FormNo.3364-224RevC
Z500ZMaster
With60inTURBOFORCE
®
®
SideDischarge
Mower
ModelNo.74296—SerialNo.310000001andUp
Registeratwww.T oro.com.OriginalInstructions(EN)
OrderingReplacementParts
Toorderreplacementparts,pleasesupplythepartnumber,
thequantity ,andthedescriptionofeachpartdesired.
UnderstandingReferenceNumbers
Eachidentiedpartinanillustrationhasareference
number.Thereferencenumberforapartalsoappearsin
thepartslist,alongwithotherinformationaboutthepart.
Thiscatalogusestwospecialreferencenumberformats,
onetoindicatepartsinaserviceassemblyandanotherto
indicatethequantityofagivenpartinanillustration.
ServiceAssemblyReferenceNumbers
Partsinserviceassemblieshavereferencenumbersinthe
forma:b.Thearepresentsthereferencenumberofthe
entireserviceassemblyandthebrepresentsasequential
numberuniquetoeachpartwithintheserviceassembly.
ListofAbbreviations
AR:asrequired
ASM:assembly
BBC:bladebrakecontrol
BHTF:buttonheadthreadforming
CARR:carriage
CCW:counterclockwise
CW:clockwise
DEG:degrees
ECM:electroniccontrolmodule
EXT:external
FH:athead
GA:gauge
HD:heavy-duty
HF:hexange
HH:hexhead
HHF:hexheadange
HHFTF:hexheadangethread
forming
HJ:hexjam
HLH:hexlaghead
HOC:height-of-cut
HSBH:hexsocketbuttonhead
HSFH:hexsocketathead
HSH:hexsockethead
HWH:hexwasherhead
HWHTF:hexwasherheadthread
forming
HYD:hydraulic
LH:lefthand
LP:LiquidPropane
NI:nyloninsert
NPTF:nationalpipethreadne
PFH:phillipsathead
PPH:phillipspanhead
PPHTF:phillipspanheadthread
forming
PRH:phillipsroundhead
PTH:phillipstrusshead
PTO:power-take-off
RH:righthand
ROPS:roll-overprotectionsystem
RRB:rearrollerbrush
Forexample,awheelassemblymightbeidentiedby
referencenumber6,thetireby6:1,thevalveby6:2,and
thewheelby6:3.Whenyouordertheassemblyidentied
byreferencenumber6,youreceiveallpartsidentiedby
referencenumbers6:1,6:2,and6:3.However,youmay
alsoorderanypartindividually.Referencenumbersofthis
typeappearinillustrationandinpartslists.
ReferenceNumbersIndicatingQuantity
Inanillustration,ifareferencenumberindicatesmorethan
onepart,thereferencenumberhastheformnXy .Then
representsthequantityofthepart,theXisthemultiplication
symbol,andtheyrepresentsthereferencenumber.
Forexample,inanillustration,thereferencenumber2X37
meansthattwoofthepartsidentiedbyreferencenumber
37areindicated.
SFH:slottedllisterhead
SHH:slottedhexhead
SHWH:slottedhexwasherhead
SPH:slottedpanhead
SQH:squarehead
SRH:slottedroundhead
STD:standard
TAP:selftapping
TTH:torxtrusshead
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
FrontFrameAssembly......................................................................................4
ForkandCasterWheelAssembly.............................................................................6
MainFrameandRearWheelAssembly........................................................................7
BrakeandWheelHubAssembly..............................................................................8
MotionControlAssembly....................................................................................9
LHMotionControlAssemblyNo.109-3906....................................................................10
RHMotionControlAssemblyNo.109-3907...................................................................1 1
HydraulicAssembly........................................................................................12
HydraulicWheelMotorNo.1-523328.........................................................................14
PumpIdlerAssemblyNo.103-5679..........................................................................15
SeatandRoll-OverProtectionSystemAssembly...............................................................16
SeatAssemblyNo.1 16-0035................................................................................17
Roll-OverProtectionSystemAssemblyNo.1 17-3879...........................................................18
DeckConnectionAssembly.................................................................................19
DeckAssembly............................................................................................20
SpindleAssemblyNo.1 17-6158.............................................................................22
DeckDecalAssemblyNo.119-4202..........................................................................23
RubberDeectorAssemblyNo.108-7770.....................................................................24
IdlerAssembly............................................................................................25
EngineandClutchAssembly................................................................................26
MuferandGuardAssembly................................................................................27
FuelSystemAssembly.....................................................................................28
ElectricalAssembly........................................................................................29
AttachmentsandAccessories...............................................................................30
3
FrontFrameAssembly
Ref.
