Toro 74818, 74816 Setup Instructions

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ZeroTurnRadiusMowers
Allmodels
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3359-833RevA
SetupInstructions
ProcedureDescription
Deectorassembly
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Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Rod1 Spring IgnitionKey1 Hosecoupling1 Operator’sManual EngineOperator’sManual OperatorTrainingMaterial
Qty.
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1
1 1 1
Verifythatlanyardisfreetorotateonbothendsso thatitpullsstraightwhilesupportingtheseat.
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CheckingTirePressure
NoPartsRequired
Procedure
Installthedischargedeector
CompletetheSetup.
1.Checkthetirepressureinthedrivetires.Proper inationfordrivetiresis13psi(90kPa).
2.Adjustifnecessary.
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FasteningtheSeat
NoPartsRequired
Procedure
1.Removethenutandboltfromthelooseendofthe lanyard.
2.Tiltseatdownwardandalignlanyardtotheholein thesideoftheseat(Figure1).
3.Installboltandnut.Tightenboltandthenloosen nut1/4-1/2turnsothatlanyardendrotatesfreely.
Figure1
1.Seatassembly3.5/16-18inchwhizlocknuts
2.Seattrackstuds
PrintedintheUSA.OriginalInstructions(EN)
AllRightsReserved
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ServicingtheBattery
NoPartsRequired
Procedure
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Important:Themachineisshippedwithalled leadacidbattery.
Voltage Reading
12.6or greater
12.4–12.6
12.2–12.4
12.0–12.2
11.7–12.0
11.7orless
Percent Charge
100%16volts/7
75–100%16volts/7
50–75%16volts/7
25–50%14.4volts/4
0–25%14.4volts/4
0%14.4volts/2
Maximum Charger Settings
amps
amps
amps
amps
amps
amps
Charging Interval
NoCharging Required
30Minutes
1Hour
2Hours
3Hours
6Hoursor More
Iftheignitionisinthe“ON”positionthere ispotentialforsparksandengagementof components.Sparkscouldcauseanexplosion ormovingpartscouldaccidentallyengage causingpersonalinjury
1.Tiltseatuptogainaccesstothebattery.
Chargingthebatterymayproduceexplosive gasses.Batterygassescanexplodecausing seriousinjury.
Keepsparks,ames,orcigarettesawayfrom battery.
Ventilatewhenchargingorusingbatteryin anenclosedspace.
Makesureventingpathofbatteryisalways openoncebatteryislledwithacid.
2.Checkthevoltageofthebatterywithadigital voltmeter.Locatethevoltagereadingofthebattery inthetablebelowandchargethebatteryforthe recommendedtimeintervaltobringthechargeup toafullchargeof12.6voltsorgreater.
Important:Makesurethenegativebattery cablesaredisconnectedandthebatterycharger usedforchargingthebatteryhasanoutputof 16voltsand7ampsorlesstoavoiddamaging thebattery(chartforrecommendedcharger settings).
Besureignitionswitchisinthe“OFF”position beforechargingthebattery.
3.Connectthenegativebatterycables.
Note:Ifthepositivecableisalsodisconnected, connectthepositive(red)cabletothepositive batteryterminalrst,thenthenegative(black)cable tothenegativebatteryterminal.Slipinsulatorboot overthepositiveterminal.
Note:Iftimedoesnotpermitchargingthebattery, orifchargingequipmentisnotavailable,connect thenegativebatterycablesandrunthevehicle continuouslyfor20to30minutestosufciently chargethebattery.
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InstallingtheMotionControl Levers
NoPartsRequired
Procedure
1.Removethebottom3/8x1inchboltandspring discwasherfromthecontrolarmshaft.Loosenthe
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upper3/8x1inchboltandspringdiscwasherinthe controlleversothatthelevercanrotate(Figure2).
bendingthemoutward.Movethembacktothedrive positionandcheckforclearance.Repeatifnecessary.
2.Positiontheleversothebottomholealignswith holeinthecontrolarmshaft.Installspringdisc washerandbolt.
3.Repeatonoppositesideofunit.
Note:Therearetwoleverheightoptionsavailable. Placetheleversinthetoptwoholestoincrease heightofthelevers,orinthebottomtwoholesto decreasetheheightofthelevers.
