Toro 74822, 74823 Operator's Manual

FormNo.3360-955RevA

G009968

TITAN

®

ZX5400andZX6000

Zero-Turn-RadiusRidingMower

ModelNo.74822—SerialNo.290000001andUp

ModelNo.74823—SerialNo.290000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Warning

G009950

G010228

1

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian
ICES-002

Theenclosed

Engine Owner’ s Man ual

issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.

Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbythe
enginemanufacturerinaccordancewithSAEJ1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginehorsepoweronthisclass
oflawnmowerwillbesignicantlylower.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .T oro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

©2009—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.T oro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................6

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

ProductOverview......................................................12

Controls.............................................................13

Operation...................................................................14

ThinkSafetyFirst...............................................14

AddingFuel.......................................................15

CheckingtheEngineOilLevel............................17

OperatingtheParkingBrake...............................17

OperatingtheThrottle.......................................17

OperatingtheChoke..........................................17

OperatingtheIgnitionSwitch.............................18

StartingandStoppingtheEngine........................18

OperatingtheMowerBladeControlSwitch

(PTO)............................................................19

TheSafetyInterlockSystem................................19

DrivingForwardorBackward.............................20

StoppingtheMachine.........................................21

AdjustingtheHeightofCut................................21

AdjustingtheAnti-ScalpRollers.........................22

PositioningtheSeat............................................23

ChangingtheSeatRideSuspension.....................23

AdjustingtheMotionControlLevers..................23

PushingtheMachinebyHand.............................24

UsingtheSideDischarge....................................25

OperatingTips...................................................25

Maintenance...............................................................27

RecommendedMaintenanceSchedule(s)................27

PremaintenanceProcedures....................................29

RaisingtheSeat..................................................29

RemovingtheFloorPan.....................................29

Lubrication.............................................................29

GreasingtheBearings.........................................29

EngineMaintenance...............................................30

ServicingtheAirCleaner....................................30

ServicingtheEngineOil.....................................31

ServicingtheSparkPlug.....................................33

CleaningtheBlowerHousing..............................34

FuelSystemMaintenance.......................................34

ReplacingtheFuelFilter.....................................34

ElectricalSystemMaintenance................................35

ServicingtheBattery...........................................35

ServicingtheFuses.............................................36

DriveSystemMaintenance.....................................37

CheckingtheTirePressure.................................37

HydraulicSystemMaintenance...............................38

CheckingtheHydraulicOilLevel........................38

ChangingtheHydraulicSystemFilterand

Oil..................................................................38

MowerDeckMaintenance......................................40

ServicingtheCuttingBlades...............................40

MowerDeckLeveling.........................................42

InspectingtheBelts............................................44

ReplacingtheMowerBelt...................................44

RemovingtheMower.........................................45

InstallingtheMower...........................................47

ReplacingtheGrassDeector.............................47

Cleaning.................................................................48

WashingtheUndersideoftheMower..................48

WasteDisposal...................................................49

Storage.......................................................................50

CleaningandStorage..........................................50

Troubleshooting.........................................................51

Schematics.................................................................53

3

Safety

ThismachinemeetsorexceedstheB71.1-2003
specicationsoftheAmericanNationalStandards
Institute,ineffectatthetimeofproduction.
However,improperuseormaintenancebythe
operatororownercanresultininjury.T oreduce
thepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCAUTION,
WARNING,orDANGER-"personalsafety
instruction."Failuretocomplywiththeinstruction
mayresultinpersonalinjuryordeath.

•Neverleavearunningmachineunattended.Always
turnoffblades,setparkingbrake,stopengine,and
removekeybeforedismounting.

•Turnoffbladeswhennotmowing.Stoptheengine
andwaitforallpartstocometoacompletestop
beforecleaningthemachine,removingthegrass
catcheroruncloggingthedischargechute.

•Operatethemachineonlyindaylightorgood
articiallight.

•Donotoperatethemachinewhileunderthe
inuenceofalcoholordrugs.

•Watchfortrafcwhenoperatingnearorcrossing
roadways.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard
B71.1-2003.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

GeneralOperation

•Read,understand,andfollowallinstructionsin
theoperator’smanualandonthemachinebefore
starting.

•Donotplacehandsorfeetnearrotatingpartsor
underthemachine.Keepclearofthedischarge
openingatalltimes.

•Allowonlyresponsibleadultswhoarefamiliarwith
theinstructionstooperatethemachine.

•Cleartheareaofobjectssuchasrocks,toys,wire,
etc.,whichcouldbepickedupandthrownbythe
blade.

