Toro 74450, 74451, 74452, 74463, 74465 Operator's Manual

...
FormNo.3424-594RevA
48in,52in,or60inTITAN 1500SeriesRidingMower
ModelNo.74450—SerialNo.403350048andUp ModelNo.74451—SerialNo.403350824andUp ModelNo.74452—SerialNo.403350941andUp ModelNo.74463—SerialNo.403351024andUp ModelNo.74465—SerialNo.403350972andUp ModelNo.74466—SerialNo.403197564andUp ModelNo.74467—SerialNo.403349925andUp ModelNo.74470—SerialNo.403351044andUp ModelNo.74471—SerialNo.402320000andUp ModelNo.74472—SerialNo.403351084andUp ModelNo.78450—SerialNo.403062674andUp ModelNo.78472—SerialNo.402310369andUp
®
HD
Registeratwww.T oro.com. OriginalInstructions(EN)
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Fornon-T oro engines,pleaserefertotheenginemanufacturer’s informationincludedwiththemachine.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous period,ensurethattheHighAltitudeKithasbeen installedsothattheenginemeetsCARB/EP A emissionregulations.TheHighAltitudeKit increasesengineperformancewhilepreventing spark-plugfouling,hardstarting,andincreased emissions.Onceyouhaveinstalledthekit,attach thehigh-altitudelabelnexttotheserialdecalon themachine.ContactanyAuthorizedToroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.T oro.comorcontactourToroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachinehas beenconvertedforhigh-altitudeuse,lookforthe followinglabel(Figure4).
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawnson residentialorcommercialproperties.Itisnotdesigned forcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure4
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 orFigure2identiesthelocationofthemodeland serialnumbersontheproduct.Writethenumbersin
decal127-9363
thespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Figure1
MachineswithoutMyRide
1.Modelandserialnumberlocation
Figure2
MachineswithMyRide
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure3),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure3
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................15
Controls...........................................................15
Specications..................................................17
g233854
g233855
g000502
BeforeOperation.................................................18
BeforeOperationSafety...................................18
AddingFuel......................................................18
PerformingDailyMaintenance..........................19
BreakinginaNewMachine..............................19
UsingtheRollover-ProtectionSystem
(ROPS).........................................................20
UsingtheSafety-InterlockSystem....................21
PositioningtheSeat..........................................22
ChangingtheSeatSuspension.........................22
AdjustingtheMyRide™Suspension
System..........................................................22
UsingAttachmentsandAccessories.................23
DuringOperation.................................................23
DuringOperationSafety...................................23
EnteringtheOperator’sPosition.......................25
OperatingtheParkingBrake.............................25
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................26
OperatingtheThrottle.......................................26
OperatingtheChoke........................................27
StartingtheEngine...........................................27
ShuttingOfftheEngine.....................................28
UsingtheMotion-ControlLevers.......................29
DrivingtheMachine..........................................29
AdjustingtheHeightofCut...............................31
AdjustingtheAnti-ScalpRollers........................31
AdjustingtheSideBumpers..............................32
UsingtheSideDischarge.................................33
OperatingTips.................................................33
AfterOperation....................................................34
AfterOperationSafety......................................34
UsingtheFuel-ShutoffValve.............................34
UsingtheDrive-WheelReleaseValves.............34
TransportingtheMachine.................................35
Maintenance...........................................................37
RecommendedMaintenanceSchedule(s)...........37
Pre-MaintenanceProcedures..............................38
MaintenanceSafety..........................................38
Lubrication..........................................................39
GreasingtheMachine.......................................39
LubricatingtheCaster-WheelHubs..................40
EngineMaintenance...........................................41
IdentifyingtheEngine.......................................41
EngineSafety...................................................41
