Toro 74279TE Operator's Manual

Download

FormNo.3400-446RevB

ZMaster

Professional7000

SeriesRidingMower

With52inTURBOFORCE Mower

ModelNo.74279TE—SerialNo.316000001andUp

RearDischarge

Registeratwww.T oro.com. OriginalInstructions(EN)

*3400-446*B

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Introduction

Thisrotary-blade,ridinglawnmowerisintended tobeusedbyresidentialhomeownersor professional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintained lawnsonresidentialorcommercialproperties.It isnotdesignedforcuttingbrushorforagricultural uses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Figure1

g000935

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

ToroRidingMowerSafety...................................6

SoundPressureLevel........................................6

SoundPowerLevel............................................6

VibrationLevel....................................................6

SafetyandInstructionalDecals..........................7

ProductOverview...................................................14

Controls...........................................................14

Operation................................................................16

AddingFuel......................................................16

BiodieselReady...............................................16

FillingtheFuelTank..........................................17

CheckingtheEngine-OilLevel..........................17

SwitchingtheFuelT anks..................................17

UsingtheRolloverProtectionSystem

(ROPS).........................................................17

ThinkSafetyFirst..............................................18

OperatingtheParkingBrake.............................19

StartingandStoppingtheEngine......................20

OperatingthePowerT akeoff(PTO)..................21

UsingtheSafety-InterlockSystem....................22

DrivingForwardorBackward............................22

StoppingtheMachine.......................................24

AdjustingtheHeight-of-Cut...............................24

AdjustingtheAnti-ScalpRollers........................24

PositioningtheSeat..........................................25

ChangingtheSeatSuspension.........................26

UnlatchingtheSeat..........................................26

PushingtheMachinebyHand..........................26

OperatingwiththeOverheatSensor.................27

TransportingtheMachine.................................27

LoadingtheMachine........................................27

UsingtheZStand™.........................................29

OperatingTips.................................................30

Maintenance...........................................................31

RecommendedMaintenanceSchedule(s)...........31

Pre-MaintenanceProcedures..............................32

ReleasingtheMower-DeckCurtain..................32

RemovingtheSheet-MetalGuard.....................32

Lubrication..........................................................33

GreasingtheMachine.......................................33

GreasingtheFrontCasterPivots......................33

AddingGrease.................................................33

AddingLightOilorSprayLubrication................33

GreasingtheMowerDeckandBelt

Idlers.............................................................33

EngineMaintenance...........................................35

ServicingtheAirCleaner..................................35

ServicingtheEngineOil....................................36

FuelSystemMaintenance...................................40

ServicingtheFuelFilterandWater

Separator......................................................40

ServicingtheFuelT ank.....................................40

ElectricalSystemMaintenance...........................41

ServicingtheBattery.........................................41

ServicingtheFuses..........................................43

DriveSystemMaintenance..................................43

AdjustingtheTracking......................................43

CheckingtheTirePressure...............................44

CheckingtheWheelLugNuts...........................44

CheckingtheWheel-HubSlottedNut................44

AdjustingtheCaster-PivotBearing...................45

ServicingtheGearbox......................................45

AdjustingtheElectricClutch.............................45

CoolingSystemMaintenance..............................47

ServicingtheCoolingSystem...........................47

BrakeMaintenance.............................................49

AdjustingtheParkingBrake..............................49

BeltMaintenance................................................49

InspectingtheBelts..........................................49

ReplacingtheMowerBelt.................................49

ReplacingthePTODriveBelt...........................50

ReplacingthePumpDriveBelt.........................51

ReplacingandTensioningtheAlternator

Belt................................................................51

ControlsSystemMaintenance.............................52

AdjustingtheControlHandleNeutral

Position.........................................................52

HydraulicSystemMaintenance...........................53

ServicingtheHydraulicSystem........................53

SettingtheHydraulicPumpNeutral

Position.........................................................55

MowerDeckMaintenance....................................57

LevelingtheMower..........................................57

ServicingtheCuttingBlades.............................59

Cleaning..............................................................62

CleaningundertheMower................................62

DisposingofWaste...........................................62

Storage...................................................................62

CleaningandStorage.......................................62

Troubleshooting......................................................64

Schematics.............................................................66

Safety

ThismachinewasdesignedinaccordancewithEN ISO5395:2013.

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—”personalsafety instruction”.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwith

theseinstructionstousethelawnmower.Local regulationscanrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,or

petsarenearby.

•Keepinmindthattheoperatororuseris

responsibleforaccidentsorhazardsoccurringto otherpeopleortheirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional

andpracticalinstruction.Suchinstructionshould emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe controllevers.Themainreasonsforlossof controlare:

◊insufcientwheelgrip,especiallyonwet

grass; ◊beingdriventoofast; ◊inadequatebraking; ◊thetypeofmachineisunsuitableforits

task; ◊lackofawarenessoftheeffectofground

conditions,especiallyslopes; ◊incorrecthitchingandloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantial,

slip-resistantfootwearandlongtrousers.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe thrownbythemachine.

•Warning–Fuelishighlyammable.

–Storefuelincontainersspecicallydesigned

forthispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuel whiletheengineisrunningorwhentheengine ishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysource ofignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercaps

securely.

•Replacefaultysilencers.

•Beforeusing,alwaysvisuallyinspecttoseethat

theblades,bladeboltsandcutterassemblyare notwornordamaged.Replacewornordamaged bladesandboltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotating

onebladecancauseotherbladestorotate.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging directions.

•Donotoperatetheengineinaconnedspace

wheredangerouscarbonmonoxidefumescan collect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengage

allbladeattachmentclutchesandshiftintoneutral.

•Donotuseonslopesgreaterthan15degrees.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.T o guardagainstoverturning:

–donotstoporstartsuddenlywhenonaslope;

–useslowspeedsonslopesandduringtight

turns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

•Usecarewhenpullingloadsorusingheavy

equipment.

–Useonlyapproveddrawbarhitchpoints.

–Limitloadstothoseyoucansafelycontrol.

–Donotturnsharply.Usecarewhenreversing.

•Watchoutfortrafcwhencrossingornear

roadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirect

dischargeofmaterialtowardbystandersnorallow anyonenearthemachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards

orwithoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengine atexcessivespeedcanincreasethehazardof personalinjury.

•Beforeleavingtheoperator'sposition:

–disengagethepowertakeoffandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–shutofftheengineandremovethekey .

•Disengagedrivetoattachments,shutoffthe

engine,anddisconnectthesparkplugwire(s)or removetheignitionkey

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthe

lawnmower;

–afterstrikingaforeignobject.Inspectthe

lawnmowerfordamageandmakerepairs beforerestartingandoperatingtheequipment; ifthemachinestartstovibrateabnormally (checkimmediately).

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Shutofftheengineanddisengagedriveto

attachment

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator's position.

•Reducethethrottlesettingduringenginerun-out

and,iftheengineisprovidedwithashutoffvalve, turnthefueloffattheconclusionofmowing.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,

silencer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Replacewornordamagedpartsforsafety .

•Ifyoumustdrainthefueltank,thisshouldbedone

outdoors.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleft

unattended,lowerthecuttingmeansunlessa positivemechanicallockisused.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesure

theequipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumescanreachanopen ameorspark.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecic toT oroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,which

isanodorless,deadlypoisonthatcankillyou.Do notrunengineindoorsorinanenclosedarea.

•Keepyourhands,feet,hairandlooseclothing

awayfromattachmentdischargearea,underside ofmowerandanymovingpartswhileengineis running.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyesandclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.

•Batterygasescanexplode.Keepcigarettes,

sparksandamesawayfrombattery.

maycausedrivewheelstoslipandcauselossof brakingandsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagetheblades andproceedslowlyofftheslope.

•Followthemanufacturer'srecommendations

forwheelweightsorcounterweightstoimprove stability.

•Useextremecarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s earof90dBA,whichincludesanUncertaintyV alue (K)of1dBA.

Thesoundpressurelevelwasdeterminedaccording totheproceduresoutlinedinENISO5395:2013.

•UseonlygenuineTororeplacementpartsto

ensurethatoriginalstandardsaremaintained.

•UseonlyToro-approvedattachments.Warranty

maybevoidedifusedwithunapproved attachments.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks

orwater.Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury,death ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcausesliding andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,tree

limbs,etc.fromthemowingarea.T allgrasscan hideobstacles.

•Watchforditches,holes,rocks,dips,andrises

thatchangetheoperatingangle,asroughterrain couldoverturnthemachine.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of1 dBA.

Thesoundpowerlevelwasdeterminedaccordingto theproceduresoutlinedinISO11094.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=3.1m/s

Measuredvibrationlevelforlefthand=3.1m/s

UncertaintyValue(K)=1.6m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.90m/s

UncertaintyValue(K)=0.45m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing

downhill.Weighttransfertothefrontwheels

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

93-7818

decal93-7818

1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).

93-8069

1.Hotsurface/burnhazard—stayasafedistancefromthe hotsurface.

98-4387

1.Warning—wearhearingprotection.

decal107-2114

107-2114

decal93-8069

decal98-4387

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotwearthetheseatbeltwhentherollbaris down.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal104-2449

104-2449

1.Heightofcutinmillimeters

decal107-3968

107-3968

1.Disengage3.Parkingbrake

2.Engage

decal107-3969

decal107-3961

107-3969

107-3961

1.Warning—readtheOperator'sManual.

2.Crushinghazard,mower—engagetheparkingbrake,stop theengine,andremovetheignitionkeybeforeworking underthemower.

decal107-7719

107-7719

1.Heightofcutinmillimeters

1.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

2.Beforestartingtheengine,cleangrassanddebrisfromthe mowerbeltandpulleys,inserttheignitionkey,andstart theengine.

decal107-3962

107-3962

decal108-5955

108-5955

decal108-5957

108-5957

decal112-3858

112-3858

1.ReadtheOperator's Manual.

3.Removetheignitionkey beforeadjustingtheheight ofcut.

2.Readtheinstructions

4.Heightofcutsettings.

beforeservicingor performingmaintenance.

decal112-9028

112-9028

decal108-5981

108-5981

1.Warning—stayawayfrommovingparts;keepallguardsin place.

1.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.

1.Cutting/dismemberment hazard,fanand entanglementhazard, belt.

110-3852

2.Continuoustonesignals theuserthatengineis overheating.

110-3853

2.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.

decal110-3852

decal110-3853

114-1826

decal114-1826

1.Removetheignitionkey.2.Readtheinstructions beforeservicingor performingmaintenance.

1.ReadtheOperator'sManual.

decal114-9600

114-9600

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine

2.Thrownobjecthazard,mower-donotoperatewithoutthe

deector,dischargecoverorgrasscollectionsystemin place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

decal115-4212

movingparts;keepallguardsandshieldsinplace.

115-4212

1.Hydraulicoillevel3.Warning—donottouchthe hotsurface.

2.ReadtheOperator's

Manual.

116–5610

1.Hourmeter4.Neutral

2.Powertakeoff(PTO)5.Operatorpresenceswitch

3.Parkingbrake6.Battery

decal119-0397

119–0397

decal119-0398

decal116-5610

119–0398

decal131-4036

131-4036

121–7562

1.Pushtostart4.Variablespeedcontrol

2.ReadtheOperator’s

5.Fast Manualformore informationonpreheating theengine.

3.Slow

126-2055

1.Wheellugnuttorque129N∙m(95ft-lb)(4x)

2.Wheel-hubnuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.

1.Maximumdrawbarpull36 kg(80lb).

2.ReadtheOperator's Manual.

decaloemmarkt

Manufacturer'sMark

decal121-7562

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

decal126-2055

1.Explosionhazard

2.Nore,opename,or

6.Keepbystandersasafe

7.Weareyeprotection;

smoking.

