Toro 74238 Parts Catalogue

Form Number 3357-692 Rev C

Z528 Z Master

With 60in 7-Gauge Side Discharge Mower

Model No. 74238 - 270000001 and up.

Parts Catalog

®

Ordering Replacement Parts

To order replacement parts, please supply the part
number, the quantity, and the description of each part
desired.

Understanding Reference Numbers

Each Identified part in an illustration has a reference
number. The reference number for a part also
appears in the parts list, along with other information
about the part.

This catalog uses two special reference number
formats, one to indicate parts in a service assembly
and another to indicate the quantity of a given part in
an illustration.

Service Assembly Reference Numbers

Parts in service assemblies have reference numbers
in the form a:b. The a represents the reference
number of the entire service assembly and the b
represents a sequential number unique to each part
within the service assembly.

© The Toro Company - 2008

Register your product at www.Toro.com

All Rights Reserved

For example, a wheel assembly might be identified
by reference number 6, the tire by 6:1, the valve by
6:2, and the wheel by 6:3. When you order the
assembly identified by reference number 6, you
receive all parts identified by reference numbers 6:1,
6:2, and 6:3. However, you may also order any part
individually. Reference numbers of this type appear
in illustrations and in part lists.

Reference Numbers Indicating Quantity

In an illustration, if a reference number indicates
more than one part, the reference number has the
form nX y. The n represents the quantity of the part,
the X is the multiplication symbol, and the y
represents the reference number.

For example, in an illustration, the reference number
2X 37 means that two of the parts identified by
reference number 37 are indicated.

Contents

Description Page

. . . . . . 3Front Frame Assembly

. . . . . . 5Caster and Wheel Assembly

. . . . . . 6Main Frame Assembly

. . . . . . 7Brake and Wheel Hub Assembly

. . . . . . 8Steering Control Assembly

. . . . . . 9LH Motion Control Assembly No. 109-3906

. . . . . . 10RH Motion Control Assembly No. 109-3707

. . . . . . 11Hydraulic System Assembly

Seat and Roll-Over Protection System
Assembly

Roll-Over Protection System Assembly No.108­1097

. . . . . . 13

. . . . . . 14Seat Assembly No. 110-5737

. . . . . . 15

. . . . . . 16Deck Connection Assembly

. . . . . . 17Deck Assembly

. . . . . . 18Spindle Assembly No. 107-8504

. . . . . . 19Deck Decal Assembly No. 110-5561

. . . . . . 20Rubber Deflector Assembly No. 108-7770

. . . . . . 21Drive Idler Assembly

. . . . . . 22Engine and Clutch Assembly

. . . . . . 23Guard Assembly

. . . . . . 24Fuel System Assembly

. . . . . . 25Electrical Assembly

Description Page

Cylinder and Crankcase Assembly Kawasaki
FH770D-AS05

Piston and Crankshaft Assembly Kawasaki
FH770D-AS05

Valve and Camshaft Assembly Kawasaki
FH770D-AS05

Lubrication Equipment Assembly Kawasaki
FH770D-AS05

Cooling Equipment Assembly Kawasaki
FH770D-AS05

Electric Equipment Assembly Kawasaki
FH770D-AS05

Control Equipment Assembly Kawasaki
FH770D-AS05

Air Filter and Muffler Assembly Kawasaki
FH770D-AS05

Fuel Tank and Valve Assembly Kawasaki
FH770D-AS05

Power-Take-Off Assembly Kawasaki FH770D­AS05

. . . . . . 26

. . . . . . 27

. . . . . . 28

. . . . . . 29

. . . . . . 30

. . . . . . 31

. . . . . . 32

. . . . . . 33Carburetor Assembly Kawasaki FH770D-AS05

. . . . . . 34

. . . . . . 35

. . . . . . 36Starter Assembly Kawasaki FH770D-AS05

. . . . . . 37

. . . . . . 38Label Assembly Kawasaki FH770D-AS05

. . . . . . 39Attachments and Accessories List

Part Description Abbreviations

Part descriptions in this catalog may include the following abbreviations.

