Toro 74726, 74731, 74760, 74766, 74768 Operator's Manual

...
Page 1
FormNo.3417-387RevD
TimeCutter
ModelNo.74726—SerialNo.400000000andUp ModelNo.74731—SerialNo.401400000andUp ModelNo.74760—SerialNo.401400000andUp ModelNo.74766—SerialNo.401300000andUp ModelNo.74768—SerialNo.400000000andUp ModelNo.74775—SerialNo.401300000andUp ModelNo.74776—SerialNo.402000000andUp ModelNo.74777—SerialNo.401400000andUp ModelNo.74778—SerialNo.400000000andUp
®
RidingMowers
Registeratwww.T oro.com. OriginalInstructions(EN)
*3417-387*D
Page 2
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.
Gotowww.Toro.comtoviewspecicationsonyour mowermodel.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous period,ensurethattheHighAltitudeKithasbeen installedsothattheenginemeetsCARB/EP A emissionregulations.TheHighAltitudeKit increasesengineperformancewhilepreventing spark-plugfouling,hardstarting,andincreased emissions.Onceyouhaveinstalledthekit,attach thehigh-altitudelabelnexttotheserialdecalon themachine.ContactanyAuthorizedToroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.T oro.comorcontactourT oroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine hasbeenconvertedforhigh-altitudeuse,lookfor thefollowinglabel.
decal127-9363
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyhomeownersinresidentialapplications.Itis designedprimarilyforcuttinggrassonwell-maintained lawns.Itisnotdesignedforcuttingbrush,mowing grassandothergrowthalongsidehighways,orfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactTorodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
FortheOperator’sManual,thecompletewarranty details,ortoregisteryourproduct,usetheQR codeorvisitwww.Toro.com.Y oumayalsocallus at1-888-384-9939torequestawrittencopyofthe productwarranty.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Page 3
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe spacebelow:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................15
Controls...........................................................15
BeforeOperation.................................................17
BeforeOperationSafety...................................17
AddingFuel......................................................17
PerformingDailyMaintenance..........................18
g234368
g000502
BreakinginaNewMachine..............................18
UsingtheSafety-InterlockSystem....................19
PositioningtheSeat..........................................19
AdjustingtheMyRide™Suspension
System..........................................................20
AdjustingtheMotion-ControlLevers.................21
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................23
OperatingtheThrottle.......................................24
OperatingtheChoke.........................................24
StartingtheEngine...........................................24
ShuttingOfftheEngine.....................................25
UsingtheMotion-ControlLevers.......................25
DrivingtheMachine..........................................25
UsingtheSideDischarge.................................27
AdjustingtheHeightofCut...............................27
AdjustingtheAnti-ScalpRollers........................28
UsingAttachmentsandAccessories.................28
OperatingTips.................................................29
AfterOperation....................................................30
AfterOperationSafety......................................30
PushingtheMachinebyHand..........................30
TransportingtheMachine.................................31
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Pre-MaintenanceProcedures..............................34
MaintenanceSafety..........................................34
RaisingtheSeat...............................................34
Lubrication..........................................................35
GreasingtheBearings......................................35
EngineMaintenance...........................................35
EngineSafety...................................................35
ServicingtheAirCleaner..................................35
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................39
CleaningtheCoolingSystem............................40
FuelSystemMaintenance...................................41
ReplacingtheIn-LineFuelFilter.......................41
ElectricalSystemMaintenance...........................42
ElectricalSystemSafety...................................42
ServicingtheBattery.........................................42
ServicingtheFuses..........................................43
DriveSystemMaintenance..................................44
CheckingtheTirePressure...............................44
3
Page 4
ReleasingtheElectricBrake.............................44
BeltMaintenance................................................45
ReplacingtheMower-DeckBelt........................45
MowerMaintenance.............................................46
ServicingtheCuttingBlades.............................46
LevelingtheMowerDeck..................................49
RemovingtheMowerDeck...............................51
InstallingtheMower..........................................52
ReplacingtheGrassDeector..........................52
ReplacingtheGrassDeector..........................53
Cleaning..............................................................54
WashingtheUndersideoftheMower
Deck..............................................................54
CleaningtheSuspensionSystem.....................55
DisposingofWaste...........................................55
Storage...................................................................55
StorageSafety..................................................55
CleaningandStorage.......................................55
StoringtheBattery............................................56
Troubleshooting......................................................57
Schematics.............................................................59
Safety
ThefollowinginstructionsarefromANSIstandard B71.1-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
4
Page 5
SlopeIndicator
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
Page 6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distanceawayfromthe battery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decal99-3943
99-3943
ForModelswith127cm(50inch),137cm(54inch),or
152cm(60inch)Decks
1.Engine
decaloemmarkt
93-7009
1.Warning—donotoperatethemowerwiththedeectorup orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
decal93-7009
105-7015
decal105-7015
ForModelswith107cm(42-inch)Decks
1.Beltrouting
6
Page 7
106-8717
ForModelswith107cm(42inch),127cm(50inch),or137
cm(54inch)Decks—NotforMyRideModels
1.Readtheinstructionsbeforeservicingorperforming maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
112-9840
ForModelswith152cm(60inch)MowerDecks
decal106-8717
decal119-8815
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
decal112-9840
1.ReadtheOperator's Manual.
2.Heightofcut
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
3.Removethekeyandread theinstructionsbefore servicingorperforming maintenance.
decal119-8870
119-8870
ForModelswith127cm(50inch),137cm(54inch),or152
cm(60inch)Decks—NotforMyRideModels
1.Heightofcut
decal119-8814
7
Page 8
119-8871
ForModelswith107cm(42inch)MowerDecksorMyRide
SuspensionSystem
decal119-8871
1.Heightofcut
5.3inches
2.4-1/2inches6.2-1/2inches
3.4inches7.2inches
4.3-1/2inches8.1-1/2inches
8
Page 9
121-0772
ForModelswith107cm(42inch)or152cm(60inch)MowerDecksorModelswithMyRideSuspensionSystem
decal121-0772
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),Blade-controlswitch
3.Slow
9
Page 10
121-0773
ForModelswith127cm(50inch)Decks—NotforMyRideModels
decal121-0773
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertakeoff(PTO),blade-controlswitch
3.Slow
10
Page 11
decal131-1097
131-1097
1.Bypassleverpositionfor pushingthemachine
121-2989
2.Bypassleverpositionfor operatingthemachine
decal121-2989b
1.Oildrain
131-3947
ModelswithoutMyRideSuspensionSystem
decal131-3947
1.Trim—slow
3.Mow—fast
2.Tow—medium
11
Page 12
132-0869
ForModelswith107cm(42inch),127cm(50inch),or137cm(54inch)Decks
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0869
1.Warning—readthe Operator'sManual.
2.Warning—beforeservicing, engagetheparkingbrake, removethekeyandthe sparkplugconnection.
3.Cuttinghazardofhand, mowerblade;pinching hazardofhand,belt—keep handsandfeetawayfrom movingparts;keepall guardsandshieldsinplace.
4.Thrownobject hazard—keepbystanders awayfromthemachine; removedebrisfromthe areabeforemowing;keep thedeectorshielddown.
5.Ramptipping hazard—whenloading ontoatrailer,donotuse dualramps;useonlya singlerampwideenough forthemachineandthat hasaninclinelessthan15 degrees;backthemachine uptheramp(inreverse) anddriveitforwardoffthe ramp.
6.Bodilyharmhazard—no riders;lookbehindyou whenmowinginreverse.
7.Tippinghazardon slopes—donotuseon slopesnearopenwater;do notuseonslopesgreater than15degrees.
12
Page 13
decal132-0872
132-0872
1.Thrownobject hazard—keepbystanders awayfromthemachine.
2.Thrownobjecthazard, raisedbafe—donot operatethemachinewith anopendeck;usea baggerorabafe.
3.Severinghazardofhand orfoot—keepawayfrom movingparts.
4.Entanglement hazard—keepaway frommovingparts;keep allguardsandshieldsin place.
decal133-9255
133-9255
ForModelswith152cm(60inch)Decks
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual.
2.Ramphazard—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usearamp withaslopelessthan15°;backuptherampwhenloadingthe machineanddriveforwardofftherampwhenunloading.
3.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine,pickupdebrisbeforeoperating,and keepthedeectorshielddown.
4.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
5.Tippinghazard—donotuseonslopesnearopenwater;do notuseonslopesgreaterthan15°.
6.Cuttingandpinchhazard—keepawayfrommovingparts; keepallguardsandshieldsinplace.
7.Warning—beforeperformingmaintenance,readthe Operator'sManual;engagetheparkingbrake,removethe key,anddisconnectthesparkplug.
13
Page 14
136-5596
ForModelswith152cm(60inch)DecksorMyRide
SuspensionSystem
decal136-5596
1.Checkthetirepressure every25operatinghours.
2.Engineoil
4.Checkthetirepressure every25operatinghours.
5.ReadtheOperator's Manualbeforeperforming maintenance.
3.Checkthetirepressure every25operatinghours.
decal136-4245
136-4245
ForMachineswithMyRide™
1.Slow
2.Transport
3.Fast
decal136-9186
136-9186
ForModelswith152cm(60inch)Decks
1.ReadtheOperator'sManualbeforeaddingweighttothe bucket.
137-7044
ForMachineswithMyRide™
1.Camlock2.Camunlock
decal138-2456
138-2456
1.ReadtheOperator’s Manual.
2.Parkthemachineona levelsurfacewhenlling thefueltank.
3.Donotoverllthefuel tank.
14
decal137-7044
Page 15
ProductOverview
g028166
Figure5
1.Deector4.Height-of-cutlever
2.Reardrivewheel
3.Motion-controllevers
5.Operatorseat
6.SmartSpeed™lever9.Controlpanel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
ControlPanel
7.Footrest10.Engine
8.Fuel-tankcap11.Engineguard
12.Frontcasterwheel
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto
StartingtheEngine(page24).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure6).
ChokeControl
Usethechokecontroltostartacoldengine.
Blade-ControlSwitch(Power
Figure6
1.Throttlecontrol3.Blade-controlswitch
2.Chokecontrol
(powertakeoff)
4.Keyswitch
Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand
g032603
disengagespowertothemowerblades(Figure6).
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Page 16
Motion-ControlLevers
Height-of-CutLever
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure5).
ParkPosition
Movethemotion-controlleversoutwardfromthe centertothePARKpositionwhenexitingthemachine (Figure22).Alwayspositionthemotion-controllevers intothePARKpositionwhenyoustopthemachineor leaveitunattended.
SmartSpeed™ControlSystem Lever
TheSmartSpeed™Control-Systemlever,located belowtheoperatingposition,givesyouachoiceto drivethemachineat3speedranges—trim,tow,and mow(Figure25).
Fuel-PresenceWindow
Youcanusethefuelwindow,locatedontheleftside ofthemachine,toverifythepresenceoffuelinthe tank(Figure7).
Usetheheight-of-cutlevertolowerandraisethedeck fromtheseatedposition.Movingtheleverup(toward you)raisesthedeckfromthegroundandmovingthe leverdown(awayfromyou)lowersthedecktoward theground.Adjusttheheight-of-cutonlywhilethe machineisnotmoving(Figure27).
HourMeter(IfEquipped)
Thehourmeterrecordsthenumberofhourswhen youareintheseatandthekeyswitchisintheON position(Figure8).
g027869
Figure8
1.Fuel-presencewindow
Figure7
1.Thehourmeterislocatedbehindtheseat.
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
g014521
Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonT oro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.
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Page 17
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors. –Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

