Toro 74436 Installation Instructions

Form No. 3357-265 Rev A
CE Completion Kit for 48in Snow Blades
For TimeCutter® ZD Series Riding Mowers
Model No. 74436 —Serial No. 270000001 and Up
Installation Instructions
Note: T his document re places the Setup Instr uctions in the 48in Snow Blade Operator’ s Manual when
installing the blade on a ZD series mo w er .
Loose Parts
Step
Blade assembly Rod Cotter pin (1 inch) Skid Carriage bolt (3/8 x 1 inch) Flat washer (3/8 inch) Locknut (3/8 inch)
2
3
4
5
Frame assembly Bolt (3/4 x 3-3/4 inch) Locknut (3/4 inch) Index lever Bolt (1/4 x 2 inch) Locknut (1/4 inch) Cotter pin (1-1/4 inch) Lift assembly (CE Completion Kit) Lift arm, snow blade Bolt (5/16 x 3/4 inch) Nut (5/16 inch) Front spring mount (CE Completion
Kit) Extension spring Rear spring mount (CE Completion
Kit) Bolt (1/4 x 3/4 inch) Locknut (1/4 inch) Side plate Spacer (CE Completion Kit) Bolt (3/8 x 1 inch) Flat washer (3/8 inch) Flange nut (3/8 inch) Lift mount assembly Lift rod Cotter pin (3/4 inch) Clevis pin Cotter pin (3/4 inch) Shoulder bolt Flange nut (3/8 inch)
Description
Qty.
1 1 2 2 4 4 4 1 1 1 1 1 1 1 1 1 4 4
1 1 1 1
1 2 1 6 3 6 1 1 1 1 1 1 1
Assemble the blade.
Prepare the machine.
Install the snow blade.
Connect the lift rod
Use
© 2007—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Printed in the USA. All Rights Reserved
Note: T he Loose P ar ts table contains items from combining kits .
Step
1
Removing the Mower
No Parts Required
Procedure Note: Before remo ving the mo w er , mak e a note
for whic h holes are used in the lev eling brac k ets ( Figure 2 ).
1. P ark the mac hine on a lev el surface and diseng ag e the blade control switc h.
2. Mo v e the motion control lev ers to the brak e position, stop the engine , remo v e the k ey , and w ait for all mo ving par ts to stop before lea ving the operating position.
3. Lo w er the height-of-cut lev er to the lo w est position.
4. R emo v e the hair pin cotter and clevis pin from the front suppor t rod on eac h side of the mo w er ( Figure 1 ).
Figure 1
1. Hairpin cotter and clevis pin
2. Support rod
5. R emo v e the hair pin cotter and w asher from the adjusting rod ( Figure 2 ) on eac h side of the mo w er .
6. R emo v e the hair pin cotter and w asher at the mo w er lev eling brac k ets ( Figure 2 ) on eac h side of the mo w er . Note whic h hole the lev eling brac k et is mounted in for future installation. Slide the brac k ets off of the mounting pin.
Figure 2
1. Leveling bracket 3. Adjusting rod
2. Hairpin cotter and washer
7. Lift up the front par t of the mac hine and suppor t the mac hine using jac k stands .
8. Slide the mo w er forw ard and out from under neath the mac hine .
Note: R etain all par ts for future installation.
Step
2
Assembling the Blade
Parts needed for this step:
1
Blade assembly
1
Rod
2
Cotter pin (1 inch)
2
Skid
4
Carriage bolt (3/8 x 1 inch)
4
Flat washer (3/8 inch)
4
Locknut (3/8 inch)
1
Frame assembly
1
Bolt (3/4 x 3-3/4 inch)
1
Locknut (3/4 inch)
1
Index lever
1
Bolt (1/4 x 2 inch)
1
Locknut (1/4 inch)
1
Cotter pin (1-1/4 inch)
Procedure
1. Lift and rotate the c hannel assembly ( Figure 3 ) so that the holes align with the lo w er blade mounts .
2
2. Slide the rod through the holes and secure it
G005836
1
2
3
4
5
3
G005837
1
2,3,4
G005838
1
2
3
4
5
6
7
8
with tw o cotter pins ( Figure 3 ) (Fig . 4).
