Toro 74408TE, 74409TE Setup Instructions

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Z334 or Z340 Z Master® Mowers
Model No. For all Z334 or Z340 International Z Master Mowers
Loose Parts
Use the chart below to verify that all parts have been shipped.
Form No. 3357-761 Rev A
Setup Instructions
Step
1 2
3
4 5
6 7
8
No parts required
Bolt (3/8 x 1 inch) Nut (3/8 inch) Right control lever Left control lever Bolt (3/8 x 1 inch) (2 are assembled) Curved washer (3/8 inch) (2 are
assembled)
No parts required
No parts required
Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.)
No parts required
No parts required
Description
1 1 1 1 4
4
1 tube Check the machine for grease.
Remove the machine from the crate.
Install the seat lanyard.
Install the motion control levers.
Adding fuel to the machine.
Charge the battery.
Check the engine oil level.
Prepare the side discharge chute.
Use
9
10
11
© 2006—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420
No parts required
No parts required
Operator’s Manual Parts Catalog Engine Owner’s Manual Registration Card Safety Video Key 2
Register at www.Toro.com. Original Instructions (EN)
1 1 1 1 1
Check the hydraulic oil.
Check the machine before delivery to the customer.
Delivering the machine to the customer.
Printed in the USA. All Rights Reserved
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Step
1
Removing the Machine from the Crate
No Parts Required
Procedure
1. R emo v e the straps holding the mac hine to the crate .
2. Chec k the air pressure in the rear tires .
Pressure: 13 psi (90 kP a)
2. Tilt the seat forw ard and align the lanyard to the hole in the seat base .
3. Install the lanyard to the seat base with a bolt (3/8 x 1 inc h) and n ut (3/8 inc h).
4. Tilt the seat do wn.
Figure 2
1. Seat base
2. Bolt (3/8 x 1 inch)
3. Nut (3/8 inch)
4. Lanyard
Figure 1
Note: T here is no v alv e stem located in the
front tires , it is a semi-pneumatic tire and does not need to be c hec k ed.
Step
2
Installing the Seat Lanyard
Parts needed for this step:
1
Bolt (3/8 x 1 inch)
1
Nut (3/8 inch)
5. Chec k the pump dri v e belt idler ar m for g rease before installing the seat retainer . R efer to Ste p 6, Chec king the Mac hine for Grease , on pag e 4.
6. Install seat retainer brac k et to hold do wn the seat.
Procedure
1. R emo v e the n ut, w asher , and bolt from the lanyard.
2
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1. Nut
2. Seat retainer bracket
Step
3
Installing the Motion
the neutral position and carefully bend them outw ard.
5. Mo v e them bac k to the dri v e position and c hec k for clearance .
6. R e peat if necessar y .
Figure 3
3. Bolt
Figure 4
Control Levers
Parts needed for this step:
1
Right control lever
1
Left control lever
4
Bolt (3/8 x 1 inch) (2 are assembled)
4
Curved washer (3/8 inch) (2 are assembled)
Procedure Note: T here are tw o control lev er height options
a v ailable . Install the control lev er in the top tw o holes for the high position and the bottom tw o holes for the lo w position.
1. R emo v e the bottom bolt (3/8 x 1 inc h) and cur v ed w asher (3/8 inc h) from the motion control lev er . Loosen the upper bolt (3/8 x 1 inc h) and cur v ed w asher (3/8 inc h) that are installed in the posts .
2. P osition the lev er so the bottom hole aligns with the hole in the control ar m shaft. Loosely install the control lev ers to the outside of the posts .
Figure 5
3. Raise the lev ers to the neutral position and align them b y sliding them forw ard or bac kw ard and tighten the bolts .
4. If the ends of the lev ers hit ag ainst eac h when rotated into the dri v e position, mo v e them to
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Step
4
Adding Fuel to the Machine
No Parts Required
Procedure Note: Mak e sure both fuel tanks are half full
when first star ting the mac hine . T his will prev ent air g etting into the fuel system and causing star ting problems .
Add fuel to the mac hine before star ting it. R efer to y our Operator’ s Manual. for the cor rect fuel and procedure .
Figure 6
Step
Step
5
Charging the Battery
No Parts Required
Procedure
Charging the batter y pr oduces gasses that can explode and cause serious injur y .