AddingFuel

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
17
Page 18

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

g027243
Figure9
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck (Figure9).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance
(page33).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
18
Page 19

UsingtheSafety-Interlock System

WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
motion-controlleverstothecenter,unlocked position,engagetheblade-controlswitch,and riseslightlyfromtheseat;theengineshould shutoff.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure10).
Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewheneverthecontrolleversareoutof thePARKpositionandyourisefromtheseat.

TestingtheSafety-Interlock System

Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sitontheseat,movethemotion-controllevers inthePARKposition,andmovetheblade-control switchtotheONposition.Trystartingthe engine;theengineshouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitch totheOFFposition.Moveeithermotion-control levertothecenter,unlockedposition.Try startingtheengine;theengineshouldnotcrank. Repeatwiththeothermotion-controllever.
3.Sitontheseat,movetheblade-controlswitch totheOFFposition,andlockthemotion-control leversinthePARKposition.Starttheengine. Whiletheengineisrunning,engagethe blade-controlswitch,andriseslightlyfromthe seat;theengineshouldshutoff.
g027632
Figure10
4.Sitontheseat,movetheblade-controlswitch totheOFFposition,andlockthemotion-control leversinthePARKposition.Starttheengine. Whiletheengineisrunning,movethe
19
Page 20

AdjustingtheMyRide™ SuspensionSystem

ForMachineswiththeMyRide™ SuspensionSystem
Note:T omakeadjustingtheMyRide™suspension
systemeasier,pivottheseatforwardandinstallthe proprodtotakeweightofftheshockassemblies.
TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Youcanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.

AdjustingtheRear-Shock Assemblies

Theslotsfortherear-shockassemblieshavedetent positionsforreference.
Thefollowinggraphicshowsthepositionforasoftor rmrideandthedifferentdetentpositions(Figure11).
Figure11
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
Adjusttherear-shockassemblies(Figure12).
g231392
Figure12
g231347
20
Page 21

Adjustingthe Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror lowerformaximumcomfort(Figure13).
Figure13

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor rearwardforyourcomfort.
1.Loosentheupperboltholdingthecontrollever tothecontrol-armshaft.
2.Loosenthelowerboltjustenoughtopivotthe controlleverforwardorrearward(Figure13).
3.Tightenbothboltstosecurethecontrolleverin thenewposition.
4.Repeattheadjustmentfortheothercontrollever.
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
g027252
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachine,shutofftheengine,remove
thekey,andinspectthebladesafterstrikingan objectorifthereisanabnormalvibrationinthe machine.Makeallnecessaryrepairsbefore resumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
21
Page 22
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byToro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
Figure14
1.Wearhearingprotection.

SlopeSafety

Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperateonslopesgreaterthan15
degrees.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
g229846
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.
22
Page 23
Figure15

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

g22911 1
1.SafeZone—usethe
machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea
walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
3.Water
4.W=widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.

TowingSafety

Donotattachtowedequipmentexceptatthehitch
point.
Followtheattachmentmanufacturer's
recommendationforweightlimitsfortowed equipmentandtowingonslopes.Thetowed weightmustnotexceedtheweightofthemachine, operator,andballast.Usecounterweightsor wheelweightsasdescribedintheattachment,or inthetowingmachineOperator’sManual.
Neverallowchildrenorothersnearthetowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftraction,increasedriskofrollover, andlossofcontrol.Reducethetowedweightand slowdown.
g008945
Figure16
Note:Alwaysengagethebladeswiththethrottlein
theFASTposition(Figure17).
g187516
Figure17

DisengagingtheBlade-Control Switch(PTO)

Thestoppingdistanceincreaseswiththeweight
ofatowedload.Travelslowlyandallowextra distancetostop.
Makewideturnstokeeptheattachmentclearof
themachine.
g009174
Figure18
23
Page 24

OperatingtheThrottle

StartingtheEngine

YoucanmovethethrottlecontrolbetweenFASTand SLOWpositions(Figure19).
AlwaysusetheFASTpositionwhenengagingthePTO.
Figure19

OperatingtheChoke

Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke beforeusingthekeyswitch(Figure20).
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagethestarterformore
than5secondsatatime.Engagingthestarter motorformorethan5secondscandamagethe startermotor.Iftheenginefailstostart,wait10 secondsbeforeoperatingtheenginestarteragain.
g187517
Note:Ensurethatyoufullyengagethechoke.
Youmayneedtoholdtheknobupwhenyou usethekeyswitch.
2.Pushdownthechoketodisengagethechoke aftertheenginehasstarted(Figure20).
g027581
Figure21
Figure20
1.ONposition2.OFFposition
g008959
24
Page 25

ShuttingOfftheEngine

DrivingtheMachine

1.Disengagethebladesbymovingthe blade-controlswitchtotheOFFposition(Figure
18).
2.Engagetheparkingbrake;refertoParkPosition
(page16).
3.MovethethrottlecontroltotheFASTposition.
4.TurnthekeytotheOFFpositionandremove thekey.
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.

