Toro 74523, 74529 Operator's Manual

FormNo.3415-584RevB
GrandStand
®
MultiForceMower
With52inor60inTURBOFORCE Unit
®
Cutting
Registeratwww.T oro.com. OriginalInstructions(EN)
*3415-584*B
WARNING
accessoryinformation,helpndingadealer,orto registeryourproduct.
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
WARNING
Removingstandardoriginalequipmentparts andaccessoriesmayalterthewarranty, traction,andsafetyofthemachine.Failureto useoriginalToropartscouldcauseserious injuryordeath.Makingunauthorizedchanges totheengine,fuelorventingsystem,may violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited to,tires,belts,blades,andfuelsystem componentswithoriginalToroparts.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
g032686
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
Introduction
Thisrotaryblade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators,orresidential homeowners.Itisdesignedprimarilyforcuttinggrass onwell-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials,
©2017—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contactusatwww.Toro.com.
2
g000502
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroMowerSafety..............................................6
SlopeIndicator...................................................7
SafetyandInstructionalDecals..........................8
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................13
Attachments/Accessories.................................14
Operation................................................................14
ThinkSafetyFirst..............................................14
AddingFuel......................................................14
CheckingtheEngine-OilLevel..........................16
BreakinginaNewMachine..............................16
OperatingtheParkingBrake.............................16
OperatingtheMower-Blade-ControlSwitch
(PTO)............................................................17
OperatingtheThrottle.......................................17
OperatingtheKeySwitch.................................17
UsingtheFuel-ShutoffValve.............................18
StartingtheEngine...........................................18
ShuttingOfftheEngine.....................................19
TheSafety-InterlockSystem.............................19
OperatingthePlatform......................................20
DrivingForwardorBackward............................21
StoppingtheMachine.......................................22
PushingtheMachinebyHand..........................22
TransportingtheMachine.................................23
LoadingtheMachine........................................24
SideDischargingorMulchingthe
Grass............................................................25
AdjustingtheHeight-of-Cut...............................25
AdjustingtheAnti-ScalpRollers........................26
AdjustingtheFlowBafe..................................26
UsingtheMid-SizeWeight................................27
Maintenance...........................................................28
RecommendedMaintenanceSchedule(s)...........28
Pre-MaintenanceProcedures..............................29
ReleasingtheCushionforRearAccess............29
Lubrication..........................................................29
GreasingtheAccessoryFrame.........................29
GreasingtheT orsionIdler.................................30
GreasingtheFrontCasterPivots......................30
GreasingtheCaster-WheelHubs.....................30
GreasingtheVoltageRegulator........................31
GreasingtheBrakeCalipers.............................31
GreasingtheMotionControls...........................32
EngineMaintenance...........................................32
ServicingtheAirCleaner..................................32
ServicingtheEngineOil....................................34
ServicingtheSparkPlug...................................36
CheckingtheSparkArrester.............................37
FuelSystemMaintenance...................................38
DrainingtheFuelT ank......................................38
RemovingtheFuelT ank...................................38
ServicingtheFuelFilter...................................39
ElectricalSystemMaintenance...........................39
ServicingtheBattery.........................................39
ServicingtheFuses..........................................41
DriveSystemMaintenance..................................42
AdjustingtheTracking......................................42
CheckingtheTirePressure...............................42
AdjustingtheCaster-PivotBearing...................43
ServicingtheCasterWheelsand
Bearings........................................................43
UsingtheClutchShim......................................44
CheckingtheWheel-LugNuts..........................46
CheckingtheWheel-HubNuts..........................46
CoolingSystemMaintenance..............................46
CleaningtheAir-IntakeScreen.........................46
CleaningtheCoolingSystem............................46
BrakeMaintenance.............................................47
ServicingtheBrake..........................................47
BeltMaintenance................................................47
ReplacingtheMower-DeckBelt........................47
ReplacingtheTransmissionBelt......................48
ControlsSystemMaintenance.............................49
AdjustingtheMotion-ControlLevers.................49
HydraulicSystemMaintenance...........................50
ServicingtheHydraulicSystem........................50
MowerDeckMaintenance....................................52
RemovingtheMowerDeck...............................52
InstallingtheMowerDeck.................................54
ServicingtheBlades.........................................54
CorrectingtheQualityofCut.............................56
AdjustingtheDeck-LiftSpring...........................59
ReplacingtheGrassDeector..........................59
Cleaning..............................................................60
CleaningundertheMowerDeck.......................60
DisposingoftheWaste.....................................60
Storage...................................................................60
CleaningandStorage.......................................60
Troubleshooting......................................................62
Schematics.............................................................64
3
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury,complywiththesesafetyinstructions, andpayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructions mayresultinpersonalinjuryordeath.
Thismachinewasmanufacturedaccordingtothe appropriateregulatorystandardsineffectatthetime ofmanufacture.Modifyingthismachineinanyway maycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthisOperator’s Manual.Modicationstothismachineshouldonly bemadebyeitherthemanufactureroranAuthorized ToroDealer.
Thisproductiscapableofamputatinghandsandfeet. Followallsafetyinstructionstoavoidseriousinjury ordeath.
Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtopeople,ordamage toproperty.
Theadditionofattachmentsmadebyother manufacturersthatdonotmeetAmericanNational StandardsInstitutecerticationmaycause noncomplianceofthismachine.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard B71.4-2012.