ServicingaKawasaki ServicingaKohler
®
Engine..........................41
®
Engine...............................46
ServicingaT oroEngine....................................51
CheckingtheSparkArrester.............................56
3
ReplacingtheEmissions-AirIntake
Filter..............................................................57
FuelSystemMaintenance...................................57
ReplacingtheFuelFilter...................................57
ServicingtheFuelT ank.....................................58
ElectricalSystemMaintenance...........................58
ElectricalSystemSafety...................................58
ServicingtheBattery.........................................58
ServicingtheFuses..........................................60
DriveSystemMaintenance..................................61
CheckingtheSeatBelt.....................................61
CheckingtheRoll-BarKnobs............................61
AdjustingtheTracking......................................62
CheckingtheTirePressure...............................62
CheckingtheWheelLugNuts...........................62
CoolingSystemMaintenance..............................63
CleaningtheEngineScreen.............................63
BrakeMaintenance.............................................63
AdjustingtheParkingBrake..............................63
BeltMaintenance................................................65
InspectingtheBelts..........................................65
ReplacingtheMowerBeltforSide-Discharge
MowerDecks................................................65
ReplacingtheMowerBeltforRear-Discharge
MowerDecks................................................66
ReplacingtheHydraulicPump-Drive
Belt................................................................68
ControlsSystemMaintenance.............................69
AdjustingtheControl-HandlePosition..............69
AdjustingtheMotion-ControlLinkage...............70
HydraulicSystemMaintenance...........................71
HydraulicSystemSafety...................................71
ServicingtheHydraulicSystem........................71
MowerDeckMaintenance....................................73
ServicingtheCuttingBlades.............................73
LevelingtheMowerDeck..................................77
RemovingtheMowerDeck...............................79
ReplacingtheGrassDeector..........................79
Cleaning..............................................................80
CleaningundertheMowerDeck.......................80
CleaningtheSuspensionSystem.....................80
DisposingofWaste...........................................80
Storage...................................................................81
StorageSafety..................................................81
CleaningandStorage.......................................81
Troubleshooting......................................................82
Schematics.............................................................84
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury .Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol( meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
),which
4
SlopeIndicator
Figure5
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
decaloemmarkt
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distanceawayfromthe battery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N∙m(85-110ft-lb).
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris down.
decal93-7818
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotweartheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
6
decal109-6014
109-6014
112-3858
decal112-3858
1500and2000SeriesSideDischargeMachinesOnly
109-6035
2500SeriesSideDischargeMachinesOnly
1.ReadtheOperator's Manual.
2.Readtheinstructions
3.Removethekeybefore adjustingtheheightofcut.
4.Height-of-cutsettings.
beforeservicingor performingmaintenance.
decal112-9028
decal109-6035
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
109-6036
RearDischargeMachinesOnly
1.ReadtheOperator’sManual.
2.Removethekeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
3.Heightofcut
decal115-9625
115-9625
1.Parking brake—disengaged
decal109-6036
2.Parkingbrake—engaged
7
116-5610
1.Hourmeter4.Neutral
2.Powertakeoff(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
116-8588
decal116-5610
decal117-1 194
117-1194
1500and2000SeriesSide-DischargeMachinesOnly
1.Engine
decal133-8062
133-8062
decal116-8588
1.ReadtheOperator’sManual.
2.Rotatethedrivereleaseknobtoloosen,slidetheknob, andtighten.
3.Pushthemachine.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine withoutdeector,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
8
126-0768
RearDischargeUnitsOnly
126-4363
