Toro 74279TE Operator's Manual

FormNo.3400-446RevB
ZMaster
®
Professional7000
SeriesRidingMower
With52inTURBOFORCE Mower
ModelNo.74279TE—SerialNo.316000001andUp
®
RearDischarge
Registeratwww.T oro.com. OriginalInstructions(EN)
*3400-446*B
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Introduction
Thisrotary-blade,ridinglawnmowerisintended tobeusedbyresidentialhomeownersor professional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintained lawnsonresidentialorcommercialproperties.It isnotdesignedforcuttingbrushorforagricultural uses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
g000935
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroRidingMowerSafety...................................6
SoundPressureLevel........................................6
SoundPowerLevel............................................6
VibrationLevel....................................................6
SafetyandInstructionalDecals..........................7
ProductOverview...................................................14
Controls...........................................................14
Operation................................................................16
AddingFuel......................................................16
BiodieselReady...............................................16
FillingtheFuelTank..........................................17
CheckingtheEngine-OilLevel..........................17
SwitchingtheFuelT anks..................................17
UsingtheRolloverProtectionSystem
(ROPS).........................................................17
ThinkSafetyFirst..............................................18
OperatingtheParkingBrake.............................19
StartingandStoppingtheEngine......................20
OperatingthePowerT akeoff(PTO)..................21
UsingtheSafety-InterlockSystem....................22
DrivingForwardorBackward............................22
StoppingtheMachine.......................................24
AdjustingtheHeight-of-Cut...............................24
AdjustingtheAnti-ScalpRollers........................24
PositioningtheSeat..........................................25
ChangingtheSeatSuspension.........................26
UnlatchingtheSeat..........................................26
PushingtheMachinebyHand..........................26
OperatingwiththeOverheatSensor.................27
TransportingtheMachine.................................27
LoadingtheMachine........................................27
UsingtheZStand™.........................................29
OperatingTips.................................................30
Maintenance...........................................................31
RecommendedMaintenanceSchedule(s)...........31
Pre-MaintenanceProcedures..............................32
ReleasingtheMower-DeckCurtain..................32
RemovingtheSheet-MetalGuard.....................32
Lubrication..........................................................33
GreasingtheMachine.......................................33
GreasingtheFrontCasterPivots......................33
AddingGrease.................................................33
AddingLightOilorSprayLubrication................33
GreasingtheMowerDeckandBelt
Idlers.............................................................33
EngineMaintenance...........................................35
ServicingtheAirCleaner..................................35
ServicingtheEngineOil....................................36
FuelSystemMaintenance...................................40
ServicingtheFuelFilterandWater
Separator......................................................40
ServicingtheFuelT ank.....................................40
ElectricalSystemMaintenance...........................41
ServicingtheBattery.........................................41
ServicingtheFuses..........................................43
DriveSystemMaintenance..................................43
AdjustingtheTracking......................................43
CheckingtheTirePressure...............................44
CheckingtheWheelLugNuts...........................44
CheckingtheWheel-HubSlottedNut................44
AdjustingtheCaster-PivotBearing...................45
ServicingtheGearbox......................................45
AdjustingtheElectricClutch.............................45
CoolingSystemMaintenance..............................47
ServicingtheCoolingSystem...........................47
BrakeMaintenance.............................................49
AdjustingtheParkingBrake..............................49
BeltMaintenance................................................49
InspectingtheBelts..........................................49
ReplacingtheMowerBelt.................................49
ReplacingthePTODriveBelt...........................50
ReplacingthePumpDriveBelt.........................51
ReplacingandTensioningtheAlternator
Belt................................................................51
ControlsSystemMaintenance.............................52
AdjustingtheControlHandleNeutral
Position.........................................................52
HydraulicSystemMaintenance...........................53
ServicingtheHydraulicSystem........................53
SettingtheHydraulicPumpNeutral
Position.........................................................55
MowerDeckMaintenance....................................57
LevelingtheMower..........................................57
ServicingtheCuttingBlades.............................59
Cleaning..............................................................62
CleaningundertheMower................................62
DisposingofWaste...........................................62
Storage...................................................................62
CleaningandStorage.......................................62
Troubleshooting......................................................64
Schematics.............................................................66
3
Safety
ThismachinewasdesignedinaccordancewithEN ISO5395:2013.
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—”personalsafety instruction”.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