Training

ReadtheOperator'sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot readthemanuallanguage,itistheowner's responsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor herself,otherpeople,ordamagetoproperty.

Preparation

Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely performthejob.Useonlyaccessoriesand attachmentsapprovedbythemanufacturer.
Wearappropriateclothing;includingsafety
glasses,longpants,substantialslip-resistant footwear,gloves,andhearingprotection.Tieback longhair.Donotwearjewelry .
Inspecttheareawhereyouwillusetheequipment
andensurethatallobjectsareremovedfromthe areabeforeuse.
Useextracarewhenhandlingfuels.Theyare
ammableandvaporsareexplosive.
–Useonlyanapprovedcontainer. –Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachine whentheengineisrunning.
–Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

Operation

Lightningcancausesevereinjuryordeath.If
lightningisseen,orthunderisheardinthearea, donotoperatethemachine;seekshelter.
Donotrunanengineinanenclosedarea.
Operateonlyinwell-litareas,keepingawayfrom
holesandhiddenhazards.
Ensurethatalldrivesareinneutralandthatthe
parkingbrakeisengagedbeforestartingengine. Starttheengineonlyfromtheoperator’sposition.
Makesurethatyouhavegoodfootingwhile
usingthismachine,especiallywhenbackingup. Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf conditionscanaffectthestabilityofthemachine. Usecautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Donotraisethemowerdeckwiththeblades
running.
DonotoperatethemachinewithoutthePTO
shieldorotherguardssecurelyinplace.Besure thatallinterlocksareattached,adjustedproperly, andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessyouareusingagrass catcher.
4
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stopthemachineonlevelground,disengagethe
drives,engagetheparkingbrake,andshutoffthe enginebeforeleavingtheoperator'spositionfor anyreason,includingemptyingthecatchersor uncloggingthechute.
Stopthemachineandinspectthebladesafter
strikingobjectsorifanabnormalvibrationoccurs. Makethenecessaryrepairsbeforeresuming operations.
Keepyourhandsandfeetawayfromthecutting
unit.
Lookbehindanddownbeforebackingupto
ensureaclearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopthe bladesifyouarenotmowing.
Beawareofthemower-dischargedirectionand
donotpointitatanyone.
Donotoperatethemachinewhiletired,ill,or
undertheinuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,
oronatrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removeequipmentfromthetruckortrailerand
fuelitontheground.Ifthisisnotpossible, thenaddfuelwithsuchequipmentasaportable containerratherthanfromafuel-dispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling iscomplete.Donotuseanozzlelock-opendevice.
Ifyouspillfuelonclothing,changeyourclothing
immediately.
Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.

MaintenanceandStorage

Disengagedrives,engagetheparkingbrake,shut
offtheengine,andremovethekeyordisconnect spark-plugwire.Waitforallmovementtostop beforeadjusting,cleaning,orrepairing.
Cleangrassanddebrisfromthecuttingunit,
drives,mufers,andenginetohelppreventres.
Cleanupoilorfuelspills.
Lettheenginecoolbeforestoringthemachine.
Donotstorefuelnearamesordrainthefuel
indoors.
Donotallowuntrainedpersonneltoservicethe
machine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectthebatteryorremovethespark-plug
wirebeforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositiveterminal last.Connectthepositiveterminalrstand negativelast.
Usecarewhencheckingtheblades.Wrapthe
blade(s)orweargloves,andusecautionwhen servicingthem.Onlyreplaceblades;donot straightenorweldthem.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.

