Toro 74656, 74660 Operator's Manual

FormNo.3394-276RevA
TimeCutter
®
ZS4200Tor5000
RidingMower
ModelNo.74656—SerialNo.315000001andUp ModelNo.74660—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropeandirectives;
G014523
1
fordetails,pleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
GrossHorsepower
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratorytestedbytheengine manufacturerinaccordancewithSAEJ1995andratedto J2723.Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthisclassof lawnmowerwillbesignicantlylower.
Gotowww .Toro.comtoviewspecicationsonyourmower model.
ThissparkignitionsystemcomplieswithCanadianICES-002
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,rotary-bladeintendedtobeused byhomeownersinresidentialapplications.Itisprimarily designedforcuttinggrassonwell-maintainedlawns.Itisnot designedforcuttingbrush,mowinggrassandothergrowth alongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
Model74656...........................................................7
Model74660...........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................15
Controls...............................................................16
Operation....................................................................17
AddingFuel...........................................................17
CheckingtheEngine-OilLevel.................................18
BreakinginaNewMachine......................................18
ThinkSafetyFirst...................................................19
StartingtheEngine.................................................20
OperatingtheBlades...............................................21
StoppingtheEngine...............................................21
DrivingtheMachine...............................................21
StoppingtheMachine.............................................23
AdjustingtheHeight-of-Cut....................................24
AdjustingtheAnti-ScalpRollers(for107cm
(42-inch)MowerDecks)......................................24
AdjustingtheAnti-ScalpRollers(for127cm
(50-inch)MowerDecks)......................................24
PositioningtheSeat................................................25
AdjustingtheMotion-ControlLevers........................25
PushingtheMachinebyHand..................................25
ConvertingtoSideDischarge(formodelswith107
cm(42-inch)decks).............................................26
ConvertingtoSideDischarge(formodelswith127
cm(50-inch)decks).............................................27
TransportingtheMachine........................................29
LoadingtheMachine..............................................29
OperatingTips......................................................31
Maintenance.................................................................32
RecommendedMaintenanceSchedule(s)......................32
PremaintenanceProcedures........................................33
RaisingtheSeat......................................................33
ReleasingtheMower-DeckCurtain...........................33
Lubrication...............................................................33
GreasingtheBearings.............................................33
EngineMaintenance..................................................34
ServicingtheAirCleaner.........................................34
ServicingtheEngineOil..........................................35
ServicingtheSparkPlug..........................................37
CleaningtheCoolingSystem....................................38
FuelSystemMaintenance...........................................38
ReplacingtheIn-LineFuelFilter...............................38
ElectricalSystemMaintenance....................................39
ChargingtheBattery...............................................39
ServicingtheFuses.................................................41
DriveSystemMaintenance.........................................41
CheckingtheTirePressure......................................41
ReleasingtheElectricBrake.....................................41
MowerMaintenance...................................................42
ServicingtheCuttingBlades.....................................42
LevelingtheMowerDeck........................................45
RemovingtheMower..............................................47
InstallingtheMower...............................................47
ReplacingtheGrassDeector..................................48
MowerBeltMaintenance............................................49
InspectingtheBelts................................................49
ReplacingtheMowerBelt........................................49
Cleaning...................................................................50
WashingtheUndersideoftheMower........................50
Storage........................................................................51
CleaningandStorage..............................................51
Troubleshooting...........................................................53
Schematics...................................................................55
3
Safety
ThismachinehasbeendesignedinaccordancewithENISO 5395:2013.
Improperlyusingormaintainingthismowercanresult ininjury.T oreducethepotentialforinjury,complywith thesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe service;however,failuretocomplywiththefollowing instructionsmayresultinpersonalinjury.
Toensuremaximumsafety ,bestperformance,and togainknowledgeoftheproduct,itisessentialthat youandanyotheroperatorofthemowerreadand understandthecontentsofthismanualbeforethe engineiseverstarted.Payparticularattentiontothe safetyalertsymbol(Figure2)whichmeansCaution, Warning,orDanger—“personalsafetyinstruction.” Readandunderstandtheinstructionbecauseithasto dowithsafety.Failuretocomplywiththeinstruction mayresultinpersonalinjury.

