Toro 74279TE Operator's Manual

FormNo.3424-708RevC
ZMaster
®
Professional7000
SeriesRidingMower
With132cmor152cmTURBOFORCE Mower
®
Registeratwww.T oro.com. OriginalInstructions(EN)
*3424-708*
GrossorNetTorque:Thisproductcomplieswith allrelevantEuropeandirectives;fordetails,please seetheseparateproductspecicDeclarationof Conformity(DOC)sheet.Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
FortheOperator’sManual,thecompletewarranty details,ortoregisteryourproduct,usetheQR codeorvisitwww.Toro.com.Youmayalsocallus at1-888-384-9939torequestawrittencopyofthe productwarranty.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawnson residentialorcommercialproperties.Itisnotdesigned forcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
g248729
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
©2022—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................16
Controls...........................................................16
BeforeOperation.................................................18
BeforeOperationSafety...................................18
PerformingDailyMaintenance..........................18
AddingFuel......................................................18
BreakinginaNewMachine..............................20
UsingtheRollover-ProtectionSystem
(ROPS).........................................................20
UsingtheSafety-InterlockSystem....................21
PositioningtheSeat..........................................22
UnlatchingtheSeat..........................................22
ChangingtheSeatSuspension.........................22
DuringOperation.................................................23
DuringOperationSafety...................................23
OperatingtheParkingBrake.............................25
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................25
OperatingtheThrottle.......................................25
StartingandShuttingOfftheEngine.................26
UsingtheMotion-ControlLevers.......................27
DrivingtheMachine..........................................27
UsingtheSideDischarge.................................29
AdjustingtheHeightofCut...............................29
AdjustingtheAnti-ScalpRollers........................30
AdjustingtheAnti-ScalpRollers........................31
AdjustingtheFlowBafeCamLocks................32
PositioningtheFlowBafe................................32
OperatingwiththeOverheatSensor.................33
OperatingTips.................................................33
AfterOperation....................................................34
AfterOperationSafety......................................34
UsingtheFuel-ShutoffValve.............................34
PushingtheMachinebyHand..........................35
TransportingtheMachine.................................35
UsingtheZStand
Maintenance...........................................................39
RecommendedMaintenanceSchedule(s)...........39
Pre-MaintenanceProcedures..............................40
MaintenanceSafety..........................................40
ReleasingtheMower-DeckCurtain..................41
RemovingtheSheet-MetalGuard.....................41
Lubrication..........................................................41
GreasingtheMachine.......................................41
GreasingtheFrontCasterPivots......................41
AddingGrease.................................................41
AddingLightOilorSprayLubrication................42
AddingLightOilorSprayLubrication................42
GreasingtheMowerDeckandBelt
Idlers.............................................................43
LubricatingtheCaster-WheelHubs..................44
EngineMaintenance...........................................45
TM
..........................................37
3
EngineSafety...................................................45
ServicingtheAirCleaner..................................45
ServicingtheEngineOil....................................46
FuelSystemMaintenance...................................50
ServicingtheFuelFilterandWater
Seperator......................................................50
ServicingtheFuelT ank.....................................51
ElectricalSystemMaintenance...........................52
ElectricalSystemSafety...................................52
ServicingtheBattery.........................................52
ServicingtheFuses..........................................53
DriveSystemMaintenance..................................54
AdjustingtheTracking......................................54
CheckingtheTirePressure...............................54
CheckingtheWheel-HubSlottedNut................55
AdjustingtheCaster-PivotBearing...................55
ServicingtheGearbox......................................55
AdjustingtheElectricClutch.............................56
CoolingSystemMaintenance..............................58
ServicingtheCoolingSystem...........................58
BrakeMaintenance.............................................59
AdjustingtheParkingBrake..............................59
BeltMaintenance................................................60
InspectingtheBelts..........................................60
ReplacingtheMowerBelt.................................60
ReplacingtheMowerBelt.................................61
ReplacingthePTO-DriveBelt...........................62
ReplacingthePumpDriveBelt.........................63
ReplacingandT ensioningtheAlternator
Belt................................................................63
ControlsSystemMaintenance.............................64
AdjustingtheControlHandleNeutral
Position.........................................................64
HydraulicSystemMaintenance...........................65
HydraulicSystemSafety...................................65
ServicingtheHydraulicSystem........................65
SettingtheHydraulicPumpNeutral
Position.........................................................68
MowerDeckMaintenance....................................70
LevelingtheMowerat3Positions.....................70
ServicingtheCuttingBlades.............................73
ReplacingtheGrassDeector..........................75
Cleaning..............................................................76
CleaningundertheMowerDeck.......................76
DisposingofWaste...........................................76
Storage...................................................................77
StorageSafety..................................................77
CleaningandStorage.......................................77
Troubleshooting......................................................78
Schematics.............................................................80
Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395:2013.