Hauling

Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
Usefull-widthrampsforloadingmachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.
5

ToroMowerSafety

SlopeOperation

Thefollowinglistcontainssafetyinformationspecic toT oroproductsandothersafetyinformationthatyou mustknow.
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecycling grass,or,whenequippedwithagrassbagger,for catchingcutgrass.Anyuseforpurposesother thanthesecouldprovedangeroustotheuserand bystanders.

GeneralOperation

Besurethattheareaisclearofbystandersbefore
mowing.Stopthemachineifanyoneentersthe area.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowalloftheparts tocoolbeforeattemptingtomaintain,adjust,or servicethemachine.
UseonlyToro-approvedattachments.Warranty
maybevoidedifusedwithanyunapproved attachments.
Checkcarefullyforoverheadclearances(i.e.,
branches,doorways,electricalwires,etc.)before operatingunderanyobjects,anddonotcontact them.
Slowdownbeforemakingturnsanduseextra
caution.
Usecautionwhenridingtheplatformovercurbs,
rocks,roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensure
aclearpath.Useextracarewhenoperatingthe machineinreverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextend beyondthewidthofthemachine.
Donotcarrypassengers.
Allslopesandrampsrequireextracaution.Ifyoufeel uneasyonaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.
Watchforholes,rutsorbumps.T allgrasscan
hideobstacles.
Usecautionneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyturn overifawheelgoesovertheedgeofacliffor ditch,orifanedgecavesin.
Useextracarewithgrasscatchersorother
attachments.Thesecanchangethestabilityof themachine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Mowslopessidetoside.
Donotmowslopesgreaterthan20degrees.

