Toro 74161, 74161TE, 74162, 74163, 74164 Setup Instructions
...
Form No. 3329-965
Z100 Series Z Master Mowers
Setup Instructions
Loose Parts
Use steps 1 trough 12 in the following chart to verify all parts have been shipped and as a guide through the
setup.
Step Description Qty. Use
1
2
3
4
5
6
No parts needed – Raising the machine up
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, 3/8 x 1 inch
Curved washer, 3/8 inch
Flange nut, 3/8 inch
Bolt, 1/2 x 3-1/4 inches
Flange nut, 1/2 inch
Lanyard
Wheels 2 Installing the drive wheels
No parts needed – Checking the tire pressure
Seat
Nuts (installed on the seat)
Control lever–right
Control lever–left
Bolt, 3/8 x 1 inch
Curved washer, 3/8 inch
1
1
1
8
8
8
2
2
2
1
4
1
1
4
4
Installing the roll over protection system
(ROPS)
Installing the seat
Installing the motion control levers
7
8
9
10
2003—The Toro Company
8111 Lyndale A ve., Blomington, MN 55420, USA
Bulk electrolyte with 1.265 specific gravity
(Purchase from a battery supply outlet.)
Air cleaner cap
Hose clamp
Number 2 general purpose lithium base or
molybdenum base grease. (Purchase
separately.)
No parts needed – Preparing the side discharge chute
80
ounces
1
1
1 tube Greasing the bearings
Printed in the USA
All Rights Reserved
Activating the battery
Installing the air cleaner cap
Original Instructions (EN)
Register your product at www.Toro.com
Step UseQty.Description
2
11
12
No parts needed. – Checking the machine before delivery
Key
Operator’s Manual
Engine Owner’s Manual
Parts Catalog
Safety video
Registration card
Step
1
Raising the Machine Up
Parts needed for this step:
None
2
1
1
1
1
1
Delivering the Machine to the Customer
Procedure
1. Remove the wheel
nuts from both sides of
the vehicle.
2. Remove the right
angle retaining plate
from the crate and the
wheel hub.
3. Raise the back of the machine up and support it
with jack-stands.
m–6918
m–6919
Step
2
Installing the Roll Over
Protection System (ROPS)
Parts needed for this step:
Qty. Part
1 Roll bar, right section
1 Roll bar, left section
1 Roll bar, center section
8 Bolt, 3/8 x 1 inch
8 Curved washer
8 Flange nut, 3/8 inch
2 Bolt, 1/2 x 3-1/4 inches
2 Flange nut, 1/2 inch
2 Lanyard
Procedure
1. Loosely install the right and left roll bar sections
to the frame, using 8 bolts (3/8 x 1 inch), 8 curved
washers, and 8 flange nuts (3/8 inch).
3
m–6916
2. Install the lanyard
clips onto the 2 bolts
(1/2 x 3-1/4 inches).
Note: Make sure the
bent tab points toward
the head of the bolt.
m–6892
4
5
3. Lightly oil the ends
of the center roll bar
section.
4. Loosely install the
center roll bar section,
using 2 bolts
(1/2 x 3-1/4 inches) and
2 flange nuts (1/2 inch).
Note: Make sure the
bolts are installed on the
outside of the roll bar.
Note: Make sure the
lanyard tab is install as
shown and points
forward.
5. Raise the roll bar
into the upright position
and secure it with the
pins and hairpin cotter
pins fastened to the
lanyards.
6. Torque all lower
fasteners, attached to
the machine frame, to
30 ft–lb.
m–6891
m–6893
8. Tighten the front
handles against the
center roll bar ends.
m–683
Step
3
Installing the Drive Wheels
7. Tighten the center
roll bar bolts
(1/2 x 3-1/4 inches) so
the roll bar rotates freely
with some resistance.
Note: No more than one
thread should be
exposed outside the nut.
m–6891
Parts needed for this step:
Qty. Part
2 Rear wheels
Procedure
1. Mount the wheels
with the valve stem to
the outside and secure
them with the nuts
previously removed in
Step 1.
2. Torque the nuts to
95 ft-lb (128 N⋅m).
m–6917
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