Form Number 3356-167 Rev A
Z449 Z Master
With 48in TURBO FORCE
Model No. 74413 - 270000001 and up.
Parts Catalog
®
®
Side Discharge Mower
Ordering Replacement Parts
To order replacement parts, please supply the part
number, the quantity, and the description of each part
desired.
Understanding Reference Numbers
Each Identified part in an illustration has a reference
number. The reference number for a part also
appears in the parts list, along with other information
about the part.
This catalog uses two special reference number
formats, one to indicate parts in a service assembly
and another to indicate the quantity of a given part in
an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers
in the form a:b. The a represents the reference
number of the entire service assembly and the b
represents a sequential number unique to each part
within the service assembly.
© The Toro Company - 2006
Register your product at www.Toro.com
All Rights Reserved
For example, a wheel assembly might be identified
by reference number 6, the tire by 6:1, the valve by
6:2, and the wheel by 6:3. When you order the
assembly identified by reference number 6, you
receive all parts identified by reference numbers 6:1,
6:2, and 6:3. However, you may also order any part
individually. Reference numbers of this type appear
in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates
more than one part, the reference number has the
form nX y. The n represents the quantity of the part,
the X is the multiplication symbol, and the y
represents the reference number.
For example, in an illustration, the reference number
2X 37 means that two of the parts identified by
reference number 37 are indicated.
Contents
Description Page
. . . . . . 3 Front Frame Assembly
. . . . . . 4 Caster Wheel Assembly No. 110-5745
. . . . . . 5 Height-of-Cut Assembly
. . . . . . 6 Main Frame Assembly
. . . . . . 7 Fuel System Assembly
. . . . . . 8 Parking Brake Assembly
. . . . . . 9 Motion Control Assembly
. . . . . . 11 Hydraulic System Assembly
. . . . . . 13 Hydraulic Pump Assembly No. 103-1942
. . . . . . 14 Pump Idler and Belt Assembly
. . . . . . 15 Engine, Clutch and Muffler Assembly
. . . . . . 16 Deck Connection Assembly
. . . . . . 17 Deck Assembly No. 107-3190
. . . . . . 19 Deck Decal Assembly No. 107-8515
. . . . . . 20 Spindle Assembly No. 107-8504
. . . . . . 21 Rubber Deflector Assembly No. 108-2792
. . . . . . 22 Idler Assembly
. . . . . . 23 Electrical System Assembly
. . . . . . 24 Seat and Bracket Assembly
. . . . . . 25 Seat Assembly No. 110-0362-19
. . . . . . 26 Roll-Over Protection System Assembly
Roll-Over Protection System Assembly No.
107-8093
. . . . . . 27
Description Page
Cylinder / Crankcase Assembly Kawasaki
FH580V AS29
Piston / Crankshaft Assembly Kawasaki
FH580V AS29
Valve / Camshaft Assembly Kawasaki
FH580V AS29
Lubrication Equipment Assembly Kawasaki