Service

Donotstorethemachineorafuelcontainerinside
wherethereisanopename,suchasneara waterheaterorfurnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverremoveortamperwithsafetydevices.
Checktheirproperoperationregularly.Neverdo anythingtointerferewiththeintendedfunctionofa safetydeviceortoreducetheprotectionprovided byasafetydevice.
Tobestprotectyourinvestmentandmaintain
optimalperformanceofyourToroequipment,count onT orogenuineparts.Whenitcomestoreliability , Torodeliversreplacementpartsdesignedtothe exactengineeringspecicationsofourequipment. Forpeaceofmind,insistonT orogenuineparts.
Checktheoperationofthebrakesfrequently.
Adjustandservicethemasrequired.
Donotcarryequipmentonthemachine.
6
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
7
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distanceawayfromthe battery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
decalbatterysymbols
decal112-3858
112-3858
1.ReadtheOperator's Manual.
2.Readtheinstructions beforeservicingor performingmaintenance.
3.Removethekeybefore adjustingtheheightofcut.
4.Height-of-cutsettings.
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
106-5517
1.Warning—donottouchthehotsurface.
decal93-7818
decal116-8775
116-8775
1.ReadtheOperator’s
Manual.
decal106-5517
2.Filltobottomofllerneck; warning—donotoverll thetank.
8
131-1180
131-3528
15A 15A 10A
7.5A
1.ReadtheOperator'sManual.(A)Short,lightgrass;dry conditions;maximumdispersion;(B)Baggingsetting;(C) Tall,densegrass;wetconditions;maximumgroundspeed
decal131-3521
131-3521
1.Heightofcut
decal131-1180
decal131-3524
131-3524
1.ReadtheOperator's Manual.
1.ReadtheOperator's
3.Fluidlevel
Manual.
2.Transmissionuid
decal131-3507
131-3507
2.Belttensioner
decal131-3528
131-3528
1.Keyswitch—15A
2.Accessoryport—15A
3.Powertakeoff(PTO)—10 A
4.Infocenter—7.5A
9
131-3536
1.Battery4.Parkingbrake
2.Time5.Engine—start
3.Powertakeoff(PTO)
6.Engagethehandlebars.
133-4604
decal131-3536
decal133-4648
133-4648
1.ReadtheOperator'sManualformoreinformationon servicingthemachine.
decal133-4604
1.Thrownobject hazard—keepbystanders awayfromthemachine.
2.Thrownobjecthazard, openbafe—onlyoperate themachinewithabafe oragrasscollector.
3.Severinghazardofhand orfoot—keepawayfrom movingparts.
4.Entanglement hazard—keepaway frommovingparts;keep allguardsandshieldsin place.
131-3526
1.Powertakeoff(PTO)—disengaged
2.Fast6.Tractiondrive
3.Slow
4.Neutral
5.Reverse
7.Engagethehandles.
decal131-3526
10
decal131-3527
131-3527
1.Warning—readtheOperator'sManual.5.Thrownobjecthazard—keepbystandersawayfromthe machine.
2.Warning—receivetrainingbeforeoperatingthemachine.6.Warning—1)Engagetheparkingbrake,shutofftheengine, andremovethekeyfromtheswitch;2)ReadtheOperator's Manualbeforeservicingorperformingmaintenance.
3.Thrownobjecthazard—keepthedeectorloweredduring
operation.
4.Cutting/severinghazardofhandorfoot—keepawayfrom
7.Warning—engagetheparkingbrake,shutofftheengine,and removethekeyfromtheswitchbeforeleavingthemachine.
8.Tippinghazard—donotoperateneardrop-offsornearwater.
movingparts;keepallguardsandshieldsinplace.
133-1432
1.Disengagetheparkingbrake.
2.Engagetheparkingbrake.
3.PulluptoturnonthePTO.
4.PushdowntoturnoffthePTO.
5.Enginespeed—fast
6.Enginespeed—slow
decal133-1432
11
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure5).
g033080
Figure4
1.Adjustablecaster
2.Accessory-framelock
3.Anti-scalproller(60-inch decksonly)
4.Frontcasterwheel
5.Side-dischargechute13.Fuel-shutoffvalve
6.Accessoryframe
7.Engine15.Mowerdeck
8.Controls
9.Controllevers
10.Hydraulictank
11.Fueltank
12.Platform(downposition)
14.Battery
Figure5
1.Fuelcap
2.Malfunction-indicatorlight (MIL)
3.Parking-brakelever
4.Hydraulic-tankcap11.Rightmotion-controllever
5.Hourmeter12.Blade-controlswitch
6.Keyswitch
7.Throttlecontrol
8.Height-of-cutlever
9.Height-of-cutpin
10.Platformlatch
(PTO)
13.Leftmotion-controllever
Electronic-ControlUnit Malfunction-IndicatorLight
Theelectronic-controlunit(ECU)continuously monitorstheoperationoftheEFIsystem.
Ifaproblemorfaultwithinthesystemisdetected,the malfunction-indicatorlight(MIL)isilluminated(Figure
5).
g031505
TheMIListheredlightlocatedintheconsolepanel.
WhentheMILilluminates,makeinitialtroubleshooting checks.
Ifthesechecksdonotcorrecttheproblem,further diagnosisandservicingbyanAuthorizedService Dealerisnecessary.
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine
12
isrunning.Usethesetimesforschedulingregular maintenance(Figure5).
Safety-InterlockIndicators
Symbolsonthehourmeterindicatewithablack trianglethattheinterlockcomponentisinthecorrect position(Figure5).
Battery-IndicatorLight
IfthekeyisturnedtotheONpositionforafew seconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenthekeyisturnedtothe ONpositionandwhenthechargeisbelowthecorrect operatinglevel(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFastand Slow(Figure5).
AdjustableCasters
Whenusingthemachinewithoutanaccessory,place theadjustablecastersinthemowingposition(front hole)asshowninFigure6.Whenusingthemachine withanaccessory,refertotheOperator’sManualfor thataccessoryforthecorrectcasterposition.
g033081
Figure6
RightCasterShown
1.Mowingposition2.Accessorypositions
Blade-ControlSwitch(PTO)
Usetheblade-controlswitch(PTO)toengageand disengagethemowerblades(Figure5).
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART.Referto
OperatingtheKeySwitch(page17).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure5).
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page18).
AccessoryFrame
UsetheaccessoryframetoattachonlyToro-approved accessoriestothemachine(Figure4).Refertothe Operator’sManualfortheaccessoryforinstallation instructions.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
52-inchMowers
Widthwithdeectordown173cm(68inches)
Widthwithdeectorraised137cm(54inches)
Lengthwithplatformdown191cm(75inches)
Lengthwithplatformup155cm(61inches)
Height
Weight
60-inchMowers
Widthwithdeectordown193cm(76inches)
Widthwithdeectorraised157cm(62inches)
Lengthwithplatformdown201cm(79inches)
Lengthwithplatformup165cm(65inches)
122cm(48inches)
412kg(908lb)
Accessory-FrameLock
Theaccessory-framelockholdstheframeinplaceon themachineusingthelockpin.Alwayslocktheframe unlessahydraulickitisinstalledwithanaccessory onthemachine(Figure4).
Height
Weight
13
122cm(48inches)
427kg(941lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