Training

Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstousethelawnmower.Local regulationscanrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,or
petsarenearby.
Keepinmindthattheoperatororuseris
responsibleforaccidentsorhazardsoccurringto otherpeopleortheirproperty.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould emphasize:
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe controllevers.Themainreasonsforlossof controlare:
insufcientwheelgrip,especiallyonwet
grass; ◊beingdriventoofast; ◊inadequatebraking; ◊thetypeofmachineisunsuitableforits
task; ◊lackofawarenessoftheeffectofground
conditions,especiallyslopes; ◊incorrecthitchingandloaddistribution.

Preparation

Whilemowing,alwayswearsubstantial,
slip-resistantfootwearandlongtrousers.
Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe thrownbythemachine.
Warning–Fuelishighlyammable.
–Storefuelincontainersspecicallydesigned
forthispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refuelling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel whiletheengineisrunningorwhentheengine ishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysource ofignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercaps
securely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethat
theblades,bladeboltsandcutterassemblyare notwornordamaged.Replacewornordamaged bladesandboltsinsetstopreservebalance.
Onmulti-bladedmachines,takecareasrotating
onebladecancauseotherbladestorotate.

Operation

Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging directions.
Donotoperatetheengineinaconnedspace
wheredangerouscarbonmonoxidefumescan collect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengage
allbladeattachmentclutchesandshiftintoneutral.
Donotuseonslopesgreaterthan15degrees.
Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.T o guardagainstoverturning:
–donotstoporstartsuddenlywhenonaslope;
–useslowspeedsonslopesandduringtight
turns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
Usecarewhenpullingloadsorusingheavy
equipment.
–Useonlyapproveddrawbarhitchpoints.
4
–Limitloadstothoseyoucansafelycontrol.
–Donotturnsharply.Usecarewhenreversing.
Watchoutfortrafcwhencrossingornear
roadways.
Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirect
dischargeofmaterialtowardbystandersnorallow anyonenearthemachinewhileinoperation.
Neveroperatethemachinewithdamagedguards
orwithoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengine atexcessivespeedcanincreasethehazardof personalinjury.
Beforeleavingtheoperator'sposition:
–disengagethepowertakeoffandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–shutofftheengineandremovethekey .
Disengagedrivetoattachments,shutoffthe
engine,anddisconnectthesparkplugwire(s)or removetheignitionkey
–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthe
lawnmower;
–afterstrikingaforeignobject.Inspectthe
lawnmowerfordamageandmakerepairs beforerestartingandoperatingtheequipment; ifthemachinestartstovibrateabnormally (checkimmediately).
Disengagedrivetoattachmentswhentransporting
ornotinuse.
Shutofftheengineanddisengagedriveto
attachment
–beforerefuelling;
–beforeremovingthegrasscatcher;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's position.
Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashutoffvalve, turnthefueloffattheconclusionofmowing.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,
silencer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety .
Ifyoumustdrainthefueltank,thisshouldbedone
outdoors.
Onmulti-bladedmachines,takecareasrotating1
bladecancauseotherbladestorotate.
Whenmachineistobeparked,storedorleft
unattended,lowerthecuttingmeansunlessa positivemechanicallockisused.

MaintenanceandStorage

Keepallnuts,bolts,andscrewstighttobesure
theequipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumescanreachanopen ameorspark.
5

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecic toT oroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.Do notrunengineindoorsorinanenclosedarea.
Keepyourhands,feet,hairandlooseclothing
awayfromattachmentdischargearea,underside ofmowerandanymovingpartswhileengineis running.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjust,orservice.
Batteryacidispoisonousandcancauseburns.
Avoidcontactwithskin,eyesandclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.
Batterygasescanexplode.Keepcigarettes,
sparksandamesawayfrombattery.
maycausedrivewheelstoslipandcauselossof brakingandsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagetheblades andproceedslowlyofftheslope.
Followthemanufacturer'srecommendations
forwheelweightsorcounterweightstoimprove stability.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s earof90dBA,whichincludesanUncertaintyV alue (K)of1dBA.
Thesoundpressurelevelwasdeterminedaccording totheproceduresoutlinedinENISO5395:2013.
UseonlygenuineTororeplacementpartsto
ensurethatoriginalstandardsaremaintained.
UseonlyToro-approvedattachments.Warranty
maybevoidedifusedwithunapproved attachments.

