Toro 74813, 74815 Setup Instructions

ZeroTurnRadiusMowers
Allmodels
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3360-101RevA
SetupInstructions
ProcedureDescription
Deectorassembly Rod1
7
8
9
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
Spring Cotterpin Sidedischargebafe Carriagebolt(5/16x3/4inch) Hex-headbolt(5/16x3/4inch) Locknut(5/16inch) Holecoverdecal3 IgnitionKey1 Hosecoupling1 Operator’sManual EngineOperator’sManual OperatorTrainingMaterial
2.Tiltseatdownwardandalignlanyardtotheholein
3.Installboltandnut.Tightenboltandthenloosen
CheckingTirePressure
Qty.
1
1 1 1 2 2 4
1 1 1
thesideoftheseat(seeFigure1).
nut1/4-1/2turnsothatlanyardendrotatesfreely. Verifythatlanyardisfreetorotateonbothendsso thatitpullsstraightwhilesupportingtheseat..
NoPartsRequired
Installthedischargedeector.
Converttosidedischarge(optional).
Completethesetup.
Procedure
1.Checkthetirepressureinthedrivetires.Proper inationfordrivetiresis13psi(90kPa).
2.Adjustifnecessary.
2
FasteningtheSeat
NoPartsRequired
Procedure
1.Removethenutandboltfromthelooseendofthe lanyard.
PrintedintheUSA.OriginalInstructions(EN)
AllRightsReserved
Figure1
1.Seatassembly3.5/16-18inchwhizlocknuts
2.Seattrackstuds
3
ServicingtheBattery
NoPartsRequired
Procedure
inthetablebelowandchargethebatteryforthe recommendedtimeintervaltobringthechargeup toafullchargeof12.6voltsorgreater.
Important:Makesurethenegativebattery cablesaredisconnectedandthebatterycharger usedforchargingthebatteryhasanoutputof 16voltsand7ampsorlesstoavoiddamaging thebattery(seechartforrecommendedcharger settings).
Voltage Reading
12.6or greater
12.4–12.6
12.2–12.4
12.0–12.2
11.7–12.0
11.7orless
Percent Charge
100%16volts/7
75–100%16volts/7
50–75%16volts/7
25–50%14.4volts/4
0–25%14.4volts/4
0%14.4volts/2
Maximum Charger Settings
amps
amps
amps
amps
amps
amps
Charging Interval
NoCharging Required
30Minutes
1Hour
2Hours
3Hours
6Hoursor More
Batteryposts,terminals,andrelatedaccessories containleadandleadcompounds,chemicals knowntotheStateofCaliforniatocausecancer andreproductiveharm.Washhandsafter handling.
Important:Themachineisshippedwithalled leadacidbattery.
1.Tiltseatuptogainaccesstothebattery.
Chargingthebatterymayproduceexplosive gasses.Batterygassescanexplodecausing seriousinjury.
Keepsparks,ames,orcigarettesawayfrom battery.
Ventilatewhenchargingorusingbatteryin anenclosedspace.
Makesureventingpathofbatteryisalways openoncebatteryislledwithacid.
Iftheignitionisinthe“ON”positionthere ispotentialforsparksandengagementof components.Sparkscouldcauseanexplosion ormovingpartscouldaccidentallyengage causingpersonalinjury
Besureignitionswitchisinthe“OFF”position beforechargingthebattery.
3.Connectthenegativebatterycables.
Note:Ifthepositivecableisalsodisconnected, connectthepositive(red)cabletothepositive batteryterminalrst,thenthenegative(black)cable tothenegativebatteryterminal.Slipinsulatorboot overthepositiveterminal.
Note:Iftimedoesnotpermitchargingthebattery, orifchargingequipmentisnotavailable,connect thenegativebatterycablesandrunthevehicle continuouslyfor20to30minutestosufciently chargethebattery.
2.Checkthevoltageofthebatterywithadigital voltmeter.Locatethevoltagereadingofthebattery
2
4
InstallingtheMotionControl Levers
NoPartsRequired
Procedure
1.Removethebottom3/8x1inchboltandspring discwasherfromthecontrolarmshaft.Loosenthe upper3/8x1inchboltandspringdiscwasherinthe controlleversothatthelevercanrotateFigure2.
2.Positiontheleversothebottomholealignswith holeinthecontrolarmshaft.Installspringdisc washerandbolt.
3.Repeatonoppositesideofunit.
Note:Therearetwoleverheightoptionsavailable. Placetheleversinthetoptwoholestoincrease heightofthelevers,orinthebottomtwoholesto decreasetheheightofthelevers.