FH580V AS29
Cooling Equipment Assembly Kawasaki
FH580V AS29
Electric Equipment Assembly Kawasaki
FH580V AS29
Control Equipment Assembly Kawasaki
FH580V AS29
Air Filter / Muffler Assembly Kawasaki
FH580V AS29
Fuel Tank / Fuel Valve Assembly Kawasaki
FH580V AS29
. . . . . . 28
. . . . . . 30
. . . . . . 32
. . . . . . 34
. . . . . . 36
. . . . . . 38
. . . . . . 40
. . . . . . 42 Carburetor Assembly Kawasaki FH580V AS29
. . . . . . 44
. . . . . . 46 Starter Assembly Kawasaki FH580V AS29
. . . . . . 48
. . . . . . 49 Engine Labels Kawasaki FH580V AS29
. . . . . . 50 Attachments and Accessories List
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HD. . . . . . . . . . . . . . .heavy-duty
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over protection system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
forming
Footnotes
n
Not serviced separately
p
Obtain from your local Kawasaki dealer
o
Optional Equipment
2
3356-167 Rev A
Ref Part No. Qty. Description
Semi Pnuematic Wheel ASM 1
110-5745
1-632511-01
1-543511
254-94
1-633508
3296-51
103-4882
108-5007-03
86-2180
3296-39
3256-24
323-8
108-5278
108-5022
n
99-3872
99-3871
32151-103
3256-29
1-633818
106-7451
107-2112
32151-103
3256-29
2
Caster 3
2
Seal-Grease 4
2
Bearing-Cone, Tapered 5
4
Washer-Bellville 6
6
Nut-Lock, NI 7
2
Cap-Grease 8
2
Floor Pan 12
1
Bushing-Flange 13
2
Nut-Lock, NI 14
2
Washer-Flat 15
2
Screw-HH 16
2
Decal 19
1
Front Frame ASM 20
1
Frame-Front 20:1
1
RH Lift Arm ASM 20:1:2
1
LH Lift Arm ASM 20:1:3
1
Ring-Snap 20:1:4
2
Washer-Flat 20:1:5
2
Decal-Warning 20:2
1
Decal 20:3
1
Decal-Warning 20:4
1
Ring-Snap 21
4
Washer-Flat 22
4
Front Frame Assembly
Ref Part No. Qty. Description
3290-357
98-5975
323-7
3218-2
3274-18
1-634439
1-633096
1-633441
3217-11
3218-6
3256-7
1-633064
302-19
1-811010
254-72
12
12
12
Nut-HHF, Whiz 23
Washer-Belleville 24
Screw-HH 25
Nut-Jam 26
2
Screw-HSH 27
2
Front Frame Spring ASM 31
2
Rod-Lift, Deck 31:1
1
Swivel-Deck Mount, Rear 31:2
2
Nut-Hex 31:3
4
Nut-Jam 31:4
2
Washer-Flat 31:5
2
Spring-Support, Deck 31:6
1
Fitting-Grease 35
4
Plug 36
2
Bearing-Cup, Tapered 38
4
3
3356-167 Rev A
A1
Caster Wheel Assembly No. 110-5745
Ref Part No. Qty. Description
1
110-5743
1-633584
1-633581
1-633580
1-633585
1-633579
325-36
3296-45
Wheel And Tire ASM (Semi-
1
Pneumatic)
Bearing-Cup 1:1
1
Spacer-Bearing 2
2
Seal-Bearing 3
2
Bearing-Cone, Taper 4
2
Spacer-Caster, Front 5
1
Screw-HH 6
1
Nut-Lock, NI 7
1
4
3
3356-167 Rev A
Ref Part No. Qty. Description
Screw-HH 1
323-9
32151-103
3290-357
3296-39
108-7755-01
1-633080
1-653230-01
323-6
323-13
1-633082
103-2078-03
1-633295
106-9951
302-19
103-1918
106-6598-03
1-633325
3256-24
1-633068
323-29
108-1051
108-1050
323-8
1
Ring-Snap 2
1
Nut-HHF, Whiz 3
5
Nut-Lock, NI 4
3
Plate-Lift, Deck 5
1
Bushing-Lever, Lift 6
1
Plate-Lift, Deck 7
1
Screw-HH 9
1
Screw-HH 10
1
Bushing-Lever, Lift 11
1
Handle-Lift 12
1