AR. . . . . . . . . . . . . . .as required

ASM. . . . . . . . . . . . . assembly

BBC. . . . . . . . . . . . . blade brake clutch

CARR. . . . . . . . . . . . carriage

DEG. . . . . . . . . . . . . degrees

EXT. . . . . . . . . . . . . .external

FH. . . . . . . . . . . . . . .flat head

GA. . . . . . . . . . . . . . .gauge

HD. . . . . . . . . . . . . . .heavy-duty

HF. . . . . . . . . . . . . . . hex flange

HH. . . . . . . . . . . . . . .hex head

HHF. . . . . . . . . . . . . hex head flange

HHFTF. . . . . . . . . . . hex head flange thread forming

HJ. . . . . . . . . . . . . . . hex jam

HLH. . . . . . . . . . . . . .hex lag head

HOC. . . . . . . . . . . . . height-of-cut

HSBH. . . . . . . . . . . . hex socket button head

HSFH. . . . . . . . . . . . hex socket flat head

HSH. . . . . . . . . . . . . hex socket head

HWH. . . . . . . . . . . . . hex washer head

HWHTF. . . . . . . . . . .hex washer head thread

forming

HYD. . . . . . . . . . . . . hydraulic

LH. . . . . . . . . . . . . . . left hand

NI. . . . . . . . . . . . . . . nylon insert

NPTF. . . . . . . . . . . . national pipe thread fine

PFH. . . . . . . . . . . . . .phillips flat head

PPH. . . . . . . . . . . . . phillips pan head

PPHTF. . . . . . . . . . . phillips pan head thread

PRH. . . . . . . . . . . . . phillips round head

PTH. . . . . . . . . . . . . .phillips truss head

PTO. . . . . . . . . . . . . power-take-off

RH. . . . . . . . . . . . . . .right hand

ROPS. . . . . . . . . . . . roll-over protection system

SFH. . . . . . . . . . . . . .slotted fillister head

SHH. . . . . . . . . . . . . slotted hex head

SHWH. . . . . . . . . . . .slotted hex washer head

SPH. . . . . . . . . . . . . slotted pan head

SQH. . . . . . . . . . . . . square head

SRH. . . . . . . . . . . . . slotted round head

STD. . . . . . . . . . . . . .standard

TAP. . . . . . . . . . . . . .self tapping

TTH. . . . . . . . . . . . . .torx truss head

forming

Footnotes

n

Not illustrated

p

Obtain from your local Kawasaki dealer

o

Not serviced separately

2

3357-692 Rev C

Ref Part No. Qty. Description

Frame ASM1

107-8085
107-1857
1-811010
302-19
103-1918
106-9981
106-7451
107-2112
103-1918
110-5860
1-633295
103-2083
103-2064
1-633325
3296-39
3256-24
3296-39
32151-103
1-633068
323-29
110-0833
107-1860
110-0834
107-1861

1

Decal-Brake, Parking1:2

1

Plug1:3

2

Fitting-Grease1:4

5

Bushing1:5

1

Footrest3

1

Decal3:2

1

Decal-Warning3:3

1

Bushing4

1

Deck Lift Handle ASM5

1

Grip-Lever, Lift5:1

1

Lever-Lift5:2

1

Arm-Lift, Deck5:3

1

Spring-Compression5:4

1

Nut-Lock, NI5:5

1

Washer-Flat5:6

1

Nut-Lock, NI10

8

Ring-Retaining, EXT11

5

Arm-Lift, Deck12

2

Screw-HH14

2

Plate-Deck Lift, Outer15

1

Decal-Height, Deck15:2

1

Plate-Deck Lift, Inner16

1

Decal-Height, Deck16:2

1

Front Frame Assembly

Ref Part No. Qty. Description

1-633082
1-633080
323-13
106-9951
323-9
98-5975
3290-357
323-6
323-7
3256-29

o

1-633096
1-633441
3217-11
3218-6
3256-7
1-633064
3274-94
110-4156-01
106-8984-01
1-523157
32151-29
3274-18
3218-2

