The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Because in some areas there are local, state, or federal
regulations requiring that a spark arrester be used on the
engine of this mower, a spark arrester is incorporated with
the muffler assembly.
Important This engine is equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
without a spark arrester muffler on any forest–covered,
brush–covered or grass–covered land. Other states or
federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
The Toro Total Coverage Guarantee56. . . . . . . . . . . . . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Note: Determine the left and right sides of the machine
from the normal operating position.
Safety
This machine meets or exceeds the B71.4 1999
specifications of the American National Standards
Institute, in effect at time of production.
Note: The addition of attachments made by other
manufacturers that do not meet American National
Standards Institute certification will cause noncompliance
of this machine.
1
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
This product is designed for cutting and recycling grass or,
when equipped with a grass bagger, for catching cut grass.
Any use for purposes other than these could prove
dangerous to user and bystanders.
symbol, which means
Safe Operating Practices
The following instructions are from ANSI standard
B71.4—1999.
3
Training
• Read the Operator’s Manual and other training material.
If the operator(s) or mechanic(s) can not read English it
is the owner’s responsibility to explain this material to
them.
• Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The
owner is responsible for training the users.
• Never let children or untrained people operate or
service the equipment. Local regulations may restrict
the age of the operator.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people or property.
Preparation
• Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
• Wear appropriate clothing including hard hat, safety
glasses and hearing protection. Long hair, loose
clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which
can be thrown by the machine.
• Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
• Use only an approved container
• Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling.
Do not smoke.
• Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety switches
and shields are attached and functioning properly. Do
not operate unless they are functioning properly.
Operation
• Never run an engine in an enclosed area.
• Only operate in good light, keeping away from holes
and hidden hazards.
• Be sure all drives are in neutral and parking brake is
engaged before starting engine. Start the engine only
from the operator’s position.
• Never raise deck with the blades running.
• Never operate without the PTO shield, or other guards
securely in place. Be sure all interlocks are functioning
properly.
• Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
• Do not change the engine governor setting or overspeed
the engine.
• Stop on level ground, lower implements, disengage
drives, engage parking brake, shut off engine before
leaving the operator’s position for any reason including
emptying the catchers or unclogging the chute.
• Stop equipment and inspect blades after striking objects
or if an abnormal vibration occurs. Make necessary
repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Never carry passengers and keep pets and bystanders
away.
• Be alert, slow down and use caution when making
turns. Look behind and to the side before changing
directions.
• Slow down and use caution when crossing roads and
sidewalks. Stop blades if not mowing.
• Be aware of the mower discharge direction and do not
point it at anyone.
• Do not operate the mower under the influence of
alcohol or drugs.
• Use extreme care when loading or unloading the
machine into a trailer or truck.
• Use care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.
Slope Operation
• Do not mow slopes greater than 15 degrees.
• Do not mow near drop–offs, ditches, steep banks or
water. Wheels dropping over edges can cause rollovers,
which may result in serious injury, death or drowning.
• Do not mow slopes when grass is wet. Slippery
conditions reduce traction and could cause sliding and
loss of control.
• Do not make sudden turns or rapid speed changes.
• Use a walk behind mower and/or a hand trimmer near
drop–offs, ditches, steep banks or water.
• Reduce speed and use extreme caution on slopes.
• Remove or mark obstacles such as rocks, tree limbs,
etc. from the mowing area. Tall grass can hide
obstacles.
4
• Watch for ditches, holes, rocks, dips, and rises that
change the operating angle, as rough terrain could
overturn the machine.
• Use care when checking blades. Wrap the blade(s) or
wear gloves, and use caution when servicing them.
Only replace blades. Never straighten or weld them.
• Avoid sudden starts when mowing uphill because the
mower may tip backwards.
• Be aware that loss of traction may occur going
downhill. Weight transfer to the front wheels may cause
drive wheels to slip and cause loss of braking and
steering.
• Always avoid sudden starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed
slowly off the slope.
• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
• Use extreme care with grass catchers or other
attachments. These can change the stability of the
machine and cause loss of control.
Using the Rollover Protection System (ROPS)
• A rollbar is available and its use is recommended for
areas where there are slopes, drop–offs or water.
• When operating a machine with ROPS always use the
seat belt.
• Be certain that the seat belt can be released quickly if
the machine is driven or rolls into ponds or water.
• Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
• Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
• Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
• Use only Toro-approved attachments. Warranty may be
voided if used with unapproved attachments.
• Check carefully for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under any
objects and do not contact them.
Maintenance and storage
• Disengage drives, lower implement, set parking brake,
stop engine and remove key or disconnect spark plug
wire. Wait for all movement to stop before adjusting,
cleaning or repairing.
• Clean grass and debris from cutting units, drives,
mufflers, and engine to help prevent fires. Clean up oil
or fuel spillage.
• Let engine cool before storing and do not store near
flame.
• Shut off fuel while storing or transporting. Do not store
fuel near flames or drain indoors.
• Park machine on level ground. Never allow untrained
personnel to service machine.
• Use jack stands to support components when required.
• Carefully release pressure from components with stored
energy.
• Disconnect battery or remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
5
Slope Chart
6
7
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
1-633345
1-523552
1-633706
1-633462
65-2690
1-633766
1-643401
8
1-633818
43-8480
93-1122
93-7818
1. Warning—read the
torquing the blade bolt/nut to 115–149 N⋅m (85–110 ft.-lb.).
Operator’s Manual
for instructions on
66-1340
67-5360
104-8569
98-3798
98-4387
1. Warning—wear hearing protection.
9
98-5954
104-7759
99-4686
103–0262
103-0368
104-8172
104-2449
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
104-4163
4. Wear eye protection
5. Read the
6. Keep bystanders a safe
Manual.
Operator’s
distance from the battery.
10
1-643339
CAUTION
1. Engine stop
2. Engine run
99-4612
3. Engine start
103-1027
ROTATING BLADES!
STOP ENGINE BEFORE
REACHING UNDERNEATH.
E643253
1-643253
1. Contains lead; do not
discard.
2. Recycle
3. Wear eye protection;
explosive gases can cause
blindness and other injuries
4. No sparks, flame, or
smoking
5. Sulfuric acid can cause
blindness or severe burns.
104-4164
6. Flush eyes immediately with
water and get medical help
fast.
7. Maximum fill line
11
8. Minimum fill line
9. Instructions for activating the
battery
103-2433
106-6571
106-6570
12
Gasoline and Oil
Warning
Recommended Gasoline
Use UNLEADED Regular Gasoline suitable for automotive
use (85 pump octane minimum). Leaded regular gasoline
may be used if unleaded regular is not available.
Important Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol
because the fuel system could be damaged. Do not mix oil
with gasoline.
Danger
In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.
• Fill the fuel tank outdoors, in an open area,
when the engine is cold. Wipe up any gasoline
that spills.
• Never fill the fuel tank inside an enclosed trailer.
• Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to
1/2 inch (6 to 13 mm) below the bottom of the
filler neck. This empty space in the tank allows
gasoline to expand.
• Never smoke when handling gasoline, and stay
away from an open flame or where gasoline
fumes may be ignited by a spark.
• Store gasoline in an approved container and
keep it out of the reach of children. Never buy
more than a 30-day supply of gasoline.
• Always place gasoline containers on the ground
away from your vehicle before filling.
• Do not fill gasoline containers inside a vehicle or
on a truck or trailer bed because interior
carpets or plastic truck bed liners may insulate
the container and slow the loss of any static
charge.
• When practical, remove gas–powered
equipment from the truck or trailer and refuel
the equipment with its wheels on the ground.
• If this is not possible, then refuel such
equipment on a truck or trailer from a portable
container, rather than from a gasoline dispenser
nozzle.
• If a gasoline dispenser nozzle must be used, keep
the nozzle in contact with the rim of the fuel
tank or container opening at all times until
fueling is complete.