SlopeOperation

Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury,death ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding andlossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,tree
limbs,etc.fromthemowingarea.T allgrasscan hideobstacles.
Watchforditches,holes,rocks,dips,andrises
thatchangetheoperatingangle,asroughterrain couldoverturnthemachine.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of1 dBA.
Thesoundpowerlevelwasdeterminedaccordingto theproceduresoutlinedinISO11094.

VibrationLevel

Hand-Arm
Measuredvibrationlevelforrighthand=3.1m/s
Measuredvibrationlevelforlefthand=3.1m/s
UncertaintyValue(K)=1.6m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=0.90m/s
UncertaintyValue(K)=0.45m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.
2
2
2
2
2
Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheels
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
93-7818
decal93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
93-8069
1.Hotsurface/burnhazard—stayasafedistancefromthe hotsurface.
98-4387
1.Warning—wearhearingprotection.
decal107-2114
107-2114
decal93-8069
decal98-4387
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotwearthetheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal104-2449
104-2449
7
1.Heightofcutinmillimeters
decal107-3968
107-3968
1.Disengage3.Parkingbrake
2.Engage
decal107-3969
decal107-3961
107-3969
107-3961
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,stop theengine,andremovetheignitionkeybeforeworking underthemower.
decal107-7719
107-7719
1.Heightofcutinmillimeters
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
2.Beforestartingtheengine,cleangrassanddebrisfromthe mowerbeltandpulleys,inserttheignitionkey,andstart theengine.
decal107-3962
107-3962
decal108-5955
108-5955
8
decal108-5957
108-5957
decal112-3858
112-3858
1.ReadtheOperator's Manual.
3.Removetheignitionkey beforeadjustingtheheight ofcut.
2.Readtheinstructions
4.Heightofcutsettings.
beforeservicingor performingmaintenance.
decal112-9028
112-9028
decal108-5981
108-5981
1.Warning—stayawayfrommovingparts;keepallguardsin place.
1.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
1.Cutting/dismemberment hazard,fanand entanglementhazard, belt.
110-3852
2.Continuoustonesignals theuserthatengineis overheating.
110-3853
2.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
decal110-3852
decal110-3853
114-1826
decal114-1826
1.Removetheignitionkey.2.Readtheinstructions beforeservicingor performingmaintenance.
9
1.ReadtheOperator'sManual.
decal114-9600
114-9600
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine
2.Thrownobjecthazard,mower-donotoperatewithoutthe
deector,dischargecoverorgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
decal115-4212
movingparts;keepallguardsandshieldsinplace.
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe hotsurface.
2.ReadtheOperator's
Manual.
116–5610
1.Hourmeter4.Neutral
2.Powertakeoff(PTO)5.Operatorpresenceswitch
3.Parkingbrake6.Battery
decal119-0397
119–0397
decal119-0398
decal116-5610
119–0398
10
decal131-4036
131-4036
121–7562
1.Pushtostart4.Variablespeedcontrol
2.ReadtheOperator’s
5.Fast Manualformore informationonpreheating theengine.
3.Slow
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheel-hubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
1.Maximumdrawbarpull36 kg(80lb).
2.ReadtheOperator's Manual.
decaloemmarkt
Manufacturer'sMark
decal121-7562
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decal126-2055
1.Explosionhazard
2.Nore,opename,or
6.Keepbystandersasafe
7.Weareyeprotection;
smoking.
3.Causticliquid/chemical
8.Batteryacidcancause
burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
10.Containslead;donot
Manual.
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
107-9309
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
