Toro 74421TE Parts Catalogue

Form Number 3359-113 Rev A
Z450 Z Master
With 122cm TURBO FORCE
Model No. 74421TE - 280000001 and up.
Parts Catalog
®
®
Side Discharge Mower
Ordering Replacement Parts
To order replacement parts, please supply the part number, the quantity, and the description of each part desired.
Understanding Reference Numbers
Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.
This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.
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For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.
For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.
Contents
Description Page
. . . . . . 3Front Frame Assembly
. . . . . . 4Caster Wheel Assembly No. 110-5745
. . . . . . 5Height-of-Cut Assembly
. . . . . . 6Main Frame Assembly
. . . . . . 7Fuel System Assembly
. . . . . . 8Parking Brake Assembly
. . . . . . 9Motion Control Assembly
. . . . . . 10RH Motion Control Assembly No. 109-3911
. . . . . . 11LH Motion Control Assembly No. 109-3912
. . . . . . 12Hydraulic System Assembly
. . . . . . 14Hydraulic Pump Assembly No. 103-1942
. . . . . . 15Pump Idler and Belt Assembly
. . . . . . 16Engine, Clutch and Muffler Assembly
. . . . . . 17Deck Connection Assembly
. . . . . . 18Deck Assembly
. . . . . . 20Deck Decal Assembly No. 114-4421
. . . . . . 21Spindle Assembly No. 107-8504
. . . . . . 22Rubber Deflector Assembly No. 108-2792
. . . . . . 23Lever Assembly No. 107-1664
. . . . . . 24Idler Assembly
. . . . . . 25Electrical System Assembly
. . . . . . 27Seat and Bracket Assembly
. . . . . . 28Seat and Bracket Assembly No. 110-0446
. . . . . . 29Roll-Over Protection System Assembly
Description Page
Roll-Over Protection System Assembly No. 107-8093
Fuel Tank / Fuel Valve Assembly Kawasaki FH580V AS30
Cylinder / Crankcase Assembly Kawasaki FH580V AS30
Piston / Crankshaft Assembly Kawasaki FH580V AS30
Valve / Camshaft Assembly Kawasaki FH580V AS30
Lubrication Equipment Assembly Kawasaki FH580V AS30
Cooling Equipment Assembly Kawasaki FH580V AS30
Electric Equipment Assembly Kawasaki FH580V AS30
Control Equipment Assembly Kawasaki FH580V AS30
Air Filter / Muffler Assembly Kawasaki FH580V AS30
. . . . . . 30
. . . . . . 31
. . . . . . 32
. . . . . . 34
. . . . . . 36
. . . . . . 38
. . . . . . 40
. . . . . . 42
. . . . . . 44
. . . . . . 46Carburetor Assembly Kawasaki FH580V AS30
. . . . . . 48
. . . . . . 50Starter Assembly Kawasaki FH580V AS30
. . . . . . 52Label Assembly Kawasaki FH580V AS30
. . . . . . 53Attachments and Accessories List
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HD. . . . . . . . . . . . . . .heavy-duty
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over protection system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
forming
Footnotes
n
Not illustrated
p
Optional Equipment
o
