Toro 74266, 74267, 74274 Setup Instructions

Page 1
Kubota-PoweredZMaster
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3356-103RevB
®
Mowers
SetupInstructions
ProcedureDescription
1 2 3
4
5 6
7
Nopartsrequired
Nopartsrequired
Rearwheels2Installthedrivewheels.
Rollbar,rightsection1 Rollbar,leftsection Rollbar,centersection1 Bolt,(3/8x1inch) Curvedwasher Flangenut,(3/8inch) Bolt,(1/2x3–1/4inch) Flangenut,(1/2inch)
Nopartsrequired
Nopartsrequired
Number2generalpurposelithiumbase ormolybdenumbasegrease.(Purchase separately.)
–
–
1
8 8 8 2 2
–
–
1tube
Removepartsfromthecrate.
Checkthetirepressure.
InstalltheRolloverProtectionSystem (ROPS).
Addfueltothemachine.
Chargethebattery.
Checkthemachineforgrease.
Use
8 9
10
11
©2008—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Nopartsrequired
Nopartsrequired
Nopartsrequired
Operator’sManual PartsCatalog EngineOwner’sManual RegistrationCard SafetyVideo Key2
Registeratwww.Toro.com.
–
–
–
1 1 1 1 1
Checktheengineoillevel.
Preparethesidedischargechute.
Checkthemachinebeforedeliveryto thecustomer.
Deliveringthemachinetothecustomer.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Page 2
1
3
RemovingPartsfromtheCrate
NoPartsRequired
Procedure
RemovethetiresandthepartsfortheROPSfromthe shippingcrate.
2
CheckingtheTirePressure
NoPartsRequired
Procedure
Pressure:13psi(90kPa)
Note:Thefrontcasterwheelisasemi-pneumatictire anddoesnotneedtobechecked.
Checktheairpressureinthedrivetires.
RaisingtheMachineUpand InstallingtheDriveWheels
Partsneededforthisprocedure:
2Rearwheels
Procedure
1.Removethescrewsholdingtherightangleretaining platetothecrate.
Figure2
2.Raisethebackofthemachineupandsupportitwith jack-stands.
Figure1
Figure3
3.Removethewheelnutsfrombothsidesofthe vehicleandremovetherightangleretainingplate. Discardthescrewsandretainingplate.
2
Page 3
Figure4
4.Mountthewheelswiththevalvestemtotheoutside andsecurethemwiththewheelnutspreviously removed.
5.Torquethewheelnutsto95ft-lb(128N·m).
6.Removethejack-stands.
Figure5
Figure6
2.Installthelanyardclipsontothelongbolts(1/2x 3-1/4inch).
Note:Makesurethebenttabpointstowardthe headofthebolt.
Figure7
4
InstallingtheRollOver ProtectionSystem
Partsneededforthisprocedure:
1Rollbar,rightsection
1
Rollbar,leftsection
1Rollbar,centersection
8
Bolt,(3/8x1inch)
8
Curvedwasher
8
Flangenut,(3/8inch)
2
Bolt,(1/2x3–1/4inch)
2
Flangenut,(1/2inch)
Procedure
1.Looselyinstalltherightandleftrollbarsectionto theframe,with8bolts(3/8x1inch),8curved washers,and8angenuts(3/8inch).
3.Lightlyoiltheendsofthecenterrollbarsection.
4.Looselyinstallthecenterrollbarsectionusing2 bolts(1/2x3-1/4inch)and2angenuts(1/2inch).
Note:Makesuretheboltsareinstalledfromthe outsideoftherollbar.
Note:Makesurethelanyardtabisinstalledasshow andpointsforward.
Note:Thecurvewasherconemustbeinstalled towardthebolthead.
3
Page 4
Figure8
6.Torquealllowerfasteners,attachedtothemachine frame,to30ft-lb.
7.Tightenthecenterrollbarbolts(1/2x3-1/4inch) soitrotatesfreelywithsomeresistance.
Note:Nomorethanonethreadshouldbeexposed outsidethenut.
5.Raisetherollbarintotheuprightpositionandsecure itwiththepinsandhairpincotterpinsfastenedto thelanyards
Figure10
5
AddingFueltotheMachine
NoPartsRequired
Procedure
Addfueltothemachinebeforestartingit.Refertoyour Operator’sManual.forthecorrectfuelandprocedure.
Figure9
4
Page 5
6
7
ChargingtheBattery
NoPartsRequired
Procedure
Chargingthebatteryproducesgassesthatcan explodeandcauseseriousinjury.
•Keepcigarettes,sparksandamesaway fromthebattery.
•Makesuretheignitionswitchisoff.
•Ventilatewhenchargingorusingthebattery inanenclosedspace.
