Toro 74161, 74161TE, 74162, 74163, 74164 Setup Instructions

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Form No. 3329-965
Z100 Series Z Master Mowers
Setup Instructions
Loose Parts
Use steps 1 trough 12 in the following chart to verify all parts have been shipped and as a guide through the setup.
Step Description Qty. Use
1
2
3 4 5
6
No parts needed Raising the machine up
Roll bar, right section Roll bar, left section Roll bar, center section Bolt, 3/8 x 1 inch Curved washer, 3/8 inch Flange nut, 3/8 inch Bolt, 1/2 x 3-1/4 inches Flange nut, 1/2 inch Lanyard
Wheels 2 Installing the drive wheels
No parts needed Checking the tire pressure
Seat Nuts (installed on the seat)
Control lever–right Control lever–left Bolt, 3/8 x 1 inch Curved washer, 3/8 inch
1 1 1 8 8 8 2 2 2
1 4
1 1 4 4
Installing the roll over protection system (ROPS)
Installing the seat
Installing the motion control levers
7 8 9
10
2003—The Toro Company 8111 Lyndale A ve., Blomington, MN 55420, USA
Bulk electrolyte with 1.265 specific gravity (Purchase from a battery supply outlet.)
Air cleaner cap Hose clamp
Number 2 general purpose lithium base or molybdenum base grease. (Purchase separately.)
No parts needed Preparing the side discharge chute
80
ounces
1 1
1 tube Greasing the bearings
Printed in the USA
All Rights Reserved
Activating the battery
Installing the air cleaner cap
Original Instructions (EN)
Register your product at www.Toro.com
Step UseQty.Description
2
11
12
No parts needed. Checking the machine before delivery
Key
Operator’s Manual Engine Owner’s Manual Parts Catalog
Safety video Registration card
Step
1
Raising the Machine Up
Parts needed for this step:
None
2 1 1 1 1 1
Delivering the Machine to the Customer
Procedure
1. Remove the wheel
nuts from both sides of the vehicle.
2. Remove the right angle retaining plate from the crate and the wheel hub.
3. Raise the back of the machine up and support it with jack-stands.
m–6918
m–6919
Step
2
Installing the Roll Over Protection System (ROPS)
Parts needed for this step:
Qty. Part
1 Roll bar, right section 1 Roll bar, left section 1 Roll bar, center section 8 Bolt, 3/8 x 1 inch 8 Curved washer 8 Flange nut, 3/8 inch 2 Bolt, 1/2 x 3-1/4 inches 2 Flange nut, 1/2 inch 2 Lanyard
Procedure
1. Loosely install the right and left roll bar sections
to the frame, using 8 bolts (3/8 x 1 inch), 8 curved washers, and 8 flange nuts (3/8 inch).
3
m–6916
2. Install the lanyard clips onto the 2 bolts (1/2 x 3-1/4 inches).
Note: Make sure the bent tab points toward the head of the bolt.
m–6892
4
5
3. Lightly oil the ends of the center roll bar section.
4. Loosely install the center roll bar section, using 2 bolts (1/2 x 3-1/4 inches) and 2 flange nuts (1/2 inch).
Note: Make sure the bolts are installed on the outside of the roll bar.
Note: Make sure the lanyard tab is install as shown and points forward.
5. Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards.
6. Torque all lower fasteners, attached to the machine frame, to 30 ft–lb.
m–6891
m–6893
8. Tighten the front handles against the center roll bar ends.
m–683
Step
3
Installing the Drive Wheels
7. Tighten the center
roll bar bolts (1/2 x 3-1/4 inches) so the roll bar rotates freely with some resistance.
Note: No more than one thread should be exposed outside the nut.
m–6891
Parts needed for this step:
Qty. Part
2 Rear wheels
Procedure
1. Mount the wheels
with the valve stem to the outside and secure them with the nuts previously removed in Step 1.
2. Torque the nuts to 95 ft-lb (128 N⋅m).
m–6917
5
2
Step
4
Checking the Tire Pressure
Parts needed for this step:
None
Procedure
Check the air pressure in the front and rear tires.
Pressure: 13 psi (90 kPa)
m–6873
Step
5
Installing the Seat
Parts needed for this step:
None
Procedure
1. Remove the bolt
and nut from the seat frame.
2. Secure the seat rod to the seat with the bolt and nut.
m–571
Step
6
Installing the Motion Control Levers
Parts needed for this step:
6
Qty. Part
1 Control lever–right 1 Control lever–left 4 Bolt, 3/8 x 1 inch (2 assembled) 4 Curved washer, 3/8 inch (2 assembled)
Procedure
1. Rotate the handles
to the upright position.
2. Loosely install the levers on the outside of the posts, using 4 bolts and curved washers.
Note: Install the levers in the top and middle holes for the high position or the middle and bottom holes for the low position, as desired.