GeneralSafety
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepchildrenandbystandersoutoftheoperating
area.Neverallowchildrentooperatethemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
4
SlopeIndicator
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's Manual.
fromthebattery .
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decalbatterysymbols
decal93-7010
93-7010
1.Thrownobjecthazard—keepbystandersaway.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
decaloemmarkt
decal93-8069
93-8069
1.Hotsurface/burnhazard—stayawayfromthehotsurface.
decal58-6520
58-6520
1.Grease
98-1977
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal98-1977
6
1.Warning—wearhearingprotection.
decal98-4387
98-4387
decal107-3069
decal104-2449
104-2449
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
107-3069
107-2114
decal107-2114
decal133-8062
133-8062
7
1.Heightofcutinmillimeters
decal107-3962
107-3962
1.Heightofcutinmillimeters
decal107-3961
107-3961
107-3964
1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,
2.Warning—readtheOperator'sManual andreceivetraining.
shutofftheengine,andremovethe keybeforeleavingthemachine.
4.Warning—wearhearingprotection.
8
decal107-3964
5.ReadtheOperator'sManual.
107-3968
1.Disengage3.Parkingbrake
2.Engage
decal107-3969
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,shut offtheengine,andremovethekeybeforeworkingunder themower.
decal107-3968
decal107-7719
107-7719
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
2.Beforestartingtheengine,cleangrassanddebrisfromthe mowerbeltandpulleys,insertthekey,andstarttheengine.
107-9309
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
decal108-5955
108-5955
decal107-9309
decal108-5957
108-5957
9
decal108-5981
108-5981
1.Beltrouting
2.Heightofcut
110-0820
1.Fast
2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keepaway
3.Neutral
4.Reverse8.Tounlockthetractiondrive,turnthebypassvalve1complete
5.Warning—readtheOperator'sManual.
fromthebattery.
7.Explosionhazard—nore,openames,orsmoking;avoid sparks.
revolutioncounterclockwiseusinga5/8inchor16mm wrench.
decal110-0820
decal110-2067
110-2067
decal110-2068
110-2068
SideDischargeMachinesOnly
1.ReadtheOperator'sManual.
10
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.
decal110-3852
110-3852
1.Removethekeyfrom thekeyswitchandread theinstructionsbefore servicingorperforming maintenance.
1.Cutting/dismemberment hazard,fanand entanglementhazard, belt.
2.Continuoustonesignals
110-3853
2.Removethekeyfrom
theuserthattheengineis overheating.
decal110-3853
thekeyswitchandread theinstructionsbefore servicingorperforming maintenance.
1.ReadtheOperator'sManual.
1.Hydraulic-iudlevel
2.ReadtheOperator's Manual.
decal114-9600
114-9600
decal115-4212
115-4212
3.Warning—donottouchthe hotsurface.
1.ReadtheOperator's Manual.
2.Readtheinstructions beforeservicingor performingmaintenance.
112-3858
RearDischargeMachinesOnly
3.Removethekeyfrom
4.Height-of-cutsettings.
decal112-3858
thekeyswitchbefore adjustingtheheightofcut.
decal116-5610
116-5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
11
Reardischargemachinesonly:
117-3848
1.Thrownobjecthazard—keepbystandersaway.
2.Thrownobjecthazard,raiseddeector—donotoperate withoutthedeector,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts;keepallguardsand shieldsinplace.
decal117-3848
decal121-7562
121-7562
1.Pushtostart4.Variablespeedcontrol
2.ReadtheOperator’s Manualformore informationonpreheating theengine.
3.Slow
5.Fast
decal119-0397
119-0397
decal126-2055
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
decal119-0398
119-0398
12
127-0326
SideDischargeMachinesOnly
decal127-0326
1.ReadtheOperator's Manual.
2.Heightofcut
1.Maximumdrawbarpull36 kg(80lb).
3.Removethekeyand readtheOperator's Manualbeforeperforming maintenanceorservicing themachine.
decal131-4036
131-4036
2.ReadtheOperator's Manual.
13
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
decal132-0871
1.Warning—readtheOperator’sManual;alloperatorsshould betrainedbeforeoperatingthemachine;wearhearing protection.