12
15

12

1

Bushing-Lever, Lift17
Bushing-Lever, Lift18

1

Screw-HH19

1

Hitch Pin ASM20

1

Screw-HH22

2

Washer-Belleville23
Nut-HHF, Whiz24
Screw-HH25

1

Screw-HH26
Washer-Flat27

4

Front Frame Spring ASM35

2

Rod-Lift, Deck35:1

1

Swivel-Deck Mount, Rear35:2

2

Nut-Hex35:3

4

Nut-Jam35:4

2

Washer-Flat35:5

2

Spring-Support, Deck35:6

1

Screw-HSBH38

4

RH Deck Lift ASM40

1

LH Deck Lift ASM41

1

Washer-Spacer42

2

Ring-Retaining43

2

Screw-HSH44

2

Nut-Jam45

2

3

3357-692 Rev C

2

Front Frame Assembly (continued)

Ref Part No. Qty. Description

Bumper46

1-513658

2

4

3

3357-692 Rev C

Caster and Wheel Assembly

Ref Part No. Qty. Description

Cap-Grease1

103-4882
3296-51
1-633508
254-94
254-72
110-8837
1-633581
1-633580
1-633584
1-633585
1-543511
1-642111-01
1-644251
1-633580
1-633581
1-633585
1-633959

o

1-523009
1-633987
1-633584
325-24
3296-45

2

Nut-Lock, NI2

2

Washer-Bellville3

6

Bearing-Cone, Tapered4

4

Bearing-Cup, Tapered5

4

Caster Wheel Bearing Kit6

1

Spacer-Bearing6:1

2

Seal-Bearing6:2

2

Bearing-Cup6:3

2

Bearing-Cone, Taper6:4

2

Seal-Grease7

2

Caster8

2

Caster Wheel ASM11

2

Seal-Bearing11:1

2

Spacer-Bearing11:2

2

Bearing-Cone, Taper11:3

2

Spacer-Caster, Front11:4

1

Wheel And Tire ASM11:5 1
Tire11:5:1

1

Wheel11:5:2

1

Bearing-Cup11:5:3

2

Screw-HH21

2

Nut-Lock, NI22

2

5

3357-692 Rev C

4

Ref Part No. Qty. Description

Stop-Brake, Park1

1-633964-03
322-43
323-6
112-9000
107-8076
1-653010
1-653160
1-653158
232-27
107-1858
98-4387
107-1864
242-50
3296-39
1-513762
1-303335
321-4
32128-33
3256-70
106-7498
106-7488-03
106-7489-03
323-20
3296-59

1

Screw-HH4

6

Screw-HH5

2

Main Frame ASM11

1

Decal-Console, Top11:1

1

Wheel And Tire ASM12

2

Tire12:1

1

Wheel12:2

1

Stem-Valve12:3

1

Floorpan13

1

Decal-Protection, Ear13:2

1

Decal-Location, Manual13:3

1

Nut-Lug15

8

Nut-Lock, NI21

2

Clip-Loom24

1

Tie-Plastic25

1

Screw-HH27

3

Nut-HF28

1

Washer-Flat44

6

Pocket47

1

Hinge-Floorpan, LH48

1

Hinge-Floorpan, RH49

1

Screw-HH50

2

Nut-Lock, NI51

2

6

Main Frame Assembly

Ref Part No. Qty. Description

3296-42
3256-63
3258-166
106-9989
106-7492
107-1865
104-7050
104-7048

4

Nut-Lock, NI52
Washer-Flat53

2

Screw-PRH54

2

Decal-Warning55

1

Decal-Danger56

1

R-Clamp57

2

Housing-Manual58

1

Cap-Housing59

1

5

3357-692 Rev C

Brake and Wheel Hub Assembly

Ref Part No. Qty. Description

Bearing-Control1

1-513140
1-633454
103-4332
1-633131
1-633477
3219-3
1-634500
1-633268
1-632217-03
103-0352-03
1-523157
103-0355
1-633380
1-633382
1-633102
103-4333
1-633131
1-633477
3219-3
1-633144
103-0590
103-0589
1-633926
323-4

