Toro 74266 Operator's Manual

FormNo.3408-477RevC
ZMaster
®
Professional7000
SeriesRidingMower
With52in,60in,and72inTURBOFORCE SideDischargeMower
®
Registeratwww.T oro.com. OriginalInstructions(EN)
*3408-477*C
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely .
g000935
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................15
Controls...........................................................15
BeforeOperation.................................................17
BeforeOperationSafety...................................17
RecommendedFuel.........................................17
BiodieselReady...............................................18
FillingtheFuelTank..........................................18
SwitchingtheFuelT anks..................................18
CheckingtheEngine-OilLevel..........................18
BreakinginaNewMachine..............................18
UsingtheRolloverProtectionSystem
(ROPS).........................................................18
ThinkSafetyFirst..............................................19
UsingtheSafety-InterlockSystem....................20
PositioningtheSeat..........................................21
UnlatchingtheSeat..........................................21
ChangingtheSeatSuspension.........................22
DuringOperation.................................................23
DuringOperationSafety...................................23
OperatingtheParkingBrake.............................24
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................24
OperatingtheThrottle.......................................25
OperatingtheIgnitionSwitch............................25
StartingandShuttingOfftheEngine.................25
UsingtheMotion-ControlLevers.......................27
DrivingtheMachine..........................................27
StoppingtheMachine.......................................29
UsingtheSideDischarge.................................29
AdjustingtheHeightofCut...............................29
AdjustingtheAnti-ScalpRollers........................30
AdjustingtheFlowBafeCamLocks................30
PositioningtheFlowBafe................................31
OperatingwiththeOverheatSensor.................32
OperatingTips.................................................32
AfterOperation....................................................33
AfterOperationSafety......................................33
UsingtheFuel-ShutoffValve.............................33
PushingtheMachinebyHand..........................33
TransportingtheMachine.................................34
LoadingtheMachine........................................34
Maintenance...........................................................36
RecommendedMaintenanceSchedule(s)...........36
Pre-MaintenanceProcedures..............................37
MaintenanceandStorage.................................37
Lubrication..........................................................38
GreasingtheMachine.......................................38
GreasingtheFrontCasterPivots......................38
AddingGrease.................................................38
AddingLightOilorSprayLubrication................38
GreasingtheMowerDeckandBelt
Idlers.............................................................39
LubricatingtheCaster-WheelHubs..................40
EngineMaintenance...........................................41
EngineSafety...................................................41
ServicingtheAirCleaner..................................41
ServicingtheEngineOil....................................42
FuelSystemMaintenance...................................46
ServicingtheFuelFilterandWater
Seperator......................................................46
ServicingtheFuelT ank.....................................47
ElectricalSystemMaintenance...........................48
ElectricalSystemSafety...................................48
ServicingtheBattery.........................................48
ServicingtheFuses..........................................49
DriveSystemMaintenance..................................50
