Toro 74401, 74405, 74406, 74407, 74502 Setup Instructions

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Form No. 3328-454 Rev A
TimeCutter ZX Riding Mowers
Setup Instructions
Note: If needed, a Decal Kit, 106–6412, and French manual are available for the customer. Order the Decal Kit from the Toro Parts Department and the French manual from either the Toro Parts Department or online at www.toro.com.
Loose Parts
Note: Use the chart below to verify that all parts have been shipped.
Description Qty. Use
Bolt, 1/4 x 3/4 inch Washer, 1/4 inch Nut, 1/4 inch
Seat Spacer Knob Flat washer, 5/16 inch
Left-hand control lever Right-hand control lever Bolt, 3/8 x 1 inch Curved washer, 3/8 inch
Hose coupling 1 Washing the underside of the mower Key 1
Operator’s Manual
Engine Operator’s Manual Registration card 1 Fill out and return to Toro.
2 2 2
1 2 2 2
1 1 4 4
1 1
Installing the battery
Installing the seat
Installing the motion control levers
Read before operating the machine.
Warning
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after
handling.
2004 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
Original Instructions (EN)
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
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Installing the Battery
Bulk electrolyte with 1.260 specific gravity must be purchased from a local battery supply outlet.
4. Wait five to ten minutes after filling the battery cells.
Add electrolyte, if necessary, until the electrolyte level is up to the Upper line (Fig. 1) on the battery case.
5. Install the battery vent caps.
Danger
Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns.
Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands.
Fill the battery where clean water is always
available for flushing the skin.
Follow all instructions and comply with all
safety messages on the electrolyte container.
1. Remove the battery from the machine and place it on a
level surface; refer to the Operator’s Manual, Removing the Battery.
Important Never fill the battery with electrolyte while
the battery is installed in the tractor. Electrolyte could be spilled on other parts and cause corrosion.
2. Clean the top of the battery with a paper towel.
3. Remove the vent caps from the battery (Fig. 1). Slowly
pour electrolyte into each battery cell until the electrolyte level is up to the Upper line on the battery case (Fig. 1).
6. Charge the battery for 1 hour at 25 to 30 amps or
6 hours at 4 to 6 amps (Fig. 2). Do not overcharge the battery.
Warning
Charging the battery produces gasses that can explode.
Never smoke near the battery and keep sparks and flames away from battery.
7. When the battery is fully charged, unplug the charger
from the electrical outlet, then disconnect the charger leads from the battery posts (Fig. 2).
8. Install the battery in the tractor and connect the battery
cables; refer to the Operator’s Manual, Installing the Battery.
4
2
3
1
Important Do not overfill the battery because
electrolyte (sulfuric acid) can cause severe corrosion and damage to the chassis.
1
2
3
m-5004
Figure 1
1. Vent caps
2. Upper line
3. Lower line
Figure 2
1. Positive post
2. Negative post
3. Charger red (+) wire
4. Charger black (–) wire
Installing the Motion Control Levers
1. Remove the 4 bolts (3/8 x 1 inch) and 4 curved washers
(3/8 inch) which attach the motion control levers to the control arm shafts for shipping (Fig. 3).
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2. Place the levers (with the mounting plates toward the
rear of the machine) on the outside of the control arm shaft and loosely secure them with the 4 bolts and curved washers removed in step 1 (Fig. 3).
1
4
2
3
m–5215
Figure 3
1. Control arm
2. Bolt, 3/8 x 1 inch
3. Curved washer, 3/8 inch
4. Control arm shaft
2. Remove the knobs and flat washers (5/16 inch) from the
seat support.
3. Remove the spacers between the seat and seat support.
4. Raise the seat support on the machine (Fig. 5).
5. Slide the shoulder bolts on the bottom of the seat into
the slots on the seat support (Fig. 5).
6. Secure the seat to the seat support with the spacers, flat
washers and knobs removed in step 2 and 3 (Fig. 5).
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3. Position the levers so that the bolts are in the center of
the slots on the lever mounting plate and tighten the bolts until they are snug.
4. Align the front/rear position of the levers with each
other while in the neutral position. Loosen the bolts and adjust the levers by sliding and/or tilting the lever(s) forward or backward until they are properly aligned.
5. If the ends of the motion control levers hit against each
other while they are in the drive position (Fig. 4) (the levers are rotated in as far as possible), make adjustments by moving the levers outward to the neutral lock position and carefully bend them outward. Move them back to the drive position and check for clearance. Repeat if necessary.
FRONT
OF
UNIT
LEVERS IN
ALIGNMENT
Figure 4
Installing the Seat
3
1
m–5579
Figure 5
1. Seat support
2. Shoulder bolt
3. Knob
Important Make sure the spacers are between the seat
and support, and the knobs pass through the washers, seat support, spacers and into the seat (Fig. 6).
1
2
5
4
3
m–7546
Figure 6
1. Seat
2. Seat support
3. Knob
4. Washer
5. Spacer
1. Cut the plastic ties securing the seat to the machine for
shipping. Remove the seat.
7. Lower the seat and adjust it if necessary; refer to
Positioning the Seat in the Operator’s Manual.
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Washing the Underside of the Mower
A hose coupling is included in loose parts for washing the underside of the mower. See the Operator’s Manual for the proper procedure.
Checking the Mower Adjustment
The mower deck was leveled at the factory. If the mower is not cutting level, adjust the side-to-side level and the front-to-rear blade slope. See the Operator’s Manual for the proper procedure.
Checking the Side Discharge Chute
Remove the plastic tie holding the side discharge chute up, and lower the chute into place.
Checking the Engine Oil Level
Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Oil Level in the Operator’s Manual.
Checking the Tire Pressure
Check the front and rear tires for proper inflation. Refer to Tire Pressure in the Operator’s Manual for the recommended inflation pressure.
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