Not serviced separately
q
Obtain from your local Kawasaki dealer
2
3359-113 Rev A
Ref Part No. Qty. Description
Semi Pnuematic Wheel ASM1
110-5745 1-632511-01 1-543511 254-94 1-633508 3296-51 103-4882 110-8837 1-633581 1-633580 1-633584 1-633585 108-5007-03 86-2180 3296-39 3256-24 323-8 108-5042
o
99-3872 99-3871 32151-103 3256-29 107-2132
2
Caster3
2
Seal-Grease4
2
Bearing-Cone, Tapered5
4
Washer-Bellville6
6
Nut-Lock, NI7
2
Cap-Grease8
2
Caster Wheel Bearing Kit9
1
Spacer-Bearing9:1
2
Seal-Bearing9:2
2
Bearing-Cup9:3
2
Bearing-Cone, Taper9:4
2
Floor Pan12
1
Bushing-Flange13
2
Nut-Lock, NI14
2
Washer-Flat15
2
Screw-HH16
2
Front Frame ASM20
1
Frame-Front20:1
1
RH Lift Arm ASM20:1:2
1
LH Lift Arm ASM20:1:3
1
Ring-Retaining, EXT20:1:4
2
Washer-Flat20:1:5
2
Decal-Warning20:2
1
Front Frame Assembly
Ref Part No. Qty. Description
106-7451 107-1866 32151-103 3256-29 3290-357 98-5975 323-7 3218-2 3274-18 1-634439 1-633096 1-633441 3217-11 3218-6 3256-7 1-633064 302-19 1-811010 254-72
12 12 12
1
Decal20:3 Decal-Danger, Slope20:4
1
Ring-Retaining, EXT21
4
Washer-Flat22
4
Nut-HHF, Whiz23 Washer-Belleville24 Screw-HH25 Nut-Jam26
2
Screw-HSH27
2
Front Frame Spring ASM31
2
Rod-Lift, Deck31:1
1
Swivel-Deck Mount, Rear31:2
2
Nut-Hex31:3
4
Nut-Jam31:4
2
Washer-Flat31:5
2
Spring-Support, Deck31:6
1
Fitting-Grease35
4
Plug36
2
Bearing-Cup, Tapered38
4
3
3359-113 Rev A
A1
Caster Wheel Assembly No. 110-5745
Ref Part No. Qty. Description
1
110-5743
1-633584 1-633581 1-633580 1-633585 1-633579 325-36 3296-45
Wheel And Tire ASM (Semi-
1
Pneumatic) Bearing-Cup1:1
1
Spacer-Bearing2
2
Seal-Bearing3
2
Bearing-Cone, Taper4
2
Spacer-Caster, Front5
1
Screw-HH6
1
Nut-Lock, NI7
1
4
3
3359-113 Rev A
Ref Part No. Qty. Description
Screw-HH1
323-9 32151-103 3290-357 3296-39 108-7755-01 1-633080 1-653230-01 323-6 323-13 1-633082 110-5870 1-633295 103-2078 106-6598 1-633325 3296-39 3256-24 106-9951 302-19 103-1918 1-633068 323-29 108-1053 108-1052
1
Ring-Retaining, EXT2
1
Nut-HHF, Whiz3
5
Nut-Lock, NI4
2
Plate-Lift, Deck5
1
Bushing-Lever, Lift6
1
Plate-Lift, Deck7
1
Screw-HH9
1
Screw-HH10
1
Bushing-Lever, Lift11
1
Deck Lift Handle ASM12
1
Grip-Lever, Lift12:1
1
Handle-Lift12:2
1
Lift Arm ASM12:3
1
Spring-Compression12:4
1
Nut-Lock, NI12:5
1
Washer-Flat12:6
1
Hitch Pin ASM14
1
Fitting-Grease15
1
Bushing16
2
Arm-Lift, Deck20
2
Screw-HH21
2
Decal-Deck Height, Outer22
1
Decal-Deck Height, Inner23
1
Height-of-Cut Assembly
Ref Part No. Qty. Description
323-8
1
Screw-HH26
5
3359-113 Rev A
4
Ref Part No. Qty. Description
Bumper1
1-513658 108-1865 98-4387 108-1054 322-5 3256-23 322-3 103-7935-03 32128-20 105-6124 99-8936 99-8944 109-2365 112-9008 106-5517 105-6183 32128-33 322-2 3256-3 99-8947-03 24-7922
2
Panel ASM2
1
Decal-Protection, Ear2:2
1
Decal-Panel, Cover2:3
1
Screw-HH5
3
Washer-Flat6
2
Screw-HH8
2