AdjustingtheTracking......................................50
CheckingtheTirePressure...............................51
CheckingtheWheel-HubSlottedNut................51
AdjustingtheCaster-PivotBearing...................51
ServicingtheGearbox......................................52
AdjustingtheElectricClutch.............................53
CoolingSystemMaintenance..............................54
ServicingtheCoolingSystem...........................54
BrakeMaintenance.............................................56
AdjustingtheParkingBrake..............................56
BeltMaintenance................................................56
InspectingtheBelts..........................................56
ReplacingtheMowerBelt.................................56
AdjustingtheMowerBeltTension.....................57
ReplacingthePTO-DriveBelt...........................58
ReplacingthePumpDriveBelt.........................59
ReplacingandTensioningtheAlternator
Belt................................................................59
ControlsSystemMaintenance.............................61
AdjustingtheControlHandleNeutral
Position.........................................................61
HydraulicSystemMaintenance...........................62
HydraulicSystemSafety...................................62
ServicingtheHydraulicSystem........................62
SettingtheHydraulicPumpNeutral
Position.........................................................66
MowerDeckMaintenance....................................68
LevelingtheMowerat3Positions.....................68
ServicingtheCuttingBlades.............................71
ReplacingtheGrassDeector..........................73
Cleaning..............................................................74
CleaningundertheMower................................74
WasteDisposal.................................................74
Storage...................................................................75
CleaningandStorage.......................................75
Troubleshooting......................................................76
Schematics.............................................................78
3
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
58-6520
1.Grease
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
98-4387
1.Warning—wearhearingprotection.
decal58-6520
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal93-7818
decal98-4387
decal107-1860
107-1860
decal104-2449
104-2449
6
107-1861
107-2114
decal107-1861
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal107-2114
7
decal107-3963
107-3963
1.Cutting/dismemberment hazard,mowerblade—do notcarrypassengersand keepbystandersaway.
2.Cutting/dismemberment hazardofhandorfoot, mowerblade—remove theignitionkeyandread theinstructionsbefore servicingorperforming maintenance;stayaway frommovingparts.
3.Thrownobject hazard—keepbystanders asafedistanceawayfrom themachineandkeepthe deectorinplace.
4.Beforestartingtheengine, cleangrassanddebrisfrom themowerbeltandpulleys, inserttheignitionkey,and starttheengine.
107-3964
1.Warning—donotusedrugsoralcohol.3.Warning—engagetheparkingbrake,
2.Warning—readtheOperator'sManual andreceivetraining.
shutofftheengine,andremovethe ignitionkeybeforeleavingthemachine.
4.Warning—wearhearingprotection.
8
decal107-3964
5.ReadtheOperator'sManual.
107-3968
1.Disengage3.Parkingbrake
2.Engage
107-7719
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
2.Beforestartingtheengine,cleangrassanddebrisfromthe mowerbeltandpulleys,inserttheignitionkey,andstart theengine.
decal107-3968
decal108-5981
108-5981
decal107-7719
decal110-2067
110-2067
decal108-5955
108-5955
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decaloemmarkt
Manufacturer'sMark
decal108-5957
108-5957
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
9
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal110-3852
110-3852
1.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
1.Cutting/dismemberment hazard,fanand entanglementhazard, belt.
2.Continuoustonesignals theuserthatengineis overheating.
110-3853
2.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
decal114-9600