Figure2
1.Bolt
2.Springdiscwasher5.Controlarmshaft
3.Motioncontrollever
4.Aligntheleversfront/rearposition.Withthelevers intheneutralposition,loosenthehardwareand adjusttheleversslidingand/ortiltingthelever(s) forwardorbackwarduntilproperlyalignedand tightenhardware(Figure3).
4.Seat
6.Ifthemachineturnsrightorleftwhenhandlesare pushedforwardtogether,adjustthestopontheside oppositethedirectionofturn(Figure4).Loosen thescrewsthatholdthemotioncontrollimiterstop. Movethestopbackuntiltheunitdrivesstraight. Tightenthescrewstolockthestopinplace.Readjust handlesifnecessary.
Figure4
1.Controlarmshaft
2.Limiterstopscrews
3.Adjuststop
Figure3
1.Motioncontrollever2.Hardware
5.Iftheendsofthelevershitagainsteachother, whileinthedriveposition(leversrotatedinasfaras possible),makeadjustmentsbymovingthelevers outwardstotheneutrallockpositionandcarefully
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ServicingtheEngine
NoPartsRequired
Procedure
Engineisshippedwithoil;checkoillevelandif necessarylltotheappropriatelevelwithoilasspecied inEngineOwner’sManual.
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G006036
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ServicingtheHydraulicOil
NoPartsRequired
Procedure
Themachineisshippedwithhydraulicoil.Verifylevel onExpansionTank(Figure5).
1.Startengineanddrivethemachineforwardand backwardforafewminutestoallowanyextraairto purgeoutofthehydraulicsystem.
2.Stopengineandwaitforallmovingpartstostop. Removekeyandengageparkingbrake.
3.CheckexpansiontankandifnecessaryaddMOBIL1 15W-50syntheticmotoroiltotheFULLCOLDline.
Note:Theproperamountofoilshouldhavebeen addedatthefactory.Ifthereservoirisslightlyover full,DoNotremoveuid.Thelevelwillgodown oncealloftheairispurgedfromthesystem.
InstallingtheDischarge Deector
Partsneededforthisprocedure:
1
Deectorassembly
1Rod
1
Spring
Procedure
1.Positionthedischargedeectorassemblywiththe bracketendsbetweentheweldedbracketsonthe deckasshowninFigure6.
1.Engine2.Expansiontank
4.Replaceexpansiontankcapandtightenuntilsnug.
DoNotovertighten.
Figure5
1.Deectorassembly4.Spring
2.Deckbrackets
3.Rod
2.Installthespringontothestraightendoftherod. PositionthespringontherodasshowninFigure6 sotheshorterspringendiscomingfromunderthe rodbeforethebendandgoingovertherodasit returnsfromthebend.
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Figure6
5.Springinstalledoverthe rod
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3.Installthespringandrodassemblythroughthe
G006049
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openingsinboththedeckbracketsandthedeector bracket(Figure6).
4.Liftthelongendofthespringandplaceitintothe notchonthedeectorassemblybracket(Figure7).
5.Securetherodandspringassemblybytwistingitso theshortendoftherodcanbeplacedbehindthe frontbracketweldedtothedeck(Figure7).
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CompletingtheSetup
Partsneededforthisprocedure:
1IgnitionKey
1Hosecoupling
1
Operator’sManual
1
EngineOperator’sManual
1
OperatorTrainingMaterial
CheckingtheMowerAdjustment
Themowerdeckwasleveledatthefactory.Ifthemower isnotcuttinglevel,adjusttheside-to-sidelevelandthe front-to-rearbladeslope.SeetheOperator’sManualfor theproperprocedure.
Figure7
1.Rodandspringassembly partiallyinstalled
2.Longendofthespring installedintothenotchin thedeectorbracket
3.Rod,shortend,moved behindmowerbracket
4.Shortend,retainedby mowerbracket.
Important:Thedischargedeectormustbe springloadedinthedownposition.Liftthe deectoruptotestthatitsnapstothefulldown position.
ReviewtheRemainingParts
Keepallthefollowingitemswiththemachine:
IgnitionKey
Hosecoupling
Operator’sManual
EngineOperator’sManual
ViewtheOperatortrainingmaterial.
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