UsingtheMotion-Control Levers

Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.
WARNING
Themachinecanspinveryrapidly.You maylosecontrolofthemachineandcause personalinjuryordamagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking sharpturns.

DrivingForward

Figure22
1.Motion-control lever—PARKposition
2.Center,unlockedposition5.Frontofmachine
3.Forward
4.Backward
Note:Alwaysusecautionwhenbackingupand
turning.
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotion-control leversforward(Figure23).
g004532
Figure23
g008952
25
Page 26

DrivingBackward

1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotion-control leversrearward(Figure24).
g239348
Figure26
MyRideMachines
1.Smart-speedlever
Tochangespeeds,dothefollowing:
1.Movethemotion-controlleverstoneutraland outwardtothePARKposition.
2.Disengagetheblade-controlswitch.
3.Adjustthelevertothedesiredposition.
Figure24
UsingtheSmartSpeed
TM
Control
System
TheSmartSpeed
25orFigure26)givestheoperatorachoicetodrive
themachineat3groundspeedranges—trim,tow, andmow.
TM
Control-Systemlever(Figure
g008953
Thefollowingareonlyrecommendationsforuse. Adjustmentsvarybygrasstype,moisturecontent, andtheheightofthegrass.
Suggested uses:
ParkingX
Heavy,wet grass
TrainingX
Trimming grass
BaggingX
MulchingX
Towing attachments
Normal mowing
Movingthe machine
TrimTowMow
X
X
X
X
X
Trim
1.Smart-speedlever
Non-MyRideMachines
Figure25
g027625
Thisisthelowestspeed.Thesuggestedusesforthis speedareasfollows:
Parking
Heavy,wetgrassmowingconditions
Training
Trimminggrass
26
Page 27
Tow
Thisisthemediumspeed.Thesuggestedusesfor thisspeedareasfollows:
Bagging

AdjustingtheHeightofCut

Note:Thetransportpositionisthehighest
height-of-cutpositionorcuttingheightat115mm (4-1/2inches)asshowninFigure27.
Mulching
Towingattachments
Mow
Thisisthefastestspeed.Thesuggestedusesforthis speedareasfollows:
Normalmowing
Movingthemachine

UsingtheSideDischarge

Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe turf.
DANGER
Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.
Heightofcutiscontrolledbytheleverlocatedtothe rightoftheoperatingposition(Figure27).
Neverremovethegrassdeectorfromthe mowerdeckbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
Neverputyourhandsorfeetunderthe mowerdeck.
Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatethekeyswitchtotheOFF position,andremovethekeyfromthekey switch.
Makesurethatthegrassdeectorisinthe downposition.
g028025
Figure27
27
Page 28

AdjustingtheAnti-Scalp Rollers

Machineswitha107cm(42inch), 127cm(50inch),or137cm(54 inch)MowerDeckOnly

Wheneveryouchangetheheightofcut,adjustthe heightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssothattherollers
donottouchthegroundinnormal,atmowingareas.
1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Adjusttheanti-scalprollersasshowninFigure
28tomatchtheclosestheight-of-cutposition.
Figure28
1.Anti-scalproller3.Flangenut
2.Bolt4.Holespacing

Machineswitha152cm(60inch) MowerDeckOnly

g024312
Figure29
1.Flangenut4.Bushing
2.Spacer
3.Anti-scalproller
4.Aligntheboltandanti-scalprollerinthe holeofthebracketthatmatchedtheclosest height-of-cutposition(Figure29).
5.Inserttheboltintothebracketholeandsecure theboltandanti-scalprollerwiththeangenut (Figure29).
5.Bolt

UsingAttachmentsand Accessories

Machineswitha152cm(60inch) MowerDeckOnly
Useonlyattachmentsandaccessoriesapprovedby
g010233
Toro.
Ifyouattachabuckettotheengineguard,useastrap tosecureit.
Important:Ifyouarecarryingmorethan4.5kg
(10lb)inabucketattachedtotheengineguard, youshouldequipyourmachinewiththeBucket SupportKit.
ContactyourauthorizedToroservicedealer.
Wheneveryouchangetheheightofcut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.
1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Removetheangenut,anti-scalproller,andbolt fromthebracket(Figure29).
Note:Keeptheboltandanti-scalproller
togetherwhenremoving.
28
Page 29
OperatingTips
UsingtheFastThrottleSetting
dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.
Forbestmowingandmaximumaircirculation,operate theengineattheFASTposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower deckinuncutgrass.Alwaystrytohave1sideofthe mowerdeckfreefromuncutgrass,whichallowsair tobedrawnintothemowerdeck.
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdeckdoesnotscalp anyunevenground.However,thecuttingheight usedinthepastisgenerallythebestonetouse. Whencuttinggrasslongerthan15cm(6inches)tall, youmaywanttocutthelawntwicetoensurean acceptablequalityofcut.
CuttingaThirdoftheGrassBlade
Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.
KeepingtheUndersideofthe MowerDeckClean
Cleanclippingsanddirtfromtheundersideofthe mowerdeckaftereachuse.Ifgrassanddirtbuildup insidethemowerdeck,cuttingqualitywilleventually becomeunsatisfactory.
MaintainingtheBlade(s)
Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary.Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.
AlternatingtheMowingDirection
Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings, whichenhancesdecompositionandfertilization.
MowingatCorrectIntervals
Grassgrowsatdifferentratesatdifferenttimesof theyear.Tomaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently.Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.
UsingaSlowerCuttingSpeed
Toimprovecutquality,useaslowergroundspeed incertainconditions.
AvoidingCuttingTooLow
Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.
StoppingtheMachine
Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay
29
Page 30
AfterOperation

AfterOperationSafety

GeneralSafety

Cleangrassanddebrisfromthecuttingunits,
mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.
Shutoffthefuelandremovethekeybeforestoring
ortransportingthemachine.
Disengagethedrivetotheattachmentwhenever
youaretransportingornotusingthemachine.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

PushingtheMachineby Hand

Important:Alwayspushthemachinebyhand.
Donottowthemachine,becausetowingmay damageit.
Figure30
1.Bypass-leverlocations
2.Leverpositionfor operatingthemachine
6.Whennished,ensurethatthekeyhasbeen
returnedtotheSTOPpositiontoavoiddraining thebatterycharge.
3.Leverpositionforpushing themachine
Note:Ifthemachinefailstomove,theelectricbrake
maystillbeengaged.Youcanreleasetheelectric brakemanuallyifnecessary;refertoReleasingthe
ElectricBrake(page44).
g017303
Thismachinehasanelectric-brakemechanism,and topushthemachine,theignitionkeymustbeinthe
RUNposition.Thebatteryneedstobechargedand
functioningtodisengagetheelectricbrake.

PushingtheMachine

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Locatethebypassleversontheframeonboth sidesoftheengine.
4.Movethebypassleversforwardthroughthekey holeanddowntolocktheminplace(Figure30).
Note:Dothisforeachlever.
5.Turntheignitionkeyonanddisengagethe parkingbrake.
Note:Donotstartthemachine.

