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ZMaster
®
8000SeriesRidingMower
with42inor48inDirect-CollectCuttingUnit
ModelNo.74310—SerialNo.314000001andUp
ModelNo.74311—SerialNo.314000001andUp
ModelNo.74312—SerialNo.314000001andUp
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
FormNo.3383-798RevB
SetupInstructions
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
7
Nopartsrequired
Rearcasterwheel1
Bolt(1/2x13inches)
Locknut(1/2inch)
Nopartsrequired
Nopartsrequired
Nopartsrequired
Wingnut(1/4inch)
Nopartsrequired
Qty.
–
1
1
–
–
–
2Installthebattery.
–
Openthecrate.
Removethemachinefromthecrate.
Checkthetirepressure.
Checktheengine-oillevel.
Checkthewheellugnuttorque.
Chargethebattery.
Use
8
9
©2014—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Nopartsrequired
Number2general-purposelithium-base
ormolybdenum-basegrease.(Purchase
separately.)
Registeratwww.T oro.com.
–
1tube
Checkthehydraulicoil.
Checkthemachineforgrease.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3383-798*B
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ProcedureDescription
Qty.
Use
10
11
Nopartsrequired
Operator'sManual
EngineOwner'sManual
Registrationcard1
Operator-trainingmaterial
Key2
1
OpeningtheCrate
NoPartsRequired
Procedure
1.Lowertheendsofthecrate.
2.Removetheretainingstraps.
3.Removetheplastictiesaroundthehopperhandles.
–
1
1
1
2.Removetheboltholdingtherear-framesupporttothe
frame(Figure1).
Checkthemachinebeforedeliveryto
thecustomer(Allmachines).
Deliveringthemachinetothecustomer
(Allmachines).
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstands
orequivalentsupport.
2
RemovingtheMachinefrom
theCrate
Partsneededforthisprocedure:
1Rearcasterwheel
1
Bolt(1/2x13inches)
1
Locknut(1/2inch)
DrivingtheMachineOfftheCrate
CAUTION
ThemowerdeckisshippedintheUpposition,but
notlatched.Removingshippingreinforcements
withoutsupportingthefrontofthedeckwillcause
thedecktodropwhichmayresultininjuryor
propertydamage.
Alwayssecurelysupportthefrontofthedeckwhile
settinguptheunit.
3.Raisetherearoftheunitapproximately25.4to30.5
cm(10to12inches)andsupportitwithjackstandsor
equivalentsupport(Figure1).
Figure1
1.Rearcasterfork
2.Boltholdingtherear-frame
support
4.Removeanddiscardtherear-framesupport,located
behindthedrivetires,fromthemachine.
5.Installtherearcasterwheeltotherearcasterforkwith
abolt(1/2x13inches)andlocknut(1/2inch)(Figure
2).
3.Placethejackstandsat
thearrows
Note:Ensurethedischargetubedoesnotcatchonthecrate
whendrivingthemachineoffthecrate(Figure4).
1.Removetherearcasterwheelassemblyfrominside
thehopper.
6.Torquetheboltto90.8to112.5N-m(67to83ft-lb).
2
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Figure2
1.Bolt(1/2x13inches)3.Locknut(1/2inch)
2.Rearcasterwheel
providesupportforthedeckwhentheunitisdriven
offofthecrate(Figure4).
7.Carefullyremovethejackstandsandlowerthemachine.
Important:Ensurethemowerdeckisinthe
uprightpositionbeforeraisingthefrontofthe
machine.
8.Raisethefrontofthemachineandsupportitwithjack
standsoranequivalentsupport(Figure3).
Note:Liftthedeckjustenoughtoremovethedeck
supportandtoinsertothersupportsintothecrate
opening.
Figure4
1.Drivetire3.Plywoodsheetunderthe
reardeckrollers
2.Dischargetube
11.Carefullyremovethejackstandsandlowerthemachine.
12.Whilesupportingthemowerdeck,removeanddiscard
thetwosidestruts,mountingbrackets,andtheir
hardwareonbothsidesoftheseat(Figure5).
13.Removeanddiscardthestrutlocatedbetweenthefront
decksupportpins(Figure5).
Figure3
1.Placejackstandsatthearrows
9.Removeanddiscardthedecksupportfromunderthe
reardeckrollers.
Note:Beforethedeckisloweredintotheoperating
position(steps10through14),thecrateopeningunder
thedeckmustbefullycovered.
10.Placeaplywoodsheet(58.4cmx81.3cm(23inches
x32inches)),orsimilarsupport,overtheopeningto
Figure5
1.Decksupportpin
2.Strutbetweendeck
supportpins
3.Sidestruthardware
14.Withthedecklockingpinspulledoutintheunlock
position,carefullylowerthedeck(Figure6).
3
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Figure6
1.Decklifthandle
2.Rotatethedecklocking
pintowardtherearand
pulloutwardtounlock
3.Pushthedecklockingpin
inandrotatetowardthe
fronttolock
15.Pushthedeck-lockingpinsinwardandrotatethem
forwardtosecurelylockthedeckinthelowered
position.
16.Raisethemowerdecktothehighestheight-of-cut
position.
17.Installpiecesofwood,toformaramp,infrontofthe
reartire(Figure7).
Figure8
1.Frontcaster3.Plywoodbetweendrive
2.Reardeckrollers
wheels
4.Woodrampforfront
casters(2x4’s)
Note:Ensurethedischargetubedoesnotcatchonthe
cratewhendrivingthemachineoffthecrate(Figure4).
WARNING
Operatingmowerwithoutlockingpins
securelylatchedcanresultinthemowerdeck
foldingupunexpectedly.Themowerdeck
foldingupunexpectedlycancauseserious
injury.
Alwaysoperatemowerwithlockingpins
securelylatched.
19.Drivethemachineoffthecrate.
1.Reartire2.Woodramp
18.Toformaramp,place2longpiecesofwood(2x4’s)
Figure7
infrontofeachfront-castertire(Figure8).
RemovingtheMachinefromtheCrate
UsingaHoist
CAUTION
ThemowerdeckisshippedintheUpposition,but
notlatched.Removingshippingreinforcements
withoutsupportingthefrontofthedeckwillcause
thedecktodropwhichmayresultininjuryor
propertydamage.
Alwayssecurelysupportthefrontofthedeckwhile
settinguptheunit.
1.Removetherearcasterwheelassemblyfrominside
thehopper.
4