3.Causticliquid/chemical

8.Batteryacidcancause

burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

10.Containslead;donot

Manual.

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

107-9309

1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.

2.ReadtheOperator'sManual.

decal107-9309

decal107-3963

107-3963

1.Cutting/dismemberment hazard,mowerblade—do notcarrypassengersand keepbystandersaway.

2.Cutting/dismemberment hazardofhandorfoot, mowerblade—remove theignitionkeyandread theinstructionsbefore servicingorperforming maintenance;stayaway frommovingparts.

3.Thrownobject hazard—keepbystanders asafedistancefromthe machineandkeepthe deectorinplace.

4.Beforestartingtheengine, cleangrassanddebrisfrom themowerbeltandpulleys, inserttheignitionkey,and starttheengine.

107-3964

1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,

2.Warning—readtheOperator'sManual andreceivetraining.

stoptheengine,andremovethe ignitionkeybeforeleavingthe machine.

4.Warning—wearhearingprotection.

decal107-3964

5.ReadtheOperator'sManual.

decal110-0820

110-0820

1.Fast

5.Warning—readtheOperator'sManual.

2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keep

childrenasafedistancefromthebattery.

3.Neutral

7.Explosionhazard—nore,openames,orsmoking;avoid sparks.

4.Reverse8.Tounlockthetractiondrive,turntheby-passvalve1complete revolutioncounterclockwiseusinga16mmor5/8inch wrench.

127–0335

decal127-0335

1.Tippinghazardonslopes—donotmakesudden,tightturns;

makeslow,wideturns;donotuseonslopesnearopenwater; donotusethismachineonslopesgreaterthan15degrees.

2.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15degrees;backupthe ramp(inreverse)anddriveforwardofftheramp.

ProductOverview

g010363

Figure4

Figure3

1.ZStand

2.Height-of-cutlever

3.Motion-controllever8.Mowerdeck

4.Seatbelt9.Casterwheel

5.Rollbar

6.Fuelcap(bothsides)

7.Parking-brakelever

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure3and

Figure4).

1.Hourmeter

2.Ignitionswitch7.Engine-temperaturelight

3.Fuel-selectorvalve8.Throttlecontrol

g020466

4.Audiblealarm

5.Glow-plugswitch

6.Glow-pluglight

9.PTOSwitch

HourMeter

Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure4).

Safety-InterlockIndicators

Therearesymbolsonthehourmeterandtheyindicate withablacktrianglethattheinterlockcomponentisin thecorrectposition(Figure5).

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRUN positionforafewseconds,thebatteryvoltageis displayedintheareawherethehoursarenormally displayed.

Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure5).

AudibleAlarm

Thismachinehasanaudiblealarmthatalertstheuser toturnofftheengineorenginedamagecanoccur fromoverheating.RefertoServicingtheCooling SysteminCoolingSystemMaintenance(page47).

Fuel-SelectorValve

Figure5

1.Safety-interlocksymbols

2.Hourmeter

3.Batterylight

ThrottleControl

ThethrottlecontrolisvariablebetweenFASTand SLOW.

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)isusedtoengage theelectricclutchtodrivethemowerbladeswiththe motion-controlleversinthecenter,unlockedposition. Pulltheswitchuptoengagethebladesandrelease. Todisengagetheblades,pushtheblade-control switch(PTO)down.

Neutral-LockPosition

g009610

Thefuel-selectorvalveislocatedbehindtheseat.

Closethefuel-selectorvalvewhentransportingor storingmower.

Movetheselectorvalvetotheleftorrightpositionfor operation.

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.

Tobestprotectyourinvestmentandmaintainoptimal performanceofyourT oroequipment,countonT oro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.

TheNEUTRAL-LOCKpositionisusedwiththe safety-interlocksystemandtodetermineNEUTRAL position.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas 3positions:START,RUN,andOFF.

Glow-PlugLight

Theglowplugindicatorlightturnsonwhenthe glow-plugbuttonisengaged(Figure4).

Glow-PlugSwitch

Thisswitchactivatestheglowplugsandisindicated bytheglow-pluglight.Holddowntheglow-plugswitch for10secondspriortostarting.

Engine-TemperatureLight

Theengine-temperaturelightcomesonwhenthe engineisoverheating(Figure4).

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty .

AddingFuel

Theenginerunsonclean,freshdieselfuelwith aminimumoctaneratingof40.Purchasefuelin quantitiesthatyoucanusewithin30daystoensure fuelfreshness.

Usesummergradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade dieselfuel(No.1-DorNo.1-D/2-Dblend)below

-7°C(20°F).Useofwintergradedieselfuelatlower temperaturesprovideslowerashpointandpour pointcharacteristics,thereforeeasingstartabilityand lesseningchancesofchemicalseparationofthefuel duetolowertemperatures(waxappearance,which maypluglters).

Useofsummergradedieselfuelabove-7°C (20°F)contributestowardlongerlifeofthepump components.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

WARNING

Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltank orconditioneropening.

•Keepfuelawayfromeyesandskin.

•Fillthefueltankoutdoorsonlevelground, inanopenarea,whentheengineiscold. Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosed trailer.

•Donotllthefueltankcompletelyfull. Fillthefueltanktothebottomoftheller neck.Theemptyspaceinthetankallows fueltoexpand.Overllingmayresultin fuelleakageordamagetotheengineor emissionsystem(ifequipped).

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyoffuel.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma fuel-dispensernozzle.

•Ifafuel-dispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

fueltankrotatethefuel-selectorvalvetotheright-hand location(Figure6)

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontendof5%)orlesserblend

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmaybeexpectedforatime

afterconvertingtobiodieselblends.

•Contactyourdistributorifyouwishformore

informationonbiodiesel.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe

fueltanktothebottomofthellerneck.Theempty spaceinthetankallowsthegasolinetoexpand.

1.Shuttheengineoffandsettheparkingbrake.

2.Cleanaroundeachfuel-tankcapandremovethe cap.Fillthefueltanktothebottomoftheller neck.Thisspaceinthetankallowsthefuelto expand.Donotllthefueltankcompletelyfull.

Closethefuel-selectorvalvebeforetransportingor storingmachine.

3.Installthefuel-tankcapsecurely.Wipeupany fuelthatmayhavespilled.

4.Ifpossible,llthefueltankaftereachuse.This minimizespossiblebuildupofcondensation insidethefueltank.

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page37).

SwitchingtheFuelTanks

Important:Donotrunthemachineoutoffuel.

Thismaycauseenginedamageandrequirethe fuelsystemtobechecked.

Thefuel-selectorvalveislocatedbehindtheleftside oftheseat.

Figure6

1.Leftfueltank

2.Fuel-selectorvalve

UsingtheRollover ProtectionSystem(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep therollbarintheraisedlockedpositionand usetheseatbelt.

Ensurethattherearpartoftheseatissecured withtheseatlatch.

g000962

Theunithas2fueltanks.Onetankisontheleftside andtheotherontherightside.Eachtankconnects tothefuel-selectorvalve.Fromthereacommonfuel lineleadstotheengine(Figure6).

Tousetheleftsidefueltankrotatethefuel-selector valvetotheleft-handlocation.T ousetherightside

WARNING

Thereisnorolloverprotectionwhentheroll barisinthedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbar isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance permits.

•Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.

1.Removethehairpincottersandremovethe2 pins(Figure8).

2.Lowertherollbartothedownposition.There are2downpositions.SeeFigure7forthe positions.

g004955

Figure8

1.Rollbar3.Pin

2.Raisedposition4.Hairpincotter

Figure7

1.Fulldownposition2.Downpositionwithbagger

installed

3.Installthe2pinsandsecurethemwiththe hairpincotters(Figure8).

4.Toraisetherollbar,removethehairpincotters andremovethe2pins(Figure8).

5.Raisetherollbartotheuprightpositionand installthe2pinsandsecurethemwiththe hairpincotters(Figure8).

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury .

g004954

DANGER

Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.

•Donotoperateonslopesgreaterthan15 degrees.

•Reducespeedanduseextremecautionon slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.

Donotoperatethemachineneardrop-offs.

DANGER

OperatingtheParking

Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.

Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.

Figure9

1.SafeZone-usethe ZMasterhereonslopes lessthan15degreesor atareas.

2.Usewalkbehindmower and/orhandtrimmernear drop-offsandwater.

3.Water

Brake

Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.

SettingtheParkingBrake

1.Movethemotion-controllevers(Figure17)out totheNEUTRAL-LOCKposition.

2.Pullupandbackontheparking-brakelever tosettheparkingbrake(Figure11).The parking-brakelevershouldstayrmlyinthe engagedposition.

WARNING

Parkingbrakemaynotholdmachine parkedonaslopeandcouldcause personalinjuryorpropertydamage.

Donotparkonslopesunlesswheelsare

g000963

chockedorblocked

ReleasingtheParkingBrake

Pushforwardanddownontheparking-brakeleverto releasetheparkingbrake(Figure1 1).Theparking brakeisdisengagedandtheleverwillrestagainst thebrakestop.

CAUTION

Thismachineproducessoundlevelsin excessof85dBAattheoperatorsearandcan causehearinglossthroughextendedperiods ofexposure.

Wearhearingprotectionwhenoperatingthis machine.

Wearprotectiveequipmentforyoureyes,ears,hands, feet,andheadwhenusingthismachine.

Figure10

1.Warning—weareye protection.

2.Warning—wearhearing protection

g000964

Figure11

1.ONposition

2.OFFposition

g009027

3.Brakestop

StartingandStoppingthe Engine

StartingtheEngineinNormal Weather

StartingtheEngineinCold Weather(Below-5°Cor23°F)

Note:Usethecorrectengineoilforthestarting

temperature;refertoServicingtheEngineOil(page

36).

Figure12

Important:Usestartingcyclesofnomorethan

30secondsperminutetoavoidoverheatingthe startermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthefuel systemhasbeencompletelywithoutfuel.

g032594

g032593

Important:Usestartingcyclesofnomorethan

30secondsperminutetoavoidoverheatingthe startermotor.

Note:Donotusefuelleftoverfromthesummer.Use

onlyfreshwintergradedieselfuel.

Figure13

StoppingtheEngine

OperatingthePower

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

Takeoff(PTO)

Thepowertakeoff(PTO)switchstartsandstopsthe mowerbladesandanypoweredattachments.

EngagingthePTO

1.Iftheengineiscold,allowtheenginetowarm up5to10minutesbeforeengagingthePTO.

2.Whileseatedintheseat,releasethepressureon thetractioncontrolleversandplaceinNEUTRAL.

3.PlacethethrottleintheFASTposition.

Note:EngagingthePTOwiththethrottleat

thehalforlesspositioncausesexcessivewear tothedrivebelts.

4.Pulloutonthepowertakeoff(PTO)switchto engageit(Figure15).

Figure14

Important:Makesurethatyouclosethe

fuel-shutoffvalvebeforetransportingorstoring themachine,asfuelleakagemayoccur.Setthe parkingbrakebeforetransportingthemachine. Makesurethatyouremovethekeyasthefuel pumpmayrunandcausethebatterytolose charge.

g000937

Figure15

1.PTOon2.PTOoff

g032595

DisengagingthePTO

Todisengage,pushthePTOswitchtotheOFF position(Figure15).

UsingtheSafety-Interlock System

CAUTION

Ifsafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thepowertakeoff(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position

Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthe safetysystemimmediately.

1.Sittingontheseat,engagetheparkingbrake andmovethePTOtoON.Trystartingthe engine;theengineshouldnotcrank.

2.Sittingontheseat,engagetheparkingbrake andmovethePTOtoOFF.Moveeither motion-controllever(outoftheNEUTRAL-LOCK position).Trystartingtheengine;theengine shouldnotcrank.Repeatforothercontrollever.

