Toro 74266CP, 74267CP, 74274CP Operator's Manual

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Page 1

FormNo.3364-201RevA

Z580-DZMaster

With52in,60inor72inTURBOFORCE DischargeMower

ModelNo.74266CP—SerialNo.310000001andUp

ModelNo.74267CP—SerialNo.310000001andUp

ModelNo.74274CP—SerialNo.310000001andUp

Side

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Page 2

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.

Figure1

1.Modelandserialnumberlocation

Theenclosed

Engine Owner’ s Man ual

issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedto beusedbyresidentialhomeownersorprofessional, hiredoperators.Itisdesignedprimarilyforcutting grassonwell-maintainedlawnsonresidential orcommercialproperties.Itisnotdesignedfor cuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready. identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Figure1

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

SlopeIndicator.....................................................6

SafetyandInstructionalDecals.............................7

ProductOverview......................................................14

Controls.............................................................14

Operation...................................................................15

AddingFuel.......................................................15

BiodieselReady..................................................16

FillingtheFuelTank...........................................16

Contactusatwww.T oro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

CheckingtheEngineOilLevel............................16

SwitchingtheFuelTanks....................................16

UsingtheRolloverProtectionSystem

(ROPS)..........................................................17

ThinkSafetyFirst...............................................18

OperatingtheParkingBrake...............................19

StartingandStoppingtheEngine........................19

OperatingthePowerTakeOff(PTO).................21

TheSafetyInterlockSystem................................21

DrivingForwardorBackward.............................22

StoppingtheMachine.........................................23

AdjustingtheHeight-of-Cut...............................23

AdjustingtheAnti-ScalpRollers.........................23

AdjustingtheFlowBafe...................................24

PositioningtheFlowBafe.................................25

PositioningtheSeat............................................25

UnlatchingtheSeat.............................................26

PushingtheMachinebyHand.............................26

OperatingwiththeOverheatSensor...................27

UsingtheSideDischarge....................................27

TransportingMachines.......................................27

LoadingMachines..............................................28

UsingtheZStand®............................................28

OperatingTips...................................................29

Maintenance...............................................................31

RecommendedMaintenanceSchedule(s)................31

Lubrication.............................................................32

GreasingandLubrication...................................32

GreasingtheMowerDeckandBelt

Idlers..............................................................33

LubricateCasterWheelHubs.............................33

EngineMaintenance...............................................35

ServicingtheAirCleaner....................................35

ServicingtheEngineOil.....................................36

FuelSystemMaintenance.......................................39

ServicingtheFuelFilterandWater

Seperator........................................................39

ServicingtheFuelTank......................................40

ElectricalSystemMaintenance................................41

ServicingtheBattery...........................................41

ServicingtheFuses.............................................42

DriveSystemMaintenance.....................................43

AdjustingtheTracking........................................43

CheckingtheTirePressure.................................44

CheckingtheWheelHubSlottedNut..................44

AdjustingtheCasterPivotBearing......................44

ServicingtheGearBox.......................................45

AdjustingtheElectricClutch..............................45

CoolingSystemMaintenance..................................47

ServicingtheCoolingSystem..............................47

BrakeMaintenance.................................................48

AdjustingtheParkingBrake................................48

BeltMaintenance....................................................49

InspectingtheBelts............................................49

ReplacingtheMowerBelt...................................49

AdjustingtheMowerBeltTensionfor72in

MowersOnly..................................................50

ReplacingthePTODriveBelt.............................50

ReplacingthePumpDriveBelt...........................51

ReplacingandTensioningtheAlternator

Belt................................................................51

ControlsSystemMaintenance.................................53

AdjustingtheControlHandleNeutral

Position..........................................................53

HydraulicSystemMaintenance...............................54

ServicingtheHydraulicSystem...........................54

SettingtheHydraulicPumpNeutral

Position..........................................................56

MowerDeckMaintenance......................................58

LevelingtheMoweratThreePositions................58

ServicingtheCuttingBlades...............................59

ReplacingtheGrassDeector.............................61

Cleaning.................................................................62

CleaningUndertheMower.................................62

WasteDisposal...................................................62

Storage.......................................................................63

CleaningandStorage..........................................63

Troubleshooting.........................................................64

Schematics.................................................................66

Page 4

Safety

•Useextracarewhenhandlingdieselandotherfuels. Theyareammableandvaporsareexplosive.

Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol,whichmeans CAUTION,WARNING,orDANGER-“personal safetyinstruction."Failuretocomplywiththe instructionmayresultinpersonalinjuryordeath.

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrass or,whenequippedwithagrassbagger,forcatching cutgrass.Anyuseforpurposesotherthanthesecould provedangeroustouserandbystanders.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining material.Iftheoperator(s)ormechanic(s)cannot readEnglishitistheowner’sresponsibilitytoexplain thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor servicetheequipment.Localregulationsmayrestrict theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeopleorproperty.

–Useonlyanapprovedcontainer

–Neverrefuelordrainthemachineindoors.

–Neverremovefuelcaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling. Donotsmoke.

•Checkthatoperator’spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

Operation

•Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis engagedbeforestartingengine.Starttheengineonly fromtheoperator’sposition.Useseatbelts.

•Neverraisemowerwiththebladesrunning.

•NeveroperatewithoutthePTOshield,orother guardssecurelyinplace.Besureallinterlocksare attached,adjustedproperly,andfunctioningproperly .

•Neveroperatewiththedischargedeectorraised, removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor overspeedtheengine.

•Stoponlevelground,lowerimplements,disengage drives,engageparkingbrake,shutoffenginebefore leavingtheoperator’ spositionforanyreason includingemptyingthecatchersoruncloggingthe chute.

Preparation

•Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety glassesandhearingprotection.Longhair,loose clothingorjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused andremoveallobjectssuchasrocks,toysandwire whichcanbethrownbythemachine.

•Stopequipmentandinspectbladesafterstriking objectsorifanabnormalvibrationoccurs.Make necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Nevercarrypassengersandkeeppetsandbystanders away.

•Bealert,slowdownandusecautionwhenmaking turns.Lookbehindandtothesidebeforechanging directions.

•Slowdownandusecautionwhencrossingroadsand sidewalks.Stopbladesifnotmowing.

Page 5

•Beawareofthemowerdischargedirectionanddo notpointitatanyone.

•Donotoperatethemowerundertheinuenceof alcoholordrugs.

•Useextremecarewhenloadingorunloadingthe machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

SlopeOperation

•Donotmowslopesgreaterthan15degrees.

•Donotmowneardrop-offs,ditches,steepbanks orwater.Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury,death ordrowning.

•Donotmowslopeswhengrassiswet.Slippery conditionsreducetractionandcouldcausesliding andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs, etc.fromthemowingarea.Tallgrasscanhide obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing downhill.Weighttransfertothefrontwheelsmay causedrivewheelstoslipandcauselossofbraking andsteering.

•Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagethebladesand proceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor wheelweightsorcounterweightstoimprovestability.

•Useextremecarewithgrasscatchersorother attachments.Thesecanchangethestabilityofthe machineandcauselossofcontrol.

UsingtheRolloverProtectionSystem (ROPS)

•Keeptherollbarintheraisedandlockedposition andusetheseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleasedquickly intheeventofanemergency.

•Beawarethereisnorolloverprotectionwhenthe rollbarisdown.

•Checktheareatobemowedandneverfoldthe ROPSinareaswherethereareslopes,dropoffsor water.

•Lowertherollbaronlywhenabsolutelynecessary. Donotweartheseatbeltwiththerollbarfolded down.

•Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)beforedriving underanyobjectsanddonotcontactthem.

Maintenanceandstorage

•Disengagedrives,lowerimplement,setparking brake,stopengineandremovekey .Waitforall movementtostopbeforeadjusting,cleaningor repairing.

•Cleangrassanddebrisfromcuttingunits,drives, mufers,andenginetohelppreventres.Cleanup oilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear ame.

•Shutofffuelwhilestoringortransporting.Donot storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallowuntrained personneltoservicemachine.

•Usejackstandstosupportcomponentswhen required.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Disconnectbatterybeforemakinganyrepairs. Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.

•Usecarewhencheckingblades.Wraptheblade(s)or weargloves,andusecautionwhenservicingthem. Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.

•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.W ear protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall hardwaretightened.Replaceallwornordamaged decals.

•UseonlyToroapprovedattachments.Warrantymay bevoidedifusedwithunapprovedattachments.

Page 6

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

Page 7

SafetyandInstructional Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

65-2690

1-403005

66-1340

1-643253

68-8340

54-9220

1.Warning—wearhearingprotection.

98-4387

98-5954

58-6520

1.Grease

Page 8

107-1857

104-2449

104-7759

107-1860

105-7798

107-1613

Page 9

107-1861

107-2102

107-1864

107-2112

107-2114

Page 10

108-5955

110-2067

108-5957

110-2068

1.ReadtheOperator’sManual.

110–3842

108-5981

109-7949

110–0806

Page 11

1.Interval

2.PowerT ake-off(PTO)

3.Parkingbrake

4.Neutral

5.Operatorpresenceswitch

6.Battery

112-8651

110-3851

1.Removetheignitionkeyandreadtheinstructionsbefore servicingorperformingmaintenance.

110-3852

1.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.

2.Continuoustonesignals theuserthatengineis overheating.

114-9600

1.ReadtheOperator’sManual.

115-4212

1.Hydraulicoillevel3.Warning—donottouch thehotsurface.

2.ReadtheOperator’s

Manual.

1.Cutting/dismemberment hazard,fanand entanglementhazard, belt.

110-3853

2.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.

Page 12

117-0912

1.Pushtoengage4.Fast

2.Engine—preheat

3.ReartheOperator’s Manual.

119-0397

119-0398

5.Continuousvariable setting

6.Slow

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

117–2718

106-7492

Page 13

106-9989

107-9309

1.Warning—readtheOperator’sManualforinformationonchargingthebattery;containslead;donotdiscard.

2.ReadtheOperator’sManual.

110-0819

Page 14

ProductOverview

Figure4

1.ZStand

2.Height-of-cutlever

3.Motioncontrollever8.Mowerdeck

4.Seatbelt9.Casterwheel

5.Rollbar

6.Fuelcap(bothsides)

7.Parkingbrakelever

HourMeter

Thehourmeterrecordsthenumberofhourstheengine hasoperated.Itoperateswhentheengineisrunning. Usethesetimesforschedulingregularmaintenance

Figure5).

(

SafetyInterlockIndicators

Therearesymbolsonthehourmeterandtheyindicate withablacktrianglethattheinterlockcomponentisin thecorrectposition(

Figure6).

BatteryIndicatorLight

WhentheignitionkeyisinitiallyturnedtotheRun positionforafewseconds,thebatteryvoltagewillbe displayedintheareawherethehoursarenormally displayed.

Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating

Figure6).

level(

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure4andFigure5).

Figure5

1.Hourmeter

2.Ignitionswitch7.EngineTemperaturelight

3.Fuelselectorvalve8.Throttlecontrol

4.Audiblealarm

5.Glowplugswitch

6.Glowpluglight

9.PTOSwitch

Figure6

1.Safetyinterlocksymbols

2.Hourmeter

3.Batterylight

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

BladeControlSwitch(PTO)

Thebladecontrolswitch(PTO)isusedtoengagethe electricclutchtodrivethemowerbladeswiththemotion controlleversinthecenter,un-lockedposition.Pullthe switchuptoengagethebladesandrelease.Todisengage theblades,pushthebladecontrolswitch(PTO)down.

NeutralLockPosition

Theneutrallockpositionisusedwiththesafetyinterlock systemandtodetermineneutralposition.

Page 15

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas threepositions:Start,RunandOff.

GlowPlugLight

Theglowplugindicatorlightturnsonwhentheglow plugbuttonisengaged(

Figure5).

GlowPlugSwitch

Thisswitchactivatestheglowplugsandisindicatedby theglowpluglight.Holddowntheglowplugswitchfor 10secondspriortostarting.

TemperatureLight

Thetemperaturelightcomesonwhentheengineisover heating(Figure5).

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

Theenginerunsonclean,freshdieselfuelwith aminimumoctaneratingof40.Purchasefuelin quantitiesthatcanbeusedwithin30daystoensure fuelfreshness.

Usesummergradedieselfuel(No.2-D)attemperatures above20°F(-7°C)andwintergradedieselfuel(No. 1-DorNo.1-D/2-Dblend)below20°F(-7°C).Useof wintergradedieselfuelatlowertemperaturesprovides lowerashpointandpourpointcharacteristics, thereforeeasingstartabilityandlesseningchances ofchemicalseparationofthefuelduetolower temperatures(waxappearance,whichmaypluglters).

