Toro 74558, 74559, 74568, 74569, 79558 Operator's Manual

...
FormNo.3361-373RevA
GrandStand
Mower
witha48inor52inTURBOFORCE Unit
®
Cutting
Registeratwww.T oro.com.OriginalInstructions(EN)
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
Theenclosed
Engine Owner’ s Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EP A)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythefollowingwords:
Dangersignalsanextremehazardthatwillcause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Warningsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Cautionsignalsahazardthatmaycauseminor ormoderateinjuryifyoudonotfollowthe recommendedprecautions.
Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroMowerSafety...............................................5
SlopeChart..........................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................11
Controls.............................................................11
Specications.....................................................12
Operation...................................................................13
AddingFuel.......................................................13
CheckingtheEngineOilLevel............................14
BreakingInaNewMachine................................14
©2008—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
ThinkSafetyFirst...............................................14
OperatingtheParkingBrake...............................14
OperatingtheMowerBladeControlSwitch
(PTO)............................................................15
OperatingtheThrottle.......................................15
OperatingtheChoke..........................................15
OperatingtheIgnitionSwitch.............................16
UsingtheSpeedControlLever...........................16
UsingtheFuelShut-OffValve............................16
StartingandStoppingtheEngine........................17
TheSafetyInterlockSystem................................18
OperatingthePlatform......................................19
DrivingForwardorBackward.............................20
StoppingtheMachine.........................................21
PushingtheMachinebyHand.............................21
TransportingMachines.......................................22
LoadingMachines..............................................22
SideDischargingorMulchingtheGrass..............23
AdjustingtheHeight-of-Cut...............................23
AdjustingtheFlowBafe...................................23
PositioningtheFlowBafe.................................24
UsingtheMid-SizeWeight..................................25
Maintenance...............................................................26
RecommendedMaintenanceSchedule(s)................26
PremaintenanceProcedures....................................27
RaisingtheMowerforAccess.............................27
RemovetheCushionforRearAccess..................28
Lubrication.............................................................29
HowtoGrease...................................................29
LubricatingtheMachine.....................................29
EngineMaintenance...............................................30
ServicingtheAirCleaner....................................30
ServicingtheEngineOil.....................................31
ServicingtheSparkPlug.....................................34
FuelSystemMaintenance.......................................35
DrainingtheFuelTank.......................................35
ServicingtheFuelFilter......................................36
ElectricalSystemMaintenance................................36
ServicingtheBattery...........................................36
ServicingtheFuses.............................................38
DriveSystemMaintenance.....................................39
AdjustingtheTracking.......................................39
CheckingtheTirePressure.................................40
AdjustingtheCasterPivotBearing......................40
ServicingtheCasterWheelandBearings.............40
AdjustingtheElectricClutch..............................41
CoolingSystemMaintenance..................................41
CleaningtheAirIntakeScreen............................41
CleaningtheCoolingSystem...............................41
BrakeMaintenance.................................................42
ServicingtheBrake.............................................42
BeltMaintenance....................................................43
ReplacingtheMowerDeckBelt..........................43
ReplacingthePumpDriveBelt...........................44
ControlsSystemMaintenance.................................45
AdjustingtheMotionControlHandle
Positions........................................................45
HydraulicSystemMaintenance...............................47
ServicingtheHydraulicSystem...........................47
MowerDeckMaintenance......................................49
ServicingtheCuttingBlades...............................49
CorrectingtheMowerQualityofCut..................51
ReplacingtheGrassDeector.............................54
Cleaning.................................................................55
CleaningUndertheMower.................................55
WasteDisposal...................................................55
Storage.......................................................................55
CleaningandStorage..........................................55
Troubleshooting.........................................................57
Schematics.................................................................59
3
Safety
Note:Theadditionofattachmentsmadeby
othermanufacturersthatdonotmeetAmerican NationalStandardsInstitutecerticationwillcause noncomplianceofthismachine.
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol CAUTION,W ARNING,orDANGER-“personalsafety instruction."Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard B71.4-2004.
Training
ReadtheOperator’sManualandothertraining material.Iftheoperator(s)ormechanic(s)cannot readEnglishitistheowner’sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor servicetheequipment.Localregulationsmayrestrict theageoftheoperator.
Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincludinghardhat,safety glassesandhearingprotection.Longhair,loose clothingorjewelrymaygettangledinmovingparts.
Inspecttheareawheretheequipmentistobeused andremoveallobjectssuchasrocks,toysandwire whichcanbethrownbythemachine.
Useextracarewhenhandlinggasolineandother fuels.Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
,whichmeans
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling. Donotsmoke.