11
decal107-9309
decal107-3963
107-3963
1.Cutting/dismemberment hazard,mowerblade—do notcarrypassengersand keepbystandersaway.
2.Cutting/dismemberment hazardofhandorfoot, mowerblade—remove theignitionkeyandread theinstructionsbefore servicingorperforming maintenance;stayaway frommovingparts.
3.Thrownobject hazard—keepbystanders asafedistancefromthe machineandkeepthe deectorinplace.
4.Beforestartingtheengine, cleangrassanddebrisfrom themowerbeltandpulleys, inserttheignitionkey,and starttheengine.
107-3964
1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,
2.Warning—readtheOperator'sManual andreceivetraining.
stoptheengine,andremovethe ignitionkeybeforeleavingthe machine.
4.Warning—wearhearingprotection.
12
decal107-3964
5.ReadtheOperator'sManual.
decal110-0820
110-0820
1.Fast
5.Warning—readtheOperator'sManual.
2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keep
childrenasafedistancefromthebattery.
3.Neutral
7.Explosionhazard—nore,openames,orsmoking;avoid sparks.
4.Reverse8.Tounlockthetractiondrive,turntheby-passvalve1complete revolutioncounterclockwiseusinga16mmor5/8inch wrench.
127–0335
decal127-0335
1.Tippinghazardonslopes—donotmakesudden,tightturns;
makeslow,wideturns;donotuseonslopesnearopenwater; donotusethismachineonslopesgreaterthan15degrees.
2.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15degrees;backupthe ramp(inreverse)anddriveforwardofftheramp.
13
ProductOverview
g010363
Figure4
Figure3
1.ZStand
2.Height-of-cutlever
3.Motion-controllever8.Mowerdeck
4.Seatbelt9.Casterwheel
5.Rollbar
©
6.Fuelcap(bothsides)
7.Parking-brakelever
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure3and
Figure4).
1.Hourmeter
2.Ignitionswitch7.Engine-temperaturelight
3.Fuel-selectorvalve8.Throttlecontrol
g020466
4.Audiblealarm
5.Glow-plugswitch
6.Glow-pluglight
9.PTOSwitch
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure4).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterandtheyindicate withablacktrianglethattheinterlockcomponentisin thecorrectposition(Figure5).
BatteryIndicatorLight
WhentheignitionkeyisinitiallyturnedtotheRUN positionforafewseconds,thebatteryvoltageis displayedintheareawherethehoursarenormally displayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure5).
14
AudibleAlarm
Thismachinehasanaudiblealarmthatalertstheuser toturnofftheengineorenginedamagecanoccur fromoverheating.RefertoServicingtheCooling SysteminCoolingSystemMaintenance(page47).
Fuel-SelectorValve
Figure5
1.Safety-interlocksymbols
2.Hourmeter
3.Batterylight
ThrottleControl
ThethrottlecontrolisvariablebetweenFASTand SLOW.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengage theelectricclutchtodrivethemowerbladeswiththe motion-controlleversinthecenter,unlockedposition. Pulltheswitchuptoengagethebladesandrelease. Todisengagetheblades,pushtheblade-control switch(PTO)down.
Neutral-LockPosition
g009610
Thefuel-selectorvalveislocatedbehindtheseat.
Closethefuel-selectorvalvewhentransportingor storingmower.
Movetheselectorvalvetotheleftorrightpositionfor operation.
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Tobestprotectyourinvestmentandmaintainoptimal performanceofyourT oroequipment,countonT oro genuineparts.Whenitcomestoreliability,T oro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.
TheNEUTRAL-LOCKpositionisusedwiththe safety-interlocksystemandtodetermineNEUTRAL position.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas 3positions:START,RUN,andOFF.
Glow-PlugLight
Theglowplugindicatorlightturnsonwhenthe glow-plugbuttonisengaged(Figure4).
Glow-PlugSwitch
Thisswitchactivatestheglowplugsandisindicated bytheglow-pluglight.Holddowntheglow-plugswitch for10secondspriortostarting.
Engine-TemperatureLight
Theengine-temperaturelightcomesonwhenthe engineisoverheating(Figure4).
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty .

AddingFuel

Theenginerunsonclean,freshdieselfuelwith aminimumoctaneratingof40.Purchasefuelin quantitiesthatyoucanusewithin30daystoensure fuelfreshness.
Usesummergradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade dieselfuel(No.1-DorNo.1-D/2-Dblend)below
-7°C(20°F).Useofwintergradedieselfuelatlower temperaturesprovideslowerashpointandpour pointcharacteristics,thereforeeasingstartabilityand lesseningchancesofchemicalseparationofthefuel duetolowertemperatures(waxappearance,which maypluglters).
Useofsummergradedieselfuelabove-7°C (20°F)contributestowardlongerlifeofthepump components.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltank orconditioneropening.
Keepfuelawayfromeyesandskin.
Fillthefueltankoutdoorsonlevelground, inanopenarea,whentheengineiscold. Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull. Fillthefueltanktothebottomoftheller neck.Theemptyspaceinthetankallows fueltoexpand.Overllingmayresultin fuelleakageordamagetotheengineor emissionsystem(ifequipped).
Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyoffuel.
Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.
Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma fuel-dispensernozzle.
Ifafuel-dispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmeetspecication
ASTMD6751orEN14214.
16
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
fueltankrotatethefuel-selectorvalvetotheright-hand location(Figure6)
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontendof5%)orlesserblend
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
Contactyourdistributorifyouwishformore
informationonbiodiesel.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe
fueltanktothebottomofthellerneck.Theempty spaceinthetankallowsthegasolinetoexpand.
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundeachfuel-tankcapandremovethe cap.Fillthefueltanktothebottomoftheller neck.Thisspaceinthetankallowsthefuelto expand.Donotllthefueltankcompletelyfull.
Closethefuel-selectorvalvebeforetransportingor storingmachine.
3.Installthefuel-tankcapsecurely.Wipeupany fuelthatmayhavespilled.
4.Ifpossible,llthefueltankaftereachuse.This minimizespossiblebuildupofcondensation insidethefueltank.

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page37).

SwitchingtheFuelTanks

Important:Donotrunthemachineoutoffuel.
Thismaycauseenginedamageandrequirethe fuelsystemtobechecked.
Thefuel-selectorvalveislocatedbehindtheleftside oftheseat.
Figure6
1.Leftfueltank
2.Fuel-selectorvalve

UsingtheRollover ProtectionSystem(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keep therollbarintheraisedlockedpositionand usetheseatbelt.
Ensurethattherearpartoftheseatissecured withtheseatlatch.
g000962
Theunithas2fueltanks.Onetankisontheleftside andtheotherontherightside.Eachtankconnects tothefuel-selectorvalve.Fromthereacommonfuel lineleadstotheengine(Figure6).
Tousetheleftsidefueltankrotatethefuel-selector valvetotheleft-handlocation.T ousetherightside
17
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
1.Removethehairpincottersandremovethe2 pins(Figure8).
2.Lowertherollbartothedownposition.There are2downpositions.SeeFigure7forthe positions.
g004955
Figure8
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
Figure7
1.Fulldownposition2.Downpositionwithbagger
installed
3.Installthe2pinsandsecurethemwiththe hairpincotters(Figure8).
4.Toraisetherollbar,removethehairpincotters andremovethe2pins(Figure8).
5.Raisetherollbartotheuprightpositionand installthe2pinsandsecurethemwiththe hairpincotters(Figure8).

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury .
g004954
DANGER
Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15 degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.
Donotoperatethemachineneardrop-offs.
18
DANGER
OperatingtheParking
Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Figure9
1.SafeZone-usethe ZMasterhereonslopes lessthan15degreesor atareas.
2.Usewalkbehindmower and/orhandtrimmernear drop-offsandwater.
3.Water
Brake
Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.

SettingtheParkingBrake

1.Movethemotion-controllevers(Figure17)out totheNEUTRAL-LOCKposition.
2.Pullupandbackontheparking-brakelever tosettheparkingbrake(Figure11).The parking-brakelevershouldstayrmlyinthe engagedposition.
WARNING
Parkingbrakemaynotholdmachine parkedonaslopeandcouldcause personalinjuryorpropertydamage.
Donotparkonslopesunlesswheelsare
g000963
chockedorblocked