AudibleAlarm

Thismachinehasanaudiblealarmthatalertstheuser toturnofftheengineorenginedamagecanoccurfrom overheating.RefertoServicingtheCoolingSystemin CoolingSystemMaintenance(page47).

FuelSelectorValve

Thefuelselectorvalveislocatedbehindtheseat.

Closethefuelselectorvalvewhentransportingor storingmower.

Movetheselectorvalvetothelefthand(LH)or righthand(RH)positionforoperation.

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.

Useofsummergradedieselfuelabove20°F(-7°C)will contributetowardlongerlifeofthepumpcomponents.

Important:Donotusekeroseneorgasoline insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening .

•Keepgasawayfromeyesandskin.

Page 16

DANGER

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoorsonlevelground,in anopenarea,whentheengineiscold.Wipe upanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Fill thefueltanktothebottomofthellerneck. Theemptyspaceinthetankallowsgasolineto expand.Overllingmayresultinfuelleakage ordamagetotheengineoremissionsystem(if equipped).

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuelfumes maybeignitedbyaspark.

•Paintedsurfacesmaybedamagedbybiodiesel blends.

•UseB5(biodieselcontendof5%)orlesserblend incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas theymaybedegradeovertime.

•Fuellterpluggingmaybeexpectedforatimeafter convertingtobiodieselblends.

•Contactyourdistributorifyouwishformore informationonbiodiesel.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe

fueltanktothebottomofthellerneck.Theempty spaceinthetankallowsthegasolinetoexpand.

1.Shuttheengineoffandsettheparkingbrake.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromafueldispenser nozzle.

•Ifafueldispensernozzlemustbeused,keep thenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntil fuelingiscomplete.

2.Cleanaroundeachfueltankcapandremovethe cap.Fillthefueltanktothebottomoftheller neck.Thisspaceinthetankallowsthefuelto expand.Donotllthefueltankcompletelyfull.

3.Installthefueltankcapsecurely .Wipeupanyfuel thatmayhavespilled.

4.Ifpossible,llthefueltankaftereachuse.Thiswill minimizepossiblebuildupofcondensationinside thefueltank.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking OilLevelinEngineMaintenance(page35)

SwitchingtheFuelTanks

Important:Donotrunthemachineoutoffuel.

Thefuelselectorvalveislocatedbehindtheleftside oftheseat.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmeetspecication ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM D975orEN590.

Theunithastwofueltanks.Onetankisontheleft sideandoneontherightside.Eachtankconnectsto thefuelselectorvalve.Fromthereacommonfuelline leadstotheengine(Figure7).

Tousetheleftsidefueltankrotatethefuelselector valvetotheLH,lefthandlocation.Tousetheright sidefueltankrotatethefuelselectorvalvetotheRH, righthandlocation(Figure7)

Closethefuelselectorvalvebeforetransportingor storingmachine.

Page 17

1.Leftsidefueltank

UsingtheRolloverProtection

Figure7

2.Fuelselectorvalve

Important:Lowertherollbaronlywhen absolutelynecessary.

1.Removethehairpincotterpinsandremovethetwo Figure9).

pins(

2.Lowerthetherollbartothedownposition.There

aretwodownpositions.SeeFigure8forthe positions.

3.Installthetwopinsandsecurethemwiththe

hairpincotterpins(

1.Fulldownposition2.Downpositionwithbagger

Figure9).

Figure8

installed

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keepthe rollbarintheraisedlockedpositionandusethe seatbelt.

Ensurethattherearpartoftheseatissecuredwith theseatlatch.

WARNING

Thereisnorolloverprotectionwhentherollbar isinthedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbaris inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

Important:Ensurethattherearpartofthe seatissecuredwiththeseatlatch.

4.Toraisetherollbar,removethehairpincotterpins andremovethetwopins(Figure9).

5.Raisetherollbartotheuprightpositionandinstall thetwopinsandsecurethemwiththehairpincotter

Figure9).

pins(

Important:Alwaysusetheseatbeltwiththe rollbarintheraisedposition.

•Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.

Page 18

G004955

Figure9

1.Rollbar3.Pin

2.Raisedposition4.Hairpincotterpin

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

Figure10

1.SafeZone-usethe ZMasterhereonslopes lessthan15degreesor atareas.

2.Usewalkbehindmower and/orhandtrimmernear drop-offsandwater.

3.Water

CAUTION

Thismachineproducessoundlevelsinexcessof 85dBAattheoperatorsearandcancausehearing lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

DANGER

Operatingonwetgrassorsteepslopescancause

Theuseofprotectiveequipmentforeyes,ears,feetand headisrecommended.

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.

Thereisnorolloverprotectionwhentherollbar isdown.

Alwayskeeptherollbarintheraisedandlocked positionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan 15degrees.

•Reducespeedanduseextremecautionon slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Page 19

Figure11

1.Warning—wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.

SettingtheParkingBrake

1.Movethemotioncontrollevers(Figure18)outto theneutrallockposition.

2.Pullupandbackontheparkingbrakelevertoset theparkingbrake(Figure12).Theparkingbrake levershouldstayrmlyintheengagedposition.

WARNING

Parkingbrakemaynotholdmachineparked onaslopeandcouldcausepersonalinjuryor propertydamage.

Donotparkonslopesunlesswheelsare chockedorblocked

ReleasingtheParkingBrake

Pushforwardanddownontheparkingbrakelever toreleasetheparkingbrake(Figure12).Theparking brakeisdisengagedandtheleverwillrestagainstthe brakestop.

Figure12

1.Parkingbrake-ON3.BrakeStop

2.Parkingbrake-OFF

StartingandStoppingthe Engine

StartingtheEngineinNormalWeather

1.RaisetheROPSupandlockintoplace,sitonthe seatandfastentheseatbelt.

2.Movethemotioncontrolstotheneutrallocked position.

3.Settheparkingbrake;refertoSettingtheParking Brake.

4.MovethePTO(powertakeoff)switchtotheoff position(

5.Movethethrottlelevertothemiddleposition (Figure15).

6.Turntheignitionkeyclockwisetotherunposition

Figure14).

(

Figure13).

7.Pushtheglowplugswitchfor10seconds.Thelight willturnon.

8.Releasetheswitchafter10seconds.Thelightwill turnoff.

Page 20

Figure15

1.Throttle—fast

2.Throttle—slow

Figure13

1.Hourmeter5.EngineTemperaturelight

2.Ignitionswitch6.Throttlecontrol

3.Glowplugswitch7.PTOSwitch

4.Glowpluglight

9.Turnthekeytothestartpositionandtheglowplug indicatorlightwillcomebackon.Whentheengine starts,releasethekey(Figure14).

Important:Usestartingcyclesofnomorethan 30secondsperminutetoavoidoverheatingthe startermotor.

10.Iftheenginedoesnotstartimmediately,movethe throttlecontroltofastandturnthekeytothestart position.

Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeencompletelywithoutfuel.

StartingtheEngineinColdWeather (Below23°For-5°C)

Usethecorrectengineoilforthestarting temperature.RefertoServicingtheEngineOilin EngineMaintenance(page35).

1.StarttheenginewiththethrottleintheFast position.

2.Turntheignitionkeyclockwisetotherunposition (Figure14).

3.Pushtheglowplugswitchfor10to15seconds. Thelightwillturnon.

4.Releasetheswitchafter10to15seconds.Thelight willturnoff.

5.Turnthekeytothestartpositionandtheglowplug indicatorlightwillcomebackon.Whentheengine starts,releasethekey .

Important:Usestartingcyclesofnomorethan 30secondsperminutetoavoidoverheatingthe startermotor.

Figure14

1.Ignitionswitch3.Run

2.Off4.Start

Note:Donotusefuelleftoverfromthesummer. Useonlyfreshwintergradedieselfuel.

StoppingtheEngine

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake(Figure16).

2.Movethethrottlelevermidwaybetweentheslow andfastpositions(Figure15).

3.Lettheengineidlefor60seconds.

Page 21

4.Turntheignitionkeytotheoffposition(Figure14). Waitforallmovingpartstostopbeforeleavingthe operatingposition.

5.Removethekeytopreventpossibilityofsomeone accidentallystartingthemachinebeforetransporting orstoringmachine.

6.Closethefuelselectorvalvebeforetransportingor storingthemachine.

Important:Makesurethatthefuelselector valveisclosedbeforetransportingorstoring themachine,asfuelleakagemayoccur.Setthe parkingbrakebeforetransporting.

Important:Makesuretoremovethekeyas thefuelpumpmayrunandcausethebattery tolosecharge.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileit isunattended.

Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

OperatingthePowerTakeOff

Figure16

1.PTO-On2.PTO-Off

DisengagingthePTO

Todisengage,pushthePTOswitchtotheoffposition (Figure16).

TheSafetyInterlockSystem

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

(PTO)

Thepowertakeoff(PTO)switchstartsandstopsthe mowerbladesandanypoweredattachments.

EngagingthePTO

1.Iftheengineiscold,allowtheenginetowarmup5 to10minutesbeforeengagingthePTO.

2.Whileseatedintheseat,releasethepressureonthe tractioncontrolleversandplaceinneutral.

3.Placethethrottleinthefastposition.

Note:EngagingthePTOwiththethrottleatthe halforlesspositionwillcauseexcessiveweartothe drivebelts.

4.Pulloutonthepowertakeoff(PTO)switchto engageit(Figure16).

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

UnderstandingtheSafetyInterlock System

Thesafetyinterlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thepowertakeoff(PTO)isdisengaged.

•Themotioncontrolleversareintheneutrallocked position

Thesafetyinterlocksystemalsoisdesignedtostopthe enginewhenthetractioncontrolsaremovedfromthe lockedpositionwiththeparkingbrakeengagedorif yourisefromtheseatwhenthePTOisengaged.

Thehourmeterhassymbolstonotifytheuserwhenthe interlockcomponentisinthecorrectposition.When thecomponentisinthecorrectposition,atrianglewill lightupinthecorrespondingsquare.

Page 22

CAUTION

Machinecanspinveryrapidly.Operatormaylose controlofmachineandcausepersonalinjuryor damagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp turns.

Figure17

1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthe safetysystemimmediately .

1.Sittingontheseat,engagetheparkingbrakeand movethePTOtoon.Trystartingtheengine;the engineshouldnotcrank.

2.Sittingontheseat,engagetheparkingbrakeand movethePTOtooff.Moveeithermotioncontrol lever(outofneutrallockedposition).Trystarting theengine;theengineshouldnotcrank.Repeatfor othercontrollever.

3.Sittingontheseat,engagetheparkingbrake, movethePTOswitchtooffandmovethemotion controlleverstoneutrallockposition.Nowstart theengine.Whiletheengineisrunning,release theparkingbrake,engagethePTOandriseslightly fromtheseat;theengineshouldstop.

4.Sittingontheseat,engagetheparkingbrake,move thePTOswitchtooffandmovethemotioncontrol leverstoneutrallockposition.Nowstarttheengine. Whiletheengineisrunning,centereithermotion controlandmove(forwardorreverse);theengine shouldstop.Repeatforothermotioncontrol.

5.Sittingontheseat,disengagetheparkingbrake, movethePTOswitchtooffandmovethemotion controlleverstoneutrallockposition.Trystarting theengine;theengineshouldnotcrank.

DrivingForward

1.Releasetheparkingbrake;refer toReleasingtheParkingBrakein ReleasingtheParkingBrake(page19).

2.Movetheleverstothecenter,un-lockedposition.

3.Togoforward,slowlypushthemotioncontrol leversforward(Figure18).

Note:Theenginewillkillifthetractioncontrol leversaremovedwiththeparkingbrakeengaged.

Togostraight,applyequalpressuretobothmotion controllevers(

Toturn,movethemotioncontrollevertoward neutralinthedirectionyouwanttoturn(Figure18).

Thefartheryoumovethetractioncontrolleversin eitherdirection,thefasterthemachinewillmovein thatdirection.

Tostop,pullthemotioncontrolleverstotheneutral position.

Figure18).

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolinthefastpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.

Page 23

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.

Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.

AdjustingtheHeight-of-Cut

Theheight-of-cutisadjustedfrom1-1/2to5inch (38to127mm)in1/4inch(6mm)incrementsby relocatingthepinintodifferentholelocations.

1.Raisetheheight-of-cutlevertothetransport position(alsothe5inch(127mm)cuttingheight position)(

Figure19).

Figure18

1.Motioncontrol lever-neutrallockposition

2.Centerun-lockposition

3.Forward

4.Backward

DrivingBackward

1.Movetheleverstothecenter,un-lockedposition.

2.Togobackward,slowlypullthemotioncontrol leversrearward(Figure18).

