Toro 68074, 68075 Operator's Manual

FormNo.3383-608RevA

RP-1200DandRP-1400D
ReversiblePlateCompactor

ModelNo.68074—SerialNo.313000001andUp
ModelNo.68075—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3383-608*A

Introduction

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Figure1

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1illustratesthelocationofthe

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................7

CheckingtheEngine-OilLevel..................................7

CheckingtheEccentric-OilLevel..............................7

ProductOverview..........................................................7

Controls................................................................8

Specications.........................................................8

Operation.....................................................................8

CheckingtheEngine-OilLevel..................................8

CheckingtheW aterTrap..........................................9

CleaningDebrisfromtheMachine.............................9

AddingFuel...........................................................10

StartingandStoppingtheEngine..............................11

OperatingtheCompactor........................................12

TransportingtheMachine........................................12

Maintenance.................................................................13

RecommendedMaintenanceSchedule(s)......................13

ServicingtheAirCleaner.........................................13

ReplacingtheFuelFilter..........................................14

ServicingtheEngineOil..........................................15

ServicingtheEccentricOil......................................16

ServicingtheBattery(Model68075only)...................17

ServicingtheBelt...................................................18

Storage........................................................................19

Troubleshooting...........................................................20

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
means
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Caution

,

W ar ning

,or

Danger

—personalsafety

SafeOperatingPractices

Thisproductiscapableofcrushingoramputatinghandsand
feet.Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,and
odorless,deadlypoisonthatcankillyou

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

Preparation

•Evaluatetheterraintodeterminetheproperandsafe

actionstoperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchastools,buildingmaterials,and
personalitemswhichcanbedamagedbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

3

–Neverrefuelordrainthemachineindoors.

MaintenanceandStorage

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Donotoperateinstandingwater.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Keeppetsandbystandersaway .

•Keepfeetclearoftheplatecompactor.

•Earprotectionisrequiredwhenoperatingthisequipment.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Forfootprotection,wearsteeltoeshoesortoepads.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly ,and
functioningproperty.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neverleavethemachinerunningunattended.Always

setthethrottletoslow ,stoptheengine,andwaitforall
movingpartstostopbeforeleaving.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Beforecompactingsoil,havetheareamarkedfor

undergroundutilities.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Parkthemachineonalevelsurface,setthethrottleto

slow,andstoptheengine.Waitforallmovementtostop
beforeadjusting,cleaning,orrepairing.

•Cleandebrisfromthedrives,mufers,andenginetohelp

preventres.Cleanupfuelandoilspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Keepthemachinefreefromthebuild-upofmud,rocks,

orotherdebris.Cleanupoilorfuelspillage.Allowthe
machinetocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllafuelcontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe
ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro
genuineparts.Whenitcomestoreliability ,Torodelivers
replacementpartsdesignedtotheexactengineering
specicationsofourequipment.Forpeaceofmind,insist
onTorogenuineparts.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117–2718

125–8206

1.Engineoil

1.Caution3.ReadtheOperator’s
Manualforinformationon
liftingthemachine.

2.Donotliftthecompactor

bythehandle.

125–8207

1.Liftpoint

125–8205

1.Pushthehandleforward

tomovethecompactor

93–9084

forward.

2.Pullthehandlebackward
tomovethecompactor
backward.

5

125–4963

1.Warning—keephandsawayfromhotsurfaces

125–8182

1.Slow

2.V ariablespeedcontrol

3.Fast

125–4943

1.Warning—readtheOperator’sManual.4.Chokinghazard—donotoperatethemachineindoors.

2.Warning—wearhearingprotection.

3.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.

5.Explosionhazard—stoptheengineandextinguishallames
beforerefuelingthemachine.

6

Setup

CheckingtheEngine-OilLevel

Themachinecomesfromthefactorywithoilintheengine
crankcase;however,itmaybenecessarytoaddoil.Referto
CheckingtheEngine-OilLevel(page8).Addonlyenoughoil
toraisetheleveltotheFullmarkonthedipstick.