ReleasingtheParkingBrake

Pushforwardanddownontheparking-brakeleverto releasetheparkingbrake(Figure1 1).Theparking brakeisdisengagedandtheleverwillrestagainst thebrakestop.
CAUTION
Thismachineproducessoundlevelsin excessof85dBAattheoperatorsearandcan causehearinglossthroughextendedperiods ofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Wearprotectiveequipmentforyoureyes,ears,hands, feet,andheadwhenusingthismachine.
Figure10
1.Warning—weareye protection.
2.Warning—wearhearing protection
g000964
Figure11
1.ONposition
2.OFFposition
g009027
3.Brakestop
19

StartingandStoppingthe Engine

StartingtheEngineinNormal Weather

StartingtheEngineinCold Weather(Below-5°Cor23°F)

Note:Usethecorrectengineoilforthestarting
temperature;refertoServicingtheEngineOil(page
36).
Figure12
Important:Usestartingcyclesofnomorethan
30secondsperminutetoavoidoverheatingthe startermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel systemhasbeencompletelywithoutfuel.
g032594
g032593
Important:Usestartingcyclesofnomorethan
30secondsperminutetoavoidoverheatingthe startermotor.
Note:Donotusefuelleftoverfromthesummer.Use
onlyfreshwintergradedieselfuel.
20
Figure13

StoppingtheEngine

OperatingthePower
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
Takeoff(PTO)
Thepowertakeoff(PTO)switchstartsandstopsthe mowerbladesandanypoweredattachments.

EngagingthePTO

1.Iftheengineiscold,allowtheenginetowarm up5to10minutesbeforeengagingthePTO.
2.Whileseatedintheseat,releasethepressureon thetractioncontrolleversandplaceinNEUTRAL.
3.PlacethethrottleintheFASTposition.
Note:EngagingthePTOwiththethrottleat
thehalforlesspositioncausesexcessivewear tothedrivebelts.
4.Pulloutonthepowertakeoff(PTO)switchto engageit(Figure15).
Figure14
Important:Makesurethatyouclosethe
fuel-shutoffvalvebeforetransportingorstoring themachine,asfuelleakagemayoccur.Setthe parkingbrakebeforetransportingthemachine. Makesurethatyouremovethekeyasthefuel pumpmayrunandcausethebatterytolose charge.
g000937
Figure15
1.PTOon2.PTOoff
g032595

DisengagingthePTO

Todisengage,pushthePTOswitchtotheOFF position(Figure15).
21

UsingtheSafety-Interlock System

CAUTION
Ifsafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
Thepowertakeoff(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position
Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthe safetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrake andmovethePTOtoON.Trystartingthe engine;theengineshouldnotcrank.
2.Sittingontheseat,engagetheparkingbrake andmovethePTOtoOFF.Moveeither motion-controllever(outoftheNEUTRAL-LOCK position).Trystartingtheengine;theengine shouldnotcrank.Repeatforothercontrollever.
3.Sittingontheseat,engagetheparkingbrake, movethePTOswitchtoOFFandmovethe motion-controlleverstotheNEUTRAL-LOCK position.Nowstarttheengine.Whiletheengine isrunning,releasetheparkingbrake,engage thePTOandriseslightlyfromtheseat;the engineshouldstop.
4.Sittingontheseat,engagetheparkingbrake, movethePTOswitchtoOFFandmovethe motion-controlleverstotheNEUTRAL-LOCK position.Nowstarttheengine.Whiletheengine isrunning,centereithermotioncontroland move(forwardorreverse);theengineshould stop.Repeatfortheothermotioncontrol.
Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewhenthetractioncontrolsaremoved fromtheLOCKEDpositionwiththeparkingbrake engagedorifyourisefromtheseatwhenthePTO isengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
Figure16
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
5.Sittingontheseat,disengagetheparkingbrake, movethePTOswitchtoOFFandmovethe motion-controlleverstoNEUTRAL-LOCKposition. Trystartingtheengine;theengineshouldnot crank.

DrivingForwardor Backward

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.AlwaysoperateintheFULLTHROTTLE positionwhenmowing.
CAUTION
Machinecanspinveryrapidly.Operatormay
g009612
losecontrolofmachineandcausepersonal injuryordamagetomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking sharpturns.

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily

DrivingForward

1.Releasetheparkingbrake;refertoAdjustingthe
ParkingBrake(page49).
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