Toro 74453TE Operator's Manual

FormNo.3426-615RevA
122cmor132cmTITAN SeriesRidingMower
ModelNo.74453TE—SerialNo.400000000andUp ModelNo.74454TE—SerialNo.400000000andUp
®
HD1500
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Gotowww.Toro.comtoviewspecicationsonyour model.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.
Important:IfyouareusingamachinewithaT oro
engineabove1500m(5,000ft)foracontinuous period,ensurethattheHighAltitudeKithasbeen installedsothattheenginemeetsCARB/EPA emissionregulations.TheHighAltitudeKit increasesengineperformancewhilepreventing spark-plugfouling,hardstarting,andincreased emissions.Onceyouhaveinstalledthekit,attach thehigh-altitudelabelnexttotheserialdecalon themachine.ContactanyAuthorizedT oroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.T oro.comorcontactourToroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachinehas beenconvertedforhigh-altitudeuse,lookforthe followinglabel(Figure2).
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawnson residentialorcommercialproperties.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.
g233855
Figure1
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure2
ModelNo.
decal127-9363
SerialNo.
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafetyAlertSymbol............................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
AddingFuel......................................................17
PerformingDailyMaintenance..........................17
BreakinginaNewMachine..............................17
UsingtheRollover-ProtectionSystem
(ROPS).........................................................18
UsingtheSafety-InterlockSystem....................19
PositioningtheSeat..........................................20
AdjustingtheRear-ShockAssemblies..............20
UsingAttachmentsandAccessories.................21
DuringOperation.................................................21
DuringOperationSafety...................................21
EnteringtheOperator’sPosition.......................24
OperatingtheParkingBrake.............................25
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................25
OperatingtheThrottle.......................................26
OperatingtheChoke........................................26
StartingtheEngine...........................................26
ShuttingOfftheEngine.....................................27
UsingtheMotion-ControlLevers.......................27
DrivingtheMachine..........................................27
UsingtheSideDischarge.................................28
AdjustingtheHeightofCut...............................29
AdjustingtheAnti-ScalpRollers........................30
OperatingTips.................................................30
AfterOperation....................................................31
AfterOperationSafety......................................31
UsingtheFuel-ShutoffValve.............................31
UsingtheDrive-WheelReleaseValves.............31
TransportingtheMachine.................................32
Maintenance...........................................................34
MaintenanceSafety..........................................34
RecommendedMaintenanceSchedule(s)...........35
Pre-MaintenanceProcedures..............................36
ReleasingtheMower-DeckCurtain..................36
RemovingtheSheet-MetalGuard.....................36
Lubrication..........................................................37
GreasingtheMachine.......................................37
EngineMaintenance...........................................37
EngineSafety...................................................37
ServicingtheAirCleaner..................................37
ServicingtheEngineOil....................................39
ServicingtheSparkPlug(s)..............................41
CleaningtheCoolingSystem............................42
CheckingtheSparkArrester.............................42
ReplacingtheEmissions-AirIntake
Filter..............................................................42
FuelSystemMaintenance...................................43
ReplacingtheFuelFilter...................................43
ServicingtheFuelT ank.....................................43
ElectricalSystemMaintenance...........................44
ElectricalSystemSafety...................................44
ServicingtheBattery.........................................44
ServicingtheFuses..........................................46
DriveSystemMaintenance..................................46
CheckingtheSeatBelt.....................................46
CheckingtheRoll-BarKnobs............................46
AdjustingtheTracking......................................47
CheckingtheTirePressure...............................48
CheckingtheWheelLugNuts...........................48
CoolingSystemMaintenance..............................48
CleaningtheEngineScreen.............................48
BrakeMaintenance.............................................49
AdjustingtheParkingBrake..............................49
BeltMaintenance................................................50
InspectingtheBelts..........................................50
ReplacingtheMowerBelt.................................50
ReplacingtheHydraulic-Pump-Drive
Belt................................................................51
ControlsSystemMaintenance.............................52
AdjustingtheControl-HandlePosition..............52
AdjustingtheMotion-ControlLinkage...............53
HydraulicSystemMaintenance...........................54
HydraulicSystemSafety...................................54
HydraulicFluidSpecications...........................54
CheckingtheHydraulicFluidLevel...................54
ChangingtheHydraulicFluidand
Filters............................................................55
BleedingtheHydraulicSystem.........................56
MowerDeckMaintenance....................................57
ServicingtheCuttingBlades.............................57
AdjustingtheSide-to-SideLevelingandthe
BladeSlope..................................................60
RemovingtheMowerDeck...............................61
ReplacingtheGrassDeector..........................62
Cleaning..............................................................63
CleaningundertheMowerDeck.......................63
CleaningtheSuspensionSystem.....................63
DisposingofWaste...........................................63
Storage...................................................................63
StorageSafety..................................................63
CleaningandStorage.......................................63
Troubleshooting......................................................65
Schematics.............................................................67
3
Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395:2013.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure3)isusedbothin thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOL VED!
Figure3
SafetyAlertSymbol