Bracket-Panel, Instrument9
1
Nut-HF10
6
Console13
1
Decal-Control, Motion13:2
2
Decal-Battery13:3
1
Bumper-Rubber (W/Stud)24
2
Main Frame ASM25
1
Decal-Surface, Hot25:2
2
Decal-Release, Drive25:3
1
Nut-HF26
2
Screw-HH30
4
Washer-Flat32
2
Stop-Cover37
1
Cover-Shaft, Drive38
2
Main Frame Assembly
6
5
3359-113 Rev A
Ref Part No. Qty. Description
LH Fuel Tank Service Kit1
12
1
LH Fuel Tank ASM1:1
1
Fitting-Fuel, Bulkhead1:1:2
1
Cap-Fuel, Gas1:2
1
RH Fuel Tank Service Kit2
1
RH Fuel Tank ASM2:1
1
Fitting-Fuel, Bulkhead2:1:2
1
Cap-Fuel, Gas2:2
1
Washer-Flat3
8
Washer-Lock4
4
Screw-HH5
4
Fuel Line ASM6
1
Valve-Check, Fuel6:1
2
Fitting-Tee, Barbed6:2
1
Valve-Fuel6:3
1
Hose-Fuel6:4
3
Hose-Fuel6:5
2
Hose-Fuel6:6
1
Clamp6:7 Control Panel ASM7
1
Decal-Panel, Control7:2
1
Grommet9
2
Screw-PPH10
4
Stud21
4
110-4165
o
o
o
103-2605 109-0346 105-3639
103-2605 109-0346 3256-23 1-805005 322-3
99-5000 99-5005 1-603770 109-0678 110-5701 109-0297 1-303077 107-2149 110-0439 1-543296 109-2661 1-633023
Fuel System Assembly
Ref Part No. Qty. Description
1-633349 3296-47 1-513762 321-4 32128-33 1-513592 1-633696 3296-2 106-9962 1-807513
Spring-Tank, Fuel22
4
Nut-Lock, NI23
4
Clip-Loom24
2
Screw-HH25
2
Nut-HF26
2
Knob-Ball27
1
Throttle Cable ASM28
1
Nut-Lock29
2
Control-Choke, Push / Pull30
1
Bolt-CARR31
2
7
3359-113 Rev A
6
Parking Brake Assembly
Ref Part No. Qty. Description
Crank-Brake, Park1
1-652073-03 3272-10 1-808285 3219-3 1-653068 325-13 103-0355
o
103-0589 1-633926 103-2399 1-806800 103-0374 103-0384 322-9 103-0352-03 1-633144 3256-4 1-633454 323-4 1-653074-03 1-633268 1-653069 32128-49
8
1
Pin-Cotter2
2
Pin-Clevis4
2
Nut-Hex5
4
Spacer-Wheel7
4
Screw-HH9
8
Band-Brake10
2
Hub And Wheel ASM11
2
Wheel Hub ASM11:1
1
Stud-Wheel11:2
4
Pin-Spring, Clevis12
2
Pin-Cotter13
2
Retainer-Band, Brake14
2
Spacer15
6
Screw-HH16
6
Bracket-Brake17
2
Pin-Trunion18
2
Washer-Flat19
4
Spring-Brake20
2
Screw-HH21
9
Handle-Brake, Park22
1
Grip-Lever, Brake23
1
Spacer-Wheel24
4
Nut-HHF26
8
Ref Part No. Qty. Description
4
1-633102 3290-357 103-3116 1481 98-5975 1-523157 103-5333
n
n
109-5965 109-5966 32151-48 3256-28 103-4328 1-633131 1-653061 3219-3 103-4329 1-633131 103-0356 3219-3 1-653159 1-653160 1-653161 232-27 242-50
Bearing-Flange, Side27 Nut-HHF, Whiz28
8
Shaft-Brake, Parking29
1
Fitting-Grease31
2
Washer-Belleville32
1
Washer-Spacer33
2
Motor-Wheel34
2
Wheel Motor Seal Kit34:1
1
Wheel Motor Seal Kit34:2
1
E-Ring35
1
Washer-Flat36
1
Brake Rod ASM37
1
Yoke-Linkage, Brake37:1
2
Linkage-Handle, Brake37:2
1
Nut-Hex37:3
2
Brake Rod ASM38
2
Yoke-Linkage, Brake38:1
1
Rod-Brake38:2
1
Nut-Hex38:3
1
Wheel And Tire ASM39
2
Tire39:1
1
Wheel39:2
1
Stem-Valve39:3
1
Nut-Lug40
8
7
3359-113 Rev A
Motion Control Assembly
Ref Part No. Qty. Description
Screw-HH1
10
2
Pin-Damper2
2
Washer-Flat3
4
Ring-Retaining, EXT4
2
Damper-Control, Motion5