OperatingtheMachine

Movethebypassleversrearwardthroughthekeyhole anddowntolocktheminplaceasshowninFigure30.
Note:Dothisforeachlever.
30
Page 31

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidents,causingpersonal injury.
Donotdrivethemachineonapublicstreet orroadway.

SelectingaTrailer

WARNING
Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure31).
Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.
Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.
Ensurethatthelengthoftherampisat least4timesaslongastheheightofthe trailerortruckbedtotheground.This ensuresthattherampangledoesnot exceed15degreesonatground.
Figure31
1.Full-widthrampinstowed position
2.Sideviewoffull-width rampinloadingposition
3.Notgreaterthan 15degrees
4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground
5.H=heightofthetraileror truckbedtotheground
6.Trailer

LoadingtheMachine

WARNING
Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.
Useextremecautionwhenoperatinga machineonaramp.
g027996
Backthemachineuptherampanddriveit forwarddowntheramp.
Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.
31
Page 32
1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakesand lights.
3.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure31).
4.Backthemachineuptheramp(Figure32).
Figure32
g027995
1.Backthemachineupthe
ramp.
2.Drivethemachineforward downtheramp.
5.Shutofftheengine,removethekey,andengage theparkingbrake.
6.Tiedownthemachinenearthefrontcaster wheelsandtherearbumperwithstraps,chains, cable,orropes(Figure33).Refertolocal regulationsfortie-downrequirements.
Figure33
1.Tie-downloops
g027708

UnloadingtheMachine

1.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure31).
2.Drivethemachineforwarddowntheramp (Figure32).
32
Page 33
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Aftereachuse
Every25hours
Every100hours
Every200hours
Beforestorage
MaintenanceProcedure
•Changetheengineoilandlter.
•Checkthesafety-interlocksystem.
•Checktheaircleanerfordirty,loose,ordamagedparts.
•Checktheengine-oillevel.
•Cleantheairintakescreen.
•Inspecttheblades.
•Inspectthegrassdeectorfordamage.
•Cleanthemower-deckhousing.
•Greasealllubricationpoints(non-MyRidemodelsonly).
•Cleantheair-cleanerfoamelement(moreoftenindusty ,dirtyconditions).
•Checktirepressure.
•Replacetheair-cleanerfoamelement(moreoftenindusty,dirtyconditions).
•Cleanthepaperair-cleanerelement(moreoftenindirtyordustyconditions).
•Changetheengineoilandoillter(moreoftenindirtyordustyconditions).
•Checkthesparkplug(s).
•Checkthein-linefuellter.
•Replacethepaperair-cleanerelement(moreoftenindirtyordustyconditions).
•Replacethesparkplug(s).
•Replacethein-linefuellter.
•Chargethebatteryanddisconnectthebatterycables.
•Performallmaintenanceprocedureslistedabovebeforestorage.
•Paintanychippedsurfaces.
CAUTION
Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Shutofftheengineandremovethekeyfromtheswitchbeforeyouperformanymaintenance.
33
Page 34
Pre-Maintenance

RaisingtheSeat

Procedures

MaintenanceSafety

Beforerepairingthemachinedothefollowing:
–Disengagethedrives.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Disconnectthespark-plugwire.
Parkthemachineonalevelsurface.
Cleangrassanddebrisfromthecuttingunit,
drives,mufers,andenginetohelppreventres.
Cleanupoilorfuelspills.
Donotallowuntrainedpersonneltoservicethe
machine.
Usejackstandstosupportthemachineand/or
componentswhenrequired.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Ensurethattheparkingbrakeisengaged.Liftthe seatforward.
Youcanaccessfollowingcomponentsbyraisingthe seat:
Serialplate
Servicedecal
Seat-adjustmentbolts(ifapplicable)
Fuellter
Batteryandbatterycables
Disconnectthebatteryorremovethespark-plug
wirebeforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositiveterminal last.Connectthepositiveterminalrstand negativelast.
Usecarewhencheckingtheblades.Wrapthe
blade(s)orwearthicklypaddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades; donotstraightenorweldthem.
Keepyourhandsandfeetawayfrommoving
parts.Ifpossible,donotmakeadjustmentswith theenginerunning.
Keepallpartsingoodworkingcondition
andallhardwaretightened,especiallythe blade-attachmentbolts.Replaceallwornor damageddecals.
Neverinterferewiththeintendedfunctionofa
safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.
Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.
Checktheparkingbrakeoperationfrequently.
Adjustandserviceasrequired.
34
Page 35
Lubrication
EngineMaintenance

GreasingtheBearings

AllModelswithoutMyRide
ServiceInterval:Every25hours—Greaseall
lubricationpoints(non-MyRide modelsonly).
GreaseType:No.2lithiumgrease
1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Cleanthegreasettings(Figure34andFigure
35)witharag.
Note:Makesuretoscrapeanypaintoffthe
frontofthetting(s).

EngineSafety

Shutofftheenginebeforecheckingtheoilor
addingoiltothecrankcase.
Keepyourhands,feet,face,clothing,andother
bodypartsawaythemuferandotherhotsurfaces.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily
Note:Servicetheaircleanermorefrequently(every
fewhours)ifoperatingconditionsareextremelydusty orsandy.
RemovingtheFoamandPaper Elements
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
1.Frontcastertire
1.Readtheinstructions beforeservicingor performingmaintenance.
2.Checkthetirepressure every25operatinghours.
Figure34
Figure35
Locatedontheseat-panunderside
3.Greaseevery25operating hours.
4.Engine
3.Cleanaroundtheair-cleanercovertoprevent dirtfromgettingintotheengineandcausing damage.
4.Liftthecoverandrotatetheair-cleanerassembly
g032432
decal106-8717
outoftheengine(Figure36).
4.Connectagreaseguntoeachtting(Figure34 andFigure35).
5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.
35
Page 36
ServicingtheFoamAir-Cleaner Element
ServiceInterval:Every25hours/Monthly(whichever
comesrst)—Cleantheair-cleaner foamelement(moreoftenindusty, dirtyconditions).
Every100hours/Y early(whichevercomes rst)—Replacetheair-cleanerfoamelement (moreoftenindusty,dirtyconditions).
g027800
1.Washthefoamelementinliquidsoapand warmwater.Whentheelementisclean,rinse itthoroughly.
2.Drytheelementbysqueezingitinacleancloth.
Important:Replacethefoamelementifit
istornorworn.
ServicingthePaperAir-Cleaner Element
ServiceInterval:Every100hours—Cleanthepaper
air-cleanerelement(moreoftenin dirtyordustyconditions).
Figure36
5.Separatethefoamandpaperelements(Figure
37).
Figure37
Every200hours—Replacethepaperair-cleaner
g027801
element(moreoftenindirtyordustyconditions).
1.Cleanthepaperelementbytappingitgentlyto removedust.
Note:Ifitisverydirty,replacethepaper
elementwithanewone.
2.Inspecttheelementfortears,anoilylm,or damagetotherubberseal.
3.Replacethepaperelementifitisdamaged.
Important:Donotcleanthepaperlter.
g027802
36
Page 37
InstallingtheAirCleaner
1.Installthefoamelementoverthepaperelement.