Togostraight,applyequalpressuretobothmotion controllevers(

Toturn,releasepressureonthemotioncontrollever towardthedirectionyouwanttoturn(Figure18).

Tostop,pushthemotioncontrolleverstothe neutralposition.

Figure18).

StoppingtheMachine

Tostopthemachine,movethetractioncontrollevers toneutralandmovetolockedposition,disengagethe powertakeoff(PTO),andturntheignitionkeytooff.

Settheparkingbrakewhenyouleavethe machine;refertoSettingtheParkingBrakein SettingtheParkingBrake(page19).Rememberto removethekeyfromtheignitionswitch.

Figure19

1.Heightofcutlever

2.Toadjust,removethepinfromtheheight-of-cut bracket(

3.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesiredand, insertthepin(

4.Movethelevertotheselectedheight.

Figure19).

2.Pin

AdjustingtheAnti-Scalp Rollers

Wheneveryouchangetheheight-of-cut,itis recommendedtoadjusttheheightoftheanti-scalp rollers.

1.DisengagethePTO ,movethemotioncontrol leverstotheneutrallockedpositionandsetthe parkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

Page 24

3.Afteradjustingtheheight-of-cut,adjusttherollers byremovingtheangenut,bushing,spacer,and bolt(Figure20,Figure21andFigure22).

Note:Thetwomiddlerollerswillnothaveaspacer

Figure21).

(

4.Selectaholesotheanti-scalprollerispositionedto thenearestcorrespondingheight-of-cutdesired.

5.Installtheangenutbushing,spacer,andbolt. Torqueto40-45ft-lb(54-61N-m)(Figure20, Figure21andFigure22).

6.Repeatthisadjustmentontheotheranti-scalp rollers.

Figure20

1.Anti-scalproller4.FlangeNut

2.Spacer

3.Bushing

5.Bolt

Figure22

1.Anti-scalproller4.FlangeNut

2.Spacer

3.Bushing

5.Bolt

AdjustingtheFlowBafe

Themowerdischargeowcanbeadjustedfordifferent typesofmowingconditions.Positionthecamlocks andbafetogivethebestqualityofcut.

1.DisengagethePTO ,movethemotioncontrol leverstotheneutrallockedpositionandsetthe parkingbrake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Toadjustthecamlocks,swingtheleverupto loosenthecamlock(

4.Adjustthebafeandcamlocksintheslotstothe desireddischargeow .

Figure23).

Figure21

1.Anti-scalproller3.FlangeNut

2.Bushing4.Bolt

5.Swingtheleverbackovertotightenthebafeand camlocks(Figure23).

6.Ifthecamsdonotlockthebafeintoplaceoritis tootight,loosentheleverandthenrotatethecam lock.Adjustthecamlockuntilthedesiredlocking pressureisachieved.

Page 25

Figure23

1.Camlock

2.Lever

PositioningtheFlowBafe

3.Rotatecamtoincreaseor decreaselockingpressure

4.Slot

Figure25

Thefollowingguresareonlyrecommendationsfor use.Adjustmentswillvarybygrasstype,moisture content,andheightofgrass.

Note:Iftheenginepowerdrawsdownandthemower groundspeedisthesame,openupthebafe.

PositionA

Thisisthefullrearposition.Thesuggesteduseforthis positionisafollows.

•Useforshort,lightgrassmowingconditions.

•Useindryconditions.

•Forsmallergrassclippings.

•Propelsgrassclippingsfartherawayfromthe mower.

PositionC

Thisisthefullopenposition.Thesuggestedusefor thispositionisasfollows.

•Useintall,densegrassmowingconditions.

•Useinwetconditions.

•Lowerstheenginepowerconsumption.

•Allowsincreasedgroundspeedinheavyconditions.

•ThispositionissimilartothebenetsoftheToro SFSmower.

Figure24

PositionB

Usethispositionwhenbagging.

Figure26

PositioningtheSeat

ChangingtheSeatPosition

Theseatcanmoveforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.

Page 26

1.Toadjust,movetheleversidewaystounlockseat

g012486

g012487

(Figure27).

Figure27

1.Seatsuspensionknob2.Seatpositionadjustment lever

Figure28

1.Backrestknob2.Right-sidearmrest

2.Slidetheseattothedesiredpositionandrelease levertolockinposition.

ChangingtheSeatSuspension

Theseatcanbeadjustedtoprovideasmoothand comfortableride.Positiontheseatwhereyouaremost comfortable.

Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure27).

ChangingtheBackPosition

Thebackoftheseatcanbeadjustedtoprovidea comfortableride.Positionthebackoftheseatwhereit ismostcomfortable.

Toadjustit,turntheknob,undertheright-sidearm rest,ineitherdirectiontoprovidethebestcomfort

Figure28).

(

UnlatchingtheSeat

1.Movetheseattothemostrearwardposition.This willpreventinterferencewhentheseatisraised.

2.Pushtheseatlatchrearwardtounlatchtheseat.

3.Raisetheseatup.Thiswillallowaccesstothe machineundertheseat(Figure29).

Figure29

1.Seatlatch3.Seat

2.Fuelcap

PushingtheMachinebyHand

Important:Alwayspushthemachinebyhand.

Nevertowthemachinebecausehydraulicdamage mayoccur.

PushingtheMachine

1.Disengagethepowertakeoff(PTO)andturnthe ignitionkeytooff.Movetheleverstoneutrallocked positionandapplyparkingbrake.Removethekey.

Page 27

2.Rotatetheby-passvalvescounterclockwise1turn topush.Thisallowshydraulicuidtoby-passthe pumpenablingthewheelstoturn(Figure30).

enginecontinuestooverheat,takeyourmachinetoan AuthorizedServiceDealer.

Important:Donotrotateby-passvalvesmore than1turn.Thispreventsvalvesfromcoming outofthebodyandcausinguidtorunout.

3.Disengageparkingbrakebeforepushing.

ChangingtoMachineOperation

Rotatetheby-passvalvesclockwise1turntooperate machine(

Note:Donotovertightentheby-passvalves.

Themachinewillnotdriveunlessby-passvalvesare turnedin.

Figure30).

UsingtheSideDischarge

Themowerhasahingedgrassdeectorthatdisperses clippingstothesideanddowntowardtheturf.

DANGER

Withoutthegrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.

•Neverremovethegrassdeectorfromthe mowerbecausethegrassdeectorroutes materialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthemower.

•Nevertrytoclearthedischargeareaormower bladesunlessyoumovethepowertakeoff (PTO)totheoffposition,rotatetheignition keytooffandremovethekey .

Figure30

1.Sideconsolecontrols

2.By-passvalve

3.Hydraulicpumps

OperatingwiththeOverheat Sensor

Thismachinehasasensorthatwillturnoffthemower deckwhentheengineoverheats.Whentheengine overheats,theaudiblealarmandlightalarmwillturnon alongwiththemowerdeckturningoff.

Ifthemowerdeckturnsoffautomaticallybecause ofoverheating,theoperatorwillbeabletodrivethe machinetoasafeareaandtoatruckortrailer.

Ifthemachineoverheats,ensuretheareaaround theengineandradiatorisclearofanydebris.The enginewillneedtobeturnedoffandallowedtocool downbeforethemowerdeckcanbeengaged.Ifthe

•Makesurethegrassdeectorisinthedown position.

TransportingMachines

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall necessarylightingandmarkingasrequiredbylaw . Pleasecarefullyreadallthesafetyinstructions. Knowingthisinformationcouldhelpyou,yourfamily, petsorbystandersavoidinjury.

Totransportthemachine:

•Lockthebrakeandblockthewheels.

•Securelyfastenthemachinetothetrailerortruck withstraps,chains,cable,orropes.

•Secureatrailertothetowingvehiclewithsafety chains.

WARNING

Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcan leadtoaccidentscausingpersonalinjury.

Donotdrivemachineonapublicstreetor roadway.

Page 28

LoadingMachines

Useextremecautionwhenloadingunitsontrailersor trucks.Onefullwidthrampthatiswideenoughto extendbeyondthereartiresisrecommendedinsteadof individualrampsforeachsideoftheunit(Figure31). Thelowerrearsectionofthetractorframeextends backbetweentherearwheelsandservesasastopfor tippingbackward.Havingafullwidthrampprovides asurfacefortheframememberstocontactifthe unitstartstotipbackward.Ifitisnotpossibletouse onefullwidthramp,useenoughindividualrampsto simulateafullwidthcontinuousramp.

Therampshouldbelongenoughsothattheangles donotexceed15degrees( maycausemowercomponentstogetcaughtastheunit movesfromramptotrailerortruck.Steeperangles mayalsocausetheunittotipbackward.Ifloadingon ornearaslope,positionthetrailerortrucksoitison thedownsideoftheslopeandtherampextendsupthe slope.Thiswillminimizetherampangle.Thetraileror truckshouldbeaslevelaspossible.

Figure31).Asteeperangle

Figure31

1.Trailer3.Notgreaterthan 15degrees

2.Fullwidthramp4.Fullwidthramp—sideview

Important:DoNotattempttoturntheunitwhile ontheramp;youmaylosecontrolanddriveoff theside.

Avoidsuddenaccelerationwhendrivinguparampand suddendecelerationwhenbackingdownaramp.Both maneuverscancausetheunittotipbackward.

WARNING

Loadingaunitontoatrailerortruckincreasesthe possibilityofbackwardtip-overandcouldcause seriousinjuryordeath.

•Useextremecautionwhenoperatingauniton aramp.

•Useonlyasingle,fullwidthramp;DoNotuse individualrampsforeachsideoftheunit.

•Ifindividualrampsmustbeused,useenough rampstocreateanunbrokenrampsurface widerthantheunit.

•Donotexceeda15degreeanglebetweenramp andgroundorbetweenrampandtraileror truck.

UsingtheZStand®

TheZStand®raisesthefrontendofthemachineto allowyoutocleanthemowerandremovetheblades.

WARNING

Themachinecouldfallontosomeoneandcause seriousinjuryordeath.

•Useextremecautionwhenoperatingthe machineontheZStand®.

•Useonlyforcleaningthemowerandremoving theblades.

•DonotkeepthemachineontheZStandfor extendedperiodsoftime.

•Alwaysturntheengineoff,settheparking brake,andremovethekeybeforeperforming anymaintenancetothemower.

DrivingupontotheZStand

Important:UsetheZStandonalevelsurface.

•Avoidsuddenaccelerationwhiledrivingunitup aramptoavoidtippingbackward.

•Avoidsuddendecelerationwhilebackingunit downaramptoavoidtippingbackward.

1.Raisethemowertothetransportposition.

2.Removethebracketpin(

Figure32).

Page 29

WARNING

Parkingbrakemaynotholdmachineparked onZStandandcouldcausepersonalinjuryor propertydamage.

DonotparkonZStandunlesswheelsare chockedorblocked.

10.Performthemaintenance.

Figure32

1.ZStand

2.Latch

3.Bracket

4.BracketPin

5.Bottomofslot

3.Raisethelatch.Swingthestandfootoutfrontand slidestandtowardmachine,intothebottomofslot (Figure32andFigure33).

4.LengthentheZStandbyremovingtheclevispin andhairpincotterpinfromtheoutertubeand slidingthefootout.

5.Aligntheholesandinstalltheclevispinandhairpin cotterpin.

DrivingofftheZStand

1.Removethechocksorblocks.

2.Raisethelatchtotheunlockedposition(Figure34).

Figure34

1.ZStand

2.Latch4.Unlockedposition

3.Starttheengineandplaceitathalfthrottle. Disengagetheparkingbrake.

3.Lockedposition

Figure33

1.ZStand(Positionedin slot)

2.Crackinsidewalkorturf

3.Latchrestingonpivottab

6.Setthefootofstandonthegroundandrestthe latchonthepivottab(Figure33).

7.Starttheengineandputitathalfthrottle.

Note:Forbestresults,placethefootofstandinto seamsinsidewalksorintotheturf(Figure33).

8.Driveontothestand.Stopwhenthelatchdrops overthetabintothelockedposition(

Figure33). Onceontothestand,engagetheparkingbrakeand tunofftheengine.

9.Chockorblockthedrivewheels.

4.Slowlydrivebackwardsoffofthestand.

5.ShortentheZStandbyremovingtheclevispinand hairpincotterpinfromtheoutertubeandsliding thefootin.

6.Aligntheholesandinstalltheclevispinandhairpin cotterpin.

7.Returnthestandtoitsrestposition(

Figure32).

OperatingTips

FastThrottleSetting

Forbestmowingandmaximumaircirculation,operate theengineatthefastthrottleposition.Airisrequired tothoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower byuncutgrass.Alwaystrytohaveonesideofthe mowerfreefromuncutgrass,whichallowsairtobe drawnintothemower.