Figure3
1.Motioncontrollever2.Hardware
5.Iftheendsofthelevershitagainsteachother, whileinthedriveposition(leversrotatedinasfaras possible),makeadjustmentsbymovingthelevers outwardstotheneutrallockpositionandcarefully bendingthemoutward.Movethembacktothedrive positionandcheckforclearance.Repeatifnecessary.
6.Ifthemachineturnsrightorleftwhenhandlesare pushedforwardtogether,adjustthestoponthe sideoppositethedirectionofturn(seeFigure4). Loosenthescrewsthatholdthemotioncontrol limiterstop.Movethestopbackuntiltheunitdrives straight.Tightenthescrewstolockthestopinplace. Readjusthandlesifnecessary.
Figure2
1.Bolt
2.Springdiscwasher5.Controlarmshaft
3.Motioncontrollever
4.Aligntheleversfront/rearposition.Withthelevers intheneutralposition,loosenthehardwareand adjusttheleversslidingand/ortiltingthelever(s) forwardorbackwarduntilproperlyalignedand tightenhardware(Figure3).
4.Seat
1.Controlarmshaft
2.Limiterstopscrews
3
Figure4
3.Adjuststop
5
ServicingtheEngine
NoPartsRequired
Procedure
Engineisshippedwithoil;checkoillevelandif necessarylltotheappropriatelevelwithoilasspecied inEngineOwner’sManual.
Figure5
1.Engine2.Expansiontank
6
ServicingtheHydraulicOil
NoPartsRequired
Procedure
Themachineisshippedwithhydraulicoil.Verifylevel onExpansionTank(seeFigure5).
1.Startengineanddrivethemachineforwardand backwardforafewminutestoallowanyextraairto purgeoutofthehydraulicsystem.
2.Stopengineandwaitforallmovingpartstostop. Removekeyandengageparkingbrake.
3.CheckexpansiontankandifnecessaryaddMOBIL1 15W-50syntheticmotoroiltotheFULLCOLDline.
Note:Theproperamountofoilshouldhavebeen addedatthefactory.Ifthereservoirisslightlyover full,DoNotremoveuid.Thelevelwillgodown oncealloftheairispurgedfromthesystem.
4.Replaceexpansiontankcapandtightenuntilsnug.
DoNotovertighten.
7
InstallingtheDischarge Deector
Partsneededforthisprocedure:
1
Deectorassembly
1Rod
1
Spring
1
Cotterpin
Procedure
1.Installdischargedeector(Figure6).
4
8
ConvertingtoSideDischarge (optional)
Partsneededforthisprocedure:
1
Sidedischargebafe
2
Carriagebolt(5/16x3/4inch)
2
Hex-headbolt(5/16x3/4inch)
4
Locknut(5/16inch)
3Holecoverdecal
Procedure
Figure6
1.Rod4.Mowerdeck
2.Spring5.Dischargedeector
3.Dischargedeector
2.Orientthespringsothattheshortlegpointstowards thedischargedeectorandthelongerlegpoints towardsthedeckasshownin(Figure6).Placespring onrodandsliderod,straightend,throughthefront dischargedeectorbracket,dischargedeector,and reardeectorbracket.
3.Makesurethatthespringandrodareinstalledso thattherodisretainedfromslidingoutbythefront bracketandthespringholdsthedischargedeector inthedownposition.Referto(Figure6)forproper orientation.
4.Securedeectorassemblybyinstallingacotterpin throughtheholeinthestraightendoftherod.Bend thestraightendsofthepinbacktosecurethepin.
bracket
6.Assembledview
Themowerdeckisbuiltforoptimummulching performanceatthefactory.Ifthemoweristobe convertedtosidedischarge,usetheloosepartslisted aboveandSeetheOperator’sManualfortheproper procedure.
5
9
CompletingtheSetup
Partsneededforthisprocedure:
1IgnitionKey
1Hosecoupling
1
Operator’sManual
1
EngineOperator’sManual
1
OperatorTrainingMaterial
CheckingtheMowerAdjustment
Themowerdeckwasleveledatthefactory.Ifthemower isnotcuttinglevel,adjusttheside-to-sidelevelandthe front-to-rearbladeslope.SeetheOperator’sManualfor theproperprocedure.
ReviewtheRemainingParts
Keepallthefollowingitemswiththemachine:
IgnitionKey
Hosecoupling
Operator’sManual
EngineOperator’sManual
ViewtheOperatortrainingmaterial.
6
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