ServicingtheEngineOil

Note:Ensurethatyoudonotdamagethe
elements.
2.Aligntheholesofthelterintothemanifold ports.
3.Rotatethelterdownintothechamberandfully seatitagainstthemanifold(Figure38).
Figure38
Engine-OilSpecications
OilType:Detergentoil(APIserviceSF,SG,SH,SJ,
orSL)
CrankcaseCapacity:2.4L(81oz)withoillter
Viscosity:Seethetablebelow.
g029683
Figure39
CheckingtheEngine-OilLevel
g228022
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
4.Closethecover.
Important:Ifyouoverllorunderlltheengine
crankcasewithoilandruntheengine,youmay damagetheengine.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
Note:Ensurethattheengineiscoolsothatthe
oilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outofthe engine,cleantheareaaroundtheoil-llcapand dipstickbeforeremovingit(Figure40).
37
Page 38
Figure40
g027799
g193541
ChangingtheEngineOilandOil Filter
ServiceInterval:Aftertherst5hours/Afterthe
rstmonth(whichevercomes rst)—Changetheengineoiland lter.
Every100hours/Y early(whichevercomes rst)—Changetheengineoilandoillter(more oftenindirtyordustyconditions).
1.Parkthemachineonalevelsurfacetoensure thattheoildrainscompletely.
2.Disengagetheblade-controlswitch(PTO)and engagetheparkingbrake.
3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
4.Draintheoilfromtheengine.
g029570
Figure41
38
Page 39
5.Changetheengine-oillter(Figure42).
Note:Ensurethattheoil-ltergaskettouches
theengineandthenturnthelteranextra3/4 turn.
g193530
Figure43
Figure42
6.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure
43).
7.Disposeoftheusedoilatarecyclingcenter.

ServicingtheSparkPlug

ServiceInterval:Every100hours/Yearly(whichever
g027477
Every200hours/Every2years(whichever comesrst)—Replacethesparkplug(s).
Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplugandagappingtoolorfeelergaugeto checkandadjusttheairgap.Installanewsparkplug ifnecessary.
Type:Champion
Airgap:0.76mm(0.03inch)
comesrst)—Checkthespark plug(s).
®
RN9YCorNGK
®
BPR6ES
39
Page 40
RemovingtheSparkPlug
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Cleantheareaaroundthebaseoftheplugto keepdirtanddebrisoutoftheengine.
4.Removethesparkplug(Figure44).
Figure44
InstallingtheSparkPlug
g027960
Figure46
g027478
CleaningtheCooling
CheckingtheSparkPlug
Important:Donotcleanthesparkplug(s).
Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.
Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty .
Setthegapto0.75mm(0.03inch).
Figure45
System
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Removetheairlterfromtheengine.
4.Removetheengineshroud.
5.Topreventdebrisenteringtheairintake,install theairltertothelterbase.
6.Cleandebrisandgrassfromtheparts.
7.Removetheairlterandinstalltheengine shroud.
8.Installtheairlter.
g206628
40
Page 41
FuelSystem Maintenance
DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyou,others,and candamageproperty.
Performanyfuel-relatedmaintenance whentheengineiscold.Dothisoutdoors inanopenarea.Wipeupanyfuelthat spills.
Neversmokewhendrainingfuel,andstay awayfromanopenameorwhereaspark mayignitethefuelfumes.

ReplacingtheIn-LineFuel Filter

g027939
ServiceInterval:Every100hours/Yearly(whichever
comesrst)—Checkthein-linefuel lter.
Every200hours/Every2years(whichever comesrst)—Replacethein-linefuellter.
Neverinstalladirtylterafterremovingitfromthe fuelline.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
g033082
Figure47
41
Page 42
ElectricalSystem
4.Disconnectthenegative(black)groundcable fromthebatterypost(Figure48).
Maintenance

ElectricalSystemSafety

Disconnectthebatterybeforerepairingthe
machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.
Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Note:Retainallfasteners.
WARNING
Incorrectlyremovingthecablesfrom batterycoulddamagethemachineand cables,causingsparks.Sparkscan causethebatterygassestoexplode, resultinginpersonalinjury.
Alwaysdisconnectthenegative (black)batterycablebefore disconnectingthepositive(red) cable.
Alwaysconnectthepositive(red) batterycablebeforeconnectingthe negative(black)cable.
5.Slidetherubbercoveroffthepositive(red) cable.
6.Disconnectthepositive(red)cablefromthe batterypost(Figure48).
Note:Retainallfasteners.
7.Removethebatteryhold-down(Figure48),and liftthebatteryfromthebatterytray.

ServicingtheBattery

RemovingtheBattery
WARNING
Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
Figure48
1.Battery
2.Positive(+)batterypost
3.Bolt,washer,andnut7.Batteryhold-down
4.Terminalboot
g017701
5.Negative(–)batterypost
6.Wingnut,washer,andbolt
3.Raisetheseattoaccessthebattery.
42
Page 43
ChargingtheBattery

ServicingtheFuses

ServiceInterval:Beforestorage—Chargethebattery
anddisconnectthebatterycables.
1.Removethebatteryfromthechassis;referto
RemovingtheBattery(page42).
2.Chargethebatteryforaminimumof1hourat 6to10A.
Note:Donotoverchargethebattery .
3.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure49).
Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;however,ifafuseblows,checkthe component/circuitforamalfunctionorshort.
Fusetype:
Main—F1(30A,blade-type)
ChargeCircuit—F2(25A,blade-type)
1.Removethescrewssecuringthecontrolpanel tothemachine.
Note:Retainallfasteners.
2.Liftthecontrolpaneuptoaccessthemainwire harnessandfuseblock(Figure50).
3.Toreplaceafuse,pulloutthefusetoremove it(Figure50).
Figure49
1.Positive(+)batterypost3.Red(+)chargerlead
2.Negative(–)batterypost4.Black(–)chargerlead
InstallingtheBattery
1.Positionthebatteryinthetray(Figure48).
2.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive (+)batteryterminal.
3.Usingthefastenerspreviouslyremoved,install thenegativebatterycabletothenegative(-) batteryterminal.
4.Slidetheredterminalbootontothepositive (red)batterypost.
5.Securethebatterywiththehold-down(Figure
48).
6.Lowertheseat.
g000538
g014921
Figure50
1.Main(30A)2.Chargecircuit(25A)
4.Returnthecontrolpaneltoitsoriginalposition.
Note:Usethescrewsremovedpreviouslyto
securethepaneltothemachine.
43
Page 44
DriveSystem
ReleasingtheElectric
Maintenance

CheckingtheTirePressure

ServiceInterval:Every25hours—Checktire
pressure.
Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseuneven cut.Checkthepressureatthevalvestem(Figure51). Checkthetireswhentheyarecoldtogetthemost accuratepressurereading.
Refertothemaximumpressuresuggestedbythetire manufactureronthesidewallofthecasterwheeltires.
Formachineswith42-inchor50-inchdecks,inate thereardrivewheeltiresto90kPa(13psi).
Formachineswith54-inchor60-inchdecks,inate thefrontcastersandreardrivewheeltiresto103kPa (15psi).
Brake
Youcanmanuallyreleasetheelectricbrakeby rotatingthelinkarmsforward.Oncetheelectricbrake isenergized,thebrakeresets.
1.TurnthekeytotheOFFpositionordisconnect thebattery.
2.Locatetheshaftontheelectricbrakewherethe brakelinkarmsareconnected(Figure52).
3.Rotatetheshaftforwardtoreleasethebrake.
1.Valvestem
g027911
Figure52
1.Brake-linkarmontheelectricbrakecontrolmodule
2.Left,reartire
g000554
Figure51
44
Page 45
BeltMaintenance

ReplacingtheMower-Deck Belt

Thesignsofawornbeltincludesquealingwhilethe beltisrotating,bladesslippingwhilecuttinggrass, andfrayededges,burnmarks,andcracksonthebelt. Replacethemowerbeltifanyoftheseconditionsare evident.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Settheheight-of-cutatthelowestcutting positionof38mm(1-1/2inches).
4.Removethepulleycovers(Figure53).
Figure54
MowerDeckswith2Blades
1.Idlerpulley
2.Mowerbelt
3.Outsidepulley6.Spring-removaltool
4.Spring
5.Enginepulley
g014930
Figure53
1.Cover2.Screw
5.Usingaspring-removaltool,(T oroPartNo. 92-5771),removetheidlerspringfromthedeck hooktoremovetensionontheidlerpulley,and rollthebeltoffthepulleys(Figure54andFigure
55).
WARNING
Thespringisundertensionwhen installedandcancausepersonalinjury .
Becarefulwhenremovingthebelt.
g032555
g014931
Figure55
MowerDeckswith3Blades
1.Idlerpulley
2.Mowerbelt5.Enginepulley
3.Outsidepulley6.Spring-removaltool
4.Spring
6.Routethenewbeltaroundtheenginepulleyand mowerpulleys(Figure55).
45
Page 46
7.Usingaspring-removaltool,installtheidler springoverthedeckhook,andplacetensionon theidlerpulleyandmowerbelt(Figure54and
Figure55).
8.Installthepulleycovers.