–Neverrefuelordrainthemachineindoors.
Checkthatoperator’spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholes andhiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis engagedbeforestartingengine.Onlystartengine fromtheoperator’ sposition.
Besureofyourfootingwhileusingthismachine, especiallywhenbackingup.Walk,don’trun.Never operateonwetgrass.Reducedfootingcouldcause slipping.
Slowdownanduseextracareonhillsides.Besure totravelsidetosideonhillsides.Turfconditions canaffectthemachine’sstability .Usecautionwhile operatingneardrop-offs.
Slowdownandusecautionwhenmakingturnsand whenchangingdirectionsonslopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshield,orotherguards notsecurelyinplace.Besureallinterlocksare attached,adjustedproperly,andfunctioningproperly .
Neveroperatewiththedischargedeectorraised, removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingor overspeedtheengine.
Stoponlevelground,disengagedrives,engage parkingbrake(ifprovided),shutoffenginebefore leavingtheoperator’spositionforanyreason includingemptyingthecatchersoruncloggingthe chute.
Stopequipmentandinspectbladesafterstriking objectsorifanabnormalvibrationoccurs.Make necessaryrepairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptobesure ofaclearpath.
Keeppetsandbystandersaway.
Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Stopbladesifnot mowing.
4
Beawareofthemowerdischargedirectionanddo notpointitatanyone.
Donotoperatethemowerundertheinuenceof alcoholordrugs.
Thisproductisdesignedforcuttingandrecyclinggrass or,whenequippedwithagrassbagger,forcatching cutgrass.Anyuseforpurposesotherthanthesecould provedangeroustouserandbystanders.
Usecarewhenloadingorunloadingthemachine intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.
Maintenanceandstorage
Disengagedrives,setparkingbrake,stopengineand removekeyordisconnectsparkplugwire.Waitfor allmovementtostopbeforeadjusting,cleaningor repairing.
Cleangrassanddebrisfromcuttingunit,drives, mufers,andenginetohelppreventres.Cleanup oilorfuelspillage.
Letenginecoolbeforestoringanddonotstorenear ame.
Shutofffuelwhilestoringortransporting.Donot storefuelnearamesordrainindoors.
Parkmachineonlevelground.Setparkingbrake. Neverallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhen required.
GeneralOperation
Besuretheareaisclearofotherpeoplebefore mowing.Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhich maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjustorservice.
UseonlyToroapprovedattachments.Warrantymay bevoidedifusedwithunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before operatingunderanyobjectsanddonotcontact them.
Slowdownbeforemakingturnsanduseextra caution.
Usecautionwhenridingtheplatformovercurbs, rocks,roots,orotherobstructions.
Lookbehindanddownbeforebackinguptobesure ofaclearpath.Useextracarewhenoperationin reverse.
Neverjerkthecontrols;useasteadymotion.
Carefullyreleasepressurefromcomponentswith storedenergy.
Disconnectthebatteryorremovesparkplugwire beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositivelast.Reconnectthe positiverstandnegativelast.
Usecarewhencheckingblades.Wraptheblade(s)or weargloves,andusecautionwhenservicingthem. Onlyreplaceblades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandall hardwaretightened.Replaceallwornordamaged decals.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic toT oroproductsandothersafetyinformationyoumust know .
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeel uneasyonaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.from themowingarea.
Watchforholes,rutsorbumps.Tallgrasscanhide obstacles.
Usecautionneardrop-offs,ditches,orembankments. Themachinecouldsuddenlyturnoverifawheel goesovertheedgeofaclifforditch,orifanedge cavesin.
Useextracarewithgrasscatchersorother attachments.Thesecanchangethestabilityofthe machine.
Keepallmovementonslopesslowandgradual.Do notmakesuddenchangesinspeedordirection.
Mowslopessidetoside.
Donotmowslopesgreaterthan20degrees.
Service
Neverstorethemachineorfuelcontainerinside wherethereisanopename,suchasnearawater heaterorfurnace.
5
Keepnutsandboltstight,especiallytheblade attachmentbolts.Keepequipmentingood condition.
Nevertamperwithsafetydevices.Checksafety systemsforproperoperationbeforeeachuse.
Useonlygenuinereplacementpartstoensurethat originalstandardsaremaintained.
Checkbrakeoperationfrequently.Adjustandservice asrequired.
6
SlopeChart7SafetyandInstructional Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
98-5954
1-403005
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or
1-523552
smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator’s
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
54-9220
1.Warning—donottouchthehotsurface.
106-5517
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
68-8340
8
110-2067
110-2068
1.ReadtheOperator’sManual.