114-9600
1.ReadtheOperator'sManual.
decal110-3853
decal115-4212
115-4212
1.Hydraulic-uidlevel
2.ReadtheOperator's Manual.
3.Warning—donottouchthe hotsurface.
110-3851
1.Removetheignitionkeyandreadtheinstructionsbefore servicingorperformingmaintenance.
decal116-5610
116–5610
1.Hourmeter4.Neutral
2.Powertakeoff(PTO)5.Operator-presenceswitch
3.Parkingbrake6.Battery
decal110-3851
10
117-2718
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.
2.Thrownobjecthazard,mower-donotoperatethemachine withoutthedeector ,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
decal117-2718
decal121-7562
121–7562
decal117-3848
1.Pushtostart4.Variable-speedcontrol
2.ReadtheOperator’s
5.Fast Manualformore informationonpreheating theengine.
3.Slow
decal126-2055
126-2055
decal119-0397
119–0397
decal119-0398
1.Wheel-lugnuttorque129N∙m(95ft-lb)(4x)
2.Wheel-hubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
119–0398
11
decal127-0326
127-0326
1.ReadtheOperator's Manual.
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
2.Heightofcut
110-0820
1.Fast
2.Slow6.Poisonandcausticliquid/chemicalburnhazard—keep
3.Neutral
4.Reverse8.Tounlockthetractiondrive,turnthebypassvalve1complete
5.Warning—readtheOperator'sManual.
childrenasafedistanceawayfromthebattery.
7.Explosionhazard—nore,openames,orsmoking;avoid sparks.
revolutioncounterclockwiseusinga16mm(5/8inch)wrench.
decal110-0820
107-9309
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
12
decal107-9309
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or
6.Keepbystandersasafe
7.Weareyeprotection;
smoking
3.Causticliquid/chemical
8.Batteryacidcancause
burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
10.Containslead;donot
Manual.
distanceawayfromthe battery.
explosivegasescan causeblindnessandother injuries.
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard
13
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer ,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
water;donotuseonslopesgreaterthan15°.
14
ProductOverview
g010363
Figure5
Figure4
1.Height-of-cutdecklift pedal
2.Parking-brakelever
3.Transportlock
4.Motion-controllever10.Mowerdeck
5.Rollbar
6.Enginescreen
7.Fuelcap
8.Seatbelt
9.Controls
11.Casterwheel
Controls
Becomefamiliarwithallofthecontrolsbeforeyou starttheengineandoperatethemachine(Figure4 andFigure5).
1.Hourmeter
2.Ignitionswitch7.Engine-temperaturelight
3.Fuel-selectorvalve8.Throttlecontrol
g208514
4.Audiblealarm
5.Glow-plugswitch
6.Glow-pluglight
9.PTOswitch
15
HourMeter
IgnitionSwitch
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure5).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).
Battery-IndicatorLight
WhenyouturntheignitionkeyinitiallytotheRUN positionforafewseconds,thebatteryvoltageis displayedintheareawherethehoursarenormally displayed.
Thebatterylightturnsonwhenyouturnontheignition andthechargeisbelowthecorrectoperatinglevel (Figure6).
Usethisswitchtostartthemowerengine.Ithas3 positions:START,RUN,andOFF.
Glow-PlugLight
Theglow-plug-indicatorlightilluminateswhenyou engagetheglow-plugbutton(Figure5).
Glow-PlugSwitch
Thisswitchactivatestheglowplugsandisindicated bytheglow-pluglight.Holddowntheglow-plugswitch for10secondspriortostarting.
Engine-TemperatureLight
Thetemperaturelightcomesonwhentheengineis overheating(Figure5).
AudibleAlarm
Thismachinehasanaudiblealarmthatalertsthe usertoturnofftheengine.Otherwise,enginedamage canoccurfromoverheating;refertoCoolingSystem
Maintenance(page54).
Figure6
1.Safety-interlocksymbols
2.Hourmeter
3.Batterylight
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure5).
Neutral-LockPosition
Fuel-SelectorValve
Thefuel-selectorvalveislocatedbehindtheseat.
g009610
Closethefuel-selectorvalvewhentransportingor storingthemachine.
Movetheselectorvalvetotheleftorrightpositionfor operation.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
TheNEUTRAL-LOCKpositionisusedwiththe safety-interlocksystemandtodetermineNEUTRAL position.
16
Operation
containersontheground,awayfromyourvehicle beforelling.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandenginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