3.Sittingontheseat,engagetheparkingbrake, movethePTOswitchtoOFFandmovethe motion-controlleverstotheNEUTRAL-LOCK position.Nowstarttheengine.Whiletheengine isrunning,releasetheparkingbrake,engage thePTOandriseslightlyfromtheseat;the engineshouldstop.

4.Sittingontheseat,engagetheparkingbrake, movethePTOswitchtoOFFandmovethe motion-controlleverstotheNEUTRAL-LOCK position.Nowstarttheengine.Whiletheengine isrunning,centereithermotioncontroland move(forwardorreverse);theengineshould stop.Repeatfortheothermotioncontrol.

Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewhenthetractioncontrolsaremoved fromtheLOCKEDpositionwiththeparkingbrake engagedorifyourisefromtheseatwhenthePTO isengaged.

Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.

Figure16

1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

5.Sittingontheseat,disengagetheparkingbrake, movethePTOswitchtoOFFandmovethe motion-controlleverstoNEUTRAL-LOCKposition. Trystartingtheengine;theengineshouldnot crank.

DrivingForwardor Backward

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.AlwaysoperateintheFULLTHROTTLE positionwhenmowing.

CAUTION

Machinecanspinveryrapidly.Operatormay

g009612

losecontrolofmachineandcausepersonal injuryordamagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily

DrivingForward

1.Releasetheparkingbrake;refertoAdjustingthe

ParkingBrake(page49).

2.Movetheleverstothecenter,unlockedposition.

3.Togoforward,slowlypushthemotion-control leversforward(Figure17).

Note:Theenginekillsifthetractioncontrol

leversaremovedwiththeparkingbrake engaged.

Togostraight,applyequalpressuretoboth motion-controllevers(Figure17).

Toturn,movethemotion-controllevertoward neutralinthedirectionyouwanttoturn(Figure

17).

Thefartheryoumovethetractioncontrollevers ineitherdirection,thefasterthemachinemoves inthatdirection.

Tostop,pullthemotion-controlleverstothe NEUTRALposition.

Togostraight,applyequalpressuretoboth motion-controllevers(Figure17).

Toturn,releasepressureonthemotion-control levertowardthedirectionyouwanttoturn (Figure17).

Tostop,pushthemotion-controlleverstothe NEUTRALposition.

Figure17

1.Motion-controlleverinthe

NEUTRAL-LOCKposition

2.Centerunlockposition5.Frontofthemachine

3.Forward

4.Backward

DrivingBackward

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,slowlypullthemotion-control leversrearward(Figure17).

g004532

StoppingtheMachine

AdjustingtheAnti-Scalp

Tostopthemachine,movethetraction-controllevers totheNEUTRALpositionandthentotheLOCKED position,disengagethepowertakeoff(PTO),andturn theignitionkeytotheOFFposition.

Settheparkingbrakewhenyouleavethemachine. Remembertoremovethekeyfromtheignitionswitch.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

AdjustingtheHeight-of-Cut

Theheight-of-cutisadjustedfrom38to127mm (1-1/2to5inches)in6mm(1/4inch)incrementsby relocatingthepinintodifferentholelocations.

1.Raisetheheight-of-cutlevertotheTRANSPORT position(alsothe127mm(5inch)cutting-height position)(Figure18).

2.Toadjust,removethepinfromtheheight-of-cut bracket(Figure18).

Rollers

Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Afteradjustingtheheightofcut,adjusttherollers byremovingtheangenut,bushing,spacer, andbolt(Figure19orFigure20).

Note:The2middlerollersdonothaveaspacer

(Figure19orFigure20).

4.Selectaholesotheanti-scalprollerispositioned tothenearestcorrespondingheight-of-cut desired.

5.Installtheangenutbushing,spacer,andbolt. Torqueto54to61N∙m(40to45ft-lb)(Figure

19orFigure20).

6.Repeatthisadjustmentontheotheranti-scalp rollers.

3.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesiredand, insertthepin(Figure18).

4.Movethelevertotheselectedheight.

Figure18

1.Height-of-cutlever

2.Pin

g009568

Figure20

g005960

Figure19

1.Anti-scalproller4.Flangenut

2.Spacer

3.Bushing

5.Bolt

g005887

1.Anti-scalproller4.Flangenut

2.Spacer

3.Bushing

5.Bolt

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable.

Toadjust,movetheleversidewaystounlockseat (Figure21).

g019754

Figure21

ChangingtheSeat

PushingtheMachineby

Suspension

Theseatisadjustabletoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.

Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure22).

Figure22

1.Seatsuspensionknob

Hand

Important:Alwayspushthemachinebyhand.

Nevertowthemachinebecausehydraulicdamage mayoccur.

PushingtheMachine

1.Disengagethepowertakeoff(PTO)andturn theignitionkeytooff.Movetheleversto NEUTRAL-LOCKposition,applytheparkingbrake, andremovethekey.

2.Rotatethebypassvalvescounterclockwise1 turn.Thisallowshydraulicuidtobypassthe pumpenablingthewheelstoturn(Figure24).

Important:Donotrotatethebypassvalves

morethan1turn.Thispreventsvalvesfrom comingoutofthebodyandcausinguidto runout.

g019768

3.Disengageparkingbrakebeforepushingthe machine.

UnlatchingtheSeat

1.Movetheseattothemostrearwardposition. Thispreventsinterferencewhentheseatis raised.

2.Pushtheseatlatchrearwardtounlatchtheseat.

3.Raisetheseatup.Thisallowsaccesstothe machineundertheseat(Figure23).

ChangingtoMachineOperation

Rotatethebypassvalvesclockwise1turntooperate themachine(Figure24).

Note:Donotovertightentheby-passvalves.

Themachinewillnotdriveunlessbypassvalvesare turnedin.

Figure23

1.Seatlatch3.Seat

2.Fuelcap

g000950

g010371

Figure24

1.Sideconsolecontrols

2.Bypassvalve

3.Hydraulicpumps

OperatingwiththeOverheat Sensor

ThismachinehasasensorthatturnsOFFthemower deckwhentheengineoverheats.Whentheengine overheats,theaudiblealarmandlightalarmturnsON alongwiththemowerdeckturningOFF.

IfthemowerdeckturnsOFFautomaticallybecause ofoverheating,drivethemachinetoasafeareaand toatruckortrailer.

1.Backthemachineupthe ramp.

g028043

Figure25

2.Drivethemachineforward downtheramp.

Ifthemachineoverheats,ensurethattheareaaround theengineandradiatorisclearofanydebris.Turnthe engineoffandallowittocooldownbeforeyouengage themowerdeck.Iftheenginecontinuestooverheat, takeyourmachinetoanAuthorizedServiceDealer.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall necessarylightingandmarkingasrequiredbylaw. Pleasecarefullyreadallthesafetyinstructions. Knowingthisinformationcouldhelpyou,yourfamily, petsorbystandersavoidinjury.

Totransportthemachine:

•Lockthebrakeandblockthewheels.

•Securelyfastenthemachinetothetrailerortruck

withstraps,chains,cable,orropes.

•Secureatrailertothetowingvehiclewithsafety

chains.

Important:Donotusenarrowindividualramps

foreachsideofthemachine.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings, oraslowmovingvehicleemblemis dangerousandcanleadtoaccidents causingpersonalinjury.

Donotdrivemachineonapublicstreetor roadway.

LoadingtheMachine

Useextremecautionwhenloadingortheunloading machineontoatraileroratruck.Useafull-widthramp thatiswiderthanthemachineforthisprocedure. Backthemachineuptherampanddriveitforward downtheramp(Figure25).

Ensurethattherampislongenoughsothattheangle withthegrounddoesnotexceed15degrees(Figure

26).Onatground,thisrequiresaramptobeatleast

4timesaslongastheheightofthetrailerortruckbed totheground.Asteeperanglemaycausemower componentstogetcaughtasthemachinemovesfrom theramptothetrailerortruck.Steeperanglesmay alsocausethemachinetotiporlosecontrol.Ifyou areloadingthemachineonornearaslope,position thetrailerortrucksothatitisonthedownsideof theslopeandtherampextendsuptheslope.This minimizestherampangle.

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•EnsurethattheROPSisintheupposition andusetheseatbeltwhenloadingor unloadingthemachine.Ensurethatthe ROPSclearsthetopofanenclosedtrailer.

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.

•Ensurethatthelengthoframpisatleast4 timesaslongastheheightofthetraileror truckbedtotheground.Thisensuresthat rampangledoesnotexceed15degreeson atground.

•Backuprampsanddriveforwarddown ramps.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

1.Full-widthrampinstowed position

2.Sideviewoffull-width rampinloadingposition

3.Notgreaterthan 15degrees

g027996

Figure26

4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

5.H=heightofthetraileror truckbedtotheground

6.Trailer

UsingtheZStand™

TheZStandraisesthefrontendofthemachineto allowyoutocleanthemowerandremovetheblades.

WARNING

Themachinecouldfallontosomeoneand causeseriousinjuryordeath.

•Useextremecautionwhenoperatingthe machineontheZStand™.

•Useonlyforcleaningthemowerand removingtheblades.

•DonotkeepthemachineontheZStand™ forextendedperiodsoftime.

•Alwaysturntheengineoff,setthe parkingbrake,andremovethekeybefore performinganymaintenancetothemower.

Figure28

1.ZStand(positionedinslot)

2.Crackinsidewalkorturf

4.Setthefootofstandonthegroundandrestthe latchonthepivottab(Figure28).

5.Starttheengineandputitathalfthrottle.

3.Latchrestingonpivottab

Note:Forbestresults,placethefootofstand

intoseamsinsidewalksorintotheturf(Figure

28).

g001812

DrivingupontotheZStand™

Important:UsetheZStand™onalevelsurface.

1.RaisethemowertotheTRANSPORTposition.

2.Removethebracketpin(Figure27).

Figure27

1.ZStand™

2.Latch

3.Bracket

4.Bracketpin

5.Bottomofslot

6.Driveontothestand.Stopwhenthelatchdrops overthetabintotheLOCKEDposition(Figure

28).Onceontothestand,engagetheparking

brakeandturnofftheengine.

7.Chockorblockthedrivewheels.

WARNING

Theparkingbrakemaynotholdmachine parkedonZStand™andcouldcause personalinjuryorpropertydamage.

DonotparkonZStand™unlesswheels arechockedorblocked.

8.Performthemaintenance.

g001811

DrivingofftheZStand™

1.Removethechocksorblocks.

2.RaisethelatchtotheUNLOCKEDposition(Figure

29).

3.Raisethelatch.Swingthestandfootoutfront andslidestandtowardmachine,intothebottom ofslot(Figure27andFigure28).

MowingatCorrectIntervals

Normally,mowevery4days.However,grassgrows atdifferentratesatdifferenttimes.T omaintainthe samecuttingheight,whichisagoodpractice,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmid-summer,mowlessfrequently .Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight;thenmowagain2dayslaterata lowerheightsetting.

Figure29

1.ZStand™

2.Latch4.UNLOCKEDposition

3.Starttheengineandplaceitathalfthrottle. Disengagetheparkingbrake.

4.Slowlydrivebackwardoffthestand.

5.ReturnthestandtoitsRESTposition(Figure27).

3.LOCKEDposition

OperatingTips

UsingtheFastThrottleSetting

Forbestmowingandmaximumaircirculation,operate theengineattheFASTthrottleposition.Airisrequired tothoroughlycutgrassclippings,sodonotsetthe heightofcutsolowastototallysurroundthemower inuncutgrass.Alwaystrytohave1sideofthemower freefromuncutgrass,whichallowsairtobedrawn intothemower.

CuttingaLawnfortheFirstTime

g001813

AdjustingtheCuttingSpeed

Toimprovecutquality,useaslowergroundspeed incertainconditions.