MowerMaintenance

ServicingtheCutting Blades

Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, keepextrabladesonhand.
BladeSafety
Awornordamagedbladecanbreak,andapieceof thebladecouldbethrowntowardyouorbystanders, resultinginseriouspersonalinjuryordeath.Tryingto repairadamagedblademayresultindiscontinued safetycerticationoftheproduct.
Inspectthebladesperiodicallyforwearordamage.
Usecarewhencheckingtheblades.Wrapthe
bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.
Onmulti-bladedmachines,takecareasrotating1
bladecancauseotherbladestorotate.
BeforeInspectingorServicingthe Blades
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,and disconnectthespark-plugwiresfromthespark plugs.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure56).
2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoRemovingthe
Blades(page48).
3.Inspecttheblades,especiallyinthecurvedarea.
4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure56).
46
Page 47
Figure56
g006530
1.Cuttingedge3.Wear/slotforming
2.Curvedarea4.Crack
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfacefor
thefollowingprocedure.
1.Raisethemowerdecktothehighest height-of-cutposition.
2.Whilewearingthicklypaddedgloves,orother adequatehandprotection,slowlyrotatethe bladeintoapositionthatallowsyoutomeasure thedistancebetweenthecuttingedgeandthe levelsurfacethemachineison(Figure57).
Figure57
1.Deck3.Blade
2.Spindlehousing
3.Measurefromthetipofthebladetotheat surface(Figure58).
g014973
Figure58
1.Blade(inpositionformeasuring)
2.Levelsurface
3.Measureddistancebetweenbladeandthesurface(A)
4.Rotatethesameblade180degreessothat theopposingcuttingedgeisnowinthesame position(Figure59).
g014974
Figure59
1.Blade(sidepreviouslymeasured)
2.Measurement(positionusedpreviously)
3.Opposingsideofbladebeingmovedintomeasurement
g014972
position
5.Measurefromthetipofthebladetotheat surface(Figure60).
Note:Thevarianceshouldbenomorethan
3mm(1/8inch).
47
Page 48
Figure60
1.Oppositebladeedge(inpositionformeasuring)
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
A.IfthedifferencebetweenAandBisgreater
than3mm(1/8inch),replacethebladewith anewblade;refertoRemovingtheBlades
(page48)andInstallingtheBlades(page
49).
g014973
g027833
Figure61
1.Sailareaoftheblade3.Curvedwasher
2.Blade4.Bladebolt
SharpeningtheBlades
1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure62).
Note:Ifabentbladeisreplacedwitha
newblade,andthedimensionobtained continuestoexceed3mm(1/8inch),the bladespindlecouldbebent.Contactan AuthorizedServiceDealerforservice.
B.Ifthevarianceiswithinconstraints,moveto
thenextblade.
6.Repeatthisprocedureoneachblade.
RemovingtheBlades
Replacethebladesiftheyhitasolidobject,orifthe bladeisoutofbalanceorbent.
1.Holdthebladeendusingaragorthicklypadded glove.
2.Removethebladebolt,curvedwasher,and bladefromthespindleshaft(Figure61).
Note:Maintaintheoriginalangle.
Note:Thebladeretainsitsbalanceifthesame
amountofmaterialisremovedfrombothcutting edges.
g000552
Figure62
1.Sharpenatoriginalangle.
2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure63).
Note:Ifthebladestaysinahorizontalposition,
thebladeisbalancedandcanbeused.
Note:Ifthebladeisnotbalanced,lesome
metalofftheendofthesailareaonly(Figure62).
Figure63
1.Blade2.Balancer
3.Repeatthisprocedureuntilthebladeis balanced.
48
g000553
Page 49
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure
61).
Important:Thecurvedpartoftheblade
mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.
2.Installthecurvedwasher(cuppedsidetoward theblade)andthebladebolt(Figure61).
3.Torquethebladeboltto47to88N∙m(35to65 ft-lb).

LevelingtheMowerDeck

Checktoensurethatthemowerdeckislevelanytime youinstallthemowerorwhenyouseeanunevencut onyourlawn.
Checkthemowerdeckforbentbladespriorto leveling,andremoveandreplaceanybentblades; refertotheServicingtheCuttingBlades(page46) beforecontinuing.
Figure64
MowerDeckswith2Blades
1.Bladessidetoside
2.Sailareaoftheblade4.Measurefromthetipofthe
3.Outsidecuttingedges
bladetotheatsurface here.
g009682
Levelthemowerdeckside-to-siderst;thenyoucan adjustthefront-to-rearslope.
Requirements:
Themachinemustbeonalevelsurface.
Alltiresmustbeproperlyinated;refertoChecking
theTirePressure(page44).
LevelingfromSidetoSide
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Settheheight-of-cutlevertothemiddleposition.
4.Carefullyrotatethebladessothattheyareall sidetoside(Figure64andFigure65).
Figure65
MowerDeckswith3Blades
1.Bladessidetoside
2.Sailareaoftheblade4.Measurefromthetipofthe
3.Outsidecuttingedges
bladetotheatsurface here.
5.Measurebetweentheoutsidecuttingedgesand theatsurface(Figure64andFigure65).
Note:Ifbothmeasurementsarenotwithin
5mm(3/16inch),anadjustmentisrequired; continuewiththisprocedure.
6.Movetotheleftsideofthemachine.
7.Loosenthesidelockingnut.
8.Raiseorlowertheleftsideofthemowerdeck byrotatingtherearnut(Figure66).
g005278
Note:Rotatetherearnutclockwiseto
raisethemowerdeck;rotatetherearnut counter-clockwisetolowerthemowerdeck (Figure66).
49
Page 50
Figure66
1.Hangerbracket3.Rearnut
2.Sidelockingnut
9.Checktheside-to-sideadjustmentsagain. Repeatthisprocedureuntilthemeasurements arecorrect.
g009658
Figure67
MowerDeckswith2Blades
1.Bladesfronttorear
2.Measurefromthetipofthebladetotheatsurfacehere.
g027588
10.Continuelevelingthemowerdeckbychecking thefront-to-rearbladeslope;refertoAdjusting
theFront-to-RearBladeSlope(page50).
AdjustingtheFront-to-RearBlade Slope
Checkthefront-to-rearbladelevelanytimeyouinstall themower.Ifthefrontofthemowerismorethan
7.9mm(5/16inch)lowerthantherearofthemower,
adjustthebladelevelusingthefollowinginstructions:
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Settheheight-of-cutlevertothemiddleposition.
Note:Checkandadjusttheside-to-sideblade
levelifyouhavenotcheckedthesetting;referto
LevelingfromSidetoSide(page49).
4.Carefullyrotatethebladessotheyarefacing fronttorear(Figure67andFigure68).
g009659
Figure68
MowerDeckswith3Blades
1.Bladesfronttorear3.Measurefromthetipofthe bladetotheatsurface here.
2.Outsidecuttingedges
5.Measurefromthetipofthefrontbladetotheat
surface,andthetipoftherearbladetotheat surface(Figure67andFigure68).
Note:Ifthefrontbladetipisnot1.6to7.9mm
(1/16to5/16inch)lowerthantherearbladetip, adjustthefrontlocknutfor42-inch,50-inch,and 54-inchdecks;adjustthe2frontlocknutsthe sameamountfor60-inchdecks.
6.For42-inch,50-inch,and54-inchmower
decks,adjustthefront-to-rearbladeslopeas follows:
A.Rotatetheadjustmentnutinthefrontofthe
mower(Figure69).
B.Toraisethefrontofthemower,tightenthe
adjustmentnut.
C.Tolowerthefrontofthemower,loosenthe
adjustmentnut.
D.Afteradjustment,checkthefront-to-rear
slopeagain,continueadjustingthenutuntil thefrontbladetipis1.6to7.9mm(1/16
50
Page 51
to5/16inch)lowerthantherearbladetip (Figure67andFigure68).
Figure69
g014634
1.Adjustingrod3.Locknut
2.Adjustingblock
7.For60-inchmowerdecks,adjustthe
front-to-rearbladeslopeasfollows:
A.Loosentheadjustmentnutontheleft
adjustingrod(Figure68).
B.Toraisethefrontofthemower,tightenthe
adjustmentnutontherightadjustingrod.
C.Tolowerthefrontofthemower,loosenthe
adjustmentnutontherightadjustingrod.
D.Tightentheadjustmentnutontheleft
adjustmentrodsothatthereistensionon theleftdeckrod.
8.Whenthefront-to-rearbladeslopeiscorrect checktheside-to-sidelevelofthemoweragain, refertoLevelingfromSidetoSide(page49).