•Besuretheareaisclearofotherpeoplebefore
mowing.Stopthemachineifanyoneentersthearea.

•Nevercarrypassengers.

•Donotmowinreverseunlessabsolutelynecessary.
Alwayslookdownandbehindbeforeandwhile
backingup.

•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.Avoiddischargingmaterial
againstawallorobstruction.Materialmayricochet
backtowardtheoperator.Stoptheblade(s)when
crossinggravelsurfaces.

•Donotoperatethemachinewithoutdeector,
dischargecoverorentiregrasscollectionsystemin
placeandworking.

•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.

•Useextracarewhenloadingorunloadingthe
machineintoatrailerortruck.

•Alwaysweareyeprotectionwhenoperatingthe
mower.

•Dataindicatesthatoperators,age60yearsand
above,areinvolvedinalargepercentageofriding
mower-relatedinjuries.Theseoperatorsshould
evaluatetheirabilitytooperatetheridingmower
safelyenoughtoprotectthemselvesandothersfrom
seriousinjury.

•Alwaysfollowtherecommendationsforwheel
weightsorcounterweights.

SlopeOperation

Slopesareamajorfactorrelatedtolossofcontroland
tip-overaccidents,whichcanresultinsevereinjuryor
death.Operationonallslopesrequiresextracaution.If
youcannotbackuptheslopeorifyoufeeluneasyonit,
donotmowit.

•Donotmowslopesgreaterthan15degrees.

•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.

•Choosealowgroundspeedsoyouwillnothaveto
stopwhileoperatingonaslope.

•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.

•Alwayskeepthewheelmotorsengagedwhengoing
downslopes.

•Reducespeedanduseextremecautiononslopes.

•Donotmakesuddenturnsorrapidspeedchanges.

•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.

4

•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.

•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.

•Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.

•Donottrytostabilizethemachinebyputtingyour
footontheground.

•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.

•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.

Children

Tragicaccidentscanoccuriftheoperatorisnotalertto
thepresenceofchildren.Childrenareoftenattractedto
themachineandthemowingactivity.Neverassumethat
childrenwillremainwhereyoulastsawthem.

•Keepchildrenoutofthemowingareaandunder
thewatchfulcareofanotherresponsibleadult,not
theoperator.

•Bealertandturnthemachineoffifchildrenenter
thearea.

•Beforeandwhilebackingorchangingdirection,look
behind,down,andside-to-sideforsmallchildren.

•Nevercarrychildren,evenwiththebladesoff.They
mayfalloffandbeseriouslyinjuredorinterferewith
safemachineoperation.

•Childrenwhohavebeengivenridesinthepastmay
suddenlyappearinthemowingareaforanotherride
andberunoverorbackedoverbythemower.

•Neverallowchildrentooperatethemachine.

•Useextracarewhenapproachingblindcorners,
shrubs,trees,theendofafenceorotherobjectsthat
mayobscurevision.

Towing

Ahitchkitisavailableforthismachineandcanbe
obtainedbycontactinganAuthorizedToroDealer.
Donottowwithoutrstinstallingthismanufacturer
approvedhitch.Thefollowingguidelinesapplywhen
towingwiththeapprovedhitchkitinstalled.

•Towonlywithamachinethathasahitchdesigned
fortowing.Donotattachtowedequipmentexcept
atthehitchpoint.

•Followthemanufacturer’srecommendationfor
weightlimitsfortowedequipmentandtowingon
slopes.

•Neverallowchildrenorothersinorontowed
equipment.

•Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.

•Travelslowlyandallowextradistancetostop.

Service

SafeHandlingofGasoline:

Toavoidpersonalinjuryorpropertydamage,useextra
carewhenhandlinggasolineandotherfuels.Theyare
ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipesandother
sourcesofignition.

•Useonlyanapprovedcontainer.

•Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.

•Neverllcontainersinsideavehicleoronatruckor
trailerwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removegas-poweredequipmentfromthetruck
ortrailerandrefuelitontheground.Ifthisisnot
possible,thenrefuelsuchequipmentwithaportable
container,ratherthanfromagasolinedispenser
nozzle.

•Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilthefueling
iscomplete.Donotuseanozzlelock-opendevice.

•Iffuelisspilledonclothing,changeclothing
immediately.

•Neveroverllthefueltank.Replacegascapand
tightensecurely .

GeneralService:

•Neveroperateamachineinsideaclosedarea.Engine
exhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.

•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.

5

•Nevertamperwithsafetydevices.Checktheir
properoperationregularly .