AvoidingCuttingTooLow

Ifthecuttingwidthofthemoweriswiderthanthe moweryoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.

CuttingLongGrass

Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture, raisethecuttingheighthigherthanusualandcutthe grassatthissetting.Thencutthegrassagainusing thelower,normalsetting.

Stopping

Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmaydrop ontoyourlawn.Toavoidthis,moveontoapreviously cutareawiththebladesengaged.

Cutthegrassslightlylongerthannormaltoensure thatthecuttingheightofthemowerdoesnotscalp anyunevenground.However,thecuttingheightyou haveusedinthepastisgenerallythebesttouse. Whencuttinggrasslongerthan15.24cm(6inches) tall,youmaywanttocutthelawntwicetoensurean acceptablequalityofcut.

CuttingaThirdoftheGrassBlade

Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.

AlternatingtheMowingDirection

Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings, whichenhancesdecompositionandfertilization.

KeepingtheUndersideofthe MowerClean

Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.

MaintainingtheBlades

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.T earingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe cutterbladesdailyforsharpness,andforanywearor damage.Filedownanynicksandsharpentheblades asnecessary.Ifabladeisdamagedorworn,replace itimmediatelywithagenuineT ororeplacementblade.

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst25hours

Aftertherst50hours

Aftertherst100hours

Beforeeachuseordaily

Every25hours

MaintenanceProcedure

•Checktheenginecoolantlevel.

•Checkthehydraulicuid.

•Changethehydrauliclter.

•Changetheengineoil.

•Changetheengine-oillter.

•Checkthetorqueonthewheellugnuts.

•Checkthewheel-hubslottednut.

•Checkthewheellugnuts.

•Changethegearboxoil.

•Checkthesafetysystem.

•Checktheengineoil.

•Checktheenginecoolantlevel.

•Cleantheengineoilcooler.

•Checkthemowerblades.

•Cleanthemowerdeck.

•Greasethemowerdeckandspindles.

•Greasethepumpbeltidlerarm.

•Greasethedrivebeltidlerarm.

•Greasethebrakelever .

•Checkthehydraulicuid.

Every40hours

Every50hours

Every100hours

Every150hours

Every200hours

Every250hours

Every400hours

Every500hours

•Drainthewaterseparator.

•Checkthetirepressure.

•CheckthePTOdrivebelt.

•Checkthepumpdrivebelt.

•Checkthealternatorbelt.

•Changetheengineoil.

•Checkthegearbox-oillevel.

•Checktheenginecoolingsystemhoses.

•Inspectthebeltsforcracksandwear.

•Checkthehydraulichoses.

•Lubricatethemachinewithlightoil.

•Changetheengine-oillter.

•Greasethebrakepivot.

•Checkand/orreplacetheairlter(moreoftenindirtyordustyconditions).

•ChangethehydrauliclterandhydraulicoilwhenusingMobil®1oil.

•Replacethefuellter(moreoftenindirtyordustyconditions).

•Checkthetorqueonthewheellugnuts.

•Checkthewheel-hubslottednut.

•Checkthewheellugnuts.

•Adjustthecasterpivotbearing(oryearly,whichevercomesrst).

•Adjusttheelectricclutch.

•ChangethehydrauliclterandhydraulicoilwhenusingT oro®HYPR-OIL™500 hydraulicoil.

•Greasethefrontcasterpivots(moreoftenindirtyordustyconditions).

Yearly

•Changethegearboxoil.

•Changetheenginecoolant.

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionanddisconnectthewirefromthesparkplug(s)beforeyoudo anymaintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.

Pre-Maintenance Procedures

ReleasingtheMower-Deck Curtain

Loosenthebottomboltofthecurtaintoreleasethe mower-deckcurtainandaccessthetopofthemower deck(Figure30).Tightentheboltaftermaintenance toinstallthecurtain.

RemovingtheSheet-Metal Guard

Loosenthe2frontboltsandremovethesheet-metal guardtoaccessthemowerbeltsandspindles(Figure

31).Placethesheet-metalguardandtightenthebolts

aftermaintenance.

g027946

Figure31

g027945

Figure30

1.Bolt

2.Curtain

1.Sheet-metalguard

2.Bolt

Lubrication

LubricatethemachinewhenshownontheCheck ServiceReferenceAiddecal(Figure32).Grease morefrequentlywhenoperatingconditionsare extremelydustyorsandy.

GreaseType:General-purposegrease.

GreasingtheMachine

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanthegreasettingswitharag.Makesure toscrapeanypaintoffthefrontofthetting(s).

4.Connectagreaseguntothetting.Pump greaseintothettingsuntilgreasebeginsto oozeoutofthebearings.

5.Wipeupanyexcessgrease.

g005930

Figure32

GreasingtheFrontCaster Pivots

Lubricatethefrontcasterpivotsonceayear.

1.Removethedustcapandadjustthecaster pivots.Keepthedustcapoffuntilgreasing isdone.RefertoAdjustingtheCaster-Pivot

Bearing(page45).

2.Removethehexplug.Threadagreasetting intothehole.

3.Pumpgreaseintothettinguntilitoozesout aroundthetopbearing.

4.Removethegreasettinginthehole.Installthe hexplugandcap.

AddingGrease

LubricatethegreasettingsasshownontheCheck ServiceReferenceAiddecal(Figure32).

AddingLightOilorSpray Lubrication

ServiceInterval:Every150hours

Lubricatethemachineinthefollowingareaswith spraytypelubricantorlightoil.

•Seatswitchactuator.

•Brakehandlepivot.

•Brakerodbushings.

•Motioncontrolbronzebushings.

GreasingtheMowerDeck andBeltIdlers

ServiceInterval:Every25hours—Greasethemower

deckandspindles.

Every25hours—Greasethepumpbeltidler arm.

Every25hours—Greasethedrivebeltidlerarm.

GreasewithNo.2lithiumormolybdenumgrease.

Important:Makesurecuttingunitspindlesare

fullofgreaseweekly.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Loosenthebottomboltholdingthemower-deck curtaintothemowerdeck.RefertoReleasing

theMower-DeckCurtain(page32).

4.Removethesheetmetalguard.Referto

RemovingtheSheet-MetalGuard(page32)

5.Removethebeltcoversandtheboltsattached tothem.

6.Greasethe3spindlebearingsuntilgrease comesout(Figure33).

7.Greasethettingsonthepusharms(Figure33).

12.Tightentheboltforthemower-deckcurtain. RefertoReleasingtheMower-DeckCurtain

(page32).

Figure33

8.GreasethePTOdrivebeltidlerarm(Figure34).

9.Greasethepumpbeltidlerarm(Figure34).

Figure34

g012504

g007170

10.Installthebeltcovers.

11.Installthesheetmetalguard.RefertoRemoving

theSheet-MetalGuard(page32).

EngineMaintenance

ServicingtheAirCleaner

Note:Checktheltersmorefrequentlyifoperating

conditionsareextremelydustyorsandy.

RemovingtheAirFilter

ServiceInterval:Every250hours(moreoftenindirty

ordustyconditions).

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Releasethelatchesontheaircleanerandpull theair-cleanercoverofftheair-cleanerbody (Figure35).

4.Cleantheinsideoftheair-cleanercoverwith compressedair.

5.Gentlyslidethelteroutoftheair-cleanerbody (Figure35).Avoidknockingthelterintothe sideofthebody.

6.Inspectthelterfordamagebylookingintothe lterwhileshiningabrightlightontheoutside ofthelter.Holesinthelterappearasbright spots.Ifthelterisdamageddiscardit.

Figure35

1.Air-lterbody

2.Airlter

3.Air-cleanercover

4.Latches

InstallingtheAirFilter

1.Ifinstallinganewlter,checkthelterfor shippingdamage.Donotuseadamagedlter.

2.Carefullyslidethelterintothelterbody(Figure

36).Ensurethatitisfullyseatedbypushingon

theouterrimofthelterwhileinstallingit.

Important:Donotpressonthesoftinside

areaofthelter.

3.Installtheair-cleanercoverandsecurethe latches(Figure36).

g001049

ServicingtheEngineOil

OilType:High-qualitydetergentoilclassiedAPI ServiceCDorhigherfordieselengines.Donotuse specialadditiveswithrecommendedoils.

CrankcaseCapacity:3.7L(3.9USqt)

Viscosity:Seethetablebelow:

1.Air-lterbody

2.Airlter

Figure36

3.Air-cleanercover

4.Latches

g001048

Figure37

g001061

PreparingtoServicetheEngine Oil

Important:Thefastenersforthefrontengine

panelaredesignedtoremainonthemachineafter coverremoval.Loosenallofthefastenersafew turnssothatthepanelisloosebutstillattached, thengobackandloosenthemuntilthepanel comesfree.Thispreventsyoufromaccidentally strippingtheboltsfreeoftheretainers.

Tilttheseatforward,loosentheboltsholdingthefront enginepanelandremoveit(Figure38).

Figure38

1.Bolt2.Frontenginepanel

Note:Afterservicingtheengineoil,installtheengine

panelandtilttheseatintoitsuprightposition.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Note:Checktheoilwhentheengineiscold.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

g032601

g012347

g032641

Figure39

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Checktheengine-oillevel(Figure39).

4.Starttheengine,runitatidlefor5minutes, shutofftheengine,waitfor3minutes,andthen checktheengine-oillevel.Ifneeded,addoilup totheFULLmarkonthedipstick.

Important:Besuretokeeptheengine-oillevel

betweentheupperandlowerlimitsontheoil gauge.Enginefailuremayoccurasaresultof overllingorunderllingtheengineoil.

Important:Addtheoilveryslowlyanddonot

blocktheopeningofthellerhole(Figure40).If youaddoiltoofastorblockthehole,theoilcould backupandfoultheairintakes,causingengine damage.

Figure40

1.Notetheclearanceleftinthelleropening.

DrainingtheEngineOil

ServiceInterval:Aftertherst50hours

Every100hours

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsoitdrainsbetter.

2.Parkthemachineonalevelsurface,disengage thePTO,movethemotion-controlleverstothe

g000955

NEUTRAL-LOCKposition,andsettheparking brake.

3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

ChangingtheEngine-OilFilter

ServiceInterval:Aftertherst50hours

Every200hours

1.Draintheoilfromtheengine;refertoDraining

theEngineOil(page38).

2.Changetheengine-oillter(Figure42).

g032646

g032649

Figure41

Note:Disposeoftheusedoilatarecyclingcenter.

g032642

g032644

Figure42

3.Addoil;refertoCheckingtheEngine-OilLevel

(page37).

FuelSystem Maintenance

ServicingtheFuelFilter andWaterSeparator

DrainingtheWaterSeparator

ServiceInterval:Every40hours

1.Positionthemachineonalevelsurface.

2.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Locatethewaterseparatoratthebackleftof themachine.

5.Placeadrainpanbelowthewaterseparator.

6.Openthedrainvalveonthewaterseparator approximately1turntoallowwaterandother contaminatestodrain(Figure43).

7.Closethedrainvalvewhenonlydieselfuel comesout(Figure43).

1.Allowthemachinetocooldown.

2.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Closethefuel-shutoffvalve(Figure44).

5.Loosenthe2hoseclampsanddisconnectthe fuellinesfromthefuellter(Figure44).

6.Installanewlter.Connectthefuellinestothe fuellterandinstallthe2hoseclamps(Figure

44).

7.Openthefuel-shutoffvalve.

8.Starttheengineandcheckforleaks.

Figure43

1.Drainvalve

2.Waterseparator

3.Backofmachine

ChangingtheFuelFilter

ServiceInterval:Every400hours/Yearly(whichever

comesrst)(moreoftenindirtyor dustyconditions).

