Toro 74239, 74243, 74244, 74245, 74246 Setup Instructions
...
Form No. 3352–977
Z500 Series Z Masterr Mowers
Setup Instructions
Loose Parts
Use the chart below to verify all parts have been shipped.
Note: Retain the bolts that hold the center rollbar to the packaging. These are used to install the center rollbar.
Step Description Qty. Use
1
2
3
4
5
6
No parts needed – Raising the machine up
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, 3/8 x 1 inch
Curved washer
Flange nut, 3/8 inch
Bolt, 1/2 x 3-1/4 inches
Flange nut, 1/2 inch
Lanyard
Wheels 2 Installing the drive wheels
No parts needed – Checking the tire pressure
Control lever–right
Control lever–left
Bolt, 3/8 x 1 inch
Curved washer, 3/8 inch
Seat
Nuts (installed on the seat)
1
1
1
4
8
6
2
2
2
1
1
4
4
1
4
Installing the roll over protection system
(ROPS)
Installing the motion control levers
Installing the seat
7
8
9
10
11
2003—The Toro Company
8111 Lyndale Ave., Blomington, MN 55420, USA
Bulk electrolyte with 1.265 specific gravity
(Purchase from a battery supply outlet.)
Air cleaner
Hose clamp
Air cleaner
Hose clamp
Number 2 general purpose lithium base or
molybdenum base grease. (Purchase
separately.)
No parts needed – Preparing the side discharge chute
80
Ounces
1
1
1
1
1 tube Greasing the bearings
Printed in the USA
All Rights Reserved
Activating the battery
Installing the air cleaner on Kohler
engines
Installing the air cleaner on 25hp
Kawasaki engines
Original Instructions (EN)
Register your product at www.Toro.com
Step UseQty.Description
2
12
13
No parts needed. – Checking the machine before delivery
Key
Operator’s Manual
Engine Owner’s Manual
Parts Catalog
Safety video
Registration card
Step
1
Raising the Machine Up
Parts needed for this step:
None
2
1
1
1
1
1
Delivering the Machine to the Customer
Step
2
Installing the Roll Over
Protection System (ROPS)
Parts needed for this step:
Procedure
1. Remove the wheel
nuts from both sides of
the vehicle.
2. Remove the right
angle retaining plate
from the crate and the
wheel hub.
3. Raise the back of the machine up and support it
with jack-stands.
m–7793
m–7794
Qty. Part
1 Roll bar, right section
1 Roll bar, left section
1 Roll bar, center section
8 Bolt, 3/8 x 1 inch
8 Curved washer
8 Flange nut, 3/8 inch
2 Bolt, 1/2 x 3-1/4 inches
2 Flange nut, 1/2 inch
2 Lanyard
Procedure
Note: If you are installing a DFS bagger while setting
up a machine, install the DFS bagger frame before
the ROPS.
1. Loosely install the right and left roll bar sections
to the frame, with 8 bolts (3/8 x 1 inch), 8 curved
washers and 8 flange nuts (3/8 inch).
Note: The spring disk cone must be installed toward
the bolt head.
3
2. Install the lanyard
clips onto the 2 bolts
(1/2 x 3-1/4 inches).
Note: Make sure the
bent tab points toward
the head of the bolt.
m–7410
m–7795
3. Lightly oil the ends
of the center roll bar
section.
4. Loosely install the
center roll bar section,
using 2 bolts
(1/2 x 3-1/4 inches) and
2 flange nuts (1/2 inch).
Note: Make sure the
bolts are installed on the
outside of the roll bar.
Note: Make sure the
lanyard tab is installed
as shown and points
forward.
5. Raise the roll bar
into the upright position
and secure it with the
pins and hairpin cotter
pins fastened to the
lanyards.
m–7432
m–7431
4
6. Torque all lower
fasteners, attached to
the machine frame, to
30 ft–lb.
7. Tighten the center
roll bar bolts
(1/2 x 3-1/4 inches) so it
rotates freely with some
resistance.
Note: No more than one
thread should be
exposed outside the nut.
m–7432 8. Tighten the
front handles
against the
center roll bar
ends.
Step
m–7406
3
Installing the Drive Wheels
Parts needed for this step:
Qty. Part
2 Rear wheels
Procedure
1. Mount the wheels
with the valve stem to
the outside and secure
them with the nuts
previously removed in
Step 1.
2. Torque the nuts to
95 ft-lb (128 N⋅m).
m–6859
5
Step
4
Checking the Tire Pressure
Parts needed for this step:
None
Procedure
Check the air pressure
in the front and rear
tires.
Pressure: 13 psi
(90 kPa)
m–6873
Step
5
Installing the Motion
Control Levers
Parts needed for this step:
Qty. Part
1 Control lever–right
1 Control lever–left
4 Bolt, 3/8 x 1 inch (2 assembled)
4 Curved washer, 3/8 inch (2 assembled)
Procedure
1. Rotate the handles
to the upright position.
2. Loosely install the
levers on the outside,
using 4 bolts and curved
washers.
Note: Install the levers
in the top and middle
holes for the high
position or the middle
and bottom holes for the
low position, as desired.
3. In the neutral position, raise the levers, bringing
them together, and slide them until they are aligned,
then tighten the bolts.
m–6866
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