RemovingtheMowerDeck

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Lowertheheight-of-cutlevertothelowest position.
4.Removethehairpincotterfromthefrontsupport rodandremovetherodfromthedeckbracket (Figure70).
g014635
Figure70
1.Frontsupportrod3.Deckbracket
2.Lockingnut
5.Carefullylowerthefrontofthemowerdeckto theground.
6.For60-inchdecks,removethe2deck-liftsprings (Figure70).
g188405
Figure71
1.Deck-liftspring(2)2.Rearliftrod
7.Liftthemowerdeckandhangerbracketsclear oftherearliftrodandlowerthemowercarefully totheground(Figure72).
Note:For60-inchdecks,removethe2hairpin
cottersfromthefrontsupportrodsandremove the2rodsfromthedeckbracket.
51
Page 52
1.Mowerdeck
2.Hangerbracket
Figure72
3.Rearliftrod
ReplacingtheGrass Deector
MachineswithFabricatedMower DecksOnly
ServiceInterval:Beforeeachuseordaily—Inspect
thegrassdeectorfordamage.
WARNING
Anuncovereddischargeopeningcouldallow themachinetothrowobjectstowardyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.
g005077
Neveroperatethemachinewithoutthe grassdeector,thedischargecover,orthe grass-collectionsysteminplace.
8.Slidethemowerdeckrearwardtoremovethe mowerbeltfromtheenginepulley.
9.Slidethemowerdeckoutfromunderneaththe machine.
Note:Retainallpartsforfutureinstallation.

InstallingtheMower

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowest position.
5.Lifttherearofthemowerdeckandguidethe hangerbracketsovertherearliftrod(Figure72).
6.For60-inchdecks,installthe2deck-liftsprings (Figure71).
1.Disengagethespringfromthenotchinthe deectorbracketandslidetherodoutofthe weldeddeckbrackets,spring,anddischarge deector(Figure73).
7.Attachthefrontsupportrodtothemowerdeck withtheclevispinandhairpincotter(Figure70).
Note:For60-inchdecks,attachthe2front
supportrodstothemowerdeckwiththe2clevis pinsand2hairpincotters.
8.Installthemowerbeltontotheenginepulley.
52
Page 53
Figure74
g017618
Figure73
1.Rod4.Deckbrackets
2.Spring5.Springinstalledoverthe
rod
3.Deector
2.Removethedamagedorworndischarge deector.
3.Positionthenewdischargedeectorwiththe bracketendsbetweentheweldedbracketson thedeckasshowninFigure74.
4.Installthespringontothestraightendoftherod.
5.Positionthespringontherodasshowninso theshorterspringendiscomingfromunderthe rodbeforethebendandgoingovertherodasit returnsfromthebend.
6.Lifttheloopendofthespringandplaceitinto thenotchonthedeectorbracket(Figure74).
1.Rodandspringassembly installed
2.Loopendofthespring installedintothenotchin thedeectorbracket
3.Rod,shortend,moved behindmowerbracket
4.Shortend,retainedby mowerbracket.
7.Securetherodandspringassemblybytwisting itsotheshortendoftherodisplacedbehind thefrontbracketweldedtothedeck(Figure74).
g017617
Important:Thegrassdeectormustbe
springloadedinthedownposition.Liftthe deectoruptotestthatitsnapstothefull downposition.
ReplacingtheGrass Deector
MachineswithStampedMower DecksOnly
WARNING
Anuncovereddischargeopeningcouldallow themachinetothrowobjectstowardyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.
Neveroperatethemachinewithoutthe grassdeector,thedischargecover,orthe grass-collectionsysteminplace.
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Page 54
Inspectthegrassdeectorfordamagebeforeeach use.Replaceanydamagedpartsbeforeuse.
Cleaning
1.Removethenut(3/8inch)fromtherodunder themower(Figure75).
Figure75
1.Mowerdeck
2.Grassdeector
3.Grass-deectorbracket7.Shortstandoff
4.Rod
5.Spring
6.Nut(3/8inch)
2.Slidetherodoutoftheshortstandoff,thespring, andthegrassdeector(Figure75).

WashingtheUndersideof theMowerDeck

ServiceInterval:Aftereachuse—Cleanthe
mower-deckhousing.
Important:Youcanwashthemachinewithamild
detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,undertheseat,aroundthe engine,hydraulicpumps,andmotors.
Washtheundersideofthemowerdeckaftereachuse topreventgrassbuildupforimprovedmulchaction andclippingdispersal.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
g005192
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Attachthehosecouplingtotheendofthe mowerwashouttting,andturnthewateron high(Figure76).
Note:Spreadpetroleumjellyonthewashout
ttingO-ringtomakethecouplingslideon easierandprotecttheO-ring.
3.Removethedamagedorworngrassdeector.
4.Replacethegrassdeector(Figure75).
5.Slidetherod(straightend),throughthe rear-grass-deectorbracket.
6.Placethespringontherod,withtheendwires downandbetweenthegrassdeectorbrackets.
7.Sliderodthroughthesecondgrass-deector bracket(Figure75).
8.Inserttherodatthefrontofthegrassdeector intotheshortstandoffonthedeck.
9.Securetherearendoftherodintothemower withanut(3/8inch)asshowninFigure75.
Important:Thegrassdeectormustbe
springloadedandinthedownposition.Lift thedeectoruptotestthatitsnapstothe fulldownposition.
Figure76
1.Washouttting3.O-ring
2.Hose
4.Coupling
4.Lowerthemowertothelowestheight-of-cut.
5.Sitontheseatandstarttheengine.
6.Engagetheblade-controlswitchandletthe mowerrunfor1to3minutes.
7.Disengagetheblade-controlswitch,shutoffthe engine,removethekey,andwaitforallmoving partstostop.
g020098
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8.Turnthewateroffandremovethecouplingfrom thewashouttting.
Storage
Note:Ifthemowerisnotcleanafter1washing,
soakitandletitstandfor30minutes.Then repeattheprocess.
9.Runthemoweragainfor1to3minutesto removeexcesswater.
WARNING
Abrokenormissingwashouttting couldexposeyouandotherstothrown objectsorbladecontact.Contactwitha bladeorthrowndebriscancauseinjury ordeath.
Replacebrokenormissingwashout ttingimmediately,beforeusing machineagain.
Neverputyourhandsorfeetunder themowerorthroughopeningsinthe machine.