Neverinstalladirtyfuellterifitisremovedfromthe fuelline.

g007169

g007697

Figure44

1.Fuellter4.Leftsideofthemachine

2.Hoseclamp

3.Fuelpump

5.Fuel-shutoffvalve

ServicingtheFuelTank

Donotattempttodrainthefueltank.Ensurethatan AuthorizedServiceDealerdrainsthefueltankand servicesanycomponentsofthefuelsystem.

ElectricalSystem Maintenance

ServicingtheBattery

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe

WARNING

positive(red)cable.

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

DANGER

Batteryelectrolytecontainssulfuricacid whichisadeadlypoisonandcausessevere burns.

Donotdrinkelectrolyteandavoidcontact withskin,eyesorclothing.Wearsafety glassestoshieldyoureyesandrubbergloves toprotectyourhands.

RemovingtheBattery

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Unlatchtheseatandtilttheseatup.

4.RemovethebatteryasshowninFigure49

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponentscausing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery , donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

g032750

Figure45

InstallingtheBattery

ChargingtheBattery

Note:Positionthebatteryinthetraywiththeterminal

postsoppositefromthehydraulictank.

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Makesurethellercapsareinstalledinbattery . Chargebatteryfor10to15minutesat25to30A or30minutesat10A.

2.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure47).

3.Installthebatteryinthemachineandconnect thebatterycables,refertoInstallingtheBattery

(page42).

Figure46

g032751

g000960

Figure47

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

ServicingtheFuses

DriveSystem

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheck component/circuitformalfunctionorshort.

1.Unlatchtheenginehoodandraisetheengine hoodtogainaccesstofuseholder(Figure48).

2.T oreplacethefuses,pulloutonthefuseto removeit.

3.Installanewfuse(Figure48).

Maintenance

AdjustingtheTracking

Themachinehasaknobforadjustingthetracking locatedundertheseat.

Important:Adjustthehandleneutraland

hydraulicpumpneutralbeforeadjustingthe tracking.RefertoAdjustingtheControlHandle

NeutralPosition(page52)andSettingthe HydraulicPumpNeutralPosition(page55).

1.Pushbothcontrolleversforwardthesame distance.

2.Checkifthemachinepullsto1side.Ifitdoes, stopthemachineandsettheparkingbrake.

3.Unlatchtheseatandtilttheseatforwardto accessthetrackingknob.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

4.T omakethemachinegoright,turntheknob towardtherightsideofthemachine.Referto

Figure49.

Figure48

1.Ignition—30A(F1)3.Clutch—10A(F3)

2.Radiatorfan—50A(large, heavydutyfuse)

4.Leftfueltank

5.T omakethemachinegoleft,turntheknob towardtheleftsideofthemachine.Referto

g012492

Figure49.

6.Repeatadjustmentuntilthetrackingiscorrect.

Figure49

1.Trackingknob4.Turnthiswaytotrackright.

2.Hydraulictank

3.Hydraulicpumps

5.Turnthiswaytotrackleft.

CheckingtheWheelLug Nuts

Checkandtorquethewheellugnutsto122to129 N∙m(90to95ft-lb).

CheckingtheWheel-Hub SlottedNut

ServiceInterval:Aftertherst100hours—Checkthe

wheel-hubslottednut.

Every500hours—Checkthewheel-hubslotted nut.

Aftertherst100hours—Checkthewheellug nuts.

Every500hours—Checkthewheellugnuts.

Theslottednutneedstobetorquedto170N∙m(125 ft-lb).

1.DisengagethePTO,movethemotion-control

g001070

leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethecotterpin.

4.T orquetheslottednutto170N∙m(125ft-lb) (Figure51).

CheckingtheTirePressure

ServiceInterval:Every50hours/Monthly(whichever

comesrst)

Maintaintheairpressureinthereartiresat90kPa (13psi).Uneventirepressurecancauseunevencut. Checkthetireswhentheyarecoldtogetthemost accuratepressurereading.

Note:Thefronttiresaresemi-pneumatictiresanddo

notrequireairpressuremaintenance.

Figure50

g001051

Figure51

1.Slottednut3.Holeinthreadedshaft

2.2threadsorlessshowing

5.Checkthedistancefrombottomofslotinnut toinsideedgeofhole.2threadsorlessshould beshowing(Figure51).

6.Ifmorethan2threadsareshowingremovenut andinstallwasherbetweenhubandnut.

7.T orquetheslottednutto170N∙m(125ft-lb) (Figure51).

g001055

8.Tightenthenutuntilthenextsetofslotslineup withtheholeintheshaft(Figure51).

9.Replacethecotterpin.

4.Washer(ifneeded)

AdjustingtheCaster-Pivot Bearing

ServiceInterval:Every500hours(oryearly,which

evercomesrst).

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethedustcapfromcasterandtighten thelocknut(Figure52).

4.Tightenthelocknutuntilthespringwashersare atandthenbackoffa1/4turntoproperlyset thepre-loadonthebearings(Figure52).

Important:Makesurespringwashersare

installedcorrectlyasshowninFigure52.

5.Installthedustcap(Figure52).

3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Removethesideorrearplugonthegearbox (Figure53).

5.Theoilshouldbeuptotheopeningofthe gearbox.

6.Addoilifneededtobringittothecorrectlevel.

Figure52

1.Springwashers

2.Locknut

3.Dustcap

ServicingtheGearbox

CheckingtheGearbox-OilLevel

ServiceInterval:Every100hours

UseSAE75W–90SyntheticGearLube.

1.Parkthemachineonalevelsurface.

2.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

g001156

Figure53

1.Gearbox

2.Sideplug

g001297

ChangingtheGearboxOil

ServiceInterval:Aftertherst100hours

Yearly

ContactanAuthorizedServiceDealertochangethe gearboxoil.

3.Rearplug

4.Pulley

AdjustingtheElectric Clutch

ServiceInterval:Every500hours

Theclutchisadjustabletoensureproperengagement andproperbraking.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Unlatchtheseatandtipitforward.

4.Loosenthefrontenginepanelknobsand removethepanel.

5.Pulluponthespringloadedidlerpulleyforthe PTOdrivebeltandremovethebeltfromthe clutchpulley(Figure54).

Figure54

1.Spring-loadedidlerpulley3.PTOdrivebelt

2.Clutch4.Gearbox

6.Unplugtheelectricconnectionfortheclutch (Figure55).

7.Removetheboltsholdingtherubberclutchstrap tothemowerframe(Figure55).

g008212

Figure55

1.Clutch4.Clutchcenterbolt

2.Bolts(2)andnutsfor clutchstrap

3.Rubberclutchstrap

5.Electricalconnection

9.Inserta0.381to0.533mm(0.015to0.021inch)

feelergaugethrough1inspectionslotintheside oftheassembly.Makesureitisbetweenthe armatureandtherotorfrictionsurfaces(Figure

56).

g007167

10.Tightenthelocknutsuntilthereisslightbinding onthefeelergaugebutitcanbemovedeasily withintheairgap(Figure56).

11.Repeatthisfortheremainingslots.

12.Checkeachslotagainandmakeslight adjustmentsuntilthefeelergaugebetween therotorandarmaturehasveryslightcontact betweenthem.

8.Removethecenterboltholdingtheclutchto theengineshaftandremovetheclutchandkey (Figure55).

Figure56

1.Slot

2.Adjustingnut

3.Feelergauge

13.Installtheclutchtotheengineshaftwiththekey.

14.Applythread-lockingadhesivetothecenterbolt.

15.Whileholdingthecrankshaftatthebackofthe machine,installthecenterboltandtorqueitto 68N∙m(50ft-lb)(Figure55).

g007168

16.Installtherubberclutchstraptothemower framewiththe2previouslyremovedboltsand nuts(Figure55).

17.PulluponthespringloadedidlerforthePTO drivebeltandinstallitontotheclutchpulley (Figure54).

CoolingSystem Maintenance

ServicingtheCooling

18.Plugintheelectricconnectionfortheclutch (Figure55).

19.Installthefrontenginepanelandtightenthe knobs.

20.Lowerdowntheseat.

System

DANGER

Dischargeofhotpressurizedcoolantor touchinghotradiatorandsurroundingparts cancausesevereburns.

•Donotremovetheradiatorcapwhenthe engineishot.Alwaysallowtheengineto coolatleast15minutesoruntiltheradiator capiscoolenoughtotouchwithout burningyourhandbeforeremovingthe radiatorcap.

•Donottouchradiatorandsurrounding partsthatarehot.

DANGER

Rotatingshaftandfancancausepersonal injury.

•Donotoperatethemachinewithoutthe coversinplace.

•Keepngers,handsandclothingclearof rotatingfananddriveshaft.

•Shutofftheengineandremovetheignition keybeforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancause poisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

CheckingtheEngineCoolant Level

ServiceInterval:Beforeeachuseordaily

Aftertherst8hours Every100hours

FluidType:50/50mixofextendedlifeantifreezeand water

CoolingSystemCapacity:4.6L(176oz)

Note:Donotopentheradiatorcap.Doingthismay

induceairintothecoolingsystem.

1.Positionthemachineonalevelsurface,shutoff theengine,andsettheparkingbrake.

2.Unlatchtheseatandtilttheseatup.

3.Withtheenginecool,checktheoverowbottle level.Theuidneedstobeuptothebumpon theoutsideoftheoverowbottle(Figure57).

4.Ifthecoolantlevelislow,adda50/50mix ofextendedlifeantifreezeandwatertothe overowbottle(Figure57).

5.Addthe50/50coolantmixtotheoverowbottle andllittotheindicatorlineonthebottle(Figure

57).

g001104

Figure58

1.Hydraulicoilcooler3.Radiatorscreen

2.Leftreartire

Figure57

1.Antifreezeoverowbottle2.Indicatorlineonsideof

overowbottle

CleaningtheEngine-OilCooler andRadiatorScreen

ServiceInterval:Beforeeachuseordaily

Beforeeachuse,checkandcleantheradiatorscreen andoilcooler.Removeanybuild-upofgrass,dirtor otherdebrisfromtheoilcoolerandradiatorscreen withcompressedair(Figure58).

ChangingtheEngineCoolant

ServiceInterval:Yearly

HaveanAuthorizedServiceDealerchangetheengine coolanteveryyear.

g001103

BrakeMaintenance

BeltMaintenance

AdjustingtheParking Brake

ServiceInterval:Every25hours

Every200hours

1.Engagetheparkingbrake.

2.Measurethelengthofthespring.Measurement shouldbe64mm(2-1/2inches)betweenthe washers(Figure59).

3.Ifadjustmentisnecessary,releasetheparking brake,loosenthejamnutbelowthespringand adjustthenutdirectlybelowthespring(Figure

59).Turnthenutuntilthecorrectmeasurement

isobtained.Turnthenutclockwisetoshorten springlengthandturncounter-clockwiseto lengthenthespring.

4.Tightenthe2nutstogether.

5.Engagetheparkingbrake.Checkthe measurementofthespringagain.

6.Ifadjustmentisnecessary,repeatthe proceduresabove.

7.Repeatontheoppositesideofmachine.

Figure59

1.Brakeleverinthe

ENGAGEDposition

2.Spring64mm(2-1/2

inches)

3.Adjustingnutandjamnut

InspectingtheBelts

ServiceInterval:Every100hours—Inspectthebelts

forcracksandwear.

Checkthebeltsforsquealingwhenthebeltisrotating, bladesslippingwhencuttinggrass,frayedbeltedges, burnmarksandcracksaresignsofawornmower belt.Replacedamagedbelts.

ReplacingtheMowerBelt

Important:Thefastenersonthecoversofthis

machinearedesignedtoremainonthecover afterremoval.Loosenallofthefastenerson eachcoverafewturnssothatthecoverisloose butstillattached,thengobackandloosenthem untilthecovercomesfree.Thispreventsyou fromaccidentallystrippingtheboltsfreeofthe retainers.