ThinkSafetyFirst

Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonT oro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.
Carefullyreadallthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcould helpyouorbystandersavoidinjury.
CAUTION
Thismachineproducessoundlevelsin excessof85dBAattheoperator'searand cancausehearinglossfromextendedperiods ofexposure.
Wearhearingprotectionwhenoperatingthis machine.
g229846
Figure7
1.Wearhearingprotection.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
14
DANGER
DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty .
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsfueltoexpand.
Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyoffuel.
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark, whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty .
Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfroma fuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltank orconditionerbottleopening.
Avoidcontactwithskin;washoffspills withsoapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless.
Forlongerstorage,drainthefueltank.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
15
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.Beforeeachuse, checktheparkingbrakeforproperoperation.
1.Parkthemachineonalevelsurface,disengage thePTO,movethemotion-controlleverstothe NEUTRAL-LOCKposition,andengagetheparking brake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Cleanaroundthefuel-tankcapandremovethe cap.
4.Fillthefueltanktothebottomofthellerneck.
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthegasoline toexpand.
5.Installthefuel-tankcapsecurely.Wipeupany spilledfuel.

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page34).
Iftheparkingbrakedoesnotholdsecurely,adjustit; refertoAdjustingtheBrakes(page47).
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.

EngagingtheParkingBrake

Pulltheparking-brakeleverrearwardintothe ENGAGEDposition(Figure8).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
g009465
Figure8
1.Parkingbrake—engaged2.Parking brake—disengaged

DisengagingtheParkingBrake

Pushtheparking-brakeleverforward(Figure8).
16
Operatingthe
OperatingtheThrottle Mower-Blade-Control Switch(PTO)
Usetheblade-controlswitch(PTO)inconjunctionwith themotion-controlleverstoengageanddisengage themowerblades.

EngagingtheMowerBlades(PTO)

Figure9
YoucanmovethethrottlecontrolbetweenFASTand
SLOWpositions(Figure12).
AlwaysusetheFASTpositionwhenengagingthePTO.
g008946
Figure12

OperatingtheKeySwitch

Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.
g031592
Note:Y oumayneedtorepeatthecycleforstarting
theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.

DisengagingtheMowerBlades (PTO)

Figure10andFigure11show2waystodisengage
themowerblades.
Figure10
Figure11
g031239
Figure13
g009174
g031281
Figure14
g031593
17
UsingtheFuel-Shutoff
StartingtheEngine Valve
Closethefuel-shutoffvalvefortransport,maintenance, andstorage(Figure15).
Ensurethatthefuel-shutoffvalveisopenwhen startingtheengine.
Important:Donotengagethestarterformore
than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.
Note:Y oumayneedtorepeatthecycleforstarting
theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.
g032688
Figure15
1.ONposition2.OFFposition
g031238
g032689
Figure16
18

ShuttingOfftheEngine

CAUTION
TheSafety-Interlock
System
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.
Lettheengineidleatslowthrottle(turtle)for60 secondsbeforeturningthekeyswitchtotheOFF position.
CAUTION
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtoprevent themowerbladesfromrotatingunlessyoudo1of thefollowing:
Moveeithermotion-controllevertothecenter,
unlockedposition.
Pulltheblade-controlswitch(PTO)totheON
position.
Figure17
Important:Makesurethatthefuel-shutoffvalve
isclosedbeforetransportingorstoringthe machinetopreventafuelleak.Beforestoringthe machine,disconnectthesparkplug(s)toprevent thepossibilityofaccidentalstarting.
Thesafety-interlocksystemisdesignedtostop themowerbladesifyoumoveorreleaseboth motion-controlleversintotheNEUTRAL-LOCK position.
Thehourmeterhassymbolstonotifytheuser wheneachinterlockcomponentisinthecorrect position.Whenthecomponentisinthecorrect position,atrianglelightsupinthecorresponding square(Figure18).
g030982
g031282
Figure18
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition.
19