PartNumber
1107-80851
1:2107-18571Decal-Brake,Parking
1:31-8110102Plug
1:4302-19
1:5103-19181Bushing
3106-99811Footrest
3:2106-74511Decal
3:3107-21121Decal-Warning
4103-19181Bushing
5
110-58601
5:11-6332951
5:2103-20831
5:3103-20641
5:41-6333251
5:5
3296-391Nut-Lock,NI
5:63256-241Washer-Flat
103296-39
1132151-103
121-6330682
●
Notservicedseparately
3364-224C402
Qty.Description
5
7
5
FrameASM
Fitting-Grease
DeckLiftHandleASM
Grip-Lever,Lift
Lever-Lift
Arm-Lift,Deck
Spring-Compression
Nut-Lock,NI
Ring-Retaining,EXT
Arm-Lift,Deck
Ref.
PartNumber
14323-292
15117-03661
15:2107-18601Decal-Height,Deck
15:4117-27181
16117-03691
16:2107-18611Decal-Height,Deck
171-6330821
181-6330801
19323-111
20109-87571
22323-92
2398-597512Washer-Belleville
243290-35715Nut-HHF,Whiz
25323-61
26323-712
273256-294Washer-Flat
352
35:11-6330961
35:21-6334412
Qty.Description
Screw-HH
Plate-HOC,Outer
Decal-Arrester,Spark
Plate-HOC,Inner
Bushing-Lever,Lift
Bushing-Lever,Lift
Screw-HH
Pin-HOC
Screw-HH
Screw-HH
Screw-HH
FrontFrameSpringASM
Rod-Lift,Deck
Swivel-DeckMount,Rear
●
FrontFrameAssembly(continued)
Ref.
35:33217-114Nut-Hex
35:43218-62Nut-Jam
35:53256-72Washer-Flat
35:61-6330641
●
Notservicedseparately
0253364-224C
PartNumber
383274-944
40108-7786-011
Qty.Description
Spring-Support,Deck
Screw-HSBH
RHFrontDeckLiftASM
Ref.
PartNumber
41106-8984-011
421-5231572
4332151-292Ring-Retaining
443274-182
453218-22Nut-Jam
461-5136582Bumper
Qty.Description
LHDeckLiftASM
Washer-Spacer
Screw-HSH
ForkandCasterWheelAssembly
Ref.
PartNumber
1103-48822
Qty.Description
Cap-Grease
23296-512Nut-Lock,NI
31-6335086Washer-Bellville
4254-944
5
254-724
7
1-5435112
8103-1474-012
11103-51852
11:11
Bearing-Cone,T apered
Bearing-Cup,T apered
Seal-Grease
Caster-Fork
WheelASM
WheelAndTireASM
Ref.
PartNumber
11:1:21-6335842
11:1:351081Valve
11:2103-51561
11:3103-30512
11:4103-00632
11:51-6335852
21325-392
223296-232Nut-Lock,NI
●
23103-27684
Qty.Description
Bearing-Cup
Axle-Caster
Spacer-Nut
Seal-Caster
Bearing-Cone,T aper
Screw-HH
Guard-Seal
11:1:11-5230091Tire
●
Notservicedseparately
3364-224C603
MainFrameandRearWheelAssembly
Ref.
11:1107-80761
12:11-6339931Tire
12:2109-31561
12:3232-271
13:298-43871Decal-Protection,Ear
13:3107-18641Decal-Location,Manual
PartNumber
11-633964-031
4322-436
5
323-62
11114-15091
12109-89722
13107-18581Floorpan
15242-508Nut-Lug
213296-392Nut-Lock,NI
241-5137621
251-3033352Tie-Plastic
27321-43
Qty.Description
Stop-Brake,Park
Screw-HH
Screw-HH
FrameASM
Decal-Console,T op
WheelAndTireASM
RimASM
Stem-Valve
Clip-Loom
Screw-HH
Ref.