Thesignsofawornmowerbeltaresquealingwhile thebeltisrotating,bladesslippingwhileyouare cuttinggrass,frayedbeltedges,burnmarks,and cracks.Replacethemowerbeltifyoudetectanyof thesesigns.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Loosenthebottomboltholdingthemower-deck curtaintothemowerdeck.RefertoReleasing

theMower-DeckCurtain(page32).

4.Removethesheetmetalguard.Referto

RemovingtheSheet-MetalGuard(page32)

5.Removethebeltcoversandtheboltsattached tothem.

g001294

6.Loosenthexedidlerarmandadjustittorelieve belttension(Figure60).

7.Removetheoldbelt.

8.Installthenewbeltonthepulleys.

9.Insertaratchetwithashortextensionora breakerbarintothesquareholeinthexedidler arm(Figure60).

10.Adjustthemowerdecktothe76mm(3inch) height-of-cutposition.

11.Toincreasethebelttension,rotatetheratchetor breakerbarcounterclockwisetomovethexed idlerarmuntilthereis16.5cm(6-1/2inches) betweenthespringhooks(Figure60).

Figure60

1.Ratchetwithshort extensionorbreaker bar

2.16.5cm(6-1/2inches) betweenthespringhooks

3.Spring-loadedidlerpulley

4.FixedIdlerpulley

12.Whileholdingthebeltintension,tightenthe2 boltsthatsecurethexedidlerarm.

13.Removetheratchetorbreakerbarfromthe squareholeinthexedidlerarm.

14.Installthebeltcoverswiththetabsintheslots. Installthescrewsandclosethelatches(Figure

61).

g005911

16.Tightentheboltforthemower-deckcurtain. RefertoReleasingtheMower-DeckCurtain

(page32).

17.Checkthetensiononthedrivebelts.

ReplacingthePTODrive Belt

ServiceInterval:Every50hours—CheckthePTO

drivebelt.

Important:Thefastenersforthefrontengine

Squealingwhenthebeltisrotating,bladesslipping whencuttinggrass,frayedbeltedges,burnmarks, andcracksaresignsofawornPTObelt.Replacethe mowerbeltifanyoftheseconditionsareevident.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Tilttheseatforward,loosenthebolts,and removethefrontenginepanel(Figure62).

Figure61

1.Beltcover3.Bolt

2.Latch4.Installtabintotheslot

15.Installthesheetmetalguard.RefertoRemoving

theSheet-MetalGuard(page32).

g012506

Figure62

1.Bolt2.Frontenginepanel

g012347

4.Removethespringfromtheidlerarm(Figure

63).

5.Removetheclutchstopbracket.

6.RemovetheoldPTOdrivebelt.

7.InstallthePTOdrivebeltaroundtheclutch pulleyandthegearboxpulley(Figure63).

8.Intalltheclutchstopbracket.

9.Installthespringtotheidlerarm(Figure63).

Figure63

1.Gearbox4.Clutch

2.Spring

3.Springloadedidlerpulley

5.Rubberclutchstop

6.PTOdrivebelt

g007177

Figure64

1.Clutch3.Spring

2.Pumpdrivebelt

4.Springloadedidlerpulley

ReplacingandTensioning theAlternatorBelt

g007176

ReplacingtheAlternatorBelt

ServiceInterval:Every50hours—Checkthe

alternatorbelt.

ReplacingthePumpDrive Belt

ServiceInterval:Every50hours—Checkthepump

drivebelt.

Note:RemovethePTOdrivebeltrstifthepump

drivebeltneedstobereplaced.

1.Tilttheseatforwardandremovethefrontengine panel.

2.RemovethePTOdrivebelt.

3.Removethespringfromtheidlerarm(Figure

64).

4.Installthenewbeltaroundtheengineandhydro pumppulley(Figure64).

5.InstallthePTOdrivebelt.

6.Installthespringtotheidlerarm(Figure64).

Ifthealternatorbeltneedstobereplace,takeyour machinetoanAuthorizedServiceDealer.

TensioningtheAlternatorBelt

1.Placeahandlebetweenthealternatorand cylinderblock.

2.Adjustthealternatortotheoutsideuntilthere is7to9mm(1/4to11/32inch)deectionin thebeltbetweentheengineandthealternator pulleyswith10kgf(22.1lbofforce)(Figure65).

3.Tightenthealternatorbolts.

4.Checkthedeectioninthebeltagainandadjust thebeltifneeded.

5.Ifthedeectioniscorrect,tightenthebottom andupperbolt(Figure65).

Figure65

1.Alternator4.Topbolt

2.Alternatorbelt5.Bottombolt

3.Deection,7to9mm(1/4 to11/32inch)with10kgf (22.1lbofforce)

ControlsSystem Maintenance

AdjustingtheControl HandleNeutralPosition

Ifthemotion-controlleversdonotalign,ormove easilyintotheconsolenotch,adjustmentisrequired. Adjusteachlever,springandrodseparately .

Note:Themotion-controlleversmustbeinstalled

correctly.SeeInstallingtheMotionControlLeversin thesetupinstructions.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe

g000968

operatingposition.

3.Unlatchtheseatandtilttheseatforward.

4.Beginwitheithertheleftorrightmotion-control lever.

5.Movethelevertotheneutralpositionbutnot locked(Figure66).

6.Pulltheleverbackuntiltheclevispin(onarm belowpivotshaft)contactstheendoftheslot (justbeginningtoputpressureonthespring) (Figure66).

7.Checkwherethecontrolleverisrelativeto notchinconsole(Figure66).Itshouldbe centeredallowinglevertopivotoutwardtothe NEUTRAL-LOCKposition.

Figure66

1.NEUTRAL-LOCKposition3.NEUTRALposition

2.Controllever

8.Ifadjustmentisneeded,loosenthenutandjam nutagainsttheyoke(Figure67).

g001046

9.Applyslightrearwardpressureonthe motion-controllever,turntheheadofthe adjustmentboltintheappropriatedirectionuntil thecontrolleveriscenteredintheNEUTRAL-LOCK position(Figure67).

HydraulicSystem Maintenance

Note:Keeprearwardpressureontheleverto

keepthepinattheendoftheslotandtoallow theadjustmentbolttomovethelevertothe appropriateposition.

10.Tightenthenutandjamnut(Figure67).

11.Repeatfortheoppositesideofthemachine.

ServicingtheHydraulic System

HydraulicOilType:Toro

oilorMobil

HydraulicSystemOilCapacity:3.9L(132oz)

115W-50oil

HYPR-OIL

Important:Useoilspecied.Otheruidscould

causesystemdamage.

CheckingtheHydraulicFluidLevel

ServiceInterval:Aftertherst8hours

Every25hours

Note:Thereare2waysofcheckingthehydraulicoil.

1iswhentheoiliswarmand1iswhentheoiliscold. Thebafeinsidethetankhas2levelsdependingif theoiliswarmorcold.

1.Positionthemachineonalevelsurfaceandset theparkingbrake.

2.Cleantheareaaroundllerneckofhydraulic tank(Figure68).

™

500hydraulic

1.Height-of-cutlever

2.Nutagainstyoke

3.Jamnut

4.Clevispininslot

Figure67

5.Adjustmentbolt

6.Yoke

7.Spring

g001155

3.Removethecapfromthellerneck.Lookinside tocheckifthereisuidinthereservoir(Figure

68).

4.Ifthereisnouid,adduidtothereservoiruntil itreachesthecoldlevelofthebafe.

5.Runthemachineatlowidlefor15minutesto allowanyairtopurgeoutofthesystemand warmtheuid.RefertoStartingandStopping

theEngine(page20).

6.Rechecktheuidlevelwhiletheuidiswarm. Theuidshouldbebetweencoldandhot.

7.Ifrequired,adduidtothehydraulictank.

Note:Theuidlevelshouldbetothetopof

thehotlevelofthebafe,whentheuidishot (Figure68).

8.Installthecaponthellerneck.

Figure68

1.Hotuidlevel-full2.Colduidlevel-full

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

Important:Donotsubstituteautomotive

oillterorseverehydraulicsystemdamage mayresult.

3.Placeadrainpanunderthelter,removetheold lter,andwipethelteradaptergasketsurface

g004819

clean(Figure69).

•Ifhydraulicuidisinjectedintothe skinitmustbesurgicallyremoved withinafewhoursbyadoctorfamiliar withthistypeofinjury.Gangrenemay resultifthisisnotdone.

•Keepbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertond hydraulicleaks.

•Safelyrelieveallpressureinthe hydraulicsystembeforeperforming anyworkonthehydraulicsystem.

•Makesureallhydraulic-uidhoses andlinesareingoodconditionand allhydraulicconnectionsandttings aretightbeforeapplyingpressureto hydraulicsystem.

ReplacingtheHydraulicFilterand Oil

g001044

Figure69

1.Hydrauliclter

4.Removetheright-handhydrauliclinethatcomes intotheadapter(Figure70).

5.Allowtheoiltodrainoutofthesystemintothe drainpan.

6.Installtheright-handhydrauliclinetotheadapter (Figure70).

g001313

Figure70

ServiceInterval:Aftertherst25hours

Every250hours—Changethehydrauliclter andhydraulicoilwhenusingMobil

Every500hours—Changethehydrauliclter andhydraulicoilwhenusingToro 500hydraulicoil.

Usesummerlterabove0°C(32°F).

Usewinterlterbelow0°C(32°F).

1.Right-handhydraulicline3.Hydraulictank

2.Hydrauliclter

1oil.

7.Applyathincoattotherubbergasketonthe

HYPR-OIL

™

replacementlter(Figure71).

8.Installthereplacementhydrauliclterontothe lteradapter.Donottighten.

9.Fillthehydraulictankwithhydraulicuiduntilthe uidoverowsthelterandthenturntheoillter

clockwiseuntiltherubbergasketcontactsthe lteradapter,thentightenthelteranadditional 1/2turn(Figure71).

10.Cleanupanyspilleduid.

11.Adduidtothecoldlevelofthebafeinthe hydraulictank.

12.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.Shutofftheengine andcheckforleaks.If1orbothwheelsdonot drive,refertoBleedingtheHydraulicSystem

(page55).

13.Rechecktheuidlevelwhiletheuidiswarm. Theuidshouldbebetweencoldandhot.

14.Ifrequired,adduidtothehydraulictank.Do notoverll.

CheckingtheHydraulicHoses

ServiceInterval:Every100hours

Checkthehydraulichosesforleaks,loosettings, kinkedlines,loosemountingsupports,wear,weather andchemicaldeterioration.Makenecessaryrepairs beforeoperating.

Note:Keepareasaroundthehydraulicsystemclean

fromgrassanddebrisbuildup.

SettingtheHydraulicPump NeutralPosition

Note:Adjustthehandleneutralrst.Thatneeds

tobecorrectbeforeyoucanmakethefollowing adjustments.

Thisadjustmentmustbemadewithdrivewheels turning.

DANGER

Mechanicalorhydraulicjacksmayfailto supportmachineandcauseaseriousinjury.

Figure71

1.Hydrauliclter

2.Gasket

3.Adapter

BleedingtheHydraulicSystem

Thetractionsystemisselfbleeding,however,itmay benecessarytobleedthesystemifuidischanged orafterworkisperformedonthesystem.

1.Raisetherearofthemachinesowheelsareoff thegroundandsupportitwithjackstands.

2.Starttheengineandrunatlowidlespeed. Engagetheleverandtractionon1sideandspin thewheelbyhand.

3.Whenthewheelbeginstospinonitsown,keep itengageduntilwheeldrivessmoothly(minimum 2minutes).

•Usejackstandwhensupportingmachine.