•Keepthemachinefreeofgrass,leaves,orother
debrisbuild-up.Cleanupoilorfuelspillagefuel
soakeddebris.Allowthemachinetocoolbefore
storing.

•Stopandinspecttheequipmentifyoustrikean
object.Repair,ifnecessary,beforerestarting.

•Nevermakeanyadjustmentsorrepairswiththe
enginerunning.

•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturers’recommendedparts,whennecessary.

•Mowerbladesaresharpandcancut.Wrapthe
blade(s)orweargloves,anduseextracautionwhen
servicingthem.

•Checkforproperbrakeoperationfrequently.Adjust
andserviceasrequired.

Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

•Maintainorreplacesafetyandinstructiondecalsas
necessary.

•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheANSIstandards.

•Stoptheengine,disconnectsparkplugwire(s)and
removekeybeforeperforminganyservice,repairs,
maintenanceoradjustments.

•Keephands,feet,hair,andlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjustorservice.

•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.

•UseonlyToroapprovedattachments.W arrantymay
bevoidedifusedwithunapprovedattachments.

•Ifloadingthemachineontoatrailerortruck,usea
single,full-widthramponly.Therampangleshould
notexceed15degrees.

6

SlopeChart7SafetyandInstructional
Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

115-9631

1.Powertake-off(PTO),

99-8936

Bladecontrolswitchon
somemodels

2.Bladecontrolswitch—On6.Continuousvariable

3.Bladecontrolswitch—Off7.Slow

4.Choke

5.Fast

setting

1.Parking
brake—disengaged

1.Bypassleverpositionfor
operatingthemachine

114-1606

1.Entanglementhazard,belt—keepallguardsinplace.

115-9625

2.Parkingbrake—engaged

93-7009

1.Warning—don’toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.

117-1158

2.Bypassleverpositionfor
pushingthemachine

8

110-6691

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.

112-9840

1.ReadtheOperator’s
Manual.

2.Heightofcut

3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.

115-9644

1.Pressthepedalandlifttheheightofcutlevertounlock
thedeckposition.

2.Heightofcut

3.Pressthepedaltomovethedecktothetransportposition

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

117-1194

1.Engine

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

9

109-8965

1.Warning–readtheOperator’sManual.

2.Readtheinstructionsbeforeservicingorperformingmaintenance;applyparkingbrake,removetheignitionkeyanddisconnect
thesparkplugwire.

3.Thrownobjecthazard—keepbystandersasafedistancefromthemachine,pickupdebrisbeforeoperating,keepthedischarge
deectorinplace.

4.Lossoftraction/controlhazard,slopes–lossoftraction/controlonslope,disengagethebladecontrolswitch(PTO),proceed
offtheslopeslowly.

5.Tippinghazard–avoidsuddenandsharpturnswhileonslopes,onlymowacrossslopeslessthan15degrees,keepasafe
distancefromwater,andonlymowupanddownslopeslessthan15degrees.

6.Cutting/dismembermenthazardofhandorfoot,mowerblade–stayawayfrommovingparts.

7.Crushing/dismembermenthazardofbystanders,reversing–DoNotcarrypassengers,lookbehindanddownwhenreversing.

115-9630

1.ReadtheOperator’sManualbeforeperformingany
maintenance.

2.Checktheengineoilevery8hours5.Checkthecasterwheeltirepressureevery25hours

3.Checkthedrivewheeltirepressureevery25hours

4.Checkthehydraulicoilevery25hours

6.Lubricatethecasterwheelevery25hours

10

1.Fuel2.Full

1.Fuel2.Full

115-9628

3.Half

4.Empty

115-9629

3.Half

4.Empty

11

ProductOverview

G010001

1

2

3

4

5

6

7

8

9

10

G010009

1

2

3

4

5

6

Figure3

1.Motioncontrollevers4.Fuelgauge7.Anti-scalproller

2.Operatorseat

3.Parkingbrake6.Frontcasterwheel

5.Footrest

8.Deector

9.Footpedaldeckliftand
height-of-cut

10.Controlpanel

Figure4

1.Gastankcap

2.MowerDeck4.Drivewheel6.Engine

3.Washoutport5.Engineguard

12

Controls

G009918

1

2

3

4

G010016

G010077

1

Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure5).

Figure5

1.Throttleandchokecontrol

2.Hourmeter5.Fuses

3.Ignitionswitch

IgnitionSwitch

4.Bladecontrolswitch(PTO)

Figure6

1.Fuelgaugewindow

Theignitionswitchhasthreepositions:Start,Run
andOff.ThekeywillturntoStartandmovebackto
Runuponrelease.TurningthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventtheenginefrom
accidentallystarting(Figure5).