RecommendedFuel

Theenginerunsonclean,freshdieselfuelwith aminimumoctaneratingof40.Purchasefuelin quantitiesthatcanbeusedwithin30daystoensure fuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade dieselfuel(No.1-DorNo.1-D/2-Dblend)below
-7°C(20°F).Useofwinter-gradedieselfuelatlower temperaturesprovideslowerashpointandpour pointcharacteristics,thereforeeasingstartabilityand lesseningchancesofchemicalseparationofthefuel duetolowertemperatures(waxappearance,which maypluglters).
Usingsummer-gradedieselfuelabove-7°C (20°F)contributestowardlongerlifeofthepump components.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.
17

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontendof5%)orlesserblend
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmaybeexpectedforatime
afterconvertingtobiodieselblends.
Contactyourdistributorifyouwishformore
informationonbiodiesel.

FillingtheFuelTank

1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck.
Note:Donotllthefueltankcompletelyfull.
Fillthefueltanktothebottomofthellerneck. Theemptyspaceinthetankallowsthefuelto expand.

SwitchingtheFuelTanks

Important:Donotallowthemachinetorunout
offuel,asthiscandamagethemachine.
Thefuel-selectorvalveislocatedbehindtheleftside oftheseat.
Theunithas2fueltanks.Thereisatankeachon theleftandrightsides.Eachtankconnectstothe fuel-selectorvalve.Fromthereacommonfuelline leadstotheengine(Figure7).
Tousetheleftfueltank,rotatethefuel-selector valvetotheleft.T ousetherightfueltank,rotatethe fuel-selectorvalvetotheright(Figure7).
Closethefuel-selectorvalvebeforetransportingor storingmachine.
Figure7
1.Leftfueltank
2.Fuel-selectorvalve

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page18).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

UsingtheRollover ProtectionSystem(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keep therollbarintheraisedlockedpositionand usetheseatbelt.
Ensurethattherearpartoftheseatissecured withtheseatlatch.
g000962
18
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincottersandremovethe2 pins(Figure9).
2.Lowertherollbartothedownposition(Figure
8).
Note:Thereare2downpositions;referto
Figure8.
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
g004955
Figure9
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
3.Installthe2pinsandsecurethemwiththe hairpincotters(Figure9).
Figure8
1.Full-downposition2.Downpositionwiththe
baggerinstalled
Important:Ensurethatyousecuretherear
partoftheseatwiththeseatlatch.
4.Toraisetherollbar,removethehairpincotters andremovethe2pins(Figure9).
5.Raisetherollbartotheuprightposition,install the2pins,andsecurethemwiththehairpin cotters(Figure9).

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15 degrees.
Reducespeedanduseextremecautionon
g004954
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.
Donotoperatethemachineneardrop-offs.
19
DANGER
CAUTION
Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Figure10
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
3.Water
Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Useprotectiveequipmentforyoureyes,ears,hands, feet,andhead.
g009027
Figure11
1.Weareyeprotection.2.Wearhearingprotection.
g000963

UsingtheSafety-Interlock System

WARNING
Ifsafety-interlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
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Thesafety-interlocksystemalsoisdesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
Figure12
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

5.Sittingontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.

PositioningtheSeat

Theseatmovesforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat (Figure13).
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ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sittingontheseat,engagetheparkingbrake andmovetheblade-controlswitch(PTO)tothe ONposition.Trystartingtheengine;theengine shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake andmovetheblade-controlswitch(PTO)tothe OFFposition.Moveeithermotion-controllever (outoftheNEUTRAL-LOCKposition).Trystarting theengine;theengineshouldnotstart.Repeat fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
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Figure13

UnlatchingtheSeat

1.Movetheseattothemostrearwardposition.
Note:Thispreventsinterferencewhenyou
raisetheseat.
2.Pushtheseatlatchrearwardtounlatchtheseat.
3.Raisetheseatup(Figure14).
Note:Thisallowsaccesstothemachineunder
theseat.
4.Sittingontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe
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Figure14
1.Seatlatch3.Seat
2.Fuelcap

ChangingtheSeat Suspension

Theseatadjuststoprovideasmoothandcomfortable ride.Positiontheseatwhereyouaremost comfortable.
Toadjust,turntheknobinfronteitherdirectionto providethebestcomfort(Figure15).
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g019768
Figure15
1.Seat-suspensionknob
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DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicle.
Donotchangethegovernorspeedoroverspeed
theengine.
Useaccessoriesandattachmentsapprovedby
Toroonly.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.

SlopeSafety

Slowdownthemachineanduseextracareon
hillsides.Travelupanddownonhillsides.Turf conditionscanaffectthestabilityofthemachine.
Avoidturningthemachineonslopes.Ifyoumust
turnthemachine,turnitslowlyandgradually downhill,ifpossible.
Donotturnthemachinesharply.Usecarewhen
reversingthemachine.
Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthe machine.
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
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OperatingtheParking
OperatingtheMower
Brake
Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

WARNING
Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.
Donotparkonslopesunlessthewheelsare chockedorblocked.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
g008945
Figure18
Figure16

DisengagingtheParkingBrake

Figure17

DisengagingtheBlade-Control Switch(PTO)

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Figure19
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