•Donotusehydraulicjacks.

g001043

WARNING

Enginemustberunningsomotioncontrol adjustmentcanbeperformed.Contactwith movingpartsorhotsurfacesmaycause personalinjury.

Keepyourhands,feet,face,clothingand otherbodypartsawayfromrotatingparts, muferandotherhotsurfaces.

1.Raisetheframeandblockupthemachineso drivewheelscanrotatefreely.

2.Disconnecttheelectricalconnectorfromthe seatsafetyswitch.T emporarilyinstallajumper wireacrossterminalsinthewiringharness connector.

3.Unlatchtheseatandslideseatforward.

4.Disconnecttheseatrodandtilttheseatfully forward.

4.Checkhydraulic-uidlevelandaddasrequired tomaintainproperlevel.

5.Repeatthisprocedureontheoppositewheel.

SettingtheRightHydraulicPump NeutralPosition

1.Starttheengine,openthethrottle1/2way ,and releaseparkingbrake;refertoStartingand

StoppingtheEngine(page20).

Note:Themotion-controllevermustbeinthe

NEUTRALpositionwhilemakinganyadjustments.

2.Adjustthepumprodlengthbyrotatingtheknob, intheappropriatedirection,untilthewheelisstill orslightlycreepinginreverse(Figure72).

3.Movethemotion-controlleverforwardand reverse,thenbacktoneutral.Thewheelmust stopturningorslightlycreepinreverse.

4.OpenthethrottletotheFASTposition.Make surewheelremainsstoppedorslightlycreepsin reverse,adjustifnecessary.

3.Adjustthepumprodlengthbyrotatingdouble nutsonrod,intheappropriatedirection,until wheelisstillorslightlycreepsinreverse(Figure

73).

4.Movethemotion-controlleverforwardand reverse,thenbacktoneutral.Thewheelmust stopturningorslightlycreepinreverse.

5.Openthethrottletofast.Makesurethewheel remainsstoppedorslightlycreepsinreverse, adjustifnecessary.

6.Tightenthelocknutsattheballjoints(Figure73).

Figure72

1.Trackingknob4.Turnthiswaytotrackright

2.Hydraulictank

3.Hydraulicpumps

5.Turnthiswaytotrackleft

SettingtheLeftHydraulicPump NeutralPosition

1.Loosenthelocknutsattheballjointsonthe pumpcontrolrod(Figure73).

2.Starttheengine,openthrottle1/2way,and releaseparkingbrake.RefertoStartingand

StoppingtheEngine(page20)

Note:Themotion-controllevermustbein

neutralwhilemakinganyadjustments.

Note:Thefrontnutonthepumprodhas

left-handthreads.

g001066

g001070

1.Doublenuts4.Locknut

2.Pumprod5.Balljoint

3.Adjustmentbolt6.Pumps

Figure73

WARNING

Electricalsystemdoesnotperform propersafetyshutoffwithjumperwire installed.

•Removejumperwirefromwire harnessconnectorandplug connectorintoseatswitchwhen adjustmentiscompleted.

•Neveroperatethisunitwithjumper installedandseatswitchbypassed.

7.Afterbothpumpneutralsareset,shutoffthe machine.

8.Removethejumperwirefromthewireharness connectorandplugtheconnectorintotheseat switch.

9.Installtheseatrodandlowertheseatinto position.

10.Removethejackstands.

MowerDeck Maintenance

LevelingtheMower

SettingUptheMachine

1.Positionthemoweronaatsurface.

2.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Checktirepressureofall4tires.Ifneeded, adjustthepressureto90kPa(13psi).

5.Lowerthemowertothe76mm(3inch) height-of-cutposition.

6.Inspectthe4chains.Thechainsneedtohave tension.

•If1rearchainisloose,lower(loosen)the

front-supportarmonthesameside.Referto

AdjustingtheFront-to-RearMowerPitch(page

58).

•If1frontchainisloose,raise(tighten)the

front-supportarmforthatchain.RefertoAdjusting

theFront-to-RearMowerPitch(page58).

LevelingtheMowerSide-to-Side

1.Positiontherightbladefront-to-rear(Figure74).

2.MeasuretherightbladeattheBlocation,from alevelsurfacetothecuttingedgeoftheblade tip(Figure74).

3.Recordthismeasurement.Thismeasurement needstobe7.9to8.3cm(3-1/8to3-1/4inches).

4.Positiontheleftbladefront-to-rear(Figure74).

5.MeasuretheleftbladeattheClocation(Figure

74),fromalevelsurfacetothecuttingedgeof

thebladetip.

6.Recordthismeasurement.Thismeasurement needstobe7.9to8.3cm(3-1/8to3-1/4inches).

1.Measureherefromblade toahardsurface.

Figure74

2.MeasureatBandC.

g001040

Figure75

1.Rearchain5.Adjustmentbolt

g003175

2.Rear-supportarm6.Frontswivel

3.Bolt7.Front-supportarm

4.Jamnut

7.IfthemeasurementsatpositionsBorCarenot

correct,loosentheboltattachingtherearchain totherear-supportarm(Figure75).

8.Loosenthejamnutundertherear-support

armandadjusttheadjustmentbolttogeta measurementof7.9to8.3cm(3-1/8to3-1/4 inches)(Figure75).

Note:Itisrecommendedthatbothsidesofthe

mowerareadjustedthesamedistance.

9.Tightenthejamnutundertherear-supportarm

andtightentheboltsecuringthechaintothe rear-supportarm.

10.Adjusttheoppositesideifneeded.

AdjustingtheFront-to-RearMower Pitch

1.Positiontherightbladefront-to-rear(Figure76).

2.MeasuretherightbladeattheAlocation,from

alevelsurfacetothecuttingedgeoftheblade tip(Figure76).

Figure76

1.Measureherefromblade tohardsurface

2.MeasureatAandB

3.Recordthismeasurement.

4.MeasuretherightbladeattheBlocation,from

alevelsurfacetothecuttingedgeoftheblade tip(Figure76).

g003176

5.Recordthismeasurement.

6.Themowerbladeshouldbe6to10mm(1/4to

3/8inch)loweratpositionAthanatpositionB (Figure76).Ifitisnotcorrect,proceedtothe followingsteps.

Note:Bothofthefrontswivelsneedtobe

adjustedthesameamounttomaintainequal chaintension.

7.Loosenthefrontswiveljamnuts,atthefrontof therightandleftswivels,approximatelya13 mm(1/2inch)(Figure75).

8.Adjusttheliftnutsonboththeleftandtheright sideofthemachinetoachieve6to10mm(1/4 to3/8inch)lowerinfrontatAthanintherear atB(Figure75).

9.Tightenbothswiveljamnutsagainstthefront swiveltolocktheheight.

10.Checktomakesurethereisequaltensionon thechainsandadjustagainifneeded.

AdjustingtheCompressionSpring

Figure77

1.29.2cm(11–1/2inches) betweenthelargewashers

2.Frontnut

3.Spring-jamnut

4.Frontswivel8.Largewasher

5.Swiveljamnut

6.Liftnut

7.Front-supportarm

g001905

1.Raisethemowerliftlevertothetransport position.

2.Checkthedistancebetweenthe2large washers,itneedstobe29.2cm(1 1-1/2inches) (Figure77).

3.Adjustthisdistance,bylooseningthespring-jam nutandturningthenutinfrontofeachspring (Figure77).Ifyouturnthenutclockwisethe springshortens;counter-clockwiselengthens thespring.

4.Lockthenutintopositionbytighteningthe spring-jamnut(Figure77).

ServicingtheCutting Blades

Maintainsharpbladesthroughoutthecuttingseason becausesharpbladescutcleanlywithouttearingor shreddingthegrassblades.T earingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.

Checkthecutterbladesdailyforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary.Ifabladeis damagedorworn,replaceitimmediatelywitha genuineTororeplacementblade.Forconvenient sharpeningandreplacement,youmaywanttokeep extrabladesonhand.

DANGER

Awornordamagedbladecanbreak,anda pieceofthebladecouldbethrownintothe operator'sorbystander'sarea,resultingin seriouspersonalinjuryordeath.

•Inspectthebladeperiodicallyforwearor damage.

•Replaceawornordamagedblade.

BeforeInspectingorServicingthe Blades

1.Parkthemachineonalevelsurface,disengage thebladecontrol(PTO),andsettheparking brake.

2.TurntheignitionkeytoOFFandremovethekey.

3.Disconnectthespark-plugwire(s)fromthespark plug(s).

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure78).

Iftheedgesarenotsharporhavenicks,remove andsharpentheblades.RefertoSharpening

theBlades(page61).

g003177

Figure79

Figure78

1.Cuttingedge3.Wear/slotforming

2.Curvedarea4.Crack

2.Inspecttheblades,especiallythecurvedarea (Figure78).

Ifyounoticeanydamage,wear,oraslotforming inthisarea(Figure78),immediatelyinstalla newblade.

CheckingforBentBlades

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Rotatethebladesuntiltheendsfaceforward andbackward(Figure79).Measurefromalevel surfacetothecuttingedge,positionA,ofthe blades(Figure79).Notethisdimension.

1.Measureherefromblade tohardsurface

g006530

2.PositionA

4.Rotatetheoppositeendsofthebladesforward.

5.Measurefromalevelsurfacetothecuttingedge

ofthebladesatthesamepositionasinstep3 above.Thedifferencebetweenthedimensions obtainedinsteps3and4mustnotexceed3mm (1/8inch).Ifthisdimensionexceeds3mm(1/8 inch),thebladeisbentandmustbereplaced; refertoRemovingtheBlades(page61)and

InstallingtheBlades(page61).

WARNING

Abladethatisbentordamagedcould breakapartandcouldseriouslyinjureor killyouorbystanders.

•Alwaysreplacebentordamaged bladewithanewblade.

•Neverleorcreatesharpnotchesin theedgesorsurfacesofblade.

RemovingtheBlades

Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalanceorisbent.T oensureoptimum performanceandcontinuedsafetyconformanceof themachine,usegenuineTororeplacementblades. Replacementbladesmadebyothermanufacturers mayresultinnon-conformancewithsafetystandards.

WARNING

Contactwithasharpbladecancauseserious injury.

Wearglovesorwrapsharpedgesoftheblade witharag.

1.Holdthebladeendusingaragorthicklypadded glove.

2.Removethebladebolt,springdiskandblade fromthespindleshaft(Figure82).

SharpeningtheBlades

g000277

Figure81

1.Blade2.Balancer

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure

82).

Important:Thecurvedpartoftheblade

mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.

2.Installthecurvedwasherandbladebolt.The curvedwasherconemustbeinstalledtoward thebolthead(Figure82).T orquethebladebolt to115to150N∙m(85to110ft-lb).

WARNING

Whensharpeningblade,piecesofbladecould bethrownandcauseseriousinjury.

Wearpropereyeprotectionwhensharpening blade.

1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure80).Maintainthe originalangle.Thebladeretainsitsbalanceif thesameamountofmaterialisremovedfrom bothcuttingedges.

Figure80

1.Sharpenatoriginalangle

g004536

Figure82

1.Sailareaofblade3.Curvedwasher

2.Blade4.Bladebolt

g000276

2.Checkthebalanceofthebladebyputtingiton abladebalancer(Figure81).Ifthebladestays inahorizontalposition,thebladeisbalanced andcanbeused.Ifthebladeisnotbalanced, lesomemetalofftheendofthesailareaonly (Figure82).Repeatthisprocedureuntilthe bladeisbalanced.

Cleaning

Storage

CleaningundertheMower

ServiceInterval:Beforeeachuseordaily

Removethegrassbuildupunderthemowerdaily.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,andsetthe parkingbrake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisethemowertothetransportposition.

DisposingofWaste

Engineoil,batteries,hydraulicoil,andenginecoolant arepollutantstotheenvironment.Disposeofthese accordingtoyourstateandlocalregulations.