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt.Shutofftheengineandremovethekeybefore adjusting,servicingorcleaningthemachine.
decal126-0768
decal126-4784
126-4784
1.Heightofcut
decal126-4363
decal126-6599
126-6599
RearDischargeUnits
1.Thrownobjects hazard—keepbystanders asafedistanceawayfrom themachine.
2.Cutting/dismemberment ofhand—stayawayfrom movingparts;keepall guardsandshieldsin place.
9
decal126-8161
126-8161
1.ReadtheOperator’s
Manual.
2.Slideseatforward
1.ReadtheOperator’s Manual.
3.Pressdownonlatchto unlockseat
4.Rotateseat
126-9939
2.Filltothebottomofthe llerneck;warning—do notoverllthetank.
decal127-6662
127-6662
RearDischargeMowersOnly
1.Attention—readthe Operator'sManual.
2.Removethenutbyturning
decal126-9939
itclockwise.
3.Removetheboltbyturning itcounterclockwise.
127-0326
2500SeriesSideDischargeMachinesOnly
1.ReadtheOperator's Manual.
2.Heightofcut
decal131-1097
131-1097
ToroEnginesOnly
1.Oildrain
decal127-0326
3.Removethekeyand readtheOperator's Manualbeforeperforming maintenanceorservicing themachine.
10
PTOSwitchSymbols
1.PTO–disengage2.PTO–engage
decalptosymbols
136-8992
MachineswithMyRideOnly
1.Fuel—full
2.Fuel—50%
3.Fuel—empty
136-9024
1.ReadtheOperator’s Manualbeforeperforming
maintenance.
2.Operatinghours5.Hydraulic-uidlevel
3.Engine-oillevel6.Tirepressure
4.Greasepoint
decal136-8992
1.Heightofcut
TransportLock
2.Pulluptounlockthe
decaltransportlock
transportlock.
decal136-9024
decalmotioncntrllh-126-6194
LeftMotionControl
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
11
RightMotionControl
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decalmotioncntrlrh-126-6183
decal126-8151
126-8151
1.Readtheinstructionsbeforeservicingorperforming
4.RefertotheOperator'sManualforgreaseinstructions.
maintenanceonthemachine.
2.Timeinterval
5.Checkthehydraulic-uidlevelandrefertotheOperator's Manualforfurtherinstructions.
3.Checktheoillevel.6.Checkthetirepressure.
12
126-8383
MachineswithoutMyRideOnly
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal126-8383
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
4.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
5.Thrownobjecthazard—keepbystandersaway.
6.Tippinghazardonslopes—donotuseonslopesnearopen water;donotuseonslopesgreaterthan15°.
136-1305
1.Fast
2.Continuous-variablesetting5.Worklight(optional)
3.Slow
4.Choke
6.Powerpoint
13
decal136-1305
132-0871
MachineswithMyRideOnly
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen water;donotuseonslopesgreaterthan15°.
136-1720
1.Camlock2.Camunlock
decal136-1720
14
ProductOverview
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto
StartingtheEngine(page27).
ChokeControl
Usethechokecontroltostartacoldengine.
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure7).
Figure6
1.Height-of-cutdeck-lift
pedal
2.Height-of-cutpositions8.Seatbelt
3.Transportlock9.Fuelcap
4.Controls
5.Motion-controllevers11.Mowerdeck
6.Rollbar
7.Shockassembly (machineswithMyRide only)
10.Parking-brakelever
12.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure6and
Figure7).
ControlPanel
g227688
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure7).
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure8).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure8).
Figure7
1.Powerport5.Blade-controlswitch
2.Chokecontrol
3.Throttlecontrol
4.Hourmeter
(powertakeoff)
6.Keyswitch
7.Switchpositionforoptional lightkit
g037119
15
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure8).
Figure8
g187133
1.Safety-interlocksymbols
2.Hourmeter
3.Batterylight
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure7).
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page34).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
16
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width—MachineswithSideDischargeMowerDecks
48-inchDeck52-inchDeck60-inchDeck
Withoutmowerdeck
Deectorup133cm(53inches)144cm(56-3/4inches)161cm(63-1/2inches)
Deectordown160cm(63-1/4inches)171cm(67-1/4inches)191cm(75-1/4inches)
Width—MachineswithRearDischargeMowerDecks
Withoutmowerdeck
Withmowerdeck
Length—MachineswithSideDischargeMowerDecks
Length
Length—MachineswithRearDischargeMowerDecks
121cm(47-1/2inches)124cm(49inches)133cm(52inches)
60-inchDeck
133cm(52inches)
168cm(66inches)
48-inchDeck52-inchDeck60-inchDeck
208cm(82inches)208cm(82inches)209cm(83inches)
60-inchDeck
Withmowerdeck
215cm(84-1/2inches)
Height
RollBar-UpRollBar-Down
179cm(70-1/2inches)49inches(125cm)
Weight
MachinesWeight
48-inchside-dischargemachines
52-inchside-dischargemachines
60-inchside-dischargemachines
60-inchrear-dischargemachines
385to425kg(849to937lb)
391to434kg(862to957lb)
409to456kg(901to1006lb)
459kg(1,012lb)
17
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors. –Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