Grip-Lever, Lift 13
1
Hitch Pin ASM 14
1
Fitting-Grease 15
1
Bushing 16
2
Lift Arm ASM 17
1
Spring-Compression 18
1
Washer-Flat 19
1
Arm-Lift, Deck 20
2
Screw-HH 21
2
Decal-Deck Height, Outer 22
1
Decal-Deck Height, Inner 23
1
Screw-HH 26
1
Height-of-Cut Assembly
5
3356-167 Rev A
4
Ref Part No. Qty. Description
Bumper 1
1-513658
108-1864
98-4387
107-8445
322-5
3256-23
322-3
103-7935-03
32128-20
108-5997
108-5995
109-2365
108-2783
65-2690
32128-33
1-633396
322-2
3256-3
3296-39
3231-21
24-7922
2
Panel ASM 2
1
Decal-Protection, Ear 2:2
1
Decal-Cover, Panel 2:3
1
Screw-HH 5
2
Washer-Flat 6
2
Screw-HH 8
3
Bracket-Panel, Instrument 9
1
Nut-HF 10
6
Console ASM 13
1
Decal-Warning 13:2
1
Bumper-Rubber (W/Stud) 24
2
Main Frame ASM 25
1
Decal-Surface, Hot 25:2
2
Nut-HF 26
2
Clip-Loom 27
1
Screw-HH 30
4
Washer-Flat 32
2
Nut-Lock, NI 33
1
Screw-CARR 36
1
Cover-Shaft, Drive 38
2
Main Frame Assembly
6
5
3356-167 Rev A
Ref Part No. Qty. Description
LH Fuel Tank Service Kit 1
12
1
Tank-Fuel, LH 1:1
1
Fitting-Fuel, Bulkhead 1:1:2
1
Cap-Fuel, Gas 1:2
1
RH Fuel Tank Service Kit 2
1
Tank-Fuel, RH 2:1
1
Fitting-Fuel, Bulkhead 2:1:2
1
Cap-Fuel, Gas 2:2
1
Washer-Flat 3
8
Washer-Lock 4
4
Screw-HH 5
4
Fuel Line ASM 6
1
Valve-Check, Fuel 6:1
2
Fitting-Tee, Barbed 6:2
1
Valve-Fuel 6:3
1
Hose-Fuel 6:4
3
Hose-Fuel 6:5
2
Hose-Fuel 6:6
1
Clamp 6:7
Control Panel ASM 7
1
Decal-Panel, Control 7:2
1
Grommet 9
2
Screw 10
4
Stud 21
4
110-4165
n
n
n
103-2605
109-0346
105-3639
103-2605
109-0346
3256-23
1-805005
322-3
99-5000
99-5005
1-603770
109-0678
110-5701
109-0297
1-303077
107-2149
110-0439
1-543296
1-803071
1-633023
Fuel System Assembly
Ref Part No. Qty. Description
1-633349
3296-47
1-513762
321-4
32128-33
1-513592
1-633696
3296-2
106-9962
1-807513
Spring-Tank, Fuel 22
4
Nut-Lock, NI 23
4
Clip-Loom 24
2
Screw-HH 25
2
Nut-HF 26
2
Knob-Ball 27
1
Throttle Cable ASM 28
1
Nut-Lock 29
2
Control-Choke, Push / Pull 30
1
Bolt-CARR 31
2
7
3356-167 Rev A
6
Parking Brake Assembly
Ref Part No. Qty. Description
Crank-Brake, Park 1
1-652073-03
3272-10
1-808285
3219-3
1-653068
325-13
103-0355
103-0590
103-0589
1-633926
103-2399
1-806800
103-0374
103-0384
322-9
103-0352-03
1-633144
3256-4
1-633454
323-4
1-653074-03
1-633268
1-653069
3253-7
8
1
Pin-Cotter 2
2
Pin-Clevis 4
2
Nut-Hex 5
4
Spacer-Wheel 7
4
Screw-HH 9
8
Band-Brake 10
2
Hub And Wheel ASM 11
2
Wheel Hub ASM 11:1
1
Stud-Wheel 11:2
4
Pin-Spring, Clevis 12
2
Pin-Cotter 13
2
Retainer-Band, Brake 14
2
Spacer 15
6
Screw-HH 16
6
Bracket-Brake 17
2
Pin-Trunion 18
2
Washer-Flat 19
4
Spring-Brake 20
2
Screw-HH 21
9
Handle-Brake, Park 22
1
Grip-Lever, Brake 23
1
Spacer-Wheel 24
4
Washer-Lock 25
8
Ref Part No. Qty. Description
8
103-0131
1-633102
3290-357
103-3116
1481
98-5975
1-523157
103-5333
32151-48
3256-28
103-4328
1-633131
1-653061
3219-3
103-4329
1-633131
103-0356
3219-3
1-653159
1-653160
1-653161
232-27
242-50
Nut-Square 26