Figure 3
1. Channel assembly 4. Lower blade mounts
2. Rod 5. Upper rod
3. Cotter pin (1 inch)
5. Apply a g eneral pur pose g rease to the pi v ot area of the frame and c hannel ( Figure 5 ).
6. Slide the blade c hannel assembly betw een the frame mount and secure it with a bolt (3/4 x 3-3/4 inc h) and loc kn ut (3/4 inc h) ( Figure 5 ).
Note: Do not tighten the n ut and bolt ex cessi v ely; this a v oids binding on the c hannel w eldment as it pi v ots from side to side .
3. Bend the ends of the cotter pins to secure the rod.
4. Attac h the skids to both sides of the blade with
1. Channel assembly 5. Index lever
2. Lubricate here
3. Bolt (3/4 x 3-3/4 inch) 7. Locknut (1/4 inch)
4. Locknut (3/4 inch) 8. Cotter pin (1-1/4 inch)
Figure 5
6. Bolt (1/4 x 2 inch)
4 car riag e bolts (3/8 x 1 inc h), flat w ashers (3/8 inc h), and loc kn uts (3/8 inc h) ( Figure 4 ).
7. Attac h the index lev er to the frame assembly with a bolt (1/4 x 2 inc h) and loc kn ut (1/4 inc h) ( Figure 5 ).
8. Connect the index lev er to the angle pin with a cotter pin (1-1/4 inc h) ( Figure 5 ).
9. Bend the end of the cotter pin to secure the lev er .
1. Skit
2. Carriage bolt (3/8 x 1 inch) 4. Locknut (3/8 inch)
Figure 4
3. Flat washer (3/8 inch)
Note: Use the slotted holes to position the skid height according to what type of surface y ou will be plo wing . P osition the skids lo w er for plo wing rough surfaces or higher for plo wing smoother surfaces .
3
Step
G005839
1
3
Preparing the Machine
Parts needed for this step:
1
Lift assembly (CE Completion Kit)
1
Lift arm, snow blade
4
Bolt (5/16 x 3/4 inch)
4
Nut (5/16 inch)
1
Front spring mount (CE Completion Kit)
1
Extension spring
1
Rear spring mount (CE Completion Kit)
1
Bolt (1/4 x 3/4 inch)
1
Locknut (1/4 inch)
Procedure
1. Mo v e the lift lev er into the lo w est position ( Figure 6 ).
Figure 7
1. Lift assembly, existing 4. Lift lever
2. Bolt, existing 5. Lift block
3. Washer, existing
6. Nut
3. R emo v e the existing lift assembly from the frame and re place it with the lift assembly from the CE completion kit ( Figure 8 ). Inser t the right side of the lift assembly into the frame and then mo v e it into the bearing assembly on the left side of the frame ( Figure 8 ).
Figure 6
1. Lift lever
2. R emo v e the tw o bolts , tw o w ashers , and n ut connecting the lift lev er to the lift bloc k ( Figure 7 ).
Figure 8
1. Bolt, existing
2. Washer, existing 5. Bearing assembly, frame
3. Front spring mount
4
4. Nut, existing
6. Lift assembly, new
4. Attac h the front spring mount from the CE con v ersion kit to the lift lev er and secure the lift assembly in place using the fasteners remo v ed in Ste p 2 ( Figure 8 ).
5. Attac h the lift ar m to the mac hine lift ar m assembly using 4 bolts (5/16 x 3/4 inc h) and 4 n uts (5/16 inc h) as sho wn in Figure 9 .
Note: Install the n uts on the outside to prev ent interference when operating the blade .
1. Fuel tank plate
2. Upper screw
3. Front bolt/nut
4. Rear spring mount
Figure 10
5. Bolt (1/4 x 3/4 inch) and locknut (1/4 inch) (Locknut shown installed on the bolt)
6. Front spring mount
7. Spring
Figure 9
1. Lift arm
2. Bolt (5/16 x 3/4 inch)
3. Nut (5/16 inch)
6. Mo v e the seat forw ard and remo v e the batter y to access the fuel tank plate mounted to the tractor frame . R efer the mac hine Operator’ s Manual for more infor mation.