2
Nut-Lock, NI6
6
Bearing-Flange, Side7
4
Nut-HF9 Tracking Rod ASM10
1
Balljoint-RH10:1
1
Nut-Hex10:2
1
Knob-Tracking10:3
1
Nut10:4
2
Spring-Compression10:5
2
Balljoint-LH10:6
1
Link-Rod, Tracking10:7
1
Washer-Flat11
4
Nut-Hex12
2
Screw-HH13
4
Nut-HHF, Whiz14
6
LH Lever ASM15
1
Grip-Control, Motion15:1
1
Screw-HH19
6
Arm-Control20
2
1-403180 103-4101 3256-23 32120-35 109-2339 3296-29 1-633102 32128-20 103-4326 1-543017 3219-2 103-3060 1-804524 1-323245 1-633152 103-3066 3256-3 3217-6 322-6 3290-357 108-7238 106-9987 323-4 103-3717
Ref Part No. Qty. Description
2
1-803022 98-5975 323-6 108-7237 106-9987 103-4327 1-543017 1-633152 1-804524 103-3066 3219-2 109-3911 109-3912
Screw-Set21 Washer-Belleville26
4
Screw-HH27
4
RH Lever ASM28
1
Grip-Control, Motion28:1
1
Tracking ASM41
1
Balljoint-RH41:1
1
Balljoint-LH41:2
1
Nut41:3
1
Link-Rod, Tracking41:4
1
Nut-Hex41:5
3
RH Motion Control ASM42
1
LH Motion Control ASM43
1
9
3359-113 Rev A
A2
RH Motion Control Assembly No. 109-3911
Ref Part No. Qty. Description
Pin-Clevis3
1-808280 103-0407 103-4773 109-3903 1-303105 1-603737 1-603807 109-3769 3219-2 3230-23 3256-2 109-3908 323-9 3272-5 3296-39
1
Arm-Shaft, Control4
1
Control-Motion, RH5
1
Neutral Return ASM6
1
Yoke-Adjustable6:1
1
Bolt-Return, Neutral6:2
1
Spring-Return, Neutral6:3
1
Bushing-Nylon, Flanged6:4
1
Nut-Hex6:5
3
Screw-CARR6:6
1
Washer-Flat6:7
1
Tab-Adjustment6:8
1
Screw-HH7
3
Pin-Cotter8
1
Nut-Lock, NI10
3
10
A3
3359-113 Rev A
LH Motion Control Assembly No. 109-3912
Ref Part No. Qty. Description
Pin-Clevis3
1-808280 103-0407 103-4774 109-3903 1-303105 1-603737 1-603807 109-3769 3219-2 3230-23 3256-2 109-3908 323-9 3272-5 3296-39
1
Arm-Shaft, Control4
1
Control-Motion, LH5
1
Neutral Return ASM6
1
Yoke-Adjustable6:1
1
Bolt-Return, Neutral6:2
1
Spring-Return, Neutral6:3
1
Bushing-Nylon, Flanged6:4
1
Nut-Hex6:5
3
Screw-CARR6:6
1
Washer-Flat6:7
1
Tab-Adjustment6:8
1
Screw-HH7
3
Pin-Cotter8
1
Nut-Lock, NI10
3
11
3359-113 Rev A
8
Hydraulic System Assembly
Ref Part No. Qty. Description
Pump-HYD1
103-1942 103-1799 237-42 103-1988 1-653156 1-803050 1-807272 323-7 3290-357 103-1802 1-603921 103-1940 237-79 1-603992 1-633605 1-603992 237-80 100-3964 100-3965 103-2357 103-1801 237-42 103-1912 237-42
12
2
Elbow-90 DEG3
2
O-Ring3:1
1
Clamp-Hose5
3
Pulley7
2
Screw-Set8
4
Key9
2
Screw-HH10
4
Nut-HHF, Whiz11
4
Fitting-HYD, 90 DEG16
2
O-Ring16:1
1
Adapter-HYD, Straight17
4
O-Ring17:1
1
O-Ring17:2
1
Fitting-HYD, 90 DEG18
2
O-Ring18:1
1
O-Ring18:2
1
Hose-Front19
1
Hose-Rear20
1
HYD Hose ASM21
1
Adapter-Straight22
1
O-Ring22:1
1
Adapter-Straight23
1
O-Ring23:1
1
Ref Part No. Qty. Description
1
103-1947
o
103-1948 103-1949 1-523552 103-3071-03 322-3 321-3 103-3077 103-2930 103-2889 103-1912 237-42 32128-20 1-633750 1-633752 321-8 1-805004 103-1716 322-5 105-6187 1-603991 237-80 1-603992