117-0456
1.Heightofcut(HOC)—high3.Heightofcut(HOC)—low
2.Heightofcut (HOC)—medium
117-0485
1.Interval
2.PowerTake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
115-4186
117-0486
9
117-0453
1.Parkingbrake—disengage5.Fast
2.Parkingbrake—engage
3.Choke7.Slow11.Heightofcut(HOC)—low
4.Speedcontrollever8.PowerTake-off
6.Continuousvariablesetting
(PTO)—engage
9.PowerTake-off
10.Enginespeed
12.Heightofcut
117-0454
1.Tractioncontrol
2.Fast4.Neutral
3.Slow
5.Reverse
6.PowerTake-off
(PTO)—disengage
13.Heightofcut(HOC)—high
(HOC)—medium
7.Operatorpresenceswitch
(PTO)—disengage
117–3626
1.Warning—readtheOperator’sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
3.Thrownobjecthazard—keepdeectorinplace.
4.Cutting,dismembermenthazardofhandorfoot—stayaway frommovingpartsandkeepallguardsandshieldsinplace.
themachine.
andremovethesparkplugwirebeforeperformingany maintenanceonthemachine.
7.Warning—engagetheparkingbrakeandstoptheengine beforeleavingthemachine.
8.Slidingandlossofcontrolhazard—donotoperatethe machineneardrop-offsorwater;keepasafedistancefrom drop-offs.
10
ProductOverview
Figure2
1.Sidedischargechute7.Controllevers
2.Battery8.Manualtube
3.Engine
4.Fuelshut-offvalve
5.Fueltank11.Mowerdeck
6.Controls
9.Platform(downposition)
10.Hydraulictank
12.Frontcasterwheel
Figure3
1.Parkingbrakelever
2.Choke
3.Ignitionswitch
4.Fuelguage
5.Speedcontrollever
6.Bladecontrolswitch(PTO)13.Leftmotioncontrollever
7.Throttlecontrol
8.Height-of-cutlever
9.Fuelcap
10.Height-of-cutpin
11.Platformlatch
12.Rightmotioncontrollever
Controls
Becomefamiliarwithallthecontrols(Figure3)before youstarttheengineandoperatethemachine.
HourMeter
Thehourmeterrecordsthenumberofhourstheengine hasoperated.Itoperateswhentheengineisrunning. Usethesetimesforschedulingregularmaintenance (Figure4).
FuelGauge
Thefuelgaugeislocatedonthetopleftsideofthetank (Figure3).
SafetyInterlockIndicators
Therearesymbolsonthehourmeterandindicatewith ablacktrianglethattheinterlockcomponentisinthe correctposition(Figure4).
BatteryIndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew seconds,thebatteryvoltagewillbedisplayedinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure4).
11
Figure4
1.Safetyinterlocksymbols
2.Batterylight
3.Hourmeter
SpeedControlLever
Thismachinehasavariablespeedcontrol.Thiscontrols howfastorslowthemachinewilltravel.
ThrottleControl
enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
48inchmowers:
Widthwithdeectordown63.5inches(161.3cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup58inches(147.3cm)
Height
Weightwith19hpengine
Weightwith23hpengine
48inches(121.9cm)
881(399.6kg)
888(402.8kg)
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
BladeControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedtoengage theelectricclutchtodrivethemowerbladeswiththe rightsidemotioncontrolleverinthecenter,un-locked position.Pulltheswitchuptoengagethebladesand release.Todisengagetheblades,pushthebladecontrol switch(PTO)downormoveorreleasetherightside motioncontrolleverintotheneutrallockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas threepositions:Off,RunandStart.
MotionControlLevers
Themotioncontrolleversareusedtodrivethemachine forward,reverse,andturneitherdirection.
52inchmowers:
Widthwithdeectordown67.5inches(171.4cm)
Lengthwithplatformdown74inches(188cm)
Lengthwithplatformup58inches(147.3cm)
Height
Weightwith19hpengine
Weightwith23hpengine
48inches(121.9cm)
883(400.5kg)
900(408.2kg)
FuelShut-offValve
Closethefuelshut-offvalve(ontherightsideofthe engine)whentransportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto
12
Operation
AddingFuel
UseUnleadedRegularGasolinesuitablefor automotiveuse(85pumpoctaneminimum).Leaded regulargasolinemaybeusedifunleadedregularisnot available.
Important:Neverusemethanol,gasoline containingmethanol,orgasoholcontainingmore than10%ethanolbecausethefuelsystemcouldbe damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areor explosionfromgasolinecanburnyouand othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupany gasolinethatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1 inch(25mm)belowthebottomoftheller neck.Thisemptyspaceinthetankallows gasolinetoexpand.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethegasolinevapors.Are orexplosionfromgasolinecanburnyouand othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebeforelling .
Donotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowtheloss ofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor less.Forlongerstorageitisrecommendedthatthe fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel system,whichcauseshardstarting
13
Important:Donotusefueladditives containingmethanolorethanol.
Addthecorrectamountofgas stabilizer/conditionertothegas.
Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshgasoline.To minimizethechanceofvarnishdepositsinthefuel system,usefuelstabilizeratalltimes.
BreakingInaNewMachine
Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhennew, placingadditionalloadontheengine.Allow40to50 hoursofbreak-intimefornewmachinestodevelopfull powerandbestperformance.
ThinkSafetyFirst
FillingtheFuelTank
Note:Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1inch(25mm) belowthebottomofthellerneck.Thisemptyspace inthetankallowsgasolinetoexpand.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcap.
3.Fillthefueltank.Ensurethereisspacebelowthe llerneckasshowninFigure5.
Carefullyreadallthesafetyinstructionsanddecalsin thesafetysection.Knowingthisinformationcould helpyouoranybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feet andheadisrecommended.
Thismachineproducessoundlevelsinexcess of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
Wearhearingprotectionwhenoperatingthis machine.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.Beforeeachuse,check theparkingbrakeforproperoperation.
Figure5
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking OilLevelinEngineMaintenance.
Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition.
Iftheparkingbrakedoesnotholdsecurely,adjustit. RefertoServicingtheParkingBrake.
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardandoverinto engagedposition(Figure6).
14
Figure6
G008945
G009174
G008946
1.Parkingbrakeengaged2.Parkingbrakereleased
Figure8
OperatingtheThrottle
ReleasingtheParkingBrake
Pullthebrakeleverbackandoverintotheslotand pushtheparkingbrakeleverforward.
OperatingtheMowerBlade ControlSwitch(PTO)
Thebladecontrolswitch(PTO)isusedinconjunction withtherightsidemotioncontrollevertoengageand disengagethemowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside motioncontrollevertothecenter,un-locked position.
2.Pullthebladecontrolswitch(PTO)upandrelease itwhileholdingdowntherightsidemotioncontrol leverinthecenter,un-lockedposition.
ThethrottlecontrolcanbemovedbetweenFastand Slowpositions(Figure9).
Alwaysusethefastpositionwhenturningonthe mowerdeckwiththebladecontrolswitch(PTO).
Figure9
OperatingtheChoke
Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe engine.
Figure7
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthe mowerblades.
Pushthebladecontrolswitch(PTO)downtothe offposition.
Movethemotioncontrolleverstoneutralandmove therightsidemotioncontrolleverintotheneutral lockposition.
2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(Figure10).
3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure10).
15
G008959
1
2
Figure10
START
RUN
STOP
G008947
1.On2.Off
UsingtheSpeedControl Lever
Thismachinehasaspeedcontrolleverthatsetsthe speedofthemachine.Thiscanbeadjustedtothe operator’sdesiredspeed.Itisrecommendedtousethe slowestspeedfornewoperator’s.
1.Movethespeedcontrollevertosetthedesired speed.
2.Movethecontrolleverstodrivethemachine.The controlleversmaybepushedforwardtothefront referencebarwhilethespeedofthemachineis controlledbythespeedcontrollever.
OperatingtheIgnitionSwitch
1.TurntheignitionkeytotheStartposition (Figure11).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.
UsingtheFuelShut-OffValve
Closethefuelshut-offvalvefortransport,maintenance, andstorage(Figure13).
Ensurethefuelshut-offvalveisopenwhenstarting theengine.
Figure12
Figure11
2.Turntheignitionkeytostoptostoptheengine.
16
G008948
1
2
Figure13
START
RUN
STOP
G008947
1.On2.Off
StartingandStoppingthe Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotioncontrollevertoneutral lockedposition.
4.Settheparkingbrake;refertoSettingtheParking Brake.
Figure14
7.TurntheignitionkeytotheStartposition (Figure11).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeenwithoutfuelcompletely.
5.Movethebladecontrolswitch(PTO)totheOff position.
Figure15
6.MovethethrottlelevermidwaybetweentheSlow andFastpositions.
1.Off3.Start
2.Run
Note:Awarmorhotenginemaynotrequire choking.
17
StoppingtheEngine
TheSafetyInterlockSystem
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileit isunattended.
Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60 secondsbeforeturningtheignitionswitchoff.
Ifsafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock System
Thesafetyinterlocksystemisdesignedtopreventthe mowerbladesfromrotatingunless:
Therightsidemotioncontrolleverismovedtothe center,un-lockedposition.