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet andofthrowingobjects.T orodesignedandtested thislawnmowertoofferreasonablysafeservice; however,failuretocomplywithsafetyinstructions mayresultininjuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperator’sManualandother trainingmaterial,onthemachine,engine,and attachments.Alloperatorsandmechanicsshould betrained.Iftheoperator(s)ormechanic(s)can notreadthismanual,itistheowner’sresponsibility toexplainthismaterialtothem;otherlanguages maybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe
g000502
operation,operatorcontrols,andsafetysignsand instructionstooperatethemachine.Neverlet childrenoruntrainedpeopleoperateorservicethe equipment.Localregulationsmayrestricttheage oftheoperator.
Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituationsand willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Couldresultindeathorserious injury.
CAUTION:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Mayresultinminorormoderate injury.
Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
4
SlopeIndicator
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
decaloemmarkt
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distanceawayfromthe battery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris down.
decal93-7818
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotweartheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully .
6
decal112-3858
112-3858
1.ReadtheOperator's Manual.
2.Readtheinstructions
3.Removethekeybefore adjustingtheheightofcut.
4.Height-of-cutsettings.
beforeservicingor performingmaintenance.
112-9028
1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.
decal116-8588
116-8588
1.ReadtheOperator’sManual.
2.Rotatethedrivereleaseknobtoloosen,slidetheknob, andtighten.
decal112-9028
3.Pushthemachine.
decal109-6014
109-6014
116–5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
decal116-5610
decal117-1 194
117-1194
1.Engine
7
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine withoutdeector,dischargecover ,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
decal117-3848
decal126-7816
126-7816
126-4363
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt.Shutofftheengineandremovethekeybefore adjusting,servicingorcleaningthemachine.
decal126-4363
1.Heightofcut
decal126-8172
126-8172
1.Parkingbrakedisengaged2.Parkingbrakeengaged
8
decal126-9939
126-9939
1.ReadtheOperator’s Manual.
1.Oildrain
131-1097
ToroEnginesOnly
2.Filltothebottomofthe llerneck;warning—do notoverllthetank.
decal136-8992
136-8992
1.Fuel—full
2.Fuel—50%
decal131-1097
3.Fuel—empty
decalptosymbols
PTOSwitchSymbols
1.PTO–disengage2.PTO–engage
136-9024
1.ReadtheOperator’s Manualbeforeperforming
maintenance.
2.Operatinghours5.Hydraulic-uidlevel
3.Engine-oillevel6.Tirepressure
4.Greasepoint
decal136-9024
decaltransportlock
TransportLock
1.Heightofcut
2.Pulluptounlockthe transportlock.
9
LeftMotionControl
decalmotioncntrllh-126-6194
decalmotioncntrlrh-126-6183
RightMotionControl
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
136-1305
1.Fast
2.Continuous-variablesetting5.Worklight(optional)
3.Slow
4.Choke
6.Powerpoint
10
decal136-1305
136-1720
1.Camlock2.Camunlock
decal136-1720
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
water;donotuseonslopesgreaterthan15°.
decal132-0871
11
ProductOverview
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto
StartingtheEngine(page26).
ChokeControl
Usethechokecontroltostartacoldengine.
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure6).
Figure5
1.Height-of-cutdeck-lift pedal
2.Height-of-cutpositions8.Seatbelt
3.Transportlock9.Fuelcap
4.Controls
5.Motion-controllevers11.Mowerdeck
6.Rollbar
7.Shockassembly
10.Parking-brakelever
12.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
ControlPanel
g227688
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure6).
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure7).
Figure6
1.Powerport5.Blade-controlswitch
2.Chokecontrol
3.Throttlecontrol
4.Hourmeter
(powertakeoff)
6.Keyswitch
7.Switchpositionforoptional lightkit
g187133
Figure7
1.Safety-interlocksymbols
g037119
2.Hourmeter
3.Batterylight
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure7).
12
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenthekeyswitchis turnedonandwhenthechargeisbelowthecorrect operatinglevel(Figure7).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure5).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe centertotheNEUTRAL-LOCKpositionwhenexiting themachine(Figure25).Alwayspositionthe motion-controlleversintotheNEUTRAL-LOCKposition whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Wheneveryoushutofftheengine,engagetheparking braketopreventaccidentalmovementofthemachine.
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page31).
13
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width—SideDischargeMowerDecks:
122cmmowerdeck132cmmowerdeck
Withoutmowerdeck
Deectorup133cm(53inches)144cm(56-3/4inches)
Deectordown160cm(63-1/4inches)171cm(67-1/4inches)
Length—SideDischargeMowerDecks:
Length
Height:
RollBar-UpRollBar-Down
179cm(70-1/2inches)125cm(49inches)
Weight:
MachinesWeight
122cmsidedischargemachines385to425kg
132cmsidedischargemachines391to434kg
121cm(47-1/2inches)124cm(49inches)
122cmmowerdeck132cmmowerdeck
208cm(82inches)208cm(82inches)
(849to937lb)
(862to957lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedTorodistributororgoto www.T oro.comforalistofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty.
14
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbyT oro.