Page 30

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethe cuttingheightofthemowerdoesnotscalpanyuneven ground.However,thecuttingheightusedinthepastis generallythebestonetouse.Whencuttinggrasslonger thansixinchestall,youmaywanttocutthelawntwice toensureanacceptablequalityofcut.

Cut1/3oftheGrassBlade

Itisbesttocutonlyabout1/3ofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrowsmore slowly.

MowingDirection

Alternatemowingdirectiontokeepthegrassstanding straight.Thisalsohelpsdisperseclippingswhich enhancesdecompositionandfertilization.

MowatCorrectIntervals

lawn.Toavoidthis,moveontoapreviouslycutarea withthebladesengaged.

KeeptheUndersideoftheMower Clean

Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.

BladeMaintenance

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.Checkthecutterblades dailyforsharpness,andforanywearordamage.File downanynicksandsharpenthebladesasnecessary.If abladeisdamagedorworn,replaceitimmediatelywith agenuineTOROreplacementblade.

Normally,moweveryfourdays.Butremember, grassgrowsatdifferentratesatdifferenttimes.So tomaintainthesamecuttingheight,whichisagood practice,mowmoreofteninearlyspring.Asthegrass growthrateslowsinmidsummer,mowlessfrequently . Ifyoucannotmowforanextendedperiod,rstmow atahighcuttingheight;thenmowagaintwodayslater atalowerheightsetting.

CuttingSpeed

Toimprovecutquality,useaslowergroundspeedin certainconditions.

AvoidCuttingTooLow

Ifthecuttingwidthofthemoweriswiderthanthe moweryoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.

LongGrass

Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raise thecuttingheighthigherthanusualandcutthegrassat thissetting.Thencutthegrassagainusingthelower, normalsetting.

WhenStopping

Ifthemachine’sforwardmotionmustbestoppedwhile mowing,aclumpofgrassclippingsmaydropontoyour

Page 31

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst25hours

Aftertherst50hours

Aftertherst100hours

Beforeeachuseordaily

Every25hours

MaintenanceProcedure

•Checktheenginecoolingsystemlevel.

•Adjustthemowerbelttension(72inmowersonly).

•Checkthehydraulicuid.

•Changethehydrauliclter.

•Changetheengineoil.

•Changetheengineoillter.

•Checkthewheelhubslottednut.

•Checkthewheellugnuts.

•Changethegearboxoil.

•Checkthesafetysystem.

•Checktheengineoil.

•Checktheenginecoolingsystemlevel.

•Cleantheengineoilcooler.

•Checkthemowerblades.

•Cleanthemowerdeck.

•Greasethemowerdeckandspindles.

•Greasethemowerbeltidlerarm.

•Greasethepumpbeltidlerarm.

•GreasethePTOdrivebeltidlerarm.

•Greasethebrakelever.

•Checkthehydraulicuid.

Every40hours

Every50hours

Every100hours

Every150hours

Every200hours

Every250hours

Every400hours

•Drainthewaterseparator.

•Checkthetirepressure

•CheckthePTOdrivebelt.

•Checkthepumpdrivebelt.

•Checkthealternatorbelt.

•Changetheengineoil.

•Checkthegearboxoillevel.

•Checktheenginecoolingsystemhoses.

•Inspectthebeltsforcracksandwear.

•Checkthehydraulichoses.

•Lubricatethemachinewithlightoil(RefertoLubrication).

•Changetheengineoillter.

•Greasethebrakepivot.

•Checkand/orreplacetheairlter(moreoftenindirtyordustyconditions).

•ChangethehydrauliclterandhydraulicoilwhenusingMobil®1oil.

•Replacethefuellter(moreoftenindirtyordustyconditions).

Page 32

MaintenanceService

Interval

Every500hours

Yearly

MaintenanceProcedure

•Checkthewheelhubslottednut.

•Checkthewheellugnuts.

•Adjustthecasterpivotbearing

•Adjusttheelectricclutch.

•ChangethehydrauliclterandhydraulicoilwhenusingT oro®HYPR-OIL™500 hydraulicoil.

•Greasethefrontcasterpivots(moreoftenindirtyordustyconditions).

•Lubricatethecasterwheelhubs

•Changethegearboxoil.

•Changetheenginecoolant.

Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Lubrication

GreasingandLubrication

LubricatethemachinewhenshownontheCheck ServiceReferenceAiddecal(Figure35).Greasemore frequentlywhenoperatingconditionsareextremely dustyorsandy.

GreaseType:General-purposegrease.

HowtoGrease

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Cleanthegreasettingswitharag.Makesureto scrapeanypaintoffthefrontofthetting(s).

4.Connectagreaseguntothetting.Pumpgrease intothettingsuntilgreasebeginstooozeoutof thebearings.

5.Wipeupanyexcessgrease.

2.Removethehexplug.Threadagreasezerkintothe hole.

3.Pumpgreaseintothezerkuntilitoozesoutaround thetopbearing.

4.Removethegreasezerkinthehole.Installthehex plugandcap.

WheretoAddGrease

LubricatethegreasettingsasshownontheCheck ServiceReferenceAiddecal(Figure35).

GreasingtheFrontCasterPivots

ServiceInterval:Yearly(moreoftenindirtyordusty

conditions).

1.Removethedustcapandadjustthecasterpivots. Keepthedustcapoffuntilgreasingisdone. RefertoAdjustingtheCasterPivotBearingin DriveSystemMaintenance(page43).

Page 33

Figure35

Important:Makesurecuttingunitspindlesare

fullofgreaseweekly.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Greasetheidlerpulleypivot(

4.Greasethettingsonthe3spindlebearings (Figure36).

Figure36).

WheretoAddLightOilorSpray Lubrication

ServiceInterval:Every150hours

Lubricatethemachineinthefollowingareaswithspray typelubricantorlightoil.

•Seatswitchactuator.

•Brakehandlepivot.

•Brakerodbushings.

•Motioncontrolbronzebushings.

GreasingtheMowerDeckand BeltIdlers

ServiceInterval:Every25hours—Greasethemower

deckandspindles.

Every25hours—Greasethemower beltidlerarm.

Every25hours—Greasethepump beltidlerarm.

Figure36

5.GreasethePTOdrivebeltidlerarm(Figure37).

6.Greasethepumpbeltidlerarm(Figure37).

Figure37

Every25hours—GreasethePTO drivebeltidlerarm.

GreasewithNo.2generalpurposelithiumbaseor molybdenumbasegrease.

LubricateCasterWheelHubs

ServiceInterval:Yearly

Page 34

1.Stoptheengine,waitforallmovingpartstostop, andremovethekey.Engagetheparkingbrake.

Figure38

1.Sealguard2.Spacernutwithwrench ats

2.Removethecasterwheelfromthecasterforks.

3.Removethesealguardsfromthewheelhub.

4.Removeoneofthespacernutsfromtheaxle assemblyinthecasterwheel.Notethatthread lockingadhesivehasbeenappliedtolockthespacer nutstotheaxle.Removetheaxle(withtheother spacernutstillassembledtoit)fromthewheel assembly.

13.Torquethenutto75-80in-lb(8-9N-m),loosen, thenre-torqueto20-25in-lb(2-3N-m).Makesure axledoesnotextendbeyondeithernut.

14.Reinstallthesealguardsoverthewheelhuband insertwheelintocasterfork.Reinstallcasterbolt andtightennutfully .

Important:Topreventsealandbearingdamage, checkthebearingadjustmentoften.Spinthecaster tire.Thetireshouldnotspinfreely(morethan1or 2revolutions)orhaveanysideplay .Ifthewheel spinsfreely,adjusttorqueonspacernutuntilthere isaslightamountofdrag.Reapplythreadlocking adhesive.

5.Pryoutseals,andinspectbearingsforwearor damageandreplaceifnecessary.

6.Packthebearingswithageneral-purposegrease.

7.Insertonebearing,onenewsealintothewheel.

Note:Thesealsmustbereplaced.

8.Iftheaxleassemblyhashadbothspacernuts removed(orbrokenloose),applyathreadlocking adhesivetoonespacernutandthreadontotheaxle withthewrenchatsfacingoutward.DoNotthread spacernutallofthewayontotheendoftheaxle. Leaveapproximately1/8inch(3mm)fromthe outersurfaceofthespacernuttotheendoftheaxle insidethenut.

9.Inserttheassemblednutandaxleintothewheelon thesideofthewheelwiththenewsealandbearing.

10.Withtheopenendofthewheelfacingup,ll theareainsidethewheelaroundtheaxlefullof general-purposegrease.

11.Insertthesecondbearingandnewsealintothe wheel.

12.Applyathreadlockingadhesivetothe2ndspacer nutandthreadontotheaxlewiththewrenchats facingoutward.

Page 35

EngineMaintenance

ServicingtheAirCleaner

Note:Checktheltersmorefrequentlyifoperating

conditionsareextremelydustyorsandy.

RemovingtheAirFilter

ServiceInterval:Every250hours(moreoftenindirty

ordustyconditions).

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Releasethelatchesontheaircleanerandpulltheair cleanercoveroffoftheaircleanerbody(

4.Cleantheinsideoftheaircleanercoverwith compressedair.

5.Gentlyslidethelteroutoftheaircleanerbody

Figure39).Avoidknockingthelterintotheside

( ofthebody.

Figure39).

1.Airlterbody

2.Airlter

Figure39

3.Aircleanercover

4.Latches

6.Inspectthelterfordamagebylookingintothe lterwhileshiningabrightlightontheoutsideof thelter.Holesinthelterwillappearasbright spots.Ifthelterisdamageddiscardit.

InstallingtheAirFilter

1.Ifinstallinganewlter,checkthelterforshipping damage.Donotuseadamagedlter.

2.Carefullyslidethelterintothelterbody

Figure40).Ensurethatitisfullyseatedbypushing

( ontheouterrimofthelterwhileinstallingit.

Important:Donotpressonthesoftinsidearea ofthelter.

3.Installtheaircleanercoverandsecurethelatches (Figure40).

Page 36

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Note:Checktheoilwhentheengineiscold.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

Figure40

1.Airlterbody

2.Airlter

3.Aircleanercover

4.Latches

ServicingtheEngineOil

OilType:High-qualitydetergentoilclassiedAPI ServiceCDorhigherfordieselengines.Donotuse specialadditiveswithrecommendedoils.

3.Cleanaroundtheoildipstick(

Figure42)sodirt

cannotfallintothellerholeanddamagetheengine.

4.Pulltheoildipstickoutandwipethemetalendclean (Figure42).

5.Slidetheoildipstickfullyintothellertube.Pullthe dipstickoutandlookatthemetalend(Figure42).If theoillevelislow,slowlypouronlyenoughoilinto thellholetoraisetheleveltothefullmark.

Important:Donotoverllthecrankcasewith oilbecausethismaycauseenginedamage.Do notruntheenginewithoilbelowthelowmark becausetheenginemaybedamagedasaresult.

CrankcaseCapacity:3.9quarts(3.7liters)

Viscosity:Seethetablebelow .

Figure41

Figure42

1.Oildipstick3.Rearleftsideofmachine

2.Metalend

Page 37

ChangingtheEngineOil

ServiceInterval:Aftertherst50hours

Every100hours

1.Starttheengineandletitrunforveminutes.This warmstheoilsoitdrainsbetter.

2.Parkthemachineonalevelsurface.

3.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

4.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

5.Placeapanbelowtheoildrain.Removethedrain plugandlettheoildraincompletely(

6.Removetheoilllercapfromthetopoftheengine (Figure45).Thiswillhelptheoiltodrain.

7.Installthedrainplugandtightenitto25-1/2ft-lb (35N-m).

Figure43).

Figure44

1.Knob2.Frontenginepanel

2.Removetheoilllercapandthedipstick(Figure45).

Note:Disposeoftheusedoilatarecyclingcenter.

Figure43

1.Backofmachine

2.Drainplug

AddingEngineOil

1.Tilttheseatforwardandremovethefrontengine panel(Figure44).

Figure45

1.Engine

2.Oilllcap

3.Toaddoiltotheengine,locateanduseahoseand funnelforaddingoil(Figure46).

4.Addoilslowly,checkingthelevelwiththe dipstickfrequentlyuntilthelevelreachesthe upperholeonthedipstick.Forthecorrectoil typeandviscositytouseindifferenttemperature conditions,refertoServicingtheEngineOilin EngineMaintenance(page35),).

Page 38

ChangingtheEngineOilFilter

ServiceInterval:Aftertherst50hours

Every200hours

1.Placeadrippanbeneaththeoildriptraytoreceive oilfromtheoillterandoilpassagesintheengine.

2.Draintheoilfromtheengine;refertoChangingthe EngineOil.

3.Turntheltercounterclockwisetoremoveit

Figure48andFigure49).