Bearing-Flange, Side 27
4
Nut-HHF, Whiz 28
8
Shaft-Brake, Parking 29
1
Fitting-Grease 31
2
Washer-Belleville 32
1
Washer-Spacer, 14 GA 33
2
Motor-Wheel 34
2
E-Ring 35
1
Washer-Flat 36
1
Brake Rod ASM 37
1
Yoke-Linkage, Brake 37:1
2
Linkage-Handle, Brake 37:2
1
Nut-Hex 37:3
2
Brake Rod ASM 38
2
Yoke-Linkage, Brake 38:1
1
Rod-Brake 38:2
1
Nut-Hex 38:3
1
Wheel And Tire ASM 39
2
Tire 39:1
1
Wheel 39:2
1
Stem-Valve 39:3
1
Nut-Lug 40
8
7
3356-167 Rev A
Motion Control Assembly
Ref Part No. Qty. Description
Screw-HH 1
1-403180
103-4101
3256-23
32120-35
109-2339
3296-29
1-633102
103-4774
32128-20
103-4326
1-543017
3219-2
103-3060
1-804524
1-323245
1-633152
103-3066
3256-3
3217-6
322-6
3290-357
108-7238
106-9987
3219-2
2
Pin-Damper 2
2
Washer-Flat 3
4
E-Ring 4
2
Damper-Control, Motion 5
2
Nut-Lock, NI 6
6
Bearing-Flange, Side 7
4
Control-Motion, LH 8
1
Nut-HF 9
8
Tracking Rod ASM 10
1
Balljoint-RH 10:1
1
Nut-Hex 10:2
1
Knob-Tracking 10:3
1
Nut 10:4
2
Spring-Compression 10:5
2
Balljoint-Thread, LH 10:6
1
Link-Rod, Tracking 10:7
1
Washer-Flat 11
4
Nut-Hex 12
2
Screw-HH 13
4
Nut-HHF, Whiz 14
6
LH Lever ASM 15
1
Grip-Control, Motion 15:1
1
Nut-Hex 16
4
Ref Part No. Qty. Description
6
323-4
103-3717
1-803022
103-4773
3296-39
103-0407
98-5975
323-6
108-7237
106-9987
323-9
1-603737
1-603807
1-603735
3256-2
3220-2
1-303105
1-808280
3272-5
103-4327
1-543017
1-633152
1-804524
103-3066
Screw-HH 19
Arm-Control 20
2
Screw-Set 21
2
Control-Motion, RH 23
1
Nut-Lock, NI 24
6
Arm-Shaft, Control 25
2
Washer-Belleville 26
4
Screw-HH 27
4
RH Lever ASM 28
1
Grip-Control, Motion 28:1
1
Screw-HH 30
6
Bolt-Return, Neutral 31
2
Spring-Return, Neutral 32
2
Bushing-Flanged 33
2
Washer-Flat 36
2
Nut-Jam 37
2
Yoke-Adjustable 38
2
Pin-Clevis 39
2
Pin-Cotter 40
2
Tracking ASM 41
1
Balljoint-RH 41:1
1
Balljoint-Thread, LH 41:2
1
Nut 41:3
1
Link-Rod, Tracking 41:4
1
9
3356-167 Rev A
7
Motion Control Assembly (continued)
Ref Part No. Qty. Description
Nut-Hex 41:5
3219-2
3
10
8
3356-167 Rev A
Hydraulic System Assembly
Ref Part No. Qty. Description
Pump-HYD 1
103-1942
103-1799
237-42
103-1988
1-653156
1-803050
1-807272
323-7
3290-357
103-2644
103-1802
1-603921
103-1940
237-79
1-603992
1-633605
1-603992
237-80
1-653186
1-653187
103-2357
103-1801
237-42
103-1912
2
Elbow-90 DEG 3
2
O-Ring 3:1
1
Clamp-Hose 5
3
Pulley 7
2
Screw-Set 8
4
Key 9
2
Screw-HH 10
4
Nut-HHF, Whiz 11
4
Decal-Exhaust 15
1
Fitting-HYD, 90 DEG 16
2
O-Ring 16:1
1
Adapter-HYD, Straight 17
4
O-Ring 17:1
1
O-Ring 17:2
1
Fitting-HYD, 90 DEG 18
2
O-Ring 18:1
1
O-Ring 18:2
1
Hose-Front 19
1
Hose-Rear, RH 20
1
HYD Hose ASM 21
1
Adapter-Straight 22
1
O-Ring 22:1
1
Adapter-Straight 23
1
Ref Part No. Qty. Description
1
237-42
103-1947
n
103-1948
103-1949
1-523552
103-3071-03
322-3
321-3
103-3077
103-2930
103-2889
103-1912
237-42
32128-20
1-633750
1-633752
321-6
1-805004
103-1716
322-5
103-3809
1-603991
237-80
O-Ring 23:1