CleaningandStorage

1.Disengagethepowertakeoff(PTO),setthe parkingbrake,andturntheignitionkeytothe OFFposition.Removethekey.

2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especially theengineandhydraulicsystem.Cleandirtand chafffromtheoutsideoftheenginecylinder headnsandblowerhousing.

Important:Y oucanwashthemachinewith

milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuse ofwater,especiallynearthecontrolpanel, engine,hydraulicpumps,andmotors.

3.Checkthebrake;refertoAdjustingtheParking

Brake(page49).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page35).

5.Greasethemachine;refertoLubrication(page

33).

6.Changethecrankcaseoil;refertoServicingthe

EngineOil(page36).

7.Checkthetirepressure;refertoCheckingthe

TirePressure(page44).

8.Changethehydrauliclter;refertoReplacing

theHydraulicFilterandOil(page54).

9.Chargethebattery;refertoChargingtheBattery

(page42).

10.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe mowerwithagardenhose.

Note:RunthemachinewiththePTOengaged

andtheengineathighidlefor2to5minutes afterwashing.

11.Checktheconditionoftheblades;referto

ServicingtheCuttingBlades(page59).

12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachinefor storageasfollows:

A.Addapetroleumbased

stabilizer/conditionertofuelinthe tank.Followmixinginstructionsfrom thestabilizermanufacturer.Donotuse analcoholbasedstabilizer(ethanolor methanol).

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfueland usedatalltimes.

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Shutofftheengine,allowittocool,and

drainthefueltank;refertoServicingthe

FuelT ank(page40).

D.Restarttheengineandrunituntilitstops.

E.Disposeoffuelproperly .Recycleasper

localcodes.

Important:Donotstore

stabilizer/conditionedfuelover 90days.

13.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

14.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

15.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheignition switchandkeepitoutofreachofchildrenor otherunauthorizedusers.Coverthemachineto protectitandkeepitclean.

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

Theenginelosespower.

PossibleCauseCorrectiveAction

1.Thebladecontrol(PTO)isengaged.1.Movethebladecontrol(PTO)tothe

2.Theparkingbrakeisnoton.

3.Theoperatorisnotseated.

4.Thebatteryisdead.

5.Theelectricalconnectionsare corrodedorloose.

6.Thefuseisblown.6.Replacethefuse.

7.Therelayorswitchisbroken.

1.Thefueltankisempty.1.Fillthefueltankwithfuel.

2.Theaircleanerisdirty.

3.Dirtisinthefuellter.3.Replacethefuellter.

4.Dirt,water,orstalefuelisinthefuel system.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassages abovetheengineareplugged.

5.Theventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.

6.Dirtisinthefuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinthefuel system.

disengagedposition.

2.Settheparkingbrake.

3.Sitontheseat.

4.Chargethebattery.

5.Checktheelectricalconnectionsfor goodcontact.

7.ContactanAuthorizedServiceDealer.

2.Cleanorreplacetheaircleaner element.

4.ContactanAuthorizedServiceDealer.

2.Cleantheaircleanerelement.

4.Removetheobstructionfromthe coolingnsandairpassages.

7.ContactanAuthorizedServiceDealer.

Theengineoverheats.

Themachinedoesnotdrive.

Themachinehasabnormalvibration.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassages abovetheengineareplugged.

4.Thecoolantlevelinradiatorislow.4.Addcoolant.

5.Electricfandoesnothavepoweroris notworkingcorrectly .

1.Thebypassvalveisnotclosedtight.1.Tightenthebypassvalve.

2.Thedriveorpumpbeltisworn,loose orbroken.

3.Thedriveorpumpbeltisoffapulley.3.Changethebelt.

4.Theidlerspringisbrokenormissing.4.Replacethespring.

5.Thehydraulicuidlevelislowortoo hot.

1.Thecuttingblade(s)is/arebentor unbalanced.

2.Theblademountingboltisloose.2.Tightentheblademountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Theenginepulley ,idlerpulley,orblade pulleyisloose.

5.Theenginepulleyisdamaged.

6.Thebladespindleisbent.

7.Themotormountislooseorworn.

3.Removetheobstructionfromthe coolingnsandairpassages.

5.Checkforblown40Afanfuse.Contact anAuthorizedServiceDealer.

2.Changethebelt.

5.Addhydraulicuidtothereservoiror letitcooldown.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

ContactanAuthorizedServiceDealer.

6.ContactanAuthorizedServiceDealer.

7.ContactanAuthorizedServiceDealer.

Problem

PossibleCauseCorrectiveAction

Thecuttingheightisuneven.

Thecuttingbladesdonotrotate.

1.Thecuttingblade(s)is/arenotsharp.1.Sharpentheblade(s).

2.Thecuttingblade(s)is/arebent.2.Installnewcuttingblade(s).

3.Themowerdeckisnotlevel.

4.Theundersideofmowerisdirty .4.Cleantheundersideofthemower .

5.Thetirepressureisnotcorrect.5.Adjustthetirepressure.

6.Thebladespindleisbent.

1.ThePTOdrivebeltisworn,looseor broken.

2.ThePTOdrivebeltisoffpulley.

3.Themowerdeckbeltisworn,loose orbroken.

4.Themowerdeckbeltcameoffapulley .

5.Thepumpdrivebeltisworn,looseor broken.

6.Thepumpdrivebeltcameoffapulley.

7.Theidlerspringisbrokenormissing.7.Replacethespring.

3.Levelthemowerdeckfromside-to-side andfront-to-rear.

6.ContactanAuthorizedServiceDealer.

1.Checkthebelttension.

2.Installthedrivebeltandcheck adjustingshaftsandbeltguidesfor correctposition.

3.Installanewmowerdeckbelt.

4.Installmowerdeckbeltandcheckthe idlerpulley,idlerarmandspringforthe correctpositionandfunction.

5.Installanewmowerdeckbelt.

6.Installmowerdeckbeltandcheckthe idlerpulley,idlerarmandspringforthe correctpositionandfunction.

Schematics

WireDiagram(Rev .A)

g012068

Notes:

InternationalDistributorList

Distributor:

AgrolancKft AsianAmericanIndustrial(AAI) B-RayCorporation BrisaGoodsLLC CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland FatDragon FemcoS.A.Guatemala FIVEMANSNew-T echCo.,LtdChina ForGarderOU G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India00914424494387V altechMorocco212537663636 JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640 HongKong85224977804 Korea82325512076 Mexico12104952417 PuertoRico7877888383

NorthernIreland442890813121

China

Estonia3723846060 Japan81726325861Riversa

Turkey902163365993

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic Mountelda.s.Slovakia

5062391138 94112746100

442890813121ParklandProductsLtd.NewZealand6433493760 8861080841322 5024423277 86-10-63816136

30109350054

4635100000

MunditolS.A. NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGardenAb

Perfetto PratoverdeSRL. Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare Lely(U.K.)Limited SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

Country:

Japan81332522285

Argentina541 148219999 Russia749541 16120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128128 Austria4312785100 Israel97298617979 Spain Denmark4566109200 UnitedKingdom441480226800 France33130817700

India911292299901

PhoneNumber:

5712364079

420255704220 420255704220

34952837500

35722434131

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry .

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevK

TheToroWarranty

Landscape Contractor Equipment(LCE)

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuanttoan agreementbetweenthem,jointlypromisetotheoriginalpurchasertorepair theT oroProductslistedbelowifdefectiveinmaterialsorworkmanship.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

WalkBehindMowers 53cmMowers–Residentialuse 53cmMowers–Commercialuse

76cmMowers–Residentialuse 76cmMowers–Commercialuse

Mid-SizeWalk-BehindMowers

•Engine2years

GrandStand

Mowers

•Engine2years ZMaster

2000SeriesMowers

•Engine2years ZMaster

3000SeriesMowers

•Engine2years ZMaster

5000and6000Series

Mowers

•Engine2years ZMaster

7000SeriesMowers

•Engine2years AllMowers

•Battery2years

•Attachments2years

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialwarrantywouldapply.

SomeenginesusedonT oroLCEProductsarewarrantedbytheenginemanufacturer.

Whicheveroccursrst.

Thiswarrantyincludesthecostofpartsandlabor,butyoumustpay transportationcosts.

2years 1year

2years

5yearsor1,200hours

4yearsor500hours

5yearsor1,200hours

InstructionsforObtainingWarrantyService

IfyouthinkthatyourToroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:

1.Contactyoursellertoarrangeserviceoftheproduct.Ifforanyreason itisimpossibleforyoutocontactyourseller,youmaycontactany ToroAuthorizedDistributortoarrangeservice.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:

ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 001-952-948-4707

SeeattachedDistributorList.

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:

•Costofregularmaintenanceserviceorparts,suchaslters,fuel,

lubricants,oilchanges,sparkplugs,airltersbladesharpeningorworn blades,cable/linkageadjustments,orbrakeandclutchadjustments

•Componentsfailingduetonormalwear

•Anyproductorpartwhichhasbeenalteredormisusedorneglected

orrequiresreplacementorrepairduetoaccidentsorlackofproper maintenance

•Pickupanddeliverycharges

•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro

ServiceDealer

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

GeneralConditions

Thepurchaseriscoveredbythenationallawsofeachcountry.Therights towhichthepurchaserisentitledwiththesupportoftheselawsarenot restrictedbythiswarranty.

374-0272RevD

Toro 74279TE Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SafeOperatingPractices

Training

Preparation

Operation

MaintenanceandStorage

ToroRidingMowerSafety

SoundPressureLevel

SlopeOperation

SoundPowerLevel

VibrationLevel

AddingFuel

BiodieselReady

FillingtheFuelTank

CheckingtheEngine-Oil Level

SwitchingtheFuelTanks

UsingtheRollover ProtectionSystem(ROPS)

ThinkSafetyFirst

SettingtheParkingBrake

ReleasingtheParkingBrake

StartingandStoppingthe Engine

StartingtheEngineinNormal Weather

StartingtheEngineinCold Weather(Below-5°Cor23°F)

StoppingtheEngine

EngagingthePTO

DisengagingthePTO

UsingtheSafety-Interlock System

Understandingthe Safety-InterlockSystem

DrivingForwardor Backward

TestingtheSafety-Interlock System

DrivingForward

DrivingBackward

StoppingtheMachine

AdjustingtheHeight-of-Cut

PositioningtheSeat

PushingtheMachine

UnlatchingtheSeat

ChangingtoMachineOperation

OperatingwiththeOverheat Sensor

TransportingtheMachine

LoadingtheMachine

UsingtheZStand™

DrivingupontotheZStand™

DrivingofftheZStand™

ReleasingtheMower-Deck Curtain

RemovingtheSheet-Metal Guard

GreasingtheMachine

GreasingtheFrontCaster Pivots

AddingGrease

AddingLightOilorSpray Lubrication

GreasingtheMowerDeck andBeltIdlers

ServicingtheAirCleaner

RemovingtheAirFilter

InstallingtheAirFilter

ServicingtheEngineOil

PreparingtoServicetheEngine Oil

CheckingtheEngine-OilLevel

DrainingtheEngineOil

ChangingtheEngine-OilFilter

ServicingtheFuelFilter andWaterSeparator

DrainingtheWaterSeparator

ChangingtheFuelFilter

ServicingtheFuelTank

ServicingtheBattery

RemovingtheBattery

InstallingtheBattery

ChargingtheBattery

ServicingtheFuses

AdjustingtheTracking

CheckingtheWheelLug Nuts

CheckingtheWheel-Hub SlottedNut

CheckingtheTirePressure

AdjustingtheCaster-Pivot Bearing

ServicingtheGearbox

CheckingtheGearbox-OilLevel

ChangingtheGearboxOil

AdjustingtheElectric Clutch