2.Cutting/dismembermenthazardofhand—stayawayfrom movingparts;keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersaway.
4.Tippinghazard—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usearamp withaslopelessthan15°;backuptheramp(inreverse)and driveforwardofftheramp.
5.Runoverhazard—donotcarrypassengers;lookbehindyou whenmovinginreverse.
6.Tippinghazard—donotusethemachineneardrop-offsor onslopesgreaterthan15°;onlyoperateacrossslopesless than15°.
14
SideDischargeMachinesOnly
1.Removethekeyand readtheOperator's Manualbeforeperforming maintenance.
2.Greasepoint
decal136-5519
136-5519
decal136-5510
RearDischargeMachinesOnly
136-5510
3.Hourinterval
3.Hourinterval
1.Removethekeyand readtheOperator's Manualbeforeperforming maintenance.
2.Greasepoint
15
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
ControlPanel
g019888
Figure4
SideDischargeMachine
1.Height-of-cutdecklift pedal
2.Transportlock
3.Parking-brakelever8.Fuelcap
4.Controls
5.Motion-controllever
6.Rollbar
7.Seatbelt
9.Mowerdeck
10.Casterwheel
Figure6
1.Hourmeter
2.Keyswitch7.Engine-temperaturelight
3.Fuel-selectorvalve8.Throttlecontrol
4.Audiblealarm
5.Glow-plugswitch
6.Glow-pluglight
9.PTOswitch
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART.Referto
StartingandShuttingOfftheEngine(page26).
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
g010363
Figure5
RearDischargeMachine
1.ZStand
2.Height-of-cutlever
3.Motion-controllever8.Mowerdeck
4.Seatbelt9.Casterwheel
5.Rollbar
©
6.Fuelcap(bothsides)
7.Parking-brakelever
Safety-InterlockIndicators
g020466
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure7).
16
Battery-IndicatorLight
AudibleAlarm
IfyouturnthekeyswitchtotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure7).
Figure7
1.Safety-interlocksymbols
2.Hourmeter
3.Batterylight
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure6).
Thismachinehasanaudiblealarmthatalertstheuser toshutofftheengine;otherwise,enginedamagecan occurfromoverheating.RefertoOperatingwiththe
OverheatSensor(page33).
Fuel-SelectorValve
Thefuel-selectorvalveislocatedbehindtheseat.
Closethefuel-selectorvalvewhentransportingor storingmower.
Movetheselectorvalvetotheleftorrightpositionfor operation.
Attachments/Accessories
g009610
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
Glow-PlugLight
Theglow-plugindicatorlightturnsonwhenthe glow-plugbuttonisengaged(Figure6).
Glow-PlugSwitch
Thisswitchactivatestheglowplugsandisindicated bytheglow-pluglight.Holddowntheglow-plugswitch for10secondspriortostartingthemachine.
TemperatureLight
Thetemperaturelightcomesonwhentheengineis overheating(Figure6).
17
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.
containersontheground,awayfromyourvehicle beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors. –Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.
PerformingDaily Maintenance
Beforestartingthemachineeachday,performthe EachUse/DailyprocedureslistedinMaintenance
(page39).
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
AddingFuel
RecommendedFuel
Theenginerunsonclean,freshdieselfuelwith aminimumoctaneratingof40.Purchasefuelin quantitiesthatcanbeusedwithin30daystoensure fuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade dieselfuel(No.1-DorNo.1-D/2-Dblend)below
-7°C(20°F).Useofwinter-gradedieselfuelatlower temperaturesprovideslowerashpointandpour pointcharacteristics,thereforeeasingstartabilityand lesseningchancesofchemicalseparationofthefuel duetolowertemperatures(waxappearance,which maypluglters).
18
Usingsummer-gradedieselfuelabove-7°C (20°F)contributestowardlongerlifeofthepump components.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontentof5%)orlesserblend
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
Contactyourdistributorformoreinformationon
biodiesel.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure8).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.
g027726
Figure8
SwitchingtheFuelTanks
Important:Donotallowthemachinetorunout
offuel,asthiscandamagethemachine.
Thefuel-selectorvalveislocatedbehindtheleftside oftheseat.
Themachinehas2fueltanks:1tankisontheleft sideand1isontherightside.Eachtankconnectsto thefuel-selectorvalve.Fromthere,acommonfuel lineleadstotheengine(Figure9).
Tousetheleftfueltank,rotatethefuel-selector valvetotheleft.T ousetherightfueltank,rotatethe fuel-selectorvalvetotheright(Figure9).