Gasoline is harmful or fatal if swallowed.
Long–term exposure to vapors can cause serious
injury and illness.
• Avoid prolonged breathing of vapors.
• Keep face away from nozzle and gas tank or
conditioner opening.
• Keep gas away from eyes and skin.
Using Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the machine to provide
the following benefits:
• Keeps gasoline fresh during storage of 90 days or less.
For longer storage it is recommended that the fuel tank
be drained.
• Cleans the engine while it runs
• Eliminates gum-like varnish buildup in the fuel system,
which causes hard starting
Important Do not use fuel additives containing
methanol or ethanol.
Add the correct amount of gas stabilizer/conditioner to the
gas.
Note: A fuel stabilizer/conditioner is most effective when
mixed with fresh gasoline. To minimize the chance of
varnish deposits in the fuel system, use fuel stabilizer at all
times.
Filling the Fuel Tank
1. Shut the engine off and set the parking brake.
2. Clean around each fuel tank cap and remove the cap.
Add unleaded regular gasoline to both fuel tanks, until
the level is 1/4 to 1/2 inch (6 to 13 mm) below the
bottom of the filler neck. This space in the tank allows
gasoline to expand. Do not fill the fuel tanks completely
full.
3. Install fuel tank caps securely. Wipe up any gasoline
that may have spilled.
Checking the Engine Oil Level
Before you start the engine and use the machine, check the
oil level in the engine crankcase; refer to Checking the Oil
Level, page 31.
13
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
DESCRIPTIONQTY.USE
Rear wheels2Installing the wheels to the traction unit
Suspension Seat
Nut
Control lever—right
Control lever—left
Bolt, 3/8 x 1 inch
Spring washer, 3/8 inch
Key
Operator’s Manual
Engine Operator’s Manual
Parts Catalog
Registration card1Fill out and return to Toro.
Installing the Drive Wheels
1. Uncrate the mower.
2. Remove the wheel nuts from the rear wheel hubs.
3. Align the holes. Mount the drive wheels with the valve
stem to the outside of the traction unit.
1
4
1
1
4
4
2
1
1
1
Installing the seat
Installing the motion control levers
Read before operating machine.
Checking the Tire Pressure
Check the air pressure in the front and rear tires (Fig. 2).
Pressure: 13 psi (90 kPa)
4. Secure the wheels using the wheel nuts provided.
Torque to 95 ft.-lb. (128 N⋅m).
1
m–1872
Figure 2
1. Valve stem
14
Installing the Seat
1. Remove seat from crate.
2. Position seat on the studs in the adjustable tracks
(Fig. 3).
3. Install nuts onto studs (Fig 3).
1
4
2
3
Figure 3
1. Seat
2. Studs
3. Adjustable track
4. Nuts
m–4817
2
1
4
5
6
3
m–5596
Figure 4
1. Mounting plate
2. Bolt, 3/8 x 1 inch
3. Spring washer, 3/8 inch
4. Top hole
5. Middle hole
6. Bottom hole
5. If the ends of the levers hit against each other while in
the drive position (Fig. 5) (levers rotated in as far as
possible), make adjustments by moving the levers
outward to the neutral lock position and carefully bend
them outward. Move them back to the drive position
and check for clearance. Repeat if necessary.
FRONT
OF
UNIT
Installing the Motion Control
Levers
There are two positions to install the control levers: high
and low. Install the levers in the top and middle holes for
the high position. Install the levers in the middle and
bottom holes for the low position.
1. Remove the 4 bolts (3/8 x 1 inch) and 4 spring washers
(3/8 inch) which attach the motion control levers to the
control arm shafts for shipping (Fig. 4).
2. Place the levers (with the mounting plate toward the
rear) on the outside of the control arm shaft and secure
them with 4 bolts (3/8 x 1 inch) and 4 spring washers
(3/8 inch) (Fig. 4).
3. Position the lever so that the bolts are in the center of
the slots on the lever mounting plate and tighten until
snug.
