Toro 74602 Operator's Manual
18-44 ZX
TimeCutter ZX Riding Mower
Model No. 74602—Serial No. 240000001 and Up
Form No. 3350–165
Operator’s Manual
Register your product at www.Toro.com
Original Instructions (EN)
Warning
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Important This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest-covered, brush-covered, or grass-covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner ’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner ’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . .
Gasoline and Oil 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 12. . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner 12. . . . . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil Level 12. . . . . . . . . . . . . .
Operation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 13. . . . . . . . . . . . . . . . . . . . . . . .
Controls 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake 14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 14. . . . . . . . . . . .
Operating the Power Take Off (PTO) 15. . . . . . . . .
Page
The Safety Interlock System 15. . . . . . . . . . . . . . . .
Testing the Safety Interlock System 15. . . . . . . . . .
Driving Forward or Backward 16. . . . . . . . . . . . . . .
Stopping the Machine 16. . . . . . . . . . . . . . . . . . . . .
Adjusting the Height of Cut 16. . . . . . . . . . . . . . . . .
Adjusting the Anti-Scalp Rollers 17. . . . . . . . . . . . .
Positioning the Seat 17. . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Motion Control Levers 18. . . . . . . . .
Pushing the Machine by Hand 18. . . . . . . . . . . . . . .
Side Discharge 18. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for Mowing Grass 19. . . . . . . . . . . . . . . . . . . .
Maintenance 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 20. . . . . . . .
Servicing the Engine Oil 21. . . . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 22. . . . . . . . . . . . . . . . . .
Servicing the Spark Plug 23. . . . . . . . . . . . . . . . . . .
Cutting Blades 24. . . . . . . . . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication 26. . . . . . . . . . . . . . . . . . .
Servicing the Battery 27. . . . . . . . . . . . . . . . . . . . . .
Draining the Fuel Tank 29. . . . . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 29. . . . . . . . . . . . . . . . . . .
Tire Pressure 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leveling the Mower from Side-to-Side 30. . . . . . . .
Adjusting the Front-to-Rear Blade Slope 30. . . . . .
Inspecting the Belts 32. . . . . . . . . . . . . . . . . . . . . . .
Replacing the Mower Belt 32. . . . . . . . . . . . . . . . . .
Removing the Mower 32. . . . . . . . . . . . . . . . . . . . .
Installing the Mower 33. . . . . . . . . . . . . . . . . . . . . .
Fuse 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washing the Underside of the Mower 33. . . . . . . . .
Replacing the Grass Deflector 34. . . . . . . . . . . . . . .
Wiring Diagram 35. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 36. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 40. . . . . . . . . . . . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
Safety
This machine meets or exceeds the B71.1–1998
specifications of the American National Standards
Institute, in effect at the time of production. However,
improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
1
m–5163
Figure 1
1. Model and serial number plate
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note: emphasizes general
information worthy of special attention.
Safe Operating Practices
The following instructions are from ANSI standard
B71.1—1998.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
General Operation
• Read, understand, and follow all instructions in the
operator ’s manual and on the machine before starting.
• Allow only responsible adults who are familiar with
the instructions to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before
mowing. Stop the machine if anyone enters the area.
• Never carry passengers.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Be alert, slow down and use caution when making
turns. Look behind and to the side before changing
directions.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove key before dismounting.
• Turn off blades when not mowing.
• Stop the engine before removing the grass catcher or
unclogging the chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
3
• Be alert, slow down and use caution when making
turns. Look behind and to the side before changing
directions.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear safety goggles or safety glasses with side
shields when operating mower.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding
mower–related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others from
serious injury.
Slope Operation
• Do not mow slopes greater than 15 degrees.
• Do not mow near drop–offs, ditches, steep banks or
water. Wheels dropping over edges can cause
rollovers, which may result in serious injury, death or
drowning.
• Do not mow slopes when grass is wet. Slippery
conditions reduce traction and could cause sliding and
loss of control.
• Reduce speed and use extreme caution on slopes.
• Do not make sudden turns or rapid speed changes.
• Use a walk behind mower and/or a hand trimmer near
drop–offs, ditches, steep banks or water.
• Remove or mark obstacles such as rocks, tree limbs,
etc. from the mowing area. Tall grass can hide
obstacles.
• Watch for ditches, holes, rocks, dips, and rises that
change the operating angle, as rough terrain could
overturn the machine.
• Avoid sudden starts when mowing uphill because the
mower may tip backwards.
• Be aware that loss of traction may occur going
downhill. Weight transfer to the front wheels may
cause drive wheels to slip and cause loss of braking
and steering.
• Always avoid sudden starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed
slowly off the slope.
• Use extreme care with grass catchers or other
attachments. These can change the stability of the
machine and cause loss of control.
Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn the machine off if children enter the
area.
• Before and while backing or changing direction, look
behind, down, and side–to–side for small children.
• Never carry children, even with the blades off. They
may fall off and be seriously injured or interfere with
safe machine operation.
• Children who have been given rides in the past may
suddenly appear in the mowing area for another ride
and be run over or backed over by the mower.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners,
shrubs, trees, the end of a fence or other objects that
may obscure vision.