K eep cigar ettes, spar ks and flames a w ay fr om the batter y .
Mak e sur e the ignition s witch is of f.
V entilate when charging or using the batter y in an enclosed space.
6
Checking the Machine for Grease
Parts needed for this step:
1 tube
Procedure
1. Tilt the seat forw ard.
2. Chec k the dec k lift pi v ots for g rease .
3. Chec k the pump dri v e belt idler ar m for g rease .
Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.)
Important: Do not r un the machine with the batter y disconnected; electrical dama ge may occur to the engine.
Charg e the batter y . R efer to the Operator’ s Manual for instr uctions .
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Step
8
Preparing the Side Discharge Chute
No Parts Required
Procedure
1. R emo v e the plastic tie holding the side disc harg e c hute up and lo w er the c hute into place .
Figure 7
Step
2. Chec k the spring at the disc harg e c hute to ensure proper operation.
7
Checking the Engine Oil Level
No Parts Required
Procedure
Before y ou star t the engine and use the mac hine , c hec k the oil lev el in the engine crankcase; refer to Chec king Oil Lev el in Operator’ s Manual.
Figure 8
Step
9
Checking the Hydraulic Oil
No Parts Required
Procedure
1. Star t the engine and dri v e the mac hine forw ard and bac kw ard for a few min utes to allo w any extra air to purg e out of the h y draulic system.
2. P osition the mac hine on a lev el surface .
3. Diseng ag e the PTO , mo v e the motion control lev ers to the neutral loc k ed position, and set the parking brak e .
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4. Stop the engine , remo v e the k ey , and w ait for all mo ving par ts to stop before lea ving the operating position.
5. Chec k the expansion tank behind the seat and if necessar y add h y draulic oil to the cold line on the side of the tank.
6. R e place the tank cap , but do not o v er tighten.
1. Cap
2. Hot uid level-full
Figure 9
3. Cold uid level-full
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Step
10
Checking the Machine Before Delivery to the Customer
No Parts Required
Procedure
Before deli v ering the mac hine to the customer , ensure that y ou perfor m or ha v e perfor med the procedures listed in the follo wing table and initial eac h when finished. R efer to the Operator’ s Man ual for instr uctions on perfor ming these procedures .
Initial
Check the tire pressure. Check the level of the mower. Check the engine oil level. Check the hydraulic uid level. Check the operation of the parking brake. Ensure that the machine tracks correctly; refer to the Operator’s Manual for the adjustment
procedure. Check the safety interlock system; refer to the Operator’s Manual . Ensure that the PTO works. Check all fasteners you installed to ensure that they are tight.
W hen y ou finish setting up the mac hine , sign and date in the space pro vided belo w:
Signature: Date:
Check Procedure
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Step
11
Delivering the Machine to the Customer
Parts needed for this step:
1
Operator’s Manual
1
Parts Catalog
1
Engine Owner’s Manual
1
Registration Card
1
Safety Video
2 Key
Procedure
At deli v er y , complete the items listed in the follo wing table and initial eac h when finished.
Model No. Serial No.
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Dealer Initial Customer Initial Check Procedure
Show the customer where the following features are located and how they function:
Fuel tank caps
Oil ll cap/ Oil dipstick
Engine oil lter
Engine oil drain
Fuel lters
Air lter
Hydraulic uid reservoir
Hydraulic lters
Battery
Ignition switch
Throttle lever
Choke lever
Power take off switch (PTO)
Motion control levers
Parking brake
Mower height-of-cut
Adjustable seat
Hydraulic bypass valves Refer to the Operator’s Manual to point out safety procedures, operation,
and maintenance procedures. Review the warranty statement as shown in the Operator’s Manual. Describe the post sale service procedures for your store. Assist the customer in lling out and mailing the registration card or
register online at www.Toro.com Make sure that the customer receives the Operator’s Manual, Parts Catalog,
and Engine Owner’s Manual, Set Up Instructions, and safety video. Assist the customer in loading the mower.
Note: W hen y ou, the dealer re presentati v e , ha v e finished deli v ering the mac hine to the customer , sign and date in the space pro vide belo w and k ee p a copy of this pag e for dealer records .
Signature: Date: Signature: Date:
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