2

Spring-Brake2

2

Brake Rod And Yoke ASM3

1

Yoke-Linkage, Brake3:1

2

Rod-Brake3:2

1

Nut-Hex3:3

2

Brake Lever ASM4

1

Grip-Lever, Brake4:2

1

Shaft-Brake5

1

Bracket-Brake6

2

Washer-Spacer7

2

Band-Brake9

2

Spacer-Wheel, Short10

4

Spacer-Wheel, Long11

4

Bearing-Flange, Side12

2

Brake Rod And Yoke ASM13

2

Yoke-Linkage, Brake13:1

1

Rod-Brake13:2

1

Nut-Hex13:3

1

Pin-Trunion14

2

Hub And Wheel ASM15

2

Wheel Hub ASM15:1

1

Stud-Wheel15:2

4

Screw-HH18

4

Ref Part No. Qty. Description

3

103-2399
325-17
1481
103-0131
3219-3
3290-357
3253-7
3256-4
3272-10
1-806800
322-9
103-0384
103-0374
1-808285

Pin-Spring, Clevis19
Screw-HH20

8

Fitting-Grease21

2

Nut-Square22

8

Nut-Hex23

4

Nut-HHF, Whiz24

4

Washer-Lock25

8

Washer-Flat26

4

Pin-Cotter27

2

Pin-Cotter28

2

Screw-HH29

6

Spacer30

6

Retainer-Band, Brake31

2

Pin-Clevis32

1

7

3357-692 Rev C

6

Steering Control Assembly

Ref Part No. Qty. Description

Washer-Belleville2

98-5975
109-2339
1-403180
103-4331
1-543017
3219-2
1-804524
1-633152
103-4330
1-543017
3219-2
103-3060
1-804524
1-323245
1-633152
108-7238
106-9987
1-632208
1-633102
322-6
323-4
323-6
1-803022
3256-3

8

4

Damper-Control, Motion3

2

Screw-HH8

4

Tracking Rod ASM9

1

Balljoint-RH9:1

1

Nut-Hex9:2

3

Nut9:4

1

Balljoint-LH9:5

1

Tracking Rod ASM10

1

Balljoint-RH10:1

1

Nut-Hex10:2

1

Knob-Tracking10:3

1

Nut10:4

2

Spring-Compression10:5

2

Balljoint-LH10:6

1

LH Lever ASM11

1

Grip-Control, Motion11:1

1

Arm-Control, Pump12

2

Bearing-Flange, Side16

4

Screw-HH20

4

Screw-HH21

8

Screw-HH22

4

Screw-Set24

2

Washer-Flat30

4

Ref Part No. Qty. Description

6

32128-20
3290-357
108-7237
106-9987
3296-29
3217-6
109-3906
109-3907

Nut-HF34
Nut-HHF, Whiz35

8

RH Lever ASM37

1

Grip-Control, Motion37:1

1

Nut-Lock, NI38

8

Nut-Hex39

4

LH Motion Control ASM40

1

RH Motion Control ASM41

1

A1

3357-692 Rev C

LH Motion Control Assembly No. 109-3906

Ref Part No. Qty. Description

Pin-Clevis1

1-808280
103-0407
109-3902
109-3903
1-303105
1-603737
1-603807
109-3769
3219-2
3230-23
3256-2
109-3908
323-9
3272-5
3296-39

1

Arm-Shaft, Control2

1

Control-Motion, LH3

1

Neutral Return ASM4

1

Yoke-Adjustable4:1

1

Bolt-Return, Neutral4:2

1

Spring-Return, Neutral4:3

1

Bushing-Nylon, Flanged4:4

1

Nut-Hex4:5

3

Screw-CARR4:6

1

Washer-Flat4:7

1

Tab-Adjustment4:8

1

Screw-HH5

3

Pin-Cotter6

1

Nut-Lock, NI7

3

9

3357-692 Rev C

A2

RH Motion Control Assembly No. 109-3707

Ref Part No. Qty. Description

Pin-Clevis1

1-808280
103-0407
109-3901
109-3903
1-303105
1-603737
1-603807
109-3769
3219-2
3230-23
3256-2
109-3908
323-9
3272-5
3296-39