CleaningtheSuspension System

Note:Donotcleantheshockassemblieswith
pressurizedwater(Figure77).
Figure77

StorageSafety

Lettheenginecoolbeforestoringthemachine.
Donotstorethemachineorfuelnearamesor
drainthefuelindoors.

CleaningandStorage

1.Disengagetheblade-controlswitch(PTO),and engagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especially theengineandhydraulicsystem.Cleandirtand chafffromtheoutsideoftheenginecylinder headnsandblowerhousing.
Important:Youcanwashthemachinewith
milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuse ofwater,especiallynearthecontrolpanel, engine,hydraulicpumps,andmotors.
4.Checktheparkingbrakeoperation;referto
ReleasingtheElectricBrake(page44).
5.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page35).
6.Greasethemachine;refertoLubrication(page
35).
7.Changethecrankcaseoil;refertoChangingthe
EngineOilandOilFilter(page38).
8.Checkthetirepressure;refertoCheckingthe
TirePressure(page44).
9.Chargethebattery;refertoChargingtheBattery
g195820
(page43).
10.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe mowerwithagardenhose.

DisposingofWaste

Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.
Note:Runthemachinewiththeblade-control
switch(PTO)engagedandtheengineathigh idlefor2to5minutesafterwashing.
11.Checktheconditionoftheblades;referto
ServicingtheCuttingBlades(page46).
12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachinefor storageasfollows:
A.Addapetroleum-based
stabilizer/conditionertofuelinthe tank.Followmixinginstructionsfrom thestabilizermanufacturer.Donotuse
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analcohol-basedstabilizer(ethanolor methanol).
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfueland usedatalltimes.
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystem(5minutes).
C.Shutofftheengine,allowittocool,and
drainthefueltank.
D.Starttheengineandrunituntilitstops.

StoringtheBattery

1.Fullychargethebattery.
2.Letthebatteryrestfor24hours,thencheckthe batteryvoltage.
Note:Ifthebatteryvoltageisbelow12.6V ,
repeatsteps1and2.
3.Disconnectthecablesfromthebattery.
4.Checkthevoltageperiodicallytoensurethatthe voltageis12.4Vorhigher.
E.Disposeoffuelproperly.Recyclethefuel
accordingtolocalcodes.
Important:Donotstore
stabilizer/conditionedfuelover 90days.
13.Removeandchecktheconditionofthespark plug(s);refertoServicingtheSparkPlug(page
39).Withthesparkplug(s)removedfromthe
engine,pour30ml(2tablespoons)ofengine oilintothesparkplughole.Usethestarterto cranktheengineanddistributetheoilinsidethe cylinder.Installthesparkplug(s).Donotinstall thewireonthesparkplug(s).
14.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.
15.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.
16.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheswitch andkeepitoutofreachofchildrenorother unauthorizedusers.Coverthemachineto protectitandkeepitclean.
Note:Ifthebatteryvoltageisbelow12.4V ,
repeatsteps1and2.

BatteryStorageTips

Storethebatteryinacool,dryareainanupright
position.
Donotstackbatteriesdirectlyontopofeachother,
unlesstheyareincartons.
Donotstackmorethan3batteries(only2ifthe
batterytypeiscommercial).
Testawetbatteryevery4to6monthsandcharge
it,ifnecessary.
Alwaystestandchargethebatterybefore
installation.
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Troubleshooting
Problem
Theengineoverheats.
Thestarterdoesnotcrank.
Theenginedoesnotstart,startshard,or failstokeeprunning.
PossibleCauseCorrectiveAction
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.
3.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.
4.Theaircleanerisdirty.
5.Dirt,water,orstalefuelisinthefuel system.
1.Theblade-controlswitchisengaged.1.Movetheblade-controlswitchto
2.Themotion-controlleversarenotin thePARKposition.
3.Thebatteryisdead.
4.Theelectricalconnectionsare corrodedorloose.
5.Afuseisblown.5.Replacethefuse.
6.Arelayorswitchisdamaged.
1.Thefueltankisempty.1.Fillthefueltank.
2.Theaircleanerisdirty.
3.Thesparkplugwire(s)islooseor disconnected.
4.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.
5.Thereisdirtinfuellter.5.Replacethefuellter.
6.Dirt,water,orstalefuelisinfuel system.
7.Thereisincorrectfuelinthefueltank.
8.Theoillevelinthecrankcaseislow.8.Addoiltothecrankcase.
3.Removetheobstructionfromthe coolingnsandairpassages.
4.Cleanorreplacetheair-cleaner element.
5.ContactanAuthorizedServiceDealer.
Disengaged.
2.Movethemotion-controllevers outwardtothePARKposition.
3.Chargethebattery.
4.Checktheelectricalconnectionsfor goodcontact.
6.ContactanAuthorizedServiceDealer.
2.Cleanorreplacetheair-cleaner element.
3.Installthewire(s)onthesparkplug.
4.Installanew,correctlygappedspark plug(s).
6.ContactanAuthorizedServiceDealer.
7.Drainthetankandreplacethefuelwith thepropertype.
Theenginelosespower.
Themachinedoesnotdrive.
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theaircleanerisdirty.
3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.
4.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.
5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.
6.Thefuel-tankventisblocked.6.ContactanAuthorizedServiceDealer.
7.Thereisdirtinthefuellter.7.Replacethefuellter.
8.
Dirt,water ,orstalefuelisinthefuel system.
9.Thereisincorrectfuelinthefueltank.
1.Thebypassvalvesareopen.
2.Thetractionbeltsareworn,loose,or broken.
3.
Thetractionbeltsareoffthepulleys.
4.Thetransmissionhasfailed.4.ContactanAuthorizedServiceDealer.
2.Cleantheair-cleanerelement.
4.Removetheobstructionfromthe coolingnsandairpassages.
5.Installanew,correctlygappedspark plug(s).
8.ContactanAuthorizedServiceDealer.
9.
Drainthetankandreplacethefuelwith thepropertype.
1.Closethetowvalves.
2.ContactanAuthorizedServiceDealer.
3.
ContactanAuthorizedServiceDealer.
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Page 58
Problem
PossibleCauseCorrectiveAction
Thereisanabnormalvibration.
Thecuttingheightisuneven.
Thebladesdonotrotate.
1.Theengine-mountingboltsareloose.1.Tightentheengine-mountingbolts.
2.Theenginepulley ,idlerpulley,orblade pulleyisloose.
3.Theenginepulleyisdamaged.
4.Thecuttingblade(s)is/arebentor unbalanced.
5.Ablade-mountingboltisloose.5.Tightentheblade-mountingbolt.
6.Abladespindleisbent.
1.Theblade(s)isnotsharp.1.Sharpentheblade(s).
2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).
3.Themowerisnotlevel.
4.Ananti-scalpwheelisnotsetcorrectly.4.Adjusttheanti-scalpwheelheight.
5.Theundersideofthemowerisdirty.5.Cleantheundersideofthemower.
6.Thetirepressureisincorrect.6.Adjustthetirepressure.
7.Abladespindleisbent.
1.Thedrivebeltisworn,loose,orbroken.1.Installanewdrivebelt.
2.Thedrivebeltisoffthepulley .
3.Thepower-takeoff(PTO)switchor PTOclutchisfaulty.
4.Themowerbeltisworn,loose,or broken.
2.Tightentheappropriatepulley.
3.ContactanAuthorizedServiceDealer.
4.Installanewcuttingblade(s).
6.ContactanAuthorizedServiceDealer.
3.Levelthemowerfromside-to-sideand front-to-rear.
7.ContactanAuthorizedServiceDealer.
2.Installthedrivebeltandcheckthe adjustingshaftsandbeltguidesforthe correctposition.
3.ContactanAuthorizedServiceDealer.
4.Installanewmowerbelt.
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Page 59
Schematics
ElectricalDiagram(Rev .A)
59
g028022
Page 60
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