Throttle/ChokeControl

Thethrottleandchokeiscombinedintoonecontrol
lever.ThethrottlecontrolisvariablebetweenFastand

Slow.Engagethechokebymovingtheleverpastthe
Fastsettinguntilitstops(Figure5).

BladeControlSwitch(PowerTake-Off)

Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure5).

HourMeter

Thehourmeterrecordsthenumberofhourstheblades
haveoperated.Itoperateswhenthebladecontrol
switch(PTO)isengaged.Usethesetimesforscheduling
regularmaintenance(Figure5).

FuelGauge

Thefuelwindowlocatedbelowtheoperatorposition
canbeusedtoverifythelevelofgasolineinthetank
(Figure6).

MotionControlLevers

Themotioncontrolleversarespeedsensitivecontrols
ofindependentwheelmotors.Movingaleverforward
orbackwardturnsthewheelonthesamesideforward
orinreverse;wheelspeedisproportionaltotheamount
theleverismoved.Movethecontrolleversoutward
fromthecentertotheneutrallockpositionandexitthe
machine(Figure3).Alwayspositionthemotioncontrol
leversintotheneutrallockpositionwhenyoustopthe
machineorleaveitunattended.

NeutralLockPosition

Theneutrallockpositionisusedwiththesafetyinterlock
systemtoengageanddisengagethemowerbladesand
todetermineneutralposition.

FootPedalDeckLiftSystem

Thefootpedaldeckliftsystemallowstheoperator
tolowerandraisethedeckfromtheseatedposition.
Theoperatorcanusethefootpedaltoliftthedeck
brieytoavoidobstaclesorlockthedeckinthehighest
height-of-cutortransportposition(Figure3).

Height-of-CutLever

Theheight-of-cutleverworkswiththefootpedalto
lockthedeckinaspeciccuttingheight.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure3).

13

Attachments/Accessories

AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

ThinkSafetyFirst

Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.

Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.

Alossoftractionisalossofsteeringcontrol.

Toavoidlossofcontrolandpossibilityof
rollover:

•Donotmowneardrop-offsornearwater.

•Donotmowslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon
slopes.

•Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.

•Avoidsuddenturnsorrapidspeedchanges.

•Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdownthe
slopereducestraction.

•Attachmentschangethehandling
characteristicsofthemachine.Useextra
cautionwhenusingattachmentswiththe
machine.

14

Figure7

1.SafeZone-usethemachinehere

2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.

3.Water

AddingFuel

Useunleadedregulargasolinesuitableforautomotive
use(85pumpoctaneminimum).Leadedregular
gasolinemaybeusedifunleadedregularisnotavailable.

Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.

•Neverllthefueltankinsideanenclosed
trailer.

•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.

15

Important:Donotusefueladditivescontaining

G010016

G010077

1

methanolorethanol.

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.

•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.

•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.

Addthecorrectamountofgasstabilizer/conditioner
tothegas.

Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.

Gasoline/Alcoholblends

Gasohol(upto10percentethylalcohol,90percent
unleadedgasolinebyvolume)isapprovedforfueluse
bytheenginemanufacturer.Othergasoline/alcohol
blends,suchasE85,arenotapproved.

Gasoline/Etherblends

MethylTertiaryButylEther(MTBE)andunleaded
gasolineblends(uptoamaximumof15percentMTBE
byvolume)areapprovedforfuelusebytheengine
manufacturer.Othergasoline/etherblendsarenot
approved.

•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.

Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:

FuelGauge

Usethefuelwindowbelowtheoperatortoverifythe
levelofgasolinebeforellingthetank(Figure8).

•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting

Figure8

1.Fuelgaugewindow

16

FillingtheFuelTank

G010016

G010475

1

2

4

3

G010078

1

2

G010079

1

2

G010289

Note:Donotllthefueltankcompletelyfull,thiswill
allowgasolinetoexpand.

1.Shuttheengineoffandsettheparkingbrake.

2.Cleanaroundthefueltankcap.

3.Fillthefueltanktothebottomoftheller
neckFigure9.

SettingtheParkingBrake

Figure10

ReleasingtheParkingBrake

Figure9

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theEngineOilLevel.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.

Figure11

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastand
Slowpositions(Figure12).

Alwaysusethefastpositionwhenturningonthe
mowerdeckwiththebladecontrolswitch(PTO).

Figure12

OperatingtheChoke

Iftheengineiscold,usethechoketostarttheengine.

Engagethechokebymovingthethrottleleverpastthe
Fastsettinguntilitstops(Figure13).

17