4. Align the front\rear position of the levers, with each
other, in the neutral position. Loosen the hardware and
adjust by sliding/tilting the lever(s) forward or
backward until they are properly aligned (Fig. 4).
LEVERS IN
ALIGNMENT
Figure 5
15
Activating the Battery
Bulk electrolyte with 1.265 specific gravity must be
purchased from a local battery supply outlet.
Danger
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and robber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
• Follow all instructions and comply with all
safety messages on the electrolyte container.
Warning
Charging battery produces gasses that can explode
and cause serious injury.
• Keep cigarettes, sparks and flames away from
battery.
• Make sure the ignition switch is off.
• Ventilate when charging or using battery in an
enclosed space.
7. Charge the battery; refer to Charging the Battery,
page 48.
8. Install the battery into the machine; refer to Installing
the Battery, page 47.
Note: Do not run the machine with the battery
disconnected, electrical damage may occur.
1. Remove the battery from the machine; refer to
Removing the Battery, page 47.
2. Clean the top of the battery with a paper towel.
Note: Never fill the battery with electrolyte while the
battery is installed in the machine. Electrolyte could be
spilled on other parts and cause corrosion.
3. Remove the vent caps from the battery (Fig. 6).
4. Slowly pour electrolyte into each battery cell until thelevel is up to the upper line (Fig. 6) on the battery case.
Important Do not overfill the battery because
electrolyte (sulfuric acid) can cause severe corrosion and
damage to the chassis.
5. Wait five to ten minutes after filling the battery cells.
Add electrolyte, if necessary, until the electrolyte level
is up to the upper line (Fig. 6) on the battery case.
6. Reinstall battery filler caps.
2
3
Checking the Engine Oil Level
Before you start the engine and use the machine, check the
oil level in the engine crankcase; refer to Checking the Oil
Level, page 31.
Checking the Side Discharge
Chute
Remove the plastic tie holding the side discharge chute up
and lower it into place.
Checking the Leveling of the
Mower Deck
Check the level of the deck before the machine is first put
in use.
Refer to Adjusting the Mower Level on page 42.
Checking the Radiator Coolant
Check the cooling system level before the engine is first
started.
Refer to Checking the Radiator Coolant, page 32.
1
1. Filler caps
2. Upper line
Figure 6
3. Lower line
m–5004
Greasing the Bearings
Important Make sure that the cutting unit spindles are
full of grease before the engine is first started.
Grease with No. 2 general purpose lithium base or
molybdenum base grease.
16
Grease the fittings on the three spindle bearings. Grease
until it comes out of the lower seals (Fig. 7).
1
Figure 7
1. Spindles
Checking the Hydraulic Fluid
Check the hydraulic fluid level before the engine is first
started; refer to Checking the Hydraulic Fluid, page 37.
Operation
M–5035
2
3
1. Safe Zone—use the
Z Master here on slopes
less than 15 degrees or
flat areas.
The use of protective equipment for eyes, ears, feet, and
head is recommended.
1
m–6478
Figure 8
2. Use walk behind mower
and/or hand trimmer near
drop–offs and water.
3. Water
Note: Determine the left and right sides of the machine
from the normal operating position.
Think Safety First
Please read all safety instructions and symbols in the safety
section. Knowing this information could help you or
bystanders avoid injury.
Danger
Mowing on wet grass or steep slopes can cause
sliding and loss of control.
Wheels dropping over edges can cause rollovers,
which may result in serious injury, death or
drowning.
A rollbar is available and its use is recommended
for areas where there are slopes, drop–offs or
water.
To avoid loss of control and possibility of rollover:
• Do not mow near drop–offs or near water.
• Do not mow slopes greater than 15 degrees.
• Reduce speed and use extreme caution on slopes.
• Avoid sudden turns or rapid speed changes.
Caution
This machine produces sound levels in excess of
85 dBA at the operators ear and can cause hearing
loss through extended periods of exposure.
Wear hearing protection when operating this
machine.
Figure 9
1. Warning—wear hearing protection.
17
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