AddingFuel

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
18

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck (Figure9).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.
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Figure9

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance
(page37).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
19

Usingthe Rollover-ProtectionSystem (ROPS)

WARNING
Toavoidinjuryordeathfromrollover,keep therollbarinthefullyraised,lockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
g036746
Figure10
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen
absolutelynecessary.
1.T olowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees sothattheyarenotengaged(Figure10).
3.Lowertherollbartothedownposition(Figure
10).
1.Rollbarintheupright position
2.ROPSknobinthelatched position
3.PulltheROPSknobout.6.Rollbarinthefolded
4.RotatetheROPSknob90 degrees.
5.ROPSknobinthe unlatchedposition
position

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Raisetherollbartotheoperatingpositionand rotatetheknobsuntiltheymovepartiallyinto thegrooves(Figure10).
2.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarsothatthepins snapintopositionwhentheholesalignwiththe pins(Figure10).
3.Pushontherollbarandensurethatbothpins areengaged.
20

UsingtheSafety-Interlock System

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily
WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Theparkingbrakeisengaged.
Thesafety-interlocksystemisalsodesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotcrank.
2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controllever(out oftheNEUTRAL-LOCKposition).Trystartingthe engine;theengineshouldnotcrank.Repeatfor othercontrollever.
3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto theNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,disengagethe parkingbrake,engagetheblade-controlswitch (PTO),andriseslightlyfromtheseat;theengine shouldshutoff.
4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers toNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,centereither motion-controlleverandmoveitforwardor reverse;theengineshouldshutoff.Repeatfor othermotion-controllever.
5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controlleversto NEUTRAL-LOCKposition.Trystartingtheengine; theengineshouldnotcrank.
Figure11
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
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21

PositioningtheSeat

AdjustingtheMyRide™
Theseatcanmoveforwardandbackward(Figure12). Positiontheseatwhereyouhavethebestcontrolof themachineandaremostcomfortable.
Figure12
SeatformachineswithMyRideshown.
SuspensionSystem
TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Youcanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.

AdjustingtheRear-Shock Assemblies

Theslotsfortherear-shockassemblieshave detentpositionsforreference.Youcanpositionthe rear-shockassembliesanywhereintheslot,notjust inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor rmrideandthedifferentdetentpositions(Figure14).
g027632

ChangingtheSeat Suspension

MachineswithoutMyRide™ SuspensionSystemOnly
Theseatisadjustabletoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.
Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure13).
Figure13
g227753
Figure14
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
g024881
1.Seat-suspensionknob
22
Adjusttherear-shockassemblies(Figure15).

UsingAttachmentsand Accessories

UseonlyToroapprovedattachmentsandaccessories.
Ifmorethanoneaccessory-mountkit(i.e.,bucket kitoruniversalmountkit)isaddedtoanyofthe4 locationsshowninFigure16,addafront-weight kit.ContactyourAuthorizedServiceDealerforthe front-weightkit.
g227752
Figure15
g037417
Figure16
1.Addafront-weightkitwhen2ormoreaccessory-mountkits areinstalledatthesepositions.
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
g227751
causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
23
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachine,shutofftheengine,remove
thekey,andinspectthebladesafterstrikingan objectorifthereisanabnormalvibrationinthe machine.Makeallnecessaryrepairsbefore resumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunit,shutoffthe
engine,andremovethekeybeforeadjustingthe heightofcut(unlessyoucanadjustitfromthe operatingposition).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground. –Disengagethepowertakeoffandlowerthe
attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey. –Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byToro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof exposure.
g229846
Figure17
1.Wearhearingprotection.

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.

SlopeSafety

Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperateonslopesgreaterthan15
degrees.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between
24
themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

EnteringtheOperator’s Position

Usethemowerdeckasasteptogetintothe operator’sposition(Figure19).
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.
g029797
Figure19

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

Parkthemachineonalevelsurface.
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
3.Water
Figure18
g221745
g036754
Figure20
4.W=widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
25

DisengagingtheParkingBrake

Figure21

DisengagingtheBlade-Control Switch(PTO)

g009174
Figure23

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweenFASTand SLOWpositions(Figure24).
g192635
AlwaysusetheFASTpositionwhenengagingthePTO.

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
Figure22
g008946
Figure24
g008945
26

OperatingtheChoke

StartingtheEngine

Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke beforeusingthekeyswitch(Figure25).
2.Pushdownthechokeknobtodisengagethe chokeaftertheenginehasstarted(Figure25).
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagethestarterformore
than5secondsatatime.Engagingthestarter motorformorethan5secondscandamagethe startermotor.Iftheenginefailstostart,wait10 secondsbeforeoperatingtheenginestarteragain.
Figure25
1.ONposition2.OFFposition
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g227548
Figure26
27
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