PartNumber
2832128-331Nut-HF
443256-706Washer-Flat
47106-74981Pocket
48106-7488-031Hinge-Floorpan,LH
49106-7489-031Hinge-Floorpan,RH
50323-202
513296-592Nut-Lock,NI
523296-424Nut-Lock,NI
533256-632Washer-Flat
543258-1662
55
106-99891Decal-Warning
56106-74921Decal-Danger
57
107-18652
58104-70501Tube-Manual
59104-70481
61109-79492Decal
Qty.Description
Screw-HH
Screw-PRH
R-Clamp
Cap-Housing
0473364-224C
BrakeandWheelHubAssembly
Ref.
13:11-6331311Yoke-Linkage,Brake
13:21-6334771Rod-Brake
13:33219-31Nut-Hex
3364-224C805
PartNumber
11-5131402
21-6334542
3103-43321
3:11-6331312Yoke-Linkage,Brake
3:21-6334771Rod-Brake
3:33219-32Nut-Hex
41-6345001
4:21-6332681
5
1-632217-031
6103-0352-032Bracket-Brake
7
1-5231572
9103-03552Band-Brake
101-6333804
111-6333824
121-6331022
13103-43332
Qty.Description
Bearing-Control
Spring-Brake
BrakeRodAndYokeASM
BrakeLeverASM
Grip-Lever
Shaft-Brake
Washer-Spacer
Spacer-Wheel,Short
Spacer-Wheel,Long
Bearing-Flange,Side
BrakeRodAndYokeASM
Ref.
15:1103-05891
15:21-6339264
PartNumber
141-6331442Pin-Trunion
15103-05902
18323-44
19103-23993
20325-178
2114812
22109-56188
233219-34Nut-Hex
243290-3574Nut-HHF,Whiz
263256-44Washer-Flat
273272-102
281-8068002
29322-96
30103-03846
31103-03742Retainer-Band,Brake
321-8082851
Qty.Description
HubAndWheelASM
WheelHubASM
Stud-Wheel
Screw-HH
Pin-Spring,Clevis
Screw-HH
Fitting-Grease
Nut-Square,Special
Pin-Cotter
Pin-Cotter
Screw-HH
Spacer
Pin-Clevis
MotionControlAssembly
Ref.
11:1106-99871
0693364-224C
PartNumber
298-59754Washer-Belleville
3109-23392
4109-6058-031Bracket-Mount,Damper
5
3230-22
6117-0948-032
81-4031804
9103-43312
9:11-5430171Balljoint-RH
9:23219-23Nut-Hex
9:41-8045241Nut
9:51-6331521Balljoint-LH
10103-03841
11108-72381
121-6322082
161-6331024
Qty.Description
Damper-Control,Motion
Bolt-CARR
Spacer,ControlLever
Screw-HH
TrackingRodASM
Spacer
LHLeverASM
Grip-Control,Motion
Arm-Control,Pump
Bearing-Flange,Side
Ref.
37:1106-99871
PartNumber
20322-63
21323-48
22323-294
241-8030222
303256-34Washer-Flat
3432128-206Nut-HF
353290-3578Nut-HHF,Whiz
37108-72371
383296-2910Nut-Lock,NI
393217-64Nut-Hex
40109-39061
41109-39071
42322-121
43105-76991
Qty.Description
Screw-HH
Screw-HH
Screw-HH
Screw-Set
RHLeverASM
Grip-Control,Motion
LHMotionControlASM
RHMotionControlASM
Screw-HH
Strip-Seal
LHMotionControlAssemblyNo.109-3906
Ref.
3364-224C1006A1
PartNumber
11-8082801
2103-04071
3109-39021
4109-39031
4:11-3031051Yoke-Adjustable
4:21-6037371Bolt-Return,Neutral
4:31-6038071
4:4109-37691Bushing-Nylon,Flanged
4:53219-23Nut-Hex
4:63230-231
4:73256-21Washer-Flat
4:8109-39081Tab-Adjustment
5
323-93
63272-51
7
3296-393Nut-Lock,NI
Qty.Description
Pin-Clevis
Arm-Shaft,Control
Control-Motion,LH
NeutralReturnASM
Spring-Return,Neutral
Screw-CARR
Screw-HH
Pin-Cotter