Closethefuel-selectorvalvebeforetransportingor storingthemachine.
19
1.Leftfueltank
Figure9
Usingthe Rollover-ProtectionSystem (ROPS)
WARNING
Toavoidinjuryordeathfromrollover,keep therollbarinthefullyraised,lockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
g000962
Donotweartheseatbeltwhentherollbar isinthedownposition.
2.Fuel-selectorvalve
Driveslowlyandcarefully.
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
LoweringtheRollBar
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincottersandremovethe2 pins(Figure11).
2.Lowertherollbartothedownposition(Figure
10).
Note:Thereare2downpositions;referto
Figure10.
3.Installthe2pinsandsecurethemwiththe hairpincotters(Figure11).
20
Figure10
UsingtheSafety-Interlock System
WARNING
Ifsafety-interlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged
g004954
switchesbeforeoperatingthemachine.
1.Full-downposition2.Downpositionwiththe baggerinstalled
Important:Ensurethatyousecuretherear
partoftheseatwiththeseatlatch.
RaisingtheRollBar
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Removethehairpincottersandremovethe2
pins(Figure11).
2.Raisetherollbartotheuprightposition,install
the2pins,andsecurethemwiththehairpin cotters(Figure11).
Understandingthe Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
Figure11
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
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Figure12
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
TestingtheSafety-Interlock
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System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot
21
operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sittingontheseat,engagetheparkingbrake andmovetheblade-controlswitch(PTO)tothe ONposition.Trystartingtheengine;theengine shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake andmovetheblade-controlswitch(PTO)tothe OFFposition.Moveeithermotion-controllever (outoftheNEUTRAL-LOCKposition).Trystarting theengine;theengineshouldnotstart.Repeat fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
4.Sittingontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
UnlatchingtheSeat
1.Movetheseattothemostrearwardposition.
Note:Thispreventsinterferencewhenyou
raisetheseat.
2.Pushtheseatlatchrearwardtounlatchtheseat.
3.Raisetheseatup(Figure14).
Note:Thisallowsaccesstothemachineunder
theseat.
g000950
Figure14
1.Seatlatch3.Seat
2.Fuelcap
5.Sittingontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.
PositioningtheSeat
Theseatmovesforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat (Figure13).
Figure13
ChangingtheSeat Suspension
Theseatisadjustabletoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.
Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure15).
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g019754
1.Seat-suspensionknob
Figure15
22
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachine,shutofftheengine,remove
thekey,andinspectthebladesafterstrikingan objectorifthereisanabnormalvibrationinthe machine.Makeallnecessaryrepairsbefore resumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunit,shutoffthe
engine,andremovethekeybeforeadjustingthe heightofcut(unlessyoucanadjustitfromthe operatingposition).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground. –Disengagethepowertakeoffandlowerthe
attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey . –Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotchangethegovernorspeedoroverspeed
theengine.
Useonlyaccessoriesandattachmentsapproved
byToro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
g229846
Figure16
1.Wearhearingprotection.
RolloverProtectionSystem (ROPS)Safety
Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
23
injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperateonslopesgreaterthan15
degrees.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
3.Water
g221745
Figure17
4.W=widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall grasscanhideobstacles.Uneventerraincould overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.
24
OperatingtheParking Brake
Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.
EngagingtheParkingBrake
Parkthemachineonalevelsurface.
Figure18
EngagingtheBlade-Control Switch(PTO)
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
g008945
Figure20
DisengagingtheBlade-Control Switch(PTO)
g187227
DisengagingtheParkingBrake
Figure19
OperatingtheMower Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.
g009174
Figure21
OperatingtheThrottle
YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure22).
AlwaysusetheFASTpositionwhenturningonthe mowerdeckwiththeblade-controlswitch(PTO).
g187226
g008946
Figure22
25
StartingandShuttingOff theEngine
StartingtheEngineinNormal Weather
Important:Usestartingcyclesofnomorethan
30secondsperminutetoavoidoverheatingthe startermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel systemhasbeencompletelywithoutfuel.
StartingtheEngineinCold Weather(Below23°For-5°C)
Usethecorrectengineoilforthestartingtemperature; refertoEngine-OilSpecications(page46).
Important:Usestartingcyclesofnomorethan
30secondsperminutetoavoidoverheatingthe startermotor.
Note:Donotusefuelleftoverfromthesummer.Use
onlyfreshwinter-gradedieselfuel.
Figure23
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Figure24
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