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.
Note:Ifthesafetysystemdoesnotoperateas
describedbelow,haveanAuthorizedServiceDealer repairthesafetysystemimmediately.
1.Starttheengine;refertoStartingtheEngine
(page18).
2.Movethemotion-controlleverstothecenter, unlockedposition.
Note:Thebladesshouldnotrotateandthe
engineshouldshutoff.
3.Starttheengineandreleasetheparkingbrake.
4.Moveeithermotion-controllevertothecenter, unlockedposition.
5.Continueholdingthemotion-controlleverin thecenter,unlockedposition,pulluponthe blade-controlswitch(PTO),andreleasethe switch.
WARNING
Theoperatorplatformisheavyandmaycause injurywhenloweringandraisingtheoperator platform.Carefullylowerorraisetheoperator platform,assuddenlydroppingitcouldinjure you.
Donotputyourhandsorngersinthe platform-pivotareawhenloweringor raisingtheoperatorplatform.
Makesurethattheplatformissupported whenyoupullthelatchpinout.
Makesurethatthelatchsecuresthe platformwhenfoldingitup.Pushittight againstthecushionforthelatchpinto lockintoplace.
Keepbystandersawaywhenraisingor loweringtheplatform.

OperatingthePlatform

Youcanusethemachinewiththeplatforminthe upordownposition.Itisyourpreferenceonwhich positiontouse.
Note:Theclutchshouldengageandthemower
bladesrotate.
6.Moveorreleasethemotion-controlleversinto theNEUTRAL-LOCKposition.
Note:Thebladesshouldstoprotatingandthe
engineshouldcontinuetorun.
7.Pushtheblade-controlswitchdownand moveeithermotion-controllevertothecenter, unlockedposition.
8.Continueholdingthemotion-controlleverin thecenter,unlockedposition,pulluponthe blade-controlswitch(PTO),andreleasethe switch.
Note:Theclutchshouldengageandthemower
bladesshouldrotate.
9.Pushtheblade-controlswitch(PTO)downto theOFFposition.
Note:Thebladesshouldstoprotating.
10.Withtheenginerunning,pulluptheblade-control switch(PTO)andreleaseitwithoutholding eithermotion-controllevertothecenter, unlockedposition.
Note:Thebladesshouldnotrotate.

OperatingtheMachinewiththe PlatformUp

Operatethemachinewiththeplatformupforthe followingconditions:
Mowingneardrop-offs
Mowingsmallareaswherethemachineistoo
large
Areaswithlow,over-hangingbranchesor
obstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformup sothatthelatchpinandknoblockitintoplace.Push ittightagainstthecushionforthelatchpintolockit intoplace.

OperatingtheMachinewiththe PlatformDown

Operatethemachinewiththeplatformdownforthe followingconditions:
Mowingmostareas
Drivingacrossslopes
Drivingdownslopes
Tolowertheplatform,pushtheplatformforward againstthecushiontoreleasepressureonthelatch
20
pin,thenpulltheknoboutandlowertheplatform (Figure19).
Figure19
1.Platformup
2.Platformdown
3.Pulltheknobouttorelease theplatform.
DrivingForwardor

DrivingForward

1.Disengagetheparkingbrake;referto
DisengagingtheParkingBrake(page16).
2.Movethemotion-controlleverstothecenter, unlockedposition.
g031026
g030983
Figure20
1.Frontreferencebar
2.Leftcontrollever
3.Rearreferencebar6.Leftcontrolleverinthe
4.Rightcontrollever
5.Rightcontrolleverinthe NEUTRAL-LOCKposition
NEUTRAL-LOCKposition
Backward
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.
Important:Backthemachineovercurbs;driving
itforwardovercurbscoulddamagethemachine.
CAUTION
Themachinecanspinveryrapidly,andyou maylosecontrolofthemachine,causing personalinjurytoyouanddamagetothe machine.
Slowdownthemachinebeforemakingsharp turns.
3.Slowlypushthemotion-controlleversforward (Figure21).
Note:Theengineshutsoffifyoumovea
motion-controlleverwhiletheparkingbrakeis engaged.
Note:Thefartheryoumovethemotion-control
leversineitherdirection,thefasterthemachine movesinthatdirection.
Note:T ostop,pullthemotion-controllevers
backtotheNEUTRALposition.
21
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