Important:Donotrunthemachinewiththe batterydisconnected;electricaldamagemayoccur totheengine.
CheckingtheMachinefor Grease
Partsneededforthisprocedure:
1tube
Procedure
1.Removethebeltcoversondomesticmachinesas
Number2generalpurposelithiumbaseor molybdenumbasegrease.(Purchaseseparately .)
shownbelow.
Chargethebattery.RefertotheOperator’ sManualfor instructions.
Figure11
Figure12
2.Removethebeltcoversandboltsoninternational machinesasshownbelow.
Figure13
5
Page 6
3.Checkthetensioningarmforgrease.
4.Checkthegreaseforthethreespindlebearings.If needed,addgreaseuntilitcomesoutofthelower seals.
5.Installthebeltcovers.
Figure16
8
Figure14
6.Checkthegreaseforthepumpdrivebeltidlerarm.
CheckingtheEngineOilLevel
NoPartsRequired
Procedure
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking OilLevelinOperator’ sManual.
Figure15
7.CheckthegreaseforthePTOdrivebeltidlerarm.
6
Page 7
9
CheckingtheSideDischarge Chute
NoPartsRequired
Procedure
Ifthereareplastictiesholdingthesidedischargechute up,removethemandlowerthechuteintoplace.
Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresultin seriousinjuryordeath.Also,contactwiththe bladecouldoccur.
Neveroperatethelawnmowerwiththegrass deectorremovedunlessyouinstallacover plate,amulchplate,oragrasschuteand catcher.
Figure17
1.GrassDeector4.Lendofspring,place
2.Spring
3.Jhookendofspring
behinddeckedgebefore installingbolt
5.Deckedge
1.MakesuretheLendofspringisinstalledbehind thedeckedgebeforeinstallingtheboltasshownin Figure17.
2.PlacetheJhookendofspringaroundgrassdeector (Figure17).
Important:Thegrassdeectormustbefreeto rotatewithdownwardtension.Liftthedeector uptothefullopenpositionandensurethatit rotatesfreely,withoutbindingintothefulldown position.
7
Page 8
10
CheckingtheMachineBeforeDeliverytotheCustomer
NoPartsRequired
Procedure
Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming theseprocedures.
Initial
Checkthetirepressure.
Checkthelevelofthemower.
Checkthatallmowerspindlesaregreased.
Checktheengineoillevel.
Checkthehydraulicuidlevel.
CheckROPSissecure.
Onliquidcooledmachines,checkthelevelofthecoolantintheradiatorandoverowbottle.
Checktheadjustmentoftheparkingbrake.
Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.
Checkthesafetyinterlocksystem;refertotheOperator’sManual.
EnsurethatthePTOworks.
Checkallfastenersyouinstalledtoensurethattheyaretight.
CheckProcedure
Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:
Signature:Date:
8
Page 9
11
DeliveringtheMachinetotheCustomer
Partsneededforthisprocedure:
1
Operator’sManual
1
PartsCatalog
1
EngineOwner’sManual
1
RegistrationCard
1
SafetyVideo
2Key
Procedure
Atdelivery,completetheitemslistedinthefollowingtableandinitialeachwhennished.
ModelNo.SerialNo.
9
Page 10
DealerInitial
CustomerInitialCheckProcedure
Showthecustomerwherethefollowingfeaturesarelocatedandhowtheyfunction:
Fueltankcaps
Oilllcap/Oildipstick
Engineoillter
Engineoildrain
Fuellters
Airlter
Radiatorcoolant
Hydraulicuidreservoir
Hydrauliclter
Battery
Ignitionswitch
Throttlelever
Glowpluglightandswitch
Powertakeoffswitch(PTO)
Motioncontrollevers
Parkingbrake
Mowerheight-of-cut
Liftassistlever
ZStand®(OnlyonInternationalmachines)
Adjustableseat
Hydraulicbypassvalves
RolloverProtectionSystem(ROPS)
Mowerdeckowbafe
RefertotheOperator’sManualtopointoutsafetyprocedures,operation,and maintenanceprocedures.
ReviewthewarrantystatementasshownintheOperator’sManual.
Describethepostsaleserviceproceduresforyourstore.
Assistthecustomerinllingoutandmailingtheregistrationcardorregisteronlineat www.T oro.com
MakesurethatthecustomerreceivestheOperator’sManual,PartsCatalog,andEngine Owner’sManual,SetUpInstructions,andsafetyvideo.
Assistthecustomerinloadingthemower.
Note:Whenyou,thedealerrepresentative,havenisheddeliveringthemachinetothecustomer,signanddatein thespaceprovidebelowandkeepacopyofthispagefordealerrecords.
Signature:Date:
Signature:Date:
10
Page 11
Notes:
11
Page 12
Loading...