HYD Reservoir ASM24 Reservoir-HYD24:1
1
Cap-Reservoir, HYD24:1:1
1
Gasket-Cap24:1:2
1
Decal-Tank, HYD24:2
1
Stand-Reservoir25
1
Screw-HH26
1
Screw-HH27
2
HYD Hose ASM29
1
HYD Hose ASM30
1
Filter Head ASM32
1
Adapter-Straight32:1
2
O-Ring32:1:1
1
Nut-HF33
2
Filter-Oil, HYD34
1
Filter-HYD, Winter34
1
Screw-HH35
2
Washer-Lock36
2
Clamp-Hose37
3
Screw-HH38
1
Hose ASM39
2
Fitting-Straight40
2
O-Ring40:1
1
O-Ring40:2
1
8
3359-113 Rev A
Hydraulic System Assembly (continued)
Ref Part No. Qty. Description
Shield ASM41
107-2130 107-2131 105-3619 3256-22
1
Decal-Surface, Hot41:2
1
Spacer42
2
Washer-Flat45
2
13
3359-113 Rev A
A4
Hydraulic Pump Assembly No. 103-1942
Ref Part No. Qty. Description
Seal Kit1
105-6184 105-6185 103-2664 94-6922 103-2666 106-2053
1
Plate-Valve2
1
Input Shaft Kit3
1
Bearing-Thrust4
1
Cylinder Block Kit5
1
Shock Valve Kit7
1
14
9
3359-113 Rev A
Pump Idler and Belt Assembly
Ref Part No. Qty. Description
Screw-HH1
323-13 3256-4 1-603044 302-40 3290-357 103-4480 323-9 63-8410 98-5975 3296-39 3256-24 1-603843 107-3960 103-4482 103-4681 3234-11
1
Washer-Flat2
1
Bushing3
1
Fitting-Grease4
1
Nut-HHF, Whiz5
2
Spring-Extension6
1
Screw-HH7
1
Washer8
1
Washer-Belleville9
1
Nut-Lock, NI10
1
Washer-Flat11
1
Pulley-Idler12
1
Belt14
1
Idler Arm ASM15
1
Sleeve-Bearing15:1
2
Screw-HHF17
1
15
3359-113 Rev A
10
Engine, Clutch and Muffler Assembly
Ref Part No. Qty. Description
Screw-HH1
29 23
1
Washer-Spring2
2
Clutch3
1
Pulley4
1
Key5
1
Spacer-Crankshaft6
1
Screw-HH7
4
Nut-HF8 Screw-HH9 Nut-Lock, NI10
4
Strap-Guard, RH11
1
Guard-Rear12
1
Strap-Guard, LH13
1
Screw-HH15
1
Washer-Lock16
3
Adapter17
1
Valve-Drain, Oil18
1
Tube-Drain, Oil19
1
Washer-Flat27
3
Bracket-Muffler, LH28
1
Bracket-Muffler, RH29
1
Deflector-Short30
1
Screw-CARR31
4
Washer-Flat32
4
3212-12 1-603610 109-2916 103-3913 1-807259 103-2308 322-10 32128-20 322-3 3296-29 103-3078-03 103-3219-03 103-3164-03 33113-025 1-805004 103-1966 92-6877 106-7022 3256-3 109-3476-03 109-3477-03 103-2740-03 3229-10 3256-23
16
Ref Part No. Qty. Description
4
Nut-HF33 Engine-Kawasaki, FH580V-As3036
1
Washer-Spring37
4
Screw-HH38
1
Screw-HH39
2
Washer-Lock40
1
Guard-Tailpipe41
1
Anchor-Clutch52
1
Muffler Kit53
1
Muffler53:1 1 Gasket53:2
2
Tie-Plastic63
1
oq
32128-33
1-303334 33114-025 33113-016 1-805005 103-3218-03 109-7070-03 103-4483
o
1-653290 1-303335
13
3359-113 Rev A
Deck Connection Assembly
Ref Part No. Qty. Description
o
103-9792 1-633447 103-1898 32128-37 3217-11 3253-8 1-800344 108-7768 108-7753-03 3219-6 1-633029 93-2877 328-24 3296-51 32128-37
Deck ASM11 Deck Chain ASM2
4
Chain-Lift, Deck2:1
1
Screw-HH2:2
2
Nut-HF2:3
2
Nut-Hex5
2
Washer-Lock6
2
Screw7
2
Strut ASM8
2
Strut-Deck8:1
1
Nut-Hex8:2
1
Balljoint-Spherical8:3
1
Bushing11
4
Screw-HH12
4
Nut-Lock, NI13
4
Nut-HF14
8
17
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