CheckingtheEccentric-Oil
Level

Themachinecomesfromthefactorywitheccentricoilinthe
eccentrichousing;however,itmaybenecessarytoaddoil.
RefertoCheckingtheEccentric-OilLevel(page16).Add
onlyenoughoilsothattheoillevelisushwiththeoilplug
onthesideoftheeccentrichousing.

ProductOverview

Figure3

1.Travel-controllever

2.Throttlecontrol5.Recoil-starthandle

3.Liftpoint

4.Cover

7

Controls

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Oiltype:APICD,CE,CF,CF-4,CG-4orhigher

Refertothetablebelowtodeterminethecorrectoilviscosity
fortheambientairtemperatureinwhichthemachineis
operated:

Figure4

1.Airlter

2.Fueltank6.Dipstick

3.Recoil-starthandle

4.Engine-shutoffswitch

Specications

ModelnumberRP-1200DRP-1400D

Length

Width

Height(handle
lowered)

Height(handle
raised)

Weight

142cm(55.9
inches)

60cm(23.6inches)75cm(29.5inches)

106cm(41.5
inches)

115cm(45.3
inches)

350kg(771.6lb)440kg(970lb)

5.Engineindicatorlights
(Model68075only)

7.Startswitch(Model68075
only)

150cm(59inches)

104cm(40.9
inches)

113cm(44.5
inches)

Figure5

1.Pull-starttemperature
range

2.Electric-starttemperature
range

1.Stopthemachineonalevelsurface.

2.Setthethrottletoslow ,presstheredbuttonforthe
engine-shutoffswitch,andwaitforallmovingparts
tostop.

3.Cleanaroundthedipstick(Figure6)sothatdirtcannot
fallintothellerholeanddamagetheengine.

8

1

G024105

4.Assoonasdieselfuelemerges,tightenthewater-trap
bolt.

5.Disposeofthewaterandthefuelaccordingto
environmentalregulations.

CleaningDebrisfromthe Machine

ServiceInterval:Beforeeachuseordaily

1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.

Figure6

1.Minimumoillevel2.Maximumoillevel

4.Unscrewthedipstickandwipetheendclean(Figure6).

5.Screwthedipstickfullyontothellertube(Figure6).

6.Unscrewthedipstickagainandlookattheend.Ifthe
engineoillevelislow,slowlypouronlyenoughofthe
speciedoilintothellertubetoraisetheleveltothe
Fullmarkonthedipstick.

Important:Donotoverllthecrankcasewith
engineoilandruntheengine;enginedamage
mayresult.

CheckingtheWaterTrap

ServiceInterval:Beforeeachuseordaily

1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.

2.Loosenthewater-trapbolt3to4rotations(Figure7).

WARNING

Contactwithhotpartsonthemachinecan
causesevereburns.

Waitforallpartstocoolbeforetouchingthe
machine.

2.Brushdirtanddebrisawayfromtheair-cleanerhousing
andengineopenings.

3.Checkthesprinklertubeandremoveanydirtordebris.

Figure7

1.Water-trapbolt

3.Useatransparentcontainertocatchthedripsfrom
thebolt.

Note:Becausewaterisdenserthandieselfuel,any
waterthatispresentwillemergerst.

9

AddingFuel

DieselFuelSpecications

•Theenginerunsonclean,freshultra-lowsulfurdiesel

fuelwithaminimumcetaneratingof40.

•Purchasefuelinquantitiesthatcanbeusedwithin30days

toensurefuelfreshness.

•Usesummergradedieselfuel(No.2-D)attemperatures

above-7°C(20°F)andwintergradedieselfuel(No.
1-D)or(No.1-D/2-Dblend)below-7°C(20°F).

•Nevermixkerosene,usedengineoil,orresidualfuels

withthedieselfuel.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinter.

•Fueladditivesarenotrecommended.Somefueladditives

maycausepoorengineperformance.

DANGER

Incertainconditions,dieselfuelisextremely
ammableandhighlyexplosive.Areorexplosion
fromdieselcanburnyouandothersandcan
damageproperty.

•Onlyllthefueltankwithdieselfuel.Fillingthe
fueltankwithgasolinemayresultinare.

•Fillthefueltankandstorefuelina
well-ventilatedarea.