1

Arm-Shaft, Control2

1

Control-Motion, RH3

1

Neutral Return ASM4

1

Yoke-Adjustable4:1

1

Bolt-Return, Neutral4:2

1

Spring-Return, Neutral4:3

1

Bushing-Nylon, Flanged4:4

1

Nut-Hex4:5

3

Screw-CARR4:6

1

Washer-Flat4:7

1

Tab-Adjustment4:8

1

Screw-HH5

3

Pin-Cotter6

1

Nut-Lock, NI7

3

10

7

3357-692 Rev C

Hydraulic System Assembly

Ref Part No. Qty. Description

HYD Hose ASM1

103-3736
103-1947

o

n

n

n

103-1948
103-1949
1-523552
104-7836
103-3733
1-633752
1-633750
103-1799
237-42
1-603991
237-80
1-603992
1-523328
1-809036
3257-42
1-000099
1-000139
103-2748
1-603384
103-3330
109-1936

1

HYD Reservoir ASM2

1

Reservoir-HYD2:1

1

Cap-Reservoir, HYD2:1:1

1

Gasket-Cap2:1:2

1

Decal-Tank, HYD2:2

1

Head-Filter3

1

HYD Hose ASM4

1

Filter-HYD, Winter6

1

Filter-Oil, HYD6

1

Elbow-90 DEG7

2

O-Ring7:1

1

Fitting-Straight10

4

O-Ring10:1

1

O-Ring10:2

1

Motor-Wheel11

2

Nut-HH11:1

1

Key-Woodruff11:2

1

Seal Kit11:99

1

Bearing Kit11:99

1

Drive Link Kit11:99

1

Bushing-Pivot, Idler12

1

Spring-Extension13

1

Pump Inlet Hose ASM14

1

Ref Part No. Qty. Description

HYD Hose ASM14:1

103-1826
103-1827
103-1828
237-42
103-1716
103-1988
103-1801
237-42
103-1912
237-42
103-1802
1-603921
1-603990
1-603920
1-603992
103-3737
103-3735
103-1808
103-1807
237-42
103-1806
103-6907
1-633567
103-7445

1

HYD Hose ASM14:2

1

Adapter-Run, Tee14:3

1

O-Ring14:3:1

1

Clamp-Hose16

3

Clamp-Hose17

2

Adapter-Straight18

1

O-Ring18:1

1

Adapter-Straight19

1

O-Ring19:1

1

Fitting-HYD, 90 DEG20

2

O-Ring20:1

1

Fitting-Straight21

4

O-Ring21:1

1

O-Ring21:2

1

HYD Hose ASM22

1

HYD Hose ASM23

1

Hose-HYD25

1

Elbow-45 DEG26

1

O-Ring26:1

1

HYD Hose ASM27

1

Sheave28

2

Sheave29

1

Belt-V30

1

11

3357-692 Rev C

7

Hydraulic System Assembly (continued)

Ref Part No. Qty. Description

Sheave-Idler31

1-633167
1-634277
1-513034
302-40
321-6
323-8
323-9
1-800805
323-7
1-803022
30-1710
1-803050
3256-22
3256-3
3256-4
13-2840
5-1077
3290-357
32128-33
1-805004
321-3
110-4150

1

Bearing Arm ASM33

1

Sleeve-Bearing33:1

2

Fitting-Grease33:3

1

Screw-HH34

2

Screw-HH35

1

Screw-HH36

1

Screw-HH37

1

Screw-HH38

4

Screw-Set39

2

Screw40

2

Screw-Set41

2

Washer-Flat42

2

Washer-Flat43

1

Washer-Flat44

1

Key-Square45

1

Key-Square46

2

Nut-HHF, Whiz47

8

Nut-HF48

2

Washer-Lock49

2

Screw-HH50

2

Pump-HYD51

2

12