7. R emo v e the front bolt and n ut in the base of the fuel tank plate . R etain these fasteners . R emo v e the upper screw in the fuel tank plate and discard ( Figure 10 ).
8. Raise the lift lev er to the highest possible position.
9. Install the rear spring mount from the CE completion kit to the fuel tank plate using the front bolt remo v ed previously ( Figure 10 ).
10. Secure the rear spring mount to the fuel tank plate using a bolt (1/4 x 3/4 inc h) and loc kn ut (1/4 inc h) ( Figure 10 ).
11. Attac h the spring to the front spring mount.
12. Lift up on the lift lev er and extend the spring rearw ard. Attac h the loose end of the spring to the hook on the rear spring mount ( Figure 10 ).
13. R e place the batter y and lo w er the seat bac k into position.
5
Step
G005844
1
2
3
4
4
Installing the Snow Blade
Parts needed for this step:
2
Side plate
1
Spacer (CE Completion Kit)
6
Bolt (3/8 x 1 inch)
3
Flat washer (3/8 inch)
6
Flange nut (3/8 inch)
1
Lift mount assembly
1
Lift rod
1
Cotter pin (3/4 inch)
3. Lift the blade assembly off the g round and slide the frame assembly beneath the mac hine as de picted b y the ar ro ws sho wn in Figure 12 .
Figure 12
Procedure
1. Install a side plate to the outside of the mac hine frame on the right side using tw o bolts (3/8 x 1 inc h), a spacer , and tw o flang e n uts (3/8 inc h) ( Figure 11 ). Do not tighten the fasteners at this time .
Note: T he sno w blade is in position when the rear shaft of the frame assembly has mo v ed past the lift ar m and is lined up with the hole in the side plate .
4. Lift the rear shaft of the frame assembly up and into the side plate holes ( Figure 13 ).
Figure 11
1. Side plate
2. Bolt (3/8 x 1 inch)
3. Flange nut (3/8 inch)
4. Spacer
2. Install the other side plate on the left side of the mac hine frame on the inside using tw o bolts (3/8 x 1 inc h) and tw o flang e n uts (3/8 inc h) as sho wn in Figure 11 . Do not tighten
1. Rear shaft, snow blade assembly
Figure 13
2. Hole, side plate
the fasteners at this time .
6
5. T or que all the side plate bolts to 30 ft-lb (41
G005846
1
2
3
4
5
6
7
8
9
10
G005847
1
2
3
4
5
6
7
8
9
1
N m).
6. R emo v e the foot plate to access the existing holes in the mac hine frame ( Figure 14 ).
Step
5
Connecting the Lift Rod
Parts needed for this step:
1
Clevis pin
1
Cotter pin (3/4 inch)
1
Shoulder bolt
1
Flange nut (3/8 inch)
Procedure
1. Mo v e the lift rod into position beneath the mac hine and abo v e the frame assembly ( Figure 15 ).
Figure 14
1.
7. Install the lift mount assembly using tw o bolts (3/8 x 1 inc h), tw o w ashers (3/8 inc h) and tw o flang e n uts (3/8 inc h) as sho wn in Figure 14 .
Note: Mo v e the lift mount assembly into position from the side of the unit in order to install it in the cor rect orientation.
8. Place the link lift o v er the frame assembly post and use a w asher (3/8 inc h) and cotter pin (3/4 inc h) to hold it in place ( Figure 14 ).
9. Bend the end of the cotter pin to secure the lift link.
2. Attac h the lift rod to the pi v ot ar m of the lift mount using the shoulder bolt and flang e n ut (3/8 inc h) as sho wn in Figure 15 .
3. Line up the holes in the lift rod y ok e and the lift ar m ( Figure 15 ).
Note: If needed, adjust the length of the lift rod ar m b y loosening the jam n ut and tur n the y ok e to either lengthen or shor ten the lift rod.
4. Set the blade height to ensure the full rang e of motion with the lift lev er . R efer to Setting the Blade Height in the Operator’ s Manual .
Figure 15
7
5. Install the lift rod to the lift ar m using a clevis pin and cotter pin (3/4 inc h) as sho wn in Figure 15 .
6. Bend the ends of the cotter pins to secure the clevis pin.
8
Loading...