Service
• Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
A. Use only an approved container.
B. Never remove the gas cap or add fuel when the
engine is running. Allow the engine to cool before
refueling. Do not smoke.
C. Never refuel the machine indoors.
D. Never store the machine or fuel container inside
where there is an open flame, such as near a water
heater or furnace.
• Never run a machine inside a closed area.
• Keep nuts and bolts tight, especially the blade
attachment bolts. Keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep the machine free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage. Allow the
machine to cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check
components and replace with manufacturer’s
recommended parts, when necessary.
4
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Use only genuine Toro replacement parts to ensure that
original standards are maintained.
Toro Riding Mower Safety
The following list contains safety information specific to
Toro products or other safety information that you must
know that is not included in the ANSI standards.
• Engine exhaust contains carbon monoxide, which is an
odorless, deadly poison that can kill you. Do not run
engine indoors or in an enclosed area.
• Stop the engine, disconnect spark plug wire(s) and
remove key before performing any service, repairs,
maintenance or adjustments.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove the ignition key before dismounting.
• Keep hands, feet, hair, and loose clothing away from
attachment discharge area, underside of mower and
any moving parts while engine is running.
• Do not touch equipment or attachment parts which
may be hot from operation. Allow to cool before
attempting to maintain, adjust or service.
• Battery acid is poisonous and can cause burns. Avoid
contact with skin, eyes, and clothing. Protect your
face, eyes, and clothing when working with a battery.
• Battery gases can explode. Keep cigarettes, sparks and
flames away from battery.
• Use only Toro approved attachments. Warranty may be
voided if used with unapproved attachments.
• If loading the machine onto a trailer or truck, use a
single, full-width ramp only. The ramp angle should
not exceed 15 degrees.
5
6
Slope Chart
7
8
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
1-633354
1. Fast
2. Slow
3. Neutral
4. Reverse
93-1122
106-0699
92-7108
92-7109
98-3798
104-8008
9
1. Engine
1. Height of c u t
99-3943
104-3641
1. Throttle
2. Choke
3. Fast
4. Continuous variable
setting
5. Slow
6. On
104-8009
7. Off
8. Headlights
9. Engine—stop
10. Engine—run
11. Engine—start
12. Ignition
1. Height of cut
10
104-8032
107-2473
Battery Symbols
Some or all of these symbols are on your battery.
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
4. Wear eye protection
5. Read the
Manual.
6. Keep bystanders a safe
distance from the battery.
Operator’s
7. Wear eye protection;
explosive gases can
cause blindness and other
injuries
8. Battery acid can cause
blindness or severe burns.
9. Flush eyes immediately
with water and get medical
help fast.
10. Contains lead; do not
discard.
107-7399
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Gasoline and Oil
Recommended Gasoline
Use UNLEADED Regular Gasoline suitable for
automotive use (87 pump octane minimum). Leaded
regular gasoline may be used if unleaded regular is not
available.
Important Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol
because the fuel system could be damaged. Do not mix oil
with gasoline.
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
• Fill the fuel tank outdoors, in an open area,
when the engine is cold. Wipe up any gasoline
that spills.
• Never fill the fuel tank inside an enclosed
trailer.
• Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to
1/2 inch (6 to 13 mm) below the bottom of the
filler neck. This empty space in the tank allows
gasoline to expand.
• Never smoke when handling gasoline, and stay
away from an open flame or where gasoline
fumes may be ignited by a spark.
• Store gasoline in an approved container and
keep it out of the reach of children. Never buy
more than a 30-day supply of gasoline.
• Always place gasoline containers on the ground
away from your vehicle before filling.
• Do not fill gasoline containers inside a vehicle
or on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate
the container and slow the loss of any static
charge.
• When practical, remove gas–powered
equipment from the truck or trailer and refuel
the equipment with its wheels on the ground.
• If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, rather than from a gasoline
dispenser nozzle.
• If a gasoline dispenser nozzle must be used,
keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete.
Warning
Gasoline is harmful or fatal if swallowed.
Long–term exposure to vapors can cause serious
injury and illness.
• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gas tank or
conditioner opening.
• Keep gas away from eyes and skin.
Using Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the machine to provide
the following benefits:
• Keeps gasoline fresh during storage of 90 days or less.
For longer storage it is recommended that the fuel tank
be drained.
• Cleans the engine while it runs
• Eliminates gum-like varnish buildup in the fuel
system, which causes hard starting
Important Do not use fuel additives containing
methanol or ethanol.
Add the correct amount of gas stabilizer/conditioner to the
gas.
Note: A fuel stabilizer/conditioner is most effective when
mixed with fresh gasoline. To minimize the chance of
varnish deposits in the fuel system, use fuel stabilizer at
all times.
Filling the Fuel Tank
1. Shut the engine off and set the parking brake.
2. Clean around the fuel tank cap and remove the cap.
Add unleaded regular gasoline to the fuel tank until
the level is 1/4 to 1/2 inch (6 to 13 mm) below the
bottom of the filler neck. This space in the tank allows
gasoline to expand. Do not fill the fuel tank
completely full.
3. Install the fuel tank cap securely. Wipe up any gasoline
that may have spilled.
Checking the Engine Oil Level
Before you start the engine and use the machine, check
the oil level in the engine crankcase; refer to Checking the
Oil Level, page 21.
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