Form Number 3356-848 Rev B
TimeCutter
Riding Mower
Model No. 74407 - 270000001 and up.
Parts Catalog
™
ZX525
Ordering Replacement Parts
To order replacement parts, please supply the part
number, the quantity, and the description of each part
desired.
Understanding Reference Numbers
Each Identified part in an illustration has a reference
number. The reference number for a part also
appears in the parts list, along with other information
about the part.
This catalog uses two special reference number
formats, one to indicate parts in a service assembly
and another to indicate the quantity of a given part in
an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers
in the form a:b. The a represents the reference
number of the entire service assembly and the b
represents a sequential number unique to each part
within the service assembly.
© The Toro Company - 2007
Register your product at www.Toro.com
All Rights Reserved
For example, a wheel assembly might be identified
by reference number 6, the tire by 6:1, the valve by
6:2, and the wheel by 6:3. When you order the
assembly identified by reference number 6, you
receive all parts identified by reference numbers 6:1,
6:2, and 6:3. However, you may also order any part
individually. Reference numbers of this type appear
in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates
more than one part, the reference number has the
form nX y. The n represents the quantity of the part,
the X is the multiplication symbol, and the y
represents the reference number.
For example, in an illustration, the reference number
2X 37 means that two of the parts identified by
reference number 37 are indicated.
Contents
Description Page
. . . . . . 3Front Frame Assembly
. . . . . . 4Height-of-Cut Assembly
. . . . . . 5Main Frame Assembly
. . . . . . 6Fuel Tank and Control Pod Assembly
. . . . . . 7Parking Brake Assembly
. . . . . . 8Motion Control Assembly
. . . . . . 9Hydro and Belt Drive Assembly
. . . . . . 10LH Hydro Assembly No. 108-8507
. . . . . . 12RH Hydro Assembly No. 108-8506
. . . . . . 14Engine and Clutch Assembly
. . . . . . 15Electrical Assembly
. . . . . . 1652 Inch Deck Assembly
. . . . . . 1752 Inch Deck Decal Assembly No. 112-9832
. . . . . . 1852in Deck Belt Drive Assembly
. . . . . . 1952 Inch Recycler Assembly
Cylinder and Crankcase Assembly Kawasaki
FH541V-BS50-R
Piston and Crankshaft Assembly Kawasaki
FH541V-BS50-R
. . . . . . 20
. . . . . . 21
Description Page
Valve and Camshaft Assembly Kawasaki
FH541V-BS50-R
Lubrication Equipment Assembly Kawasaki
FH541V-BS50-R
Cooling Equipment Assembly Kawasaki
FH541V-BS50-R
Electric Equipment Assembly Kawasaki
FH541V-BS50-R
Control Equipment Assembly Kawasaki
FH541V-BS50-R
Carburetor Assembly Kawasaki FH541VBS50-R
Air Filter and Muffler Assembly Kawasaki
FH541V-BS50-R
Fuel Tank and Fuel Valve Assembly Kawasaki
FH541V-BS50-R
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HD. . . . . . . . . . . . . . .heavy-duty
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over protection system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
. . . . . . 22
. . . . . . 23
. . . . . . 24
. . . . . . 25
. . . . . . 26
. . . . . . 27
. . . . . . 28
. . . . . . 29
. . . . . . 30Starter Assembly Kawasaki FH541V-BS50-R
. . . . . . 31Decal Assembly Kawasaki FH541V-BS50-R