(

Note:Disposeoftheoillterproperly .Recyclein accordancewithlocalcodes.

Figure46

1.Engineoil2.Funnelandhose

Important:Addtheoilveryslowlyanddonot blocktheopeningofthellerhole(Figure47). Ifyouaddoiltoofastorblockthehole,theoil couldbackupandfoultheairintakes,causing enginedamage.

Figure47

1.Notetheclearanceleftinthelleropening.

4.Beforeinstallingthelter,lightlyoilthegasketon thelterwithfresh,cleanoil.Screwthelteronby handuntilthegasketcontactstheoillteradapter. Tighten1/2to3/4turnmore.

5.Addoil;refertoAddingEngineOil.

5.Replacethedipstickandinstallthefrontengine panel.

6.Starttheengineandrunitatidlefor5minutes.

7.Shutofftheengine.

8.Wait3minutesandchecktheoillevel.

9.Addoil,ifrequired,tobringtheleveltotheupper holeonthedipstick.

10.Replacethedipstickand,llercap,andthefront enginepanel.

11.Checkforleaks.

Important:Donotoverllthecrankcasewith oilbecausethismaycauseenginedamage.

Figure48

1.Oillter2.Rightsideofmachine

Page 39

1.Oillter

2.Gasket

Figure49

FuelSystem Maintenance

ServicingtheFuelFilterand WaterSeperator

ServiceInterval:Every40hours—Drainthewater

separator.

3.Adapter

DrainingtheWaterSeparator

1.Positionthemachineonalevelsurface.

2.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

Every400hours/Yearly(whichever comesrst)—Replacethefuel lter(moreoftenindirtyordusty conditions).

4.Locatethewaterseparatoratthebackleftofthe machine.

5.Placeadrainpanbelowthewaterseparator.

6.Openthedrainvalveonthewaterseparator approximatelyoneturntoallowwaterandother contaminatestodrain(

7.Closethedrainvalvewhenonlydieselfuelcomes

Figure50).

out(

Figure50).

Figure50

1.Drainvalve

2.Waterseparator

3.Backofmachine

Page 40

ChangingtheFuelFilter

ServicingtheFuelTank

Neverinstalladirtyfuellterifitisremovedfromthe fuelline.

1.Allowthemachinetocooldown.

2.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

4.Closethefuelshut-offvalve(

Figure51).

5.Loosenthetwohoseclampsanddisconnectthefuel linesfromthefuellter(Figure51).

6.Installanewlter.Connectthefuellinestothefuel lterandinstallthetwohoseclamps(

Figure51).

7.Openthefuelshut-offvalve.

8.Starttheengineandcheckforleaks.

Donotattempttodrainthefueltank.Ensurethatan AuthorizedServiceDealerdrainsthefueltankand servicesanycomponentsofthefuelsystem.

Figure51

1.Fuellter4.Leftsideofmachine

2.Hoseclamp

3.Fuelpump

5.Fuelshut-offvalve

Page 41

ElectricalSystem Maintenance

ServicingtheBattery

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

Donotdrinkelectrolyteandavoidcontactwith skin,eyesorclothing.Wearsafetyglassestoshield youreyesandrubberglovestoprotectyourhands.

RemovingtheBattery

WARNING

Batteryterminalsormetaltoolscouldshortagainst metalmachinecomponentscausingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.

•Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

3.Unlatchtheseatandtilttheseatup.

4.Firstdisconnectthenegativebatterycablefromthe negative(-)batteryterminal(

5.Slidetheredterminalbootoffthepositive(red) batteryterminal.Thenremovethepositive(red) batterycable(Figure52).

Figure52

1.NegativeBatteryPost

2.PositiveBatteryPost

6.Removebothwingnuts(1/4inch)securingthe batteryclamp(Figure53).

7.Removethetwoboltsholdingthehydraulictankin place(

8.Slidethehydraulictankawayfromthebattery.

9.Removethebattery.

Figure53).

Figure52).

3.Red(+)cable

4.Black(-)cable

WARNING

Incorrectbatterycableroutingcoulddamagethe machineandcablescausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.

•AlwaysDisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.

•AlwaysReconnectthepositive(red)battery cablebeforereconnectingthenegative(black) cable.

Page 42

Figure53

1.Battery4.Wingnut

2.Hydraulictank

3.Bolts

5.Rightsidefueltank

topreventbatterydamagewhenthetemperatureis below32°F(0°C).

1.Makesurethellercapsareinstalledinbattery. Chargebatteryfor10to15minutesat25to30amps or30minutesat10amps.

2.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,thendisconnectthe chargerleadsfromthebatteryposts(

Figure54).

3.Installthebatteryinthemachineandconnectthe batterycables,refertoInstallingtheBattery.

Note:Donotrunthemachinewiththebattery disconnected,electricaldamagemayoccur.

InstallingtheBattery

1.Positionbatteryinthetraywiththeterminalposts oppositefromthehydraulictank(Figure52).

2.First,installthepositive(red)batterycableto positive(+)batteryterminal.

3.Theninstallthenegativebatterycableandground wiretothenegative(-)batteryterminal.

4.Securethecableswith2bolts(1/4x3/4inch), 2washers(1/4inch),and2locknuts(1/4inch)

Figure52).

(

5.Slidetheredterminalbootontothepositive(red) batterypost.

6.SecurebatterywithJ-bolts,holddownclampand 2washers(1/4inch),and2wingnuts(1/4inch)

Figure53).

(

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Figure54

1.PositiveBatteryPost

2.NegativeBatteryPost

3.Red(+)ChargerLead

4.Black(-)ChargerLead

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheck component/circuitformalfunctionorshort.

1.Unlatchtheenginehoodandraisetheenginehood togainaccesstofuseholder(

2.Toreplacethefuses,pulloutonthefusetoremove it.

3.Installanewfuse(

Figure55).

Neversmokenearthebatteryandkeepsparksand amesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged (1.265specicgravity).Thisisespeciallyimportant

Page 43

G012492

Figure55

1.Ignition-30amp(F1)3.Clutch-10amp(F3)

2.Radiatorfan-50amp (large,heavydutyfuse)

4.Leftsidefueltank

DriveSystem Maintenance

AdjustingtheTracking

Themachinehasaknobforadjustingthetracking locatedundertheseat.

Important:Adjustthehandleneutralandhydraulic pumpneutralbeforeadjustingthetracking.Refer toAdjustingtheHandleNeutralinMaintenance andAdjustingtheHydraulicPumpNeutral inMaintenance.

1.Pushbothcontrolleversforwardthesamedistance.

2.Checkifthemachinepullstooneside.Ifitdoes, stopthemachineandsettheparkingbrake.

3.Unlatchtheseatandtilttheseatforwardtoaccess thetrackingknob.

Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition.

4.Tomakethemachinegoright,turntheknobtowards therightsideofthemachine.Referto

5.Tomakethemachinegoleft,turntheknobtowards theleftsideofthemachine.Referto

6.Repeatadjustmentuntilthetrackingiscorrect.

Figure56.

Page 44

Figure56

1.Trackingknob4.Turnthiswaytotrackright

2.Hydraulictank

3.Hydraulicpumps

5.Turnthiswaytotrackleft

CheckingtheWheelHub SlottedNut

ServiceInterval:Aftertherst100hours—Checkthe

wheelhubslottednut. Every500hours—Checkthewheel

hubslottednut. Aftertherst100hours—Checkthe

wheellugnuts. Every500hours—Checkthewheel

lugnuts.

Theslottednutneedstobetorquedto125ft-lb (170N-m).

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Removethecotterpin.

4.Checkthedistancefrombottomofslotinnutto insideedgeofhole.Twothreadsorlessshouldbe showing(

Figure58).

CheckingtheTirePressure

ServiceInterval:Every50hours/Monthly(whichever

comesrst)

Maintaintheairpressureinthereartiresat13psi(90 kPa).Uneventirepressurecancauseunevencut.Check thetireswhentheyarecoldtogetthemostaccurate pressurereading.

Note:Thefronttiresaresemi-pneumatictiresanddo notrequireairpressuremaintenance.

Figure57

Figure58

1.SlottedNut3.Holeinthreadedshaft

2.Twothreadsorless showing

4.Washer(ifneeded)

5.Ifmorethantwothreadsareshowingremovenut andinstallwasherbetweenhubandnut.

6.Torquetheslottednutto125ft-lb.(170N-m) (

Figure58).

7.Tightenthenutuntilthenextsetofslotslineupwith theholeintheshaft(Figure58).

8.Replacethecotterpin.

AdjustingtheCasterPivot Bearing

ServiceInterval:Every500hours(oryearly,whichever

comesrst).

Page 45

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Removethedustcapfromcasterandtightenlock

Figure59).

nut(

4.Tightenthelocknutuntilthespringwashersareat andthenbackoffa1/4turntoproperlysetthe pre-loadonthebearings(

Figure59).

Important:Makesurespringwashersare installedcorrectlyasshowninFigure59.

5.Installthedustcap(Figure59).

5.Theoilshouldbeuptotheopeningofthegearbox.

6.Addoilifneededtobringittothecorrectlevel.

Figure59

1.SpringWashers3.DustCap

2.LockNut

ServicingtheGearBox

CheckingtheGearBoxOilLevel

ServiceInterval:Every100hours

UseSAE75W–90SyntheticGearLube.

1.Parkthemachineonalevelsurface.

2.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

4.Removethesideorrearplugonthegearbox. (

Figure60).

Figure60

1.Gearbox

2.Sideplug

3.Pulley

4.Rearplug

ChangingtheGearBoxOil

ServiceInterval:Aftertherst100hours

Yearly

ContactanAuthorizedServiceDealertochangethe gearboxoil.

AdjustingtheElectricClutch

ServiceInterval:Every500hours

Theclutchisadjustabletoensureproperengagement andproperbraking.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Unlatchtheseatandtipitforward.

4.Loosenthefrontenginepanelknobsandremove thepanel.

Page 46

5.PulluponthespringloadedidlerpulleyforthePTO drivebeltandremovethebeltfromtheclutchpulley (Figure61).

assembly.Makesureitisbetweenthearmatureand therotorfrictionsurfaces(Figure63).

10.Tightenthelocknutsuntilthereisslightbindingon thefeelergaugebutitcanbemovedeasilywithinthe airgap(

Figure63).

11.Repeatthisfortheremainingslots.

12.Checkeachslotagainandmakeslightadjustments untilthefeelergaugebetweentherotorandarmature hasveryslightcontactbetweenthem.

Figure61

1.Springloadedidlerpulley3.PTOdrivebelt

2.Clutch4.Gearbox

6.Unplugtheelectricconnectionfortheclutch (Figure62).

7.Removethetwoboltsholdingtherubberclutch straptothemowerframe(Figure62).

8.Removethecenterboltholdingtheclutchto theengineshaftandremovetheclutchandkey

Figure62).

(

Figure63

1.Slot

2.Adjustingnut

3.Feelergauge

13.Installtheclutchtotheengineshaftwiththekey.

14.ApplyblueLoctite®(orequivalent)tothecenter bolt.

15.Whileholdingthecrankshaftatthebackofthe machine,installthecenterboltandtorqueitto50 ft-lbs(68N-m)(

Figure62).

16.Installtherubberclutchstraptothemowerframe withthetwopreviouslyremovedboltsandnuts (Figure62).

17.PulluponthespringloadedidlerforthePTOdrive beltandinstallitontotheclutchpulley(

Figure61).

18.Plugintheelectricconnectionfortheclutch (Figure62).

19.Installthefrontenginepanelandtightentheknobs.

20.Lowerdowntheseat.

Figure62

1.Clutch4.Clutchcenterbolt

2.Twoboltsandnutsfor clutchstrap

3.Rubberclutchstrap

5.Electricalconnection

9.Inserta0.015–0.021inch(0.381–0.533mm)feeler gaugethroughoneinspectionslotinthesideofthe

Page 47

CoolingSystem Maintenance

ServicingtheCoolingSystem

3.Withtheenginecool,checktheoverowbottlelevel. Theuidneedstobeuptothebumpontheoutside oftheoverowbottle(

4.Ifthecoolantlevelislow,adda50/50mixof extendedlifeantifreeze/Dex-Cool®andwaterto theoverowbottle(

Figure64).

DANGER

Dischargeofhotpressurizedcoolantortouching hotradiatorandsurroundingpartscancausesevere burns.

•Donotremovetheradiatorcapwhentheengine ishot.Alwaysallowtheenginetocoolatleast 15minutesoruntiltheradiatorcapiscool enoughtotouchwithoutburningyourhand beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts thatarehot.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers inplace.

•Keepngers,handsandclothingclearof rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey beforeperformingmaintenance.