FuelSafety

Useextremecarewhenhandlingfuel.
DANGER
Incertainconditionsgasolineisextremely ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground, inanopenarea,whentheengineiscold. Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe machineindoorsorinsideanenclosed trailer.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjects.Thesecan bethrownorinterferewiththeoperationofthe machineandmaycausepersonalinjurytothe operatororbystanders.
Wearappropriatepersonalprotectiveequipment
suchassafetyglasses,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairandavoidlooseclothingandloosejewelry whichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperating thismachine.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand functioningproperly.Donotoperateunlessthey arefunctioningproperly.
DoNotllthefueltankcompletelyfull. Fillthefueltanktothebottomoftheller neck.Theemptyspaceinthetankallows gasolinetoexpand.Overllingmayresult infuelleakageordamagetotheengineor emissionsystem.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never removethecapofthefueltankoraddfuel whenengineisrunningorwhentheengine ishot.
Iffuelisspilled,DoNotattempttostart theengine.Moveawayfromtheareaof thespillandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
Donotoperatethemowerwhenpeople,especially
children,orpetsareinthearea.Stopthemachine andattachment(s)ifanyoneentersthearea.
Donotoperatethemachinewithouttheentire
grasscollectionsystem,dischargedeector, orothersafetydevicesinplaceandinproper workingcondition.Grasscatchercomponents aresubjecttowear,damageanddeterioration, whichcouldexposemovingpartsorallowobjects tobethrown.Frequentlycheckforwornor deterioratingcomponentsandreplacethemwith themanufacturer’srecommendedpartswhen necessary.
15
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitegasolinevapors.Areor explosionfromgasolinecanburnyouand othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.
DoNotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Tohelppreventres:
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulatein theseareas.
Cleanupoilandfuelspillsandremovefuelsoaked
debris.
Allowthemachinetocoolbeforestoringthe
machineinanyenclosure.DoNotstorenear ameoranyenclosedareawhereopenpilotlights orheatappliancesarepresent.
Ifagasolinedispensernozzlemustbe used,keepthenozzleincontactwiththe rimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.DoNot useanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporshascaused cancerinlaboratoryanimals.Failuretouse cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
CAUTION
Fueltankventislocatedinsidetheroll bartube.Removingormodifyingtheroll barcouldresultinfuelleakageandviolate emissionsregulations.
DoNotremoverollbar.
DoNotweld,drill,ormodifyrollbarinany way.
16