. . . . . . 32Attachments and Accessories List
forming
Footnotes
n
Not illustrated
p
Obtain from your local Kawasaki dealer
o
Not serviced separately
2
3356-848 Rev B
Ref Part No. Qty. Description
Carrier Frame ASM1
12
12
12
1
Nut-HF2
2
Front Wheel And Tire ASM3
2
Tire3:1
1
Fitting-Grease3:2
1
Stem-Valve3:3
1
Bushing-Flange3:5
2
Tube-Inner (W/Valve)3:99
1
Caster Fork ASM4
2
Screw-HH5
2
Fitting-Grease6
2
Bearing-Flanged7
4
Washer-Flat8
2
Ring-Snap9
2
Decal10
1
Screw-HF11
4
Pad-Skid, Anti12
1
Floorpan13
1
Screw-CARR14
6
Pad-Skid, Anti15
1
Nut-Lock, NI16
Screw-HH17
Washer-Belleville18
Nut-Lock, NI19
6
108-2311-01
32128-23
105-3471
105-1943
302-5
232-27
114-1640
n
93-4244
100-7363-01
325-22
302-5
1-303514
1-513338
32151-103
67-7320
66-9300
104-3639
100-7386-03
3230-28
104-3640
3296-39
323-7
98-5975
3296-29
Front Frame Assembly
Ref Part No. Qty. Description
104-3667
302-19
104-8076
61-9780
3256-23
1-809107
12
2
Spanner-Wheel20
Fitting-Grease21
2
Washer22
2
Cap-Hub23
2
Washer-Flat24
6
Washer-Hardened25
3
4
3356-848 Rev B
Ref Part No. Qty. Description
Console1
36
14
1
Bracket-Pivot2
2
Decal-Danger3
1
Decal4
1
Screw-HH5
6
Screw-CARR6
4
Decal-Control, Motion7
2
Bolt-Shoulder8
2
Washer-Flat9
Nut-HF10
2
Grommet11
1
Washer-Pivot12
2
Screw-HH13
Bushing14
2
Seat Pan ASM15
1
18 Inch Seat ASM16
1
Seat-18 Inch16:1
1
Armrest Kit16:2
1
LH Armrest Kit16:2:1
1
RH Armrest Kit16:2:2
1
Screw-HSBH16:2:3
6
Decal17
1
Bracket-RH18
1
Bracket-LH19
1
104-8040-03
104-8057-03
107-2482
108-7132
322-4
3230-23
99-8936
7-0030
3256-23
32128-25
237-124
5-4460
322-5
105503
108-9572-03
110-6776
110-6772
n
n
110-6569
110-6570
108-6179
93-7340
100-7376-01
100-7368-01
Main Frame Assembly
Ref Part No. Qty. Description
20
108-2310-01
100-7332-03
3296-29
105-6987-03
105-1854
107-2474
105-1853
322-3
92-7054
701178
108-2327
108-2356
1
Rear Frame ASM
Rod-Support, Rear21
1
Nut-Lock, NI22
26
Bracket23
1
Cover-Conduit25
1
Decal-Service26
1
Clamp-Hose27
2
Screw-HH28
4
Spring-Compression29
2
Cap-Protector30
2
Spacer32
4
Knob33
2
5
3356-848 Rev B
7
Motion Control Assembly
Ref Part No. Qty. Description
Screw-HH1
10
14
2
Pin-Damper2
2
Washer-Flat3
Ring-Retaining, EXT4
2
Damper-Control, Motion5
2
Bearing-Flange, Side6
4
Bracket-Motion Control, LH7
1
Bracket-Motion Control, RH8
1
Nut-Lock9
2
Screw-HH10
2
Nut-HF11
Pivot ASM12
2
Pivot Plate ASM13
2
Bushing-Flanged14
2
Spring-Return, Neutral15
2
Washer-Flat16
2
Nut-Jam17
2
Yoke-Adjustable18
2
Pin-Clevis19
2
Pin-Cotter20
2
Nut-HHF, Whiz21
6
LH Lever ASM22
1
Grip-Control, Motion22:1
1
RH Lever ASM23
1
1-403180
1-653316
3256-23
32120-35
103-2913
1-633102
100-7341
100-7340
3296-4
323-9
32128-20
100-7311
100-7313
1-603735
1-603807
3256-2
3220-2
1-303105
1-808280
3272-5
3290-357
n
n
103-0631
1-633257
103-0632
8
Ref Part No. Qty. Description
n
23:1
1-633257
103-0407
323-6
98-5975
3296-39
323-4
322-5
3219-2
1-543017
1-633152
1-804524
1-603737
100-7336
933156
302-11
104-3606
104-3607
104-3605
32128-20
1
Grip-Control, Motion
Arm-Shaft, Control24
2
Screw-HH25
4
Washer-Belleville26
4
Nut-Lock, NI27
2
Screw-HH28
6
Screw-HH29
8
Nut-Hex30
4
Balljoint-RH31
6
Balljoint-LH32
2
Nut33
2
Bolt-Return, Neutral34
2
Washer35
2
Pin-Roll36
2
Fitting-Lube, 45 DEG37
2
Linkage-Lower, RH38
1
Linkage-Lower, LH39
1
Linkage-Upper40
2
Nut-HF41
2
8
3356-848 Rev B