HYD Reservoir ASM 24
1
Reservoir-HYD 24:1
1
Cap-Reservoir, HYD 24:1:1
1
Gasket-Cap 24:1:2
1
Decal-Tank, HYD 24:2
1
Stand-Reservoir 25
1
Screw-HH 26
1
Screw-HH 27
2
HYD Hose ASM 29
1
HYD Hose ASM 30
1
Filter Head ASM 32
1
Adapter-Straight 32:1
2
O-Ring 32:1:1
1
Nut-HF 33
2
Filter-Oil, HYD 34
1
Filter-HYD, Winter 34
1
Screw-HH 35
2
Washer-Lock 36
2
Clamp-Hose 37
3
Screw-HH 38
1
Hose-LH 39
2
Fitting-Straight 40
2
O-Ring 40:1
1
11
3356-167 Rev A
8
Hydraulic System Assembly (continued)
Ref Part No. Qty. Description
O-Ring 40:2
1-603992
3256-22
1
Washer-Flat 45
2
12
A2
3356-167 Rev A
Hydraulic Pump Assembly No. 103-1942
Ref Part No. Qty. Description
Overhaul Seal Kit 1
105-6184
105-6185
103-2664
94-6922
103-2666
106-2053
1
Plate-Valve 2
1
Input Shaft Kit 3
1
Bearing-Thrust 4
1
Cylinder Block Kit 5
1
Shock Valve Kit 7
1
13
3356-167 Rev A
9
Pump Idler and Belt Assembly
Ref Part No. Qty. Description
Screw-HH 1
323-13
3256-4
1-603044
302-40
3290-357
103-4480
323-9
63-8410
98-5975
3296-39
3256-24
1-603843
107-3960
103-4482
103-4681
3234-11
1
Washer-Flat 2
1
Bushing 3
1
Fitting-Grease 4
1
Nut-HHF, Whiz 5
2
Spring-Extension 6
1
Screw-HH 7
1
Washer 8
1
Washer-Belleville 9
1
Nut-Lock, NI 10
1
Washer-Flat 11
1
Pulley-Idler 12
1
Belt 14
1
Idler Arm ASM 15
1
Sleeve-Bearing 15:1
2
Screw-HHF 17
1
14
10
3356-167 Rev A
Engine, Clutch and Muffler Assembly
Ref Part No. Qty. Description
Screw-HH 1
33
25
1
Washer-Spring 2
2
Clutch, Warner Electric 3
1
Pulley 4
1
Key 5
1
Spacer-Crankshaft 6
1
Screw-HH 7
4
Nut-HF 8
Screw-HH 9
Nut-Lock, NI 10
4
Strap-Guard, RH 11
1
Guard-Rear 12
1
Strap-Guard, LH 13
1
Screw-HH 15
1
Washer-Lock 16
3
Adapter 17
1
Valve-Drain, Oil 18
1
Tube-Drain, Oil 19
1
Washer-Flat 27
3
Bracket-Muffler, LH 28
1
Bracket-Muffler, RH 29
1
Deflector-Short 30
1
Screw-CARR 31
4
Washer-Flat 32
4
3212-12
1-603610
109-2916
103-3913
1-807259
103-2308
322-9
32128-20
322-3
3296-29
103-3078-03
103-3219-03
103-3164-03
33113-025
1-805004
103-1966
92-6877
106-7022
3256-3
109-3476-03
109-3477-03
103-2740-03
3229-10
3256-23
Ref Part No. Qty. Description
4
Nut-HF 33
Engine-Kawasaki, FH580V-As29 36
1
Washer-Spring 37
4
Screw-HH 38
1
Screw-HH 39
2
Washer-Lock 40
1
Guard-Tailpipe 41
1
Screw-CARR 49
1
Washer-Flat 50
1
Nut-HF 51
1
Rod-Belt 52
1
Muffler Kit 53
1
Muffler 53:1
1
Gasket 53:2
2
np
32128-33
1-303334
33114-025
33113-016
1-805005
103-3218-03
3230-3
3256-3
32128-20
108-1058
103-4483
103-4476
1-653290
15
3356-167 Rev A
13
Deck Connection Assembly
Ref Part No. Qty. Description
Deck ASM 1
107-3190
103-9792
1-633447
103-1898
32128-37
3217-11
3253-8
1-800344
108-7768
108-7753-03
3219-6
1-633029
93-2877
328-24
3296-51
32128-37
1
Deck Chain ASM 2
4
Chain-Lift, Deck 2:1
1
Screw-HH 2:2
2
Nut-HF 2:3
2
Nut-Hex 5
2
Washer-Lock 6
2
Screw 7
2
Strut ASM 8
2
Strut-Deck, Machined 8:1
1
Nut-Hex 8:2
1
Balljoint-Spherical 8:3
1
Bushing 11
4
Screw-HH 12
4
Nut-Lock, NI 13
4
Nut-HF 14
8
16