SafeOperatingPractices

Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe manuallanguage,itistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.
Note:Localregulationsmayrestricttheageofthe operator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other people,ordamagetoproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothing;includingahardhat,safety
glasses,longpants,substantial,slip-resistantfootwear, gloves,andhearingprotection.
Important:Longhair,looseclothingorjewelrymay gettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromthemachine beforeuse.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachinewhenthe engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate themachine;seekshelter.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses cancollect.
Onlyoperateinwell-litareas,keepingawayfromholes
andhiddenhazards.
Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Onlystartthe enginefromtheoperator’ sposition.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect thestabilityofthemachine.Usecautionwhileoperating neardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotraisethemowerdeckwiththebladesrunning.
DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besureallinterlocksare attached,adjustedproperly ,andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
4
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore leavingtheoperator'spositionforanyreason,including emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe necessaryrepairsbeforeresumingoperations.
Keepyourhandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptoensurea
clearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare notmowing.
Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith suchequipmentasaportablecontainer,ratherthanfrom afueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Donotoverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stoptheengine,
andremovethekeyordisconnectspark-plugwire.Wait forallmovementtostopbeforeadjusting,cleaning,or repairing.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring.
Donotstorefuelnearamesordrainindoors.
Donotallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositiveterminallast.Reconnect thepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)
orwearthickly-paddedgloves,andusecautionwhen servicingthem.Onlyreplaceblades;donotstraighten orweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingmachineintoatrailer
oratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
5

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow .
Thisproductiscapableofamputatinghandsandfeet,and throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or, whenequippedwithagrassbagger,forcatchingcutgrass. Anyuseforpurposesotherthanthesecouldprovedangerous totheuserandbystanders.
GeneralOperation
Besurethattheareaisclearofbystandersbeforemowing.
Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowallofthepartstocool beforeattemptingtomaintain,adjust,orservicethe machine.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy onaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
Watchforholes,rutsorbumps.
Note:Tallgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,orembankments.
Note:Themachinecouldsuddenlyturnoverifawheel goesovertheedgeofaclifforditch,orifanedgecavesin.
Useextracarewithgrasscatchersorotherattachments.
Note:Thesecanchangethestabilityofthemachine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedordirection.
Mowslopessidetoside.
Donotmowslopesgreaterthan15degrees.
UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithanyunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires,etc.)beforeoperatingunder anyobjects,anddonotcontactthem.
Slowdownbeforemakingturnsanduseextracaution.
Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensurea
clearpath.Useextracarewhenoperatinginreverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond thewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
TowingSafety
Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon slopes.Towedweightmustnotexceedtheweightofthe machine,operator,andballast.Usecounterweightsor wheelweightsasdescribedintheattachment,orinthe pullingmachineOperator’sManual.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof control.Reducethetowedweightandslowdown.
Stoppingdistanceincreaseswiththeweightofthetowed
load.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
Service
Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror furnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverremoveortamperwithsafetydevices.Checktheir
properoperationregularly.Neverdoanythingtointerfere withtheintendedfunctionofasafetydeviceortoreduce theprotectionprovidedbyasafetydevice.
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,andsafety ofthemachine.FailuretouseoriginalToropartscould causeseriousinjuryordeath.Makingunauthorized changestotheengine,fuelorventingsystem,mayviolate regulations.
6
Replaceallpartsincluding,butnotlimitedto,tires,belts,
blades,andfuelsystemcomponentswithoriginalToro parts.
Checkthebrakeoperationfrequently.Adjustandservice
thebrakeasrequired.

Model74660

SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof94 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Model74656

SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof89 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof100dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
Hand/ArmVibration
Measuredvibrationlevelforrighthand=2.6m/s
Measuredvibrationlevelforlefthand=3.2m/s
UncertaintyValue(K)=1.6m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
2
WholeBodyVibration
2
2
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
Hand/ArmVibration
Measuredvibrationlevelforrighthand=2.8m/s
Measuredvibrationlevelforlefthand=3.5m/s
UncertaintyValue(K)=1.7m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
2
2
2
WholeBodyVibration
Measuredvibrationlevel=0.37m/s
UncertaintyValue(K)=0.18m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013(RidingandStand-Ons).
2
2
Measuredvibrationlevel=0.82m/s
UncertaintyValue(K)=0.41m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013(RidingandStand-Ons).
2
2
7
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
105-7015
Formodelswith107cm(42inch)decks
106-8717
1.Readtheinstructionsbeforeservicingorperforming maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
99-3943
Formodelswith127cm(50inch)decks
1.Engine
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe deector,dischargecover,orgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
9
112-9840
Formodelswith127cm(50inch)decks
1.ReadtheOperator's Manual.
2.Height-of-cut
3.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
120-5469
Formodelswith107cm(42inch)decks
1.Height-of-cut
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
120-5470
Formodelswith127cm(50inch)decks
1.Height-of-cut
10
131-3948
131-4036
1.Bypassleverpositionfor pushingthemachine
121-2989
2.Bypassleverpositionfor operatingthemachine
131-3948
1.Maximumdrawbarpull36 kg(80lb)
2.ReadtheOperator's Manual.
1.Slow
2.Towing
3.Fast
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
11
121-0772
1.Fast
2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch
3.Slow
4.Choke
12
121-0773
1.Fast
2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch
3.Slow
4.Choke
13
132-0869
1.Warning—readthe Operator'sManual.
2.Warning—beforeservicing, engagetheparkingbrake, removethekeyandthe sparkplugconnection.
3.Cuttinghazardofhand, mowerblade;pinching hazardofhand,belt—keep handsandfeetawayfrom movingparts;keepall guardsandshieldsinplace.
4.Thrownobject hazard—keepbystanders awayfromthemachine; removedebrisfromthe areabeforemowing;keep thedeectorshielddown.
5.Ramptipping hazard—whenloading ontoatrailer,donotuse dualramps;onlyusea singlerampwideenough forthemachineandthat hasaninclinelessthan 15degrees;backupthe ramp(inreverse)anddrive forwardofftheramp.
6.Bodilyharmhazard—no riders;lookbehindyou whenmowinginreverse.
7.Tippinghazardon slopes—donotuseon slopesnearopenwater;do notuseonslopesgreater than15degrees.
14
ProductOverview
Figure4
Modelswith107cm(42-inch)decks
1.Deector4.Height-of-cutlever
2.Reardrivewheel
3.Motion-controllevers
5.Operatorseat
6.SmartSpeed™lever9.Controlpanel
7.Footrest10.Engine
8.Fuel-tankcap11.Engineguard
12.Frontcasterwheel
Figure5
Modelswith127cm(50-inch)decks
1.Height-of-cutlever
2.Motion-controllevers6.Anti-scalproller10.Engine14.Engineguard
3.Operatorseat
4.SmartSpeed™lever
5.Mowerdeck9.Fuel-tankcap13.Reardrivewheel
7.Frontcasterwheel
8.Footrest
11.Controlpanel
12.Deector
15
Controls
Blade-ControlSwitch(PowerTake-off)
BecomefamiliarwithallofthecontrolsinFigure4,Figure
5,andFigure6beforeyoustarttheengineandoperatethe
machine.
Theblade-controlswitch,representedbyapowertake-off (PTO)symbol,engagesanddisengagespowertothemower blades(Figure6).
Motion-ControlLeversandPark Position
Themotion-controlleversarespeed-sensitivecontrolsof independent-wheelmotors.Movingaleverforwardor backwardturnsthewheelonthesamesideforwardorin reverse;wheelspeedisproportionaltotheamountthelever ismoved.Movethecontrolleversoutwardfromthecenter totheparkposition,andexitthemachine(Figure15).Always positionthemotion-controlleversintotheparkposition whenyoustopthemachineorleaveitunattended.
SmartSpeed™ControlSystemLever
TheSmartSpeed™Control-Systemlever,locatedbelowthe operatingposition,givestheoperatorachoicetodrivethe machineat3speedranges—trim,tow ,andmow(Figure7).
Figure6
ControlPanel
1.Throttle3.Blade-controlswitch
2.Ignitionswitch
(powertake-off)
4.Choke
IgnitionSwitch
Theignitionswitchhas3positions:Off,Run,andStart.The keywillturntoStartandmovebacktoRunuponrelease. TurningthekeytotheOffpositionwillstoptheengine; however,alwaysremovethekeywhenleavingthemachine topreventsomeonefromaccidentallystartingtheengine (Figure6).
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromSlowtoFast(Figure6).
ChokeControl
Figure7
1.Smart-speedlever
Fuel-PresenceWindow
Thefuelwindowlocatedontheleft-handsideofthemachine, canbeusedtoverifythepresenceofgasolineinthetank (Figure8).
Pulluponthechokecontroluntilitstopstochoketheengine (Figure6).Pushdownonthechokecontrolfornormal engineoperation
16
G014521
1
Figure8
1.Fuel-presencewindow
Height-of-CutLever
Theheight-of-cutleverallowstheoperatortolowerand raisethedeckfromtheseatedposition.Whentheleveris movedup(towardtheoperator),thedeckisraisedfromthe ground,andwhenmoveddown(awayfromtheoperator),it isloweredtowardtheground.Onlyadjusttheheight-of-cut whilethemachineisnotmoving.RefertoAdjustingthe
Height-of-Cut(page24).
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
17
DANGER
g027243
A
B
E
D
C
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.T ominimizethechance ofvarnishdepositsinthefuelsystem,usefuelstabilizer atalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthemotion
controlsareintheparkedposition.
Note:Youcanusethefuelwindowtoverifythepresenceof gasolinebeforellingthetank(Figure9).
Important:Donotoverllfueltank.Fillthefueltank tothebottomofthellerneck.Theemptyspaceinthe tankallowsthefueltoexpand.Overllingmayresultin fuelleakage,damagetotheengine,ordamagetothe emissionssystem.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditionerbottleopening.
Avoidcontactwithskin;washoffspillagewith soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto thegas.
Figure9

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page35).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.
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