Hydro and Belt Drive Assembly
Ref Part No. Qty. Description
Hydro-LH1
13
1
Hydro-RH2
1
Plate-Hydro, Lower3
1
Nut-Lock, NI4
Screw-HH5
1
Washer-Flat6
3
Bushing7
1
Washer-Flat8
2
Nut-HF9
1
Bolt-Eye10
1
Idler Arm ASM11
1
Sleeve-Bearing11:2
2
Spacer12
1
Spring-Extension13
1
Bushing-Idler14
1
Pulley-Idler15
1
Rod-RH16
1
Fitting-Grease17
1
Screw-HH18
1
Pulley-Idler19
1
Belt-V20
1
Nut-HF21
3
Guard-Fan, LH22
1
Washer-Belleville23
1
108-8507
n
n
108-8506
100-7317-03
3296-29
323-13
3256-4
1-603044
3256-1
32128-20
55-9420
104-3614
1-513034
104-8005
1-603414
1-603496
1-603843
104-3668
302-40
323-10
104-3630
104-3622
32128-21
104-8033-03
98-5975
Ref Part No. Qty. Description
24
n
n
104-8061
3256-23
1-806003
323-9
104-3669
104-3625
105-1945
232-27
105-4070
242-50
104-8013-03
322-13
24
12
1
2
1
1
2
1
1
1
8
1
Decal
Washer-Flat25
Pin-Hair26
Screw-HH27
Rod-LH28
Wheel And Tire ASM29
Tire29:1
Stem-Valve29:3
Tube-Inner29:4
Nut-Lug30
Guard-Fan, RH31
Screw-HH32
9
3356-848 Rev B
A1
LH Hydro Assembly No. 108-8507
Ref Part No. Qty. Description
Main Housing Kit1
107-1700
108-8541
108-8542
92-6543
104-2104
94-1902
94-1903
94-1904
94-1907
94-6922
108-8543
105-1870
94-1936
104-2106
5-4460
94-1913
94-1937
94-6923
104-5311
104-5307
94-1910
104-2112
92-6544
105-1871
10
1
Housing-Lower2
1
Center Section Kit3
1
Seal-Lip4
1
Spacer5
1
Ring-Wire, Retaining6
1
Ring-Retaining7
1
Bearing-Shaft, Ball8
1
Swashplate-Variable10
1
Bearing-Thrust11
1
Shaft-Input12
1
Cover-Back13
1
Spring-Block14
1
Cylinder Block ASM15
1
Washer-Pivot19
1
Cylinder Block ASM21
1
Washer-Block, Thrust24
1
Bearing-Thrust25
1
Bearing-Ball26
2
Ring-Retaining27
1
Guide-Slot30
1
Trunnion ASM31
1
Seal-Lip33
1
Arm-Control34
1
Ref Part No. Qty. Description
2
21
Nut35
Stud36
1
Puck-Friction37
1
Plate-Bypass38
1
Actuator-Bypass39
1
Seal-Lip40
1
Arm-Bypass41
1
Ring-Retaining42
1
Pin43
2
Bolt44
3
Filter ASM46
1
O-Ring48
1
Nut-Lock49
1
Screw50
Gear-Bevel, 14T51
1
Gear-Bevel, 19T52
1
Gear-Bevel, 53T53
1
Shaft-Motor54
1
Shaft-Brake55
1
Shaft-Axle56
1
Seal-Lip58
2
Plug-Side Seal60
1
Ring-Axle, Retaining62
1
Ring-Retaining63
1
105-1872
104-2116
105-1873
94-6925
94-1914
92-6545
104-2117
936109
94-1927
94-6926
108-8544
108-8545
105-1875
104-2120
105-1876
105-1877
105-1878
105-1879
105-1880
105-1881
104-5310
105-1882
105-1883
105-1884
A1
3356-848 Rev B
LH Hydro Assembly No. 108-8507 (continued)
Ref Part No. Qty. Description
Bearing-Ball64
105-1885
105-1886
105-1887
104-5309
105-1888
108-8547
105-1890
108-8548
108-8549
108-8550
104-5352
108-8552
108-8553
106-8757
104-2122
104-2124
106-8758
104-2184
108-8559
n
104-2147
105-1894
105-1895
107-1701
104-1754
1
Bearing-Ball65
1
Seal66
1
Ring-Retaining67
1
Ring-Retaining, Axle68
2
RH Brake Arm ASM70
1
Disc-Brake73
1
Spring-Helical75
1
Ball-1/4In76
1
Plate-Relief77
1
Bolt-Tapping, Self78
2
Spacer81
1
Spacer82
1
O-Ring83
1
Gerotor ASM84
1
Cover-Gerotor85
1
Screw-HSH86
2
Spring-Arm, Brake87
1
Fitting-90 DEG98
1
Sealant100
1
Hub ASM107
1
Nut108
1
Cap Vent ASM111
1
Pulley120
1
Ref Part No. Qty. Description
1
107-1703
105-1898
n
105-1899
105-1927
105-1928
107-1705
107-1706
107-1707
104-5330
108-8561
108-8562
Screw-HHF123
Ring-Retaining126
2
Seal Kit134
1
Fan136
1
Fan Pulley Kit137
1
Washer141
1
Washer142
1
Cover-Brake, Plastic143
1
Magnet-Ring144
1
Hose210
1
Pinch-Clamp, Single Ear218
1
11