Toro 74408, 74408CP, 74409, 74409CP, 79408 Setup Instructions

Z334orZ340ZMaster

ForallZ334orZ340ZMasterMowers

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3356-151RevD

®

Mowers

SetupInstructions

ProcedureDescription

1
2

3

4
5

6

7
8

Nopartsrequired

Bolt(3/8x1inch)
Nut(3/8inch)
Rightcontrollever1
Leftcontrollever
Bolt(3/8x1inch)(2areassembled)
Curvedwasher(3/8inch)(2are

assembled)

Nopartsrequired

Nopartsrequired

Number2generalpurposelithiumbase
ormolybdenumbasegrease.(Purchase
separately.)

Nopartsrequired

Nopartsrequired

1tube

Qty.

Use

–

1
1

1
4

4

–

–

–

–

Removethemachinefromthecrate.

Installtheseatlanyard.

Installthemotioncontrollevers.

Addingfueltothemachine.

Chargethebattery.

Checkthemachineforgrease.

Checktheengineoillevel.

Preparethesidedischargechute.

9

10

11

Nopartsrequired

Nopartsrequired

Operator’sManual
PartsCatalog
EngineOwner’sManual
RegistrationCard
SafetyVideo
Key2

–

–

1
1
1
1
1

Checkthehydraulicoil.

Checkthemachinebeforedeliveryto
thecustomer.

Deliveringthemachinetothecustomer.

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

1

RemovingtheMachinefrom
theCrate

NoPartsRequired

Procedure

1.Removethestrapsholdingthemachinetothecrate.

2.Checktheairpressureinthereartires.

Pressure:13psi(90kPa)

Note:Thereisnovalvestemlocatedinthefront
tires,itisasemi-pneumatictireanddoesnotneed
tobechecked.

Figure2

1.Seatbase

2.Bolt(3/8x1inch)4.Nut(3/8inch)

3.Lanyard

Figure1

2

InstallingtheSeatLanyard

Partsneededforthisprocedure:

1

Bolt(3/8x1inch)

1

Nut(3/8inch)

Procedure

1.Removethenut,washer,andboltfromthelanyard.

2.Tilttheseatdownwardandalignthelanyardtothe
holeintheseatbase.

3.Installthelanyardtotheseatbasewithabolt(3/8x
1inch)andnut(3/8inch).

3

InstallingtheMotionControl
Levers

Partsneededforthisprocedure:

1Rightcontrollever

1

Leftcontrollever

4

Bolt(3/8x1inch)(2areassembled)

4

Curvedwasher(3/8inch)(2areassembled)

Procedure

Note:Therearetwocontrolleverheightoptions

available.Installthecontrolleverinthetoptwoholes
forthehighpositionandthebottomtwoholesforthe
lowposition.

1.Removethebottombolt(3/8x1inch)andcurved
washer(3/8inch)fromthemotioncontrollever.
Loosentheupperbolt(3/8x1inch)andcurved
washer(3/8inch)thatareinstalledintheposts.

2.Positiontheleversothebottomholealignswiththe
holeinthecontrolarmshaft.Looselyinstallthe
controlleverstotheoutsideoftheposts.

2

3.Raisetheleverstotheneutralpositionandalign
thembyslidingthemforwardorbackwardand
tightenthebolts.

4.Iftheendsofthelevershitagainsteachwhenrotated
intothedriveposition,movethemtotheneutral
positionandcarefullybendthemoutward.

5.Movethembacktothedrivepositionandcheckfor
clearance.

6.Repeatifnecessary.

Figure3

4

AddingFueltotheMachine

NoPartsRequired

Procedure

Note:Makesurebothfueltanksarehalffullwhenrst

startingthemachine.Thiswillpreventairgettinginto
thefuelsystemandcausingstartingproblems.

Addfueltothemachinebeforestartingit.Refertoyour
Operator’sManual.forthecorrectfuelandprocedure.

Figure4

3

5

6

ChargingtheBattery

NoPartsRequired

Procedure

Chargingthebatteryproducesgassesthatcan
explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesaway
fromthebattery.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebattery
inanenclosedspace.

Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemayoccur
totheengine.

CheckingtheMachinefor
Grease

Partsneededforthisprocedure:

1tube

Procedure

1.Removethebeltcovers.

2.Checktheidlerarmforgrease.

3.Checkthegreaseforthespindlebearings.Ifneeded,

4.Installthebeltcovers.

5.Tilttheseatforward.

6.Checkthepumpdrivebeltidlerarmforgrease.

Number2generalpurposelithiumbaseor
molybdenumbasegrease.(Purchaseseparately.)

addgreaseuntilitcomesoutofthelowerseals.

Chargethebattery.RefertotheOperator’ sManualfor
instructions.

Figure5

Figure6

4

7

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinOperator’sManual.

8

PreparingtheSideDischarge
Chute

NoPartsRequired

Figure7

1.Cap3.Colduidlevel-full

2.Bafe4.Hotuidlevel-full

Procedure

Removetheplastictieholdingthesidedischargechute
upandlowerthechuteintoplace.

9

CheckingtheHydraulicOil

NoPartsRequired

Procedure

1.Starttheengineanddrivethemachineforwardand
backwardforafewminutestoallowanyextraairto
purgeoutofthehydraulicsystem.

2.Positionthemachineonalevelsurface.

3.DisengagethePTO,movethemotioncontrollevers
totheneutrallockedposition,andsettheparking
brake.

4.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.

5.Checktheexpansiontankandifnecessaryadd
hydraulicoiltothecoldlineonthesideofthetank.

6.Replacethetankcap,butdonotovertighten.

5

10

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin
thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming
theseprocedures.

Initial

Checkthetirepressure.

Checkthelevelofthemower.

Checktheengineoillevel.

Checkthehydraulicuidlevel.

Checktheoperationoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

CheckProcedure

6

11

DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

1

Operator’sManual

1

PartsCatalog

1

EngineOwner’sManual

1

RegistrationCard

1

SafetyVideo

2Key

Procedure

Atdelivery,completetheitemslistedinthefollowingtableandinitialeachwhennished.

ModelNo.SerialNo.

7

DealerInitial

CustomerInitialCheckProcedure

Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:

Fueltankcaps

Oilllcap/Oildipstick

Engineoillter

Engineoildrain

Fuellters

Airlter

Hydraulicuidreservoir

Hydrauliclters

Battery

Ignitionswitch

Throttlelever

Powertakeoffswitch(PTO)

Motioncontrollevers

Parkingbrake

Mowerheight-of-cut

Adjustableseat

Hydraulicbypassvalves

RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and
maintenanceprocedures.

ReviewthewarrantystatementasshownintheOperator’sManual.

Describethepostsaleserviceproceduresforyourstore.

Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat
www.T oro.com

MakesurethatthecustomerreceivestheOperator’sManual,PartsCatalog,andEngine
Owner’sManual,SetUpInstructions,andsafetyvideo.

Assistthecustomerinloadingthemower.

Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein
thespaceprovidebelowandkeepacopyofthispagefordealerrecords.

Signature:Date:

Signature:Date:

8