Thebladecontrolswitch(PTO)ispulledon.
Thesafetyinterlocksystemisdesignedtostopthe mowerbladesifyoumoveorreleasetherightside motioncontrolleverintotheneutrallockposition.
Figure16
Important:Makesurefuelshutoffvalveisclosed
beforetransportingorstoringthemachine,asfuel leakagemayoccur.Beforestoringthemachine, pullwireoffsparkplug(s)topreventpossibilityof accidentalstarting.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglewilllightupinthecorrespondingsquare.
Figure17
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe machineeachtime.
Note:Ifthesafetysystemdoesnotoperateas describedbelow ,haveanAuthorizedServiceDealer repairthesafetysystemimmediately.
18
1.Starttheengine;refertoStartingandStoppingthe EngineinOperation,page13.
2.Settheparkingbrake.
3.Movetherightsidemotioncontrollevertothe center,un-lockedposition.Thebladesshould
notrotate.
4.Movethemotioncontrolleversforward.The engineshouldkill.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotioncontrollevertothe center,un-lockedposition.
7.Continueholdingtherightsidemotioncontrollever inthecenter,un-lockedpositionandpulluponthe bladecontrolswitch(PTO)andrelease.Theclutch shouldengageandthemowerbladesbeginrotating.
8.Moveorreleasetherightsidemotioncontrollever intotheneutrallockposition.Thebladesshould
stoprotatingandtheenginecontinuestorun.
9.Pushthebladecontrolswitchdownandmove therightsidemotioncontrollevertothecenter, un-lockedposition.
10.Continueholdingtherightsidemotioncontrollever inthecenter,un-lockedpositionandpulluponthe bladecontrolswitch(PTO)andrelease.Theclutch shouldengageandthemowerbladesbeginrotating.
11.Pushthebladecontrolswitch(PTO)downtothe offposition.Thebladesshouldstoprotating.
12.Withtheenginerunning,pullupthebladecontrol switch(PTO)andreleasewithoutholdingright sidemotioncontrollevertothecenter,un-locked position.Thebladesshouldnotrotate.
OperatingthePlatform
Themachinecanbeusedwiththeplatformintheup ordownposition.Itistheoperator’spreferenceon whichpositiontouse.
OperatingtheMachinewiththe PlatformUp
Operatingthemachinewiththeplatformupis recommendedwhen:
Mowingneardrop-off’s
Mowingsmallareaswherethemachineistoolong
Areaswithlowoverhangingbranchesorobstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformup sothelatchpinandknoblockitintoplace.Pushittight againstthecushionforthelatchpintolockintoplace.
OperatingtheMachinewiththe PlatformDown
Operatingthemachinewiththeplatformdownis recommendedwhen:
Mowingmostareas
Drivingdownslopes
Tolowertheplatform,pushtheplatformforward againstthecushiontoreleasepressureonthelatchpin andthenpulltheknoboutandlowertheplatform.
Theoperatorplatformisheavyandmaycause injurywhenloweringandraisingtheoperator platform.Theplatformmaysuddenlydropif notsupportedwhenthelatchpinispulledout.
Donotputyourhandsorngersinthe platformpivotareawhenloweringorraising theoperatorplatform.
Makesuretheplatformissupportedwhen thelatchpinispulledout.
Makesurethelatchsecurestheplatform whenfoldingitintheupposition.Pushit tightagainstthecushionforthelatchpinto lockintoplace.
19
2.Movetherightsidemotioncontrollevertothe center,un-lockedposition.
Figure19
1.Frontreferencebar
2.Leftcontrollever
3.Rearreferencebar
4.Rightcontrollever
5.Rightcontrolleverinthe neutrallockposition
Figure18
1.Platformup
2.Platformdown
3.Pulltheknobouttolower theplatform
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolinthefastpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.
Machinecanspinveryrapidly.Operatormay losecontrolofmachineandcausepersonal injuryordamagetomachine.
Slowthemachinedownbeforemakingsharp turns.
3.Togoforward,movethespeedcontrollevertothe desiredspeed.
4.Slowlypushthemotioncontrolleversforward (Figure20).
Note:Theenginewillkilliftherighthandcontrol leverismovedwiththeparkingbrakeengaged.
Thefartheryoumovethetractioncontrolleversin eitherdirection,thefasterthemachinewillmovein thatdirection.
Tostop,pullthemotioncontrolleversbacktothe neutralposition.
DrivingForward
1.Releasetheparkingbrake;refertoReleasingthe ParkingBrakeinOperation.
20
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