedServiceDealer.
Bladesdonotrotate.
1.Mowerdeckbeltisworn,looseor broken.
2.Mowerdeckbeltisoffpulley.
3.Pumpdrivebeltisworn,looseor broken.
4.Brokenormissingidlerspring.4.Replacethespring.
1.Installnewdeckbelt.
2.Installmowerdeckpulleyandcheck theidlerpulley ,idlerarmandspringfor correctpositionandfunction.
3.Checkthebelttensionorinstallnew belt.
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Schematics
G010474
WireDiagram(Rev.A)
53
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Notes:
54
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Notes:
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TheToroTotalCoverageGuarantee
AThree-Y earLimitedWarranty
TITANMowers
ConditionsandProductsCovered
TheToro®Companyanditsafliate,T oroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairanyToroProduct,if defectiveinmaterialsorworkmanshipfortheperiodlistedbelow.
ThisWarrantyappliestoallTIT ANMowersandtheiraccessories. Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
TITANMowers
-Frame
-Engine Attachments(foraboveunits)3yearsor240hours* Batteries1year
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or showssignsofbeingtamperedwith.
3yearsor240hours* Lifetime(originalowneronly)** 3yearsor240hours*
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening/worn bladeonmowers,cable/linkageadjustments,orbrakeandclutch adjustments
Componentsfailingduetonormalweararenotcoveredbythis
warranty
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetoimproperbatterycare,failuretousefresh
fuel(lessthanonemonthold),orfailuretoproperlypreparetheunit priortoanyperiodofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheYellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.Toro.com.Y oumayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision
ToroW arrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-216-6029(U.S.customers) Tollfreeat866-216-6030(Canadiancustomers)
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts. RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheToro®CompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistfor ordinaryuse)andtnessforuse(thattheproductistforaparticular purpose)arelimitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany .
*Whicheveroccursrst. **LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthetractorstructurethatothercomponentssuchastheenginearesecuredto,
cracksorbreaksinnormaluse,itwillberepairedorreplacedunderwarrantyatnocostforpartsandlabor.Framefailuresduetomisuseorabuseandfailureorrepair requiredduetorustorcorrosionarenotcovered.
374-0258RevA
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