Important:Donotmixoilwithdiesel.

Useultra-lowsulfurdieselfuelthatcomplieswiththe
followingspecication.Thetablelists7worldwide
specicationsfordieselfuels.

DieselFuelSpecications

No.2–D,No.1–D,ASTM
D975–94

EN590:96EuropeanUnion

ISO8217DMX

BS2869–A1orA2

JISK2204GradeNo.2

KSM-2610

GB252China

Location

U.S.A.

International

UnitedKingdom

Japan

Korea

FillingtheFuelTank

Note:Beforestartingforthersttimeorifthefuelsystem

isempty ,llthefueltankfullywithdieselfuel.Thiscauses
thefuelsystemtobebledautomatically.

Automaticbleedingiscompletedafterawaitingperiodof1
to2minutes.Theengineisreadytostart.

1.Parkthemachineonalevelsurface,stoptheengine,
andallowtheenginetocool.

•Neverrefuelthefueltankwithenginerunning.

•Donotllthefueltankcompletelyfull.Addfuel
untilitisatthesamelevelastheredring.This
emptyspaceinthetankallowsfueltoexpand.

•Neversmokewhenhandlingdiesel,andstay
awayfromanopenameorwheredieselmay
beignitedbyaspark.

•Storedieselinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuymore
thana30-daysupplyofdiesel.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

WARNING

Dieselisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

2.Liftthecover(Figure8).

Figure8

1.Coverhandle

3.Cleanaroundthefueltankcapandremoveit(Figure9).

•Keepfaceawayfromnozzleanddieseltankor
conditioneropening.

•Keepdieselawayfromeyesandskin.

10

Figure9

1.Fuelcap3.Redring

2.Inletfuelscreen

4.Adddieseltothefueltank.(Figure10).

Important:Donotoverllthefueltank.

Figure10

Figure11

1.Throttlecontrol(slow
position)

2.Slowlypulltherecoil-starthandleuntilyouencountera
slightresistance(Figure12).

2.Throttlecontrol(fast
position)

5.Installthefuel-tankcapsecurely(Figure9).

6.Wipeupanydieselfuelthatmayhavespilled.

7.Lowerthecover.

StartingandStoppingthe Engine

StartingtheEngine

Model68074:

1.SetthethrottletotheSlowposition(Figure11).

Figure12

3.Lettheroperunbackinrecoilstarter.

4.Holdtherecoil-starthandlewithbothhands.

5.Pullthestartingropeevenlyandwithincreasingspeed
untiltheenginestarts.

Note:Donotsharplypulltherecoil-starthandle.

6.Movethethrottlelevertothefastposition(Figure11).

Note:Thecompactorwillbeginvibratingwhenthe
throttleissettofastthrottle.

Model68075:

1.Setthethrottletotheslowposition(

2.Insertthekeyintothestarterswitchandrotateit
clockwisetostarttheengine(

Note:Releasethekeyoncetheenginebeginstorun.

11

Figure11).

Figure13).

Figure13

g021448

1

1.Engine-runlight4.Engine-temperaturelight

2.Battery-chargelight5.Engine-preheatlight

3.Oil-pressure-warninglight

6.Key

OperatingtheCompactor

ControllingtheDirectionofTravel

•Movethetravel-controlhandleforwardtodrivethe

machineforward(Figure15).

3.MovethethrottlelevertotheFastposition(Figure11).

Note:Thecompactorwillbeginvibratingwhenthe
throttleissettofastthrottle.

StoppingtheEngine

1.Movethethrottle-controllevertotheSlowposition
(Figure11).

2.Pushtheredbuttonoftheengine-shutoffswitchfor3
secondstostoptheengine(Figure14).

Figure15

1.Travel-controlhandle
(forwardtravelposition)

2.Travel-controlhandle
(backwardtravelposition)

•Pullthetraveltravel-controlhandlebackwardtodrivethe

machinebackward(Figure15).

TransportingtheMachine

Liftingequipmentcapacity:440kg(970lb)

Usetherollcageliftpointtoliftandtransportthemachine
withstrapsoracrane(

Figure16).

Figure14