Toro 74246TE, 74248, 74249, 74251, 74252 Setup Instructions

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Z500 Series Z Master® Gasoline Engine Mowers
Model No. All Z500 Series Gasoline Engine Mower Models
Loose Parts
Use the chart below to verify that all parts have been shipped.
Form No. 3354-559 Rev A
Setup Instructions
Step
1 2 3
4
5
6
No parts required
No parts required
Rear wheels
Roll bar, right section Roll bar, left section Roll bar, center section Bolt, (3/8 x 1 inch) Curved washer Flange nut, (3/8 inch) Bolt, (1/2 x 3–1/4 inch) Flange nut, (1/2 inch) Control lever, right Control lever, left Bolt (3/8 x 1 inch) (2 assembled) Curved washer (3/8 inch) (2
assembled) Seat Flange nuts (installed on the seat)
Qty.
2
1 1 1 8 8 8 2 2 1 1 4
4 1
4
Remove parts from the crate.
Check the tire pressure.
Install the drive wheels.
Install the Rollover Protection System (ROPS).
Install the motion control levers.
Install the seat.
Use
7 8
9
10 11 12 13
© 2005—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420
No parts required
Air cleaner Hose Clamp
Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.)
No parts required
No parts required
No parts required
No parts required
Register at www.Toro.com. Original Instructions (EN)
1 1
1 tube Check the spindles for grease.
Charge the battery.
Install the air cleaner (Models with Kohler engines only).
Prepare the side discharge chute.
Check the engine oil level.
Add fuel to the machine.
Check the machine before delivery to the customer.
Printed in the USA. All Rights Reserved
Step
Operator’s Manual Parts Catalog Engine Owner’s Manual
14
Registration Card Safety Video Key 2
Qty.
1 1 1 1 1
Delivering the machine to the customer.
Use
Step
1
Removing Parts from the Crate
No Parts Required
Procedure
R emo v e the tires and the par ts for the R OPS from the shipping crate .
Step
2
Checking the Tire Pressure
Step
3
Raising the Machine Up and Installing the Drive Wheels
Parts needed for this step:
2
Rear wheels
Procedure
1. R emo v e the screws holding the right angle retaining plate to the crate ( Figure 2 ).
No Parts Required
Procedure
Chec k the air pressure in the front and rear tires .
Pressure: 13 psi (90 kP a)
Figure 1
Figure 2
2. Raise the bac k of the mac hine up and suppor t it with jac k-stands ( Figure 3 ).
2
Figure 3
3. R emo v e the wheel n uts from both sides of the v ehicle and remo v e the right angle retaining plate ( Figure 4 ). Discard the screws and retaining plate .
Step
4
Installing the Roll Over Protection System
Parts needed for this step:
1
Roll bar, right section
1
Roll bar, left section
1
Roll bar, center section
8
Bolt, (3/8 x 1 inch)
8
Curved washer
8
Flange nut, (3/8 inch)
2
Bolt, (1/2 x 3–1/4 inch)
2
Flange nut, (1/2 inch)
Procedure
1. Loosely install the right and left roll bar section to the frame , with 8 bolts (3/8 x 1 inc h), 8 cur v ed w ashers , and 8 flang e n uts (3/8 inc h) ( Figure 6 ).
Figure 4
4. Mount the wheels with the v alv e stem to the outside and secure them with the wheel n uts previously remo v ed ( Figure 5 ).
Figure 5
5. T or que the wheel n uts to 95 ft-lb (128 N·m).
6. R emo v e the jac k-stands .
Note: T he cur v e w asher cone m ust be installed to w ard the bolt head.
Figure 6
2. Install the lanyard clips onto the long bolts (1/2 x 3-1/4 inc h) ( Figure 7 ).
Note: Mak e sure the bent tab points to w ard the head of the bolt.
3
Figure 7
3. Lightly oil the ends of the center roll bar section.
4. Loosely install the center roll bar section using 2 bolts (1/2 x 3-1/4 inc h) and 2 flang e n uts (1/2 inc h) ( Figure 8 ).
Note: Mak e sure the bolts are installed from the outside of the roll bar .
Note: Mak e sure the lanyard tab is installed as sho w and points forw ard.
Figure 9
6. T or que all lo w er fasteners , attac hed to the mac hine frame , to 30 ft-lb .
7. Tighten the center roll bar bolts (1/2 x 3-1/4 inc h) so it rotates freely with some resistance ( Figure 10 ).
Note: No more than one thread should be exposed outside the n ut.
Figure 8
5. Raise the roll bar into the upright position and secure it with the pins and hair pin cotter pins fastened to the lanyards ( Figure 9 ).
Figure 10
8. Tighten the front knobs ag ainst the center roll bar ends ( Figure 11 ).
4
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