AddingFuel

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.
Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
g036751
Figure8

PerformingDaily Maintenance

Beforestartingthemachineeachday,performthe EachUse/DailyprocedureslistedinMaintenance
(page34).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck (Figure8).
17

Usingthe Rollover-ProtectionSystem (ROPS)

WARNING
Toavoidinjuryordeathfromrollover,keep therollbarinthefullyraised,lockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
g036746
Figure9
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen
absolutelynecessary.
1.T olowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees sothattheyarenotengaged(Figure9).
3.Lowertherollbartothedownposition(Figure
9).
1.Rollbarintheupright position
2.ROPSknobinthelatched position
3.PulltheROPSknobout.6.Rollbarinthefolded
4.RotatetheROPSknob90 degrees.
5.ROPSknobinthe unlatchedposition
position

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Raisetherollbartotheoperatingpositionand rotatetheknobsuntiltheymovepartiallyinto thegrooves(Figure9).
2.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarsothatthepins snapintopositionwhentheholesalignwiththe pins(Figure9).
3.Pushontherollbarandensurethatbothpins areengaged.
18

UsingtheSafety-Interlock System

Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunlessthefollowingoccurs:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewhenthemotion-controlleversare movedfromtheNEUTRAL-LOCKpositionwiththe parkingbrakeengagedorifyourisefromtheseat whenthePTOisengaged.
Thehourmeterhasindicatorstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,an indicatordisplaysonthescreen.
1.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controlleverout oftheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.Repeatfor theothercontrollever.
3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.
Figure10
1.Indicatorsdisplaywhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily
g187670
19

PositioningtheSeat

AdjustingtheRear-Shock
Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure11).
Figure11
Assemblies
TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Y oucanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.
Theslotsfortherear-shockassemblieshave detentpositionsforreference.Y oucanpositionthe rear-shockassembliesanywhereintheslot,notjustin thedetentpositions.Thefollowinggraphicshowsthe positionforasoftorrmrideandthedifferentdetent positions(Figure12).
g027632
Figure12
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
Adjusttherear-shockassemblies(Figure13).
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20

UsingAttachmentsand Accessories

UseonlyT oroapprovedattachmentsandaccessories.
Ifyouaddmorethan1accessory-mountkit(i.e., bucketkitoruniversalmountkit)isaddedtoanyof the4locationsshowninFigure14,addafront-weight
g227752
kit.ContactanAuthorizedServiceDealerforthe front-weightkit.
Figure13
g037417
Figure14
1.Addafront-weightkitwhen2ormoreaccessory-mountkits areinstalledatthesepositions.
DuringOperation

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen operatingthemachine.DoNotengageinanyactivity thatcausesdistractions;otherwise,injuryorproperty damagemayoccur.
WARNING
Operatingengineparts,especiallythemufer,
g227751
becomeextremelyhot.Severeburnscan occuroncontactanddebris,suchasleaves, grass,brush,etc.cancatchre.
Allowengineparts,especiallythemufer, tocoolbeforetouching.
Removeaccumulateddebrisfrommufer andenginearea.
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