3. In the neutral position, raise the levers, bringing them together, and slide them until they are aligned, then tighten the bolts.
m–6866
m–6867
m–6868
Step
7
Activating the Battery
Parts needed for this step:
Qty. Part
80
Bulk electrolyte with 1.265 specific gravity
ounces
Procedure
(Purchase from a battery supply outlet.)
Danger
7
1. Remove the battery. Refer to the
Manual
Important: Do not add electrolyte while the battery is in the machine. You could spill it, causing corrosion.
2. Clean the top of the battery and remove the vent caps.
Operator’s
for instructions.
m–6850
Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns.
Do not drink electrolyte and avoid contact
with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands.
Fill the battery where clean water is always
available for flushing the skin.
Follow all instructions and comply with all
safety messages on the electrolyte container.
Warning
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
handling.
Wash hands after
m–6851
3. Slowly pour electrolyte into each battery cell until the level is up to the upper line on the battery case.
Important: Do not overfill the battery.
m–6853
4. Wait five to ten minutes, then add electrolyte, if necessary, until the electrolyte level is up to the
upper line on the battery case.
5. Install battery filler
caps.
6. Charge the battery and then install it on the machine. Refer to the instructions.
Operator’s Manual
for
m–6852
8
Warning
Charging the battery produces gasses that can explode and cause serious injury.
Keep cigarettes, sparks and flames away from
the battery.
Make sure the ignition switch is off. Ventilate when charging or using the battery
in an enclosed space.
Important: Do not run the machine with the battery
disconnected; electrical damage may occur to the engine computer.
Important: Do not jump start an EFI machine, or you may damage the electronic control unit.
Step
8
3. Install the hose
clamp onto the air cleaner cap.
m–6914
4. Install the air cleaner cap onto the air cleaner and secure it with the hose clamp.
Installing the Air Cleaner Cap
Parts needed for this step:
Qty. Part
1 Air cleaner cap 1 Hose clamp
Procedure
1. Remove the plastic
plug.
m–6913
m–6912
2. Remove the air cleaner cap from the machine.
9
Step
9
Checking the Spindles for Grease
Parts needed for this step:
Qty. Part
1 tube Number 2 general purpose lithium base or
molybdenum base grease. (Purchase separately.)
Procedure
Important: Check the cutting unit spindles to make sure they are greased before starting the
engine.
1. Remove the belt covers.
2. Grease the fittings on the three spindle bearings.
Step
10
Preparing the Side Discharge Chute
Parts needed for this step:
None
Procedure
Remove the plastic tie holding the side discharge chute up and lower the chute into place.
m–5531
10
Step
11
Checking the Machine Before Delivery to the Customer
Parts needed for this step:
None
Procedure
Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the these procedures.
Initial Check Procedure
Operator’s Manual
for instructions on performing
Check the tire pressure
Check the level of the mower.
Check that all mower spindles are greased.
Check the engine oil level.
Check the hydraulic fluid level.
On liquid cooled machines, check the level of the coolant.
Check the adjustment of the parking brake.
Ensure that the machine tracks (drives) correctly.
Check the safety interlock system.
Ensure that the PTO works.
Check all fasteners you installed to ensure that they are tight.
When you finish setting up the machine, sign and date in the space provided below:
Signature: Date:
11
Step
12
Delivering the Machine to the Customer
Parts needed for this step:
Qty. Part
1
Operator’s Manual
1
Parts Catalog
1
Engine Owner’s Manual
1 Registration card 1 Safety video 2 Key
Procedure
At delivery, complete the items listed in the following table and initial each when finished.
Model Number: Serial Number:
12
Dealer
Initial
Customer
Initial
Check Procedure
Show the customer where the following features are located and how they function:
Fuel Tank Caps
Oil Fill Tube/ Oil dipstick
Oil Filter
Oil Drain
Spark Plug(s)
Air Filter
Radiator Coolant
Hydraulic fluid reservoir
Hydraulic filter
Battery
Ignition Switch
Throttle Lever
Choke
Power Take Off Switch (PTO)
Motion Control Levers
Parking Brake
Mower Height–of–Cut Lever
Adjustable Seat
Hydraulic Bypass
Rollover Protection System (ROPS)
Refer to the operator’s manual to point out safety procedures, operation, and maintenance procedures.
Review the warranty statement as shown in the
Describe the post sale service procedures for your store.
Assist the customer in filling out and mailing the registration card or register online at www.Toro.com.
Make sure that the customer receives the
Owner’s Manual, Set Up Instructions
Assist the customer in loading the mower.
, and safety video.
Operator’s Manual
.
Operator’s Manual, Parts Catalog
, and
Engine
Note: When you, the dealer representative, have finished delivering the machine to the customer, sign and date in the space provided below and keep a copy of this page for dealer records:
Signature: Date:
Signature: Date:
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