5.Addthe50/50coolantmixtotheoverow bottleandllittotheindicatorlineonthebottle

Figure64).

(

Figure64

1.Antifreezeoverowbottle2.Indicatorlineonsideof overowbottle

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

CheckingtheRadiatorCoolant

ServiceInterval:Beforeeachuseordaily

Aftertherst8hours

Every100hours

FluidType:50/50mixofextendedlife antifreeze/Dex-Cool®andwater

CoolingSystemCapacity:176ounces(4.6l)

Note:Donotopentheradiatorcap.Doingthismay induceairintothecoolingsystem.

1.Positionthemachineonalevelsurface,stopthe engine,andsettheparkingbrake.

2.Unlatchtheseatandtilttheseatup.

CleaningtheHydraulicOilCoolerand RadiatorScreen

ServiceInterval:Beforeeachuseordaily

Beforeeachuse,checkandcleantheradiatorscreen andoilcooler.Removeanybuild-upofgrass,dirtor otherdebrisfromtheoilcoolerandradiatorscreenwith compressedair(Figure65).

Page 48

Figure65

1.Hydraulicoilcooler3.Radiatorscreen

2.Leftreartire

BrakeMaintenance

AdjustingtheParkingBrake

ServiceInterval:Every25hours

Every200hours

1.Engagetheparkingbrake,leverup.

2.Measurethelengthofthespring.Measurement shouldbe2-1/2inch(64mm)betweenthewashers (Figure66).

3.Ifadjustmentisnecessary,releasetheparkingbrake, loosenthejamnutbelowthespringandadjustthe nutdirectlybelowthespring( nutuntilthecorrectmeasurementisobtained.Turn thenutclockwisetoshortenspringlengthandturn counter-clockwisetolengthenthespring.

4.Tightenthetwonutstogether.

5.Engagetheparkingbrake,leverup.Checkthe measurementofthespringagain.

Figure66).Turnthe

ChangingtheEngineCoolant

ServiceInterval:Yearly

ContactanAuthorizedServiceDealerforchangingthe coolant.

6.Ifadjustmentisnecessary,repeattheprocedures above.

7.Repeatontheoppositesideofmachine.

Figure66

1.Brakeleverinengaged position

2.Spring2–1/2inch(64mm)

3.Adjustingnutandjamnut

Page 49

BeltMaintenance

InspectingtheBelts

ServiceInterval:Every100hours

Checkbeltsforcracks,frayededges,burnmarks,orany otherdamage.Replacedamagedbelts.

ReplacingtheMowerBelt

Squealingwhenthebeltisrotating,bladesslippingwhen cuttinggrass,frayedbeltedges,burnmarksandcracks aresignsofawornmowerbelt.Replacethemowerbelt ifanyoftheseconditionsareevident.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

Figure68

1.Mowerbelt

2.Mowerspindlepulley6.Idlerspring

3.Springloadedidlerpulley7.Idlerplate(for72inch

4.Beltguideata45degree angle

5.Gearboxpulley

mowersonly)

3.Removethebeltcovers(

1.Beltcover3.Insertslotintothetab

2.Latch

Figure67).

Figure67

4.For72inchmowers,loosentheidlerplatebolts holdingtheidlerplate(Figure70).

9.Installthebeltguideonthespringloadedidlerata 45degreeangleasshowninFigure68andFigure70. Torquetheboltto27to33ft-lb(37to45N-m).

10.Installtheidlerspringtothetwoposts(Figure68 andFigure70).

11.For72inchmowers,adjustthebelttension,referto AdjustingtheMowerBeltTension.

12.Installthebeltcoversbyslidingthecoverintothe tab,installthebolts,andclosethelatches(

Figure69).

5.Removetheidlerspring.

6.Removethebeltguideonthespringloadedidler pulleyshownin

Figure68andFigure70.

7.Removetheexistingbelt.

8.Installthenewbeltaroundthemowerpulleysand thegearboxpulleyundertheengine(Figure68).

Figure69

1.Beltcover3.Insertslotintothetab

2.Latch

Page 50

AdjustingtheMowerBelt

ReplacingthePTODriveBelt

Tensionfor72inMowersOnly

ServiceInterval:Aftertherst8hours

Important:Toensurepropermowerbelttension, whichwillresultinalongerbeltlife,checkthe mowerbelttensionaftertherst8hoursofuseand 8hoursaftereachbeltchange.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedposition,andsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Adjustthemowerdecktothe3inch(76mm) height-of-cutposition.

4.Measurethespringlength( lengthisbetween10and10-1/4inches(25.4and

26.0cm),fromposttopost,noadjustmentisneeded.

5.Loosentheboltsholdingtheidlerplate(Figure70).

6.Insertaratchetorbreakerbarintothesquareholein theidlerplatetoadjustthetension(

Figure70).Ifthespring

Figure70).

ServiceInterval:Every50hours—CheckthePTO

drivebelt.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Loosenthefrontenginepanelknobsandremove thepanel(

Figure71).

7.Rotatetheratchetorbreakerbartomovetheidler plateuntiltheidlerspringisbetween10and10-1/4 inches(25.4and26.0cm)fromposttopostas showninFigure70.

8.Whileholdingthebelttensionandspringlength, tightentheidlerplateboltsthatsecuretheidlerplate

Figure70).

(

Figure70

1.Beltguideinstallata45 degreeangle

2.Idlerspringlength (between10and10-1/4 inches(25.4and26.0cm))

3.Idlerplate

4.Ratchetorbreakerbar

5.Idlerplatebolt

Figure71

1.Knob2.Frontenginepanel

4.Removethespringfromtheidlerarm(Figure72).

5.Removetheclutchstopbracket.

6.RemovetheoldPTOdrivebelt.

7.InstallthePTOdrivebeltaroundtheclutchpulley andthegearboxpulley(

Figure72).

8.Intalltherubberclutchstop.

9.Installthespringtotheidlerarm(

Figure72).

Page 51

Figure72

1.Gearbox4.Clutch

2.Spring

3.Springloadedidlerpulley6.PTODrivebelt

5.Rubberclutchstop

Figure73

1.Clutch3.Spring

2.Pumpdrivebelt

4.Springloadedidlerpulley

ReplacingandTensioningthe AlternatorBelt

ReplacingthePumpDriveBelt

ServiceInterval:Every50hours—Checkthepump

drivebelt.

Note:RemovethePTOdrivebeltrstifthepump drivebeltneedstobereplaced.

1.Tilttheseatforwardandremovethefrontengine panel.

2.RemovethePTOdrivebelt.

3.Removethespringfromtheidlerarm(

4.Installthenewbeltaroundtheengineandhydro pumppulley(

Figure73).

5.InstallthePTOdrivebelt.

6.Installthespringtotheidlerarm(Figure73).

Figure73).

ReplacingtheAlternatorBelt

ServiceInterval:Every50hours—Checkthealternator

belt.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Removethe4boltsholdingtheoilcoolershieldto therearframe(

4.Removethe3boltsholdingtheenginestrapstothe sideofthemachine(Figure74).

Figure74).

Page 52

1.Oilcoolershield

2.Bolts

Figure74

3.Enginestraps

12.Installtheoilcoolershieldandenginestrapsto therearframewiththe4boltspreviouslyremoved (Figure74).

13.Installtheenginestrapstothesideofthemachine

Figure74).

(

14.Tightenthebottomboltandinstalltheupperbolt holdingthealternatorandcover(Figure76).

TensioningtheAlternatorBelt

1.Placeahandlebetweenthealternatorandcylinder block.

2.Adjustthealternatortotheoutsideuntilthereis 1/4to11/32inch(7to9mm)deectioninthebelt betweentheengineandthealternatorpulleyswith

22.1lbsofforce(10kgf)(

3.Tightenthealternatorbolts.

Figure76).

5.Removethe4boltsholdingtheoilcoolerand positiontheoilcoolertotheside(Figure75).

6.Removethe2boltsholdingthefanandfanplateto themachine(Figure75).

Figure75

1.Oilcooler

2.Fan4.Alternatorbelt

3.Fanplate

4.Checkthedeectioninthebeltagainandadjustthe beltifneeded.

5.Ifthedeectioniscorrect,tightenthebottomand upperbolt(

Figure76).

7.Loosenthebottomboltandremovetheupperbolt holdingthealternatorandcover(Figure76).

8.Rotatethealternatorcovertothesideandremove thebeltfromthepulleysandalternator.

9.Installanewbeltaroundthepulleysandthe alternator(Figure76).

10.Installthefanandfanplatetothemachinewiththe 2boltspreviouslyremoved(Figure75).

11.Installtheoilcoolerwiththe4boltspreviously removed(

Figure75).

Figure76

1.Alternator4.Topbolt

2.Alternatorbelt5.Bottombolt

3.Deection,1/4to 11/32inch(7to9mm)with

22.1lbsofforce(10kgf)

Page 53

ControlsSystem Maintenance

9.Applyslightrearwardpressureonthemotion controllever,turntheheadoftheadjustmentbolt intheappropriatedirectionuntilthecontrolleveris centeredintheneutrallockposition(

Figure78).

AdjustingtheControlHandle NeutralPosition

Ifmotioncontrolleversdonotalign,ormoveeasilyinto theconsolenotch,adjustmentisrequired.Adjusteach lever,springandrodseparately.

Note:Motioncontrolleversmustbeinstalledcorrectly. SeeInstallingtheMotionControlLeversinthesetup instructions.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Unlatchtheseatandtilttheseatforward.

4.Beginwitheithertheleftorrightmotioncontrol lever.

5.Movethelevertotheneutralpositionbutnotlocked (Figure77).

Note:Keepingrearwardpressureontheleverwill keepthepinattheendoftheslotandallowthe adjustmentbolttomovethelevertotheappropriate position.

10.Tightenthenutandjamnut(Figure78).

11.Repeatfortheoppositesideofthemachine.

6.Pulltheleverbackuntiltheclevispin(onarm belowpivotshaft)contactstheendoftheslot(just beginningtoputpressureonthespring)(Figure77).

7.Checkwherethecontrolleverisrelativetonotchin console( levertopivotoutwardtotheneutrallockposition.

1.Neutrallockedposition3.Neutralposition

2.Controllever

Figure77).Itshouldbecenteredallowing

Figure77

Figure78

1.Height-of-cutlever

2.Nutagainstyoke6.Yoke

3.JamNut

4.Clevispininslot

5.Adjustmentbolt

7.Spring

8.Ifadjustmentisneeded,loosenthenutandjamnut againsttheyoke(Figure78).

Page 54

HydraulicSystem Maintenance

ServicingtheHydraulic System

HydraulicOilType:Toro hydraulicoilorMobil

HydraulicSystemOilCapacity:132ounces(3.9l)

Important:Useoilspecied.Otheruidscould causesystemdamage.

115W-50oil

HYPR-OIL

™

500

CheckingtheHydraulicFluidLevel

ServiceInterval:Aftertherst8hours

Every25hours

Note:Therearetwowaysofcheckingthehydraulicoil. Oneiswhentheoiliswarmandoneiswhentheoilis cold.Thebafeinsidethetankhastwolevelsdepending iftheoiliswarmorcold.

1.Positionthemachineonalevelsurfaceandsetthe parkingbrake.

2.Cleantheareaaroundllerneckofhydraulictank

Figure79).

(

3.Removethecapfromthellerneck.Lookinsideto checkifthereisuidinthereservoir(

4.Ifthereisnouid,adduidtothereservoiruntilit reachesthecoldlevelofthebafe.

5.Runthemachineatlowidlefor15minutestoallow anyairtopurgeoutofthesystemandwarmthe uid.RefertoStartingandStoppingtheEnginein StartingandStoppingtheEngine(page19).

6.Rechecktheuidlevelwhiletheuidiswarm.The uidshouldbebetweencoldandhot.

Figure79).

Figure79

1.Hotuidlevel-full2.Colduidlevel-full

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Ifhydraulicuidisinjectedintotheskin itmustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththistypeof injury.Gangrenemayresultifthisisnot done.

•Keepbodyandhandsawayfrompinhole leaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpapertondhydraulic leaks.

•Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.

•Makesureallhydraulicuidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretohydraulicsystem.

ReplacingtheHydraulicFilterandOil

7.Ifrequired,adduidtothehydraulictank.

Note:Theuidlevelshouldbetothetopofthehot levelofthebafe,whentheuidishot(Figure79).

8.Installcaponllerneck.

ServiceInterval:Aftertherst25hours

Every250hours—Changethe hydrauliclterandhydraulicoilwhen usingMobil

Every500hours—Changethe hydrauliclterandhydraulicoil whenusingToro hydraulicoil.

Usesummerlterabove32°F(0°C)

Usewinterlterbelow32°F(0°C)

1oil.

HYPR-OIL

™

500

Page 55

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

9.Fillthehydraulictankwithhydraulicuiduntilthe uidoverowsthelterandthenturntheoillter clockwiseuntiltherubbergasketcontactsthelter adapter,thentightenthelteranadditional1/2turn (Figure82).

10.Cleanupanyspilleduid.

Important:Donotsubstituteautomotiveoil lterorseverehydraulicsystemdamagemay result.

3.Placedrainpanunderlter,removetheoldlter andwipethelteradaptergasketsurfaceclean

Figure80).

(

Figure80

1.Hydrauliclter

4.Removetherighthandhydrauliclinethatcomesinto theadapter(Figure81).

5.Allowtheoiltodrainoutofthesystemintothe drainpan.

6.Installtherighthandhydrauliclinetotheadapter

Figure81).

(

11.Adduidtothecoldlevelofthebafeinthe hydraulictank.

12.Starttheengineandletitrunforabouttwominutes topurgeairfromthesystem.Stoptheengineand checkforleaks.Ifoneorbothwheelswillnotdrive, refertoBleedingHydraulicSystem.

13.Rechecktheuidlevelwhiletheuidiswarm.The uidshouldbebetweencoldandhot.

14.Ifrequired,adduidtothehydraulictank.Donot overll.

Figure82

1.Hydrauliclter

2.Gasket

3.Adapter

Figure81

1.Righthandhydraulicline3.Hydraulictank

2.Hydrauliclter

7.Applyathincoattotherubbergasketonthe replacementlter(Figure82).

8.Installthereplacementhydrauliclterontothelter adapter.Donottighten.

BleedingtheHydraulicSystem

Thetractionsystemisselfbleeding,however,itmaybe necessarytobleedthesystemifuidischangedorafter workisperformedonthesystem.

1.Raiserearofthemachinesowheelsareoffthe groundandsupportwithjackstands.

2.Starttheengineandrunatlowidlespeed.Engage theleverandtractionononesideandspinthewheel byhand.

3.Whenthewheelbeginstospinonitsown,keepit engageduntilwheeldrivessmoothly .(minimum 2minutes)

4.Checkhydraulicuidlevelandaddasrequiredto maintainproperlevel.

5.Repeatthisprocedureontheoppositewheel.

Page 56

CheckingtheHydraulicHoses

ServiceInterval:Every100hours

Checkthehydraulichosesforleaks,loosettings, kinkedlines,loosemountingsupports,wear,weather andchemicaldeterioration.Makenecessaryrepairs beforeoperating.

1.Raisetheframeandblockupthemachinesodrive wheelscanrotatefreely .

2.Disconnecttheelectricalconnectorfromtheseat safetyswitch.Temporarilyinstallajumperwire acrossterminalsinthewiringharnessconnector.

3.Unlatchtheseatandslideseatforward.

Note:Keepareasaroundthehydraulicsystemclean fromgrassanddebrisbuildup.

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Ifhydraulicuidisinjectedintotheskinit mustbesurgicallyremovedwithinafewhours byadoctorfamiliarwiththistypeofinjury. Gangrenemayresultifthisisnotdone.

•Keepbodyandhandsawayfrompinholeleaks ornozzlesthatejecthighpressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Makesureallhydraulicuidhosesandlinesare ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto hydraulicsystem.

4.Disconnecttheseatrodandtilttheseatfullyforward.

SettingtheRight-handHydraulicPump NeutralPosition

1.Starttheengine,openthethrottle1/2wayandrelease parkingbrake.RefertoStartingandStoppingthe EngineinStartingandStoppingtheEngine(page19).

Note:Themotioncontrollevermustbeinneutral whilemakinganyadjustments.

2.Adjustthepumprodlengthbyrotatingtheknob,in theappropriatedirection,untilthewheelisstillor slightlycreepinginreverse(

3.Movethemotioncontrolleverforwardandreverse, thenbacktoneutral.Thewheelmuststopturning orslightlycreepinreverse.

4.Openthethrottletofast.Makesurewheelremains stoppedorslightlycreepsinreverse,adjustif necessary.

Figure83).

SettingtheHydraulicPump NeutralPosition

Note:Adjustthehandleneutralrst.Thatneedstobe

correctbeforethefollowingadjustmentcanbemade.

Thisadjustmentmustbemadewithdrivewheelsturning.

DANGER

Mechanicalorhydraulicjacksmayfailtosupport machineandcauseaseriousinjury.

•Usejackstandwhensupportingmachine.

•Donotusehydraulicjacks.

WARNING

Enginemustberunningsomotioncontrol adjustmentcanbeperformed.Contactwithmoving partsorhotsurfacesmaycausepersonalinjury.

Keephands,feet,face,clothingandotherbody partsawayfromrotatingparts,muferandother hotsurfaces.

Page 57

Figure83

1.Trackingknob4.Turnthiswaytotrackright

2.Hydraulictank

3.Hydraulicpumps

5.Turnthiswaytotrackleft

Figure84

1.Doublenuts4.Locknut

2.Pumprod5.Balljoint

3.Adjustmentbolt6.Pumps

WARNING

SettingtheLeft-handHydraulicPump NeutralPosition

1.Loosenthelocknutsattheballjointsonthepump controlrod(Figure84).

2.Starttheengine,openthrottle1/2wayandrelease parkingbrake.RefertoStartingandStoppingthe Enginein

Note:Themotioncontrollevermustbeinneutral whilemakinganyadjustments.

Note:Thefrontnutonthepumprodhasleft-hand threads.

3.Adjustthepumprodlengthbyrotatingdoublenuts onrod,intheappropriatedirection,untilwheelis stillorslightlycreepsinreverse(Figure84).

4.Movethemotioncontrolleverforwardandreverse, thenbacktoneutral.Thewheelmuststopturning orslightlycreepinreverse.

5.Openthethrottletofast.Makesurethewheel remainsstoppedorslightlycreepsinreverse,adjust ifnecessary.

StartingandStoppingtheEngine(page19).

Electricalsystemwillnotperformpropersafety shutoffwithjumperwireinstalled.

•Removejumperwirefromwireharness connectorandplugconnectorintoseat switchwhenadjustmentiscompleted.

•Neveroperatethisunitwithjumperinstalled andseatswitchbypassed.

7.Afterbothpumpneutralsareset,shutoffthe machine.

8.Removethejumperwirefromthewireharness connectorandplugtheconnectorintotheseat switch.

9.Installtheseatrodandlowertheseatintoposition.

10.Removethejackstands.

6.Tightenthelocknutsattheballjoints(

Figure84).

Page 58

MowerDeck Maintenance

LevelingtheMoweratThree Positions

Important:Thereareonlythreemeasuring

positionsneededtolevelthemower.

SettingUptheMachine

1.Positionmoweronaatsurface.

2.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

1.Measureherefromblade tohardsurface

Figure85

2.MeasureatBandC

3.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

4.Checktirepressureofallfourtires.Ifneeded,adjust to13psi(90kPa)

5.Lowerthemowertothe3inch(76mm)height-of-cut position.

6.Inspectthefourchains.Thechainsneedtohave tension.

Note:Adjusttherearchainstothetopoftheslot, wheretheyareattachedtothemower.

•Ifonerearchainisloose,lower(loosen)thefront supportarmonthesameside.RefertoAdjusting theFront-to-RearMowerPitch.

•Ifonefrontchainisloose,raise(tighten)the frontsupportarmforthatchain.Referto AdjustingtheFront-to-RearMowerPitch.

LevelingtheMowerSide-to-Side

2.MeasuretherightbladeattheBlocation,froma levelsurfacetothecuttingedgeofthebladetip (Figure85).

3.Recordthismeasurement.Thismeasurementneeds tobe3-1/8to3-1/4inches.

4.Positiontheleftbladeside-to-side(Figure85).

5.MeasuretheleftbladeattheClocation(Figure85), fromalevelsurfacetothecuttingedgeoftheblade tip.

6.Recordthismeasurement.Thismeasurementneeds tobe3-1/8to3-1/4inches(80to83mm).

7.IfthemeasurementsatpositionsBorCarenot correct,loosentheboltattachingtherearchainto therearsupportarm(Figure86).

1.Positiontherightbladeside-to-side(Figure85).

Figure86

1.Rearchain5.Adjustmentbolt

2.Rearsupportarm6.Frontswivel

3.Bolt7.Frontsupportarm

4.JamNut

Page 59

8.Loosenthejamnutundertherearsupportarmand adjusttheadjustmentbolttogetameasurementof 3-1/8to3-1/4inches(80to83mm)(Figure86).

Note:Itisrecommendedthatbothsidesofthe mowerareadjustedthesamedistance.

9.Tightenthejamnutundertherearsupportarm andtightentheboltsecuringthechaintotherear supportarm.

10.Adjusttheoppositesideifneeded.

AdjustingtheFront-to-RearMower Pitch

1.Positiontherightbladefront-to-rear(Figure87).

(6to10mm)lowerinfrontatAthanintherearat B(Figure86).

9.Tightenbothswiveljamnutsagainstthefrontswivel tolocktheheight.

10.Checktomakesurethereisequaltensiononthe chainsandadjustagainifneeded.

AdjustingtheCompressionSpring

1.Raisethemowerliftlevertothetransportposition.

2.Checkthedistancebetweenthetwolargewashers, itneedstobe11-1/8inches(28.2cm)for52inch mowerdecks,10-1/2inches(26.7cm)for60inch mowerdecksor11–1/2inches(29.2cm)for72inch mowerdecks(

Figure88).

Figure87

1.Measureherefromblade tohardsurface

2.MeasureatAandB

2.MeasuretherightbladeattheAlocation,froma levelsurfacetothecuttingedgeofthebladetip (Figure87).

3.Recordthismeasurement.

4.MeasuretherightbladeattheBlocation,froma levelsurfacetothecuttingedgeofthebladetip

Figure87).

(

5.Recordthismeasurement.

6.Themowerbladeshouldbea1/4to3/8inch (6to10mm)loweratpositionAthanatposition B(Figure87).Ifitisnotcorrect,proceedtothe followingsteps.

Note:Bothofthefrontswivelsneedtobeadjusted thesameamounttomaintainequalchaintension.

7.Loosenthefrontswiveljamnuts,atthefrontof therightandleftswivels,approximatelya1/2inch (13mm)(

Figure86).

8.Adjusttheliftnutsonboththeleftandtheright sideofthemachinetoachieve1/4to3/8inch

Figure88

1.11–1/8inch(28.2cm) betweenthelargewashers for52inchmowerdecks

2.Frontnut7.Frontsupportarm

3.Springjamnut

4.Frontswivel

5.Swiveljamnut10.1 1-1/2inch(29.2cm)

6.Liftnut

8.Largewasher

9.10-1/2inch(26.7cm) betweenthelargewashers for60inchmowerdecks

betweenthelargewashers for72inchmowerdecks

3.Adjustthisdistance,bylooseningthespringjam nutandturningthenutinfrontofeachspring (Figure88).Turningthenutclockwisewillshorten thespring;counter-clockwisewilllengthenthe spring.

4.Lockthenutintopositionbytighteningthespring jamnut(Figure88).

ServicingtheCuttingBlades

Maintainsharpbladesthroughoutthecuttingseason becausesharpbladescutcleanlywithouttearingor

Page 60

shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.

Checkthecutterbladesdailyforsharpness,andforany wearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn, replaceitimmediatelywithagenuineT ororeplacement blade.Forconvenientsharpeningandreplacement,you maywanttokeepextrabladesonhand.

DANGER

Awornordamagedbladecanbreak,andapiece ofthebladecouldbethrownintotheoperator’s orbystander’sarea,resultinginseriouspersonal injuryordeath.

•Inspectthebladeperiodicallyforwearor damage.

•Replaceawornordamagedblade.

CheckingforBentBlades

1.Rotatethebladesuntiltheendsfaceforwardand backward(Figure90).Measurefromalevelsurface tothecuttingedge,positionA,oftheblades (Figure90).Notethisdimension.

BeforeInspectingorServicingthe Blades

1.Parkthemachineonalevelsurface,disengagethe bladecontrol(PTO),andsettheparkingbrake.

2.TurntheignitionkeytoOffandremovethekey.

3.Disconnectthesparkplugwire(s)fromthespark plug(s).

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure89).

Iftheedgesarenotsharporhavenicks,removeand sharpentheblades.RefertoSharpeningtheBlades.

Figure90

1.Measureherefromblade tohardsurface

2.PositionA

2.Rotatetheoppositeendsofthebladesforward.

3.Measurefromalevelsurfacetothecuttingedgeof thebladesatthesamepositionasinstep1above.

Thedifferencebetweenthedimensionsobtainedin

1and2mustnotexceed1/8inch(3mm).If

steps thisdimensionexceeds1/8inch(3mm),theblade isbentandmustbereplaced;refertoRemovingthe BladesandInstallingtheBlades.

WARNING

Abladethatisbentordamagedcouldbreak apartandcouldseriouslyinjureorkillyouor bystanders.

•Alwaysreplacebentordamagedbladewith anewblade.

•Neverleorcreatesharpnotchesinthe edgesorsurfacesofblade.

Figure89

1.CuttingEdge3.Wear/slotForming

2.CurvedArea4.Crack

2.Inspecttheblades,especiallythecurvedarea (Figure89).

Ifyounoticeanydamage,wear,oraslotformingin thisarea(Figure89),immediatelyinstallanewblade.

RemovingtheBlades

Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalanceorisbent.T oensureoptimum performanceandcontinuedsafetyconformanceof themachine,usegenuineTororeplacementblades. Replacementbladesmadebyothermanufacturersmay resultinnon-conformancewithsafetystandards.

Page 61

WARNING

Contactwithasharpbladecancauseseriousinjury.

Wearglovesorwrapsharpedgesofthebladewith arag.

1.Holdthebladeendusingaragorthickly-padded glove.

2.Removethebladebolt,springdiskandbladefrom thespindleshaft(Figure93).

SharpeningtheBlades

2.Installthespringdiskandbladebolt.Thespring diskconemustbeinstalledtowardthebolthead (Figure93).

WARNING

Whensharpeningblade,piecesofbladecouldbe thrownandcauseseriousinjury.

Wearpropereyeprotectionwhensharpeningblade.

1.Usealetosharpenthecuttingedgeatbothends oftheblade(Figure91).Maintaintheoriginalangle. Thebladeretainsitsbalanceifthesameamountof materialisremovedfrombothcuttingedges.

Figure91

1.Sharpenatoriginalangle

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure92).Ifthebladestaysina horizontalposition,thebladeisbalancedandcanbe used.Ifthebladeisnotbalanced,lesomemetaloff theendofthesailareaonly(Figure93).Repeatthis procedureuntilthebladeisbalanced.

Figure93

1.SailAreaofBlade

2.Blade

3.SpringDisk

4.BladeBolt

5.ConeTowardsBoltHead

3.Torquethebladeboltto85-110ft-lb(115-150N⋅m).

ReplacingtheGrassDeector

WARNING

Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator’sor bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.

•Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.

•Makesurethegrassdeectorisinthedown position.

1.Removethelocknut,bolt,springandspacerholding thedeectortothepivotbrackets(Figure94).

2.Removethedamagedorworngrassdeector.

Figure92

1.Blade2.Balancer

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure93).

Important:Thecurvedpartoftheblademust bepointingupwardtowardtheinsideofthe mowertoensurepropercutting.

3.Placethespacerandspringontothegrassdeector. PlacetheLendofthespringbehindthedeckedge.

Note:MakesuretheLendofthespringisinstalled behindthedeckedgebeforeinstallingtheboltas showninFigure94

4.Installtheboltandnut.

5.PlacetheJhookendofthespringaroundthegrass deector(Figure94).

Important:Thegrassdeectormustbeableto lowerdownintoposition.Liftthedeectorup totestthatitlowersintothefulldownposition.

Page 62

Figure94

1.Bolt

2.Spacer6.GrassDeector

3.Locknut

4.Spring8.Jhookendofspring

5.Springinstalled

7.Lendofspring,place

behinddeckedgebefore installingbolt

Cleaning

CleaningUndertheMower

ServiceInterval:Beforeeachuseordaily

Removethegrassbuildupunderthemowerdaily.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.Stoptheengine,removethekey,andwaitforall movingpartstostopbeforeleavingtheoperating position.

3.Raisethemowertothetransportposition.

WasteDisposal

Engineoil,batteries,hydraulicoil,andenginecoolant arepollutantstotheenvironment.Disposeofthese accordingtoyourstateandlocalregulations.

Page 63

Storage

CleaningandStorage

1.Disengagethepowertakeoff(PTO),settheparking brake,andturntheignitionkeytoOff.Removethe key.

2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engineandhydraulicsystem.Cleandirtandchaff fromtheoutsideoftheenginecylinderheadnsand blowerhousing.

Important:Youcanwashthemachinewith milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuseof water,especiallynearthecontrolpanel,engine, hydraulicpumps,andmotors.

3.Checkthebrake;refertoServicingtheBrakein BrakeMaintenance(page48).

4.Servicetheaircleaner;refertoServicingtheAir Cleanerin

EngineMaintenance(page35).

C.Restarttheengineandrunituntilitstops.

D.Disposeoffuelproperly.Recycleasperlocal

codes.

Important:Donotstore stabilizer/conditionedfuelover90days.

13.Checkandtightenallbolts,nuts,andscrews.Repair orreplaceanypartthatisdamaged.

14.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

15.Storethemachineinaclean,drygarageorstorage area.Removethekeyfromtheignitionswitchand keepitoutofreachofchildrenorotherunauthorized users.Coverthemachinetoprotectitandkeepit clean.

5.Greasethemachine;refertoGreasingand LubricationinLubrication(page32).

6.Changethecrankcaseoil;refertoServicingthe EngineOilin

7.Checkthetirepressure;refertoCheckingtheTire PressureinDriveSystemMaintenance(page43).

8.Changethehydrauliclter;referto ServicingtheHydraulicSystemin HydraulicSystemMaintenance(page54).

9.Chargethebattery;refertoServicingtheBatteryin ElectricalSystemMaintenance(page41).

10.Scrapeanyheavybuildupofgrassanddirtfromthe undersideofthemower,thenwashthemowerwith agardenhose.

Note:RunthemachinewiththePTOengaged andtheengineathighidlefor2to5minutesafter washing.

11.Checktheconditionoftheblades; refertoServicingtheCuttingBladesin MowerDeckMaintenance(page58).

EngineMaintenance(page35).

12.Preparethemachineforstoragewhennon-use occursover30days.Preparethemachineforstorage asfollows:

A.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

B.Stoptheengine,allowittocool,anddrainthe

fueltank;refertoServicingtheFuelTankin FuelSystemMaintenance(page39).

Page 64

Troubleshooting

Problem

Starterdoesnotcrank

Enginewillnotstart,startshard,orfails tokeeprunning.

Enginelosespower.

PossibleCauseCorrectiveAction

1.Bladecontrol(PTO)isengaged.1.Movebladecontro(PTO)to

2.Parkingbrakeisnoton.

3.Operatorisnotseated.3.Sitontheseat.

4.Batteryisdead.

5.Electricalconnectionsarecorrodedor loose.

6.Fuseisblown.

7.Relayorswitchisdefective.7.ContactanAuthorizedServiceDealer .

1.Fueltankisempty.

2.Aircleanerisdirty.

3.Dirtorwaterinthefuellter.3.Replacethefuellter.

4.Dirt,water,orstalefuelisinthefuel system.

1.Engineloadisexcessive.1.Reducethegroundspeed.

2.Aircleanerisdirty.

3.Oillevelinthecrankcaseislow.

4.Coolingnsandairpassagesabove theengineareplugged.

5.V entholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.

6.Dirtorwaterinthefuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinthefuel system.

disengaged.

2.Settheparkingbrake.

4.Chargethebattery .

5.Checktheelectricalconnectionsfor goodcontact.

6.Replacefuse.

1.Fillfueltankwithfuel.

2.Cleanorreplacetheaircleaner element.

4.ContactanAuthorizedServiceDealer .

2.Cleantheaircleanerelement.

3.Addoiltothecrankcase.

4.Removetheobstructionfromthe coolingnsandairpassages.

7.ContactanAuthorizedServiceDealer .

Engineoverheats.

Machinedoesnotdrive.

Abnormalvibration.

1.Engineloadisexcessive.1.Reducethegroundspeed.

2.Oillevelinthecrankcaseislow.

3.Coolingnsandairpassagesabove theengineareplugged.

4.Theelectricfandoesnothavepower orisnotfunctioningcorrectly .

1.Bypassvalveisnotclosedtight.1.Tightenthebypassvalve.

2.Driveorpumpbeltisworn,looseor broken.

3.Driveorpumpbeltisoffapulley .3.Changethebelt.

4.Brokenormissingidlerspring.4.Replacethespring.

5.Hydraulicuidlevelislowortoohot.5.Addhydraulicuidtoreservoirorletit

1.Cuttingblade(s)is/arebentor unbalanced.

2.Blademountingboltisloose.2.Tightentheblademountingbolt.

3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Looseenginepulley,idlerpulley ,or bladepulley .

5.Enginepulleyisdamaged.

6.Bladespindleisbent.

7.Motormountislooseorworn.

2.Addoiltothecrankcase.

3.Removetheobstructionfromthe coolingnsandairpassages.

4.Checkforblown40Afanfuse.Contact anAuthorizedServiceDealer.

2.Changethebelt.

cooldown.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer .

6.ContactanAuthorizedServiceDealer .

7.ContactanAuthorizedServiceDealer .

Page 65

Problem

PossibleCauseCorrectiveAction

Unevencuttingheight.

Bladesdonotrotate.

1.Blade(s)notsharp.1.Sharpentheblade(s).

2.Cuttingblade(s)is/arebent.2.Installnewcuttingblade(s).

3.Mowerisnotlevel.

4.Undersideofmowerisdirty.4.Cleantheundersideofthemower .

5.Tirepressureisnotcorrect.5.Adjustthetirepressure.

6.Bladespindlebent.

1.Drivebeltisworn,looseorbroken.

2.Drivebeltisoffpulley.

3.Deckbeltisworn,looseorbroken.3.Installnewdeckbelt.

4.Deckbeltisoffpulley.

5.Brokenormissingidlerspring.5.Replacethespring.

3.Levelmowerfromside-to-sideand front-to-rear.

6.ContactanAuthorizedServiceDealer .

1.Checkthebelttension.

2.Installdrivebeltandcheckadjusting shaftsandbeltguidesforcorrect position.

4.Installdeckpulleyandchecktheidler pulley,idlerarmandspringforcorrect positionandfunction.

Page 66

Schematics

g012068

WireDiagram(Rev.A)

Page 67

Notes:

Page 68

TheToroTotalCoverageWarranty

ALimitedWarranty(seewarrantyperiodsbelow)

Landscape Contractor Equipment(LCE)

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetotheoriginalpurchaser torepairtheToroProductslistedbelowifdefectiveinmaterialsor workmanship.

Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginal owner:

ProductsWarrantyPeriod

AllMowers

•Engine**

•Battery1year

•Attachments1year

Mid-SizeWalk-BehindMowers GrandStand

•Frame ZMaster

•Engine

•Frame

ZMaster

•Frame

*Whicheveroccursrst.

**SomeenginesusedonToroLCEProductsarewarrantedbytheenginemanufacturer.Kawasaki

FXengineshavea3yearwarrantytermforresidentialuse.Residentialusemeansuseofthe

productonthesamelotasyourhome.

***LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe

tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin

normaluse,itwillberepairedorreplaced,atToro’ soption,underwarrantyatnocostforparts

andlabor .Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustor

corrosionarenotcovered.

Thiswarrantyincludesthecostofpartsandlabor,butyoumustpay transportationcosts.

Mowers5yearsor1,200hours*

Z400,Z500Mowers

G3Mowers5yearsor1,200hours*

2years

Lifetime(originalowneronly)*** 4yearsor1,200hours* 2years** Lifetime(originalowneronly)***

Lifetime(originalowneronly)***

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:

1.ContactanyAuthorizedToroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheY ellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.T oro.com.Youmayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:

RLCCustomerCareDepartment ToroW arrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 888-865-5676(U.S.Customers) 888-865-5691(Canadacustomers)

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemission systemandenginewarrantycoverageonsomeproducts. Thisexpresswarrantydoesnotcoverthefollowing:

•Costofregularmaintenanceserviceorwearparts,suchaslters,

fuel,lubricants,tune-upparts,bladesharpening,brakeandclutch adjustments.

•Anyproductorpartwhichhasbeenalteredormisusedandrequires

replacementorrepairduetonormalwear,accidents,orlackof propermaintenance.

•Repairsnecessaryduetoimproperfuel,contaminantsinthefuel

system,orfailuretoproperlypreparethefuelsystempriortoany periodofnon-useoverthreemonths.

•Pickupanddeliverycharges.

GeneralConditions

Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingToroapprovedreplacementparts.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.

Allimpliedwarrantiesofmerchantability(thattheproductistfor ordinaryuse)andtnessforuse(thattheproductistforaparticular purpose)arelimitedtothedurationoftheexpresswarranty

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,so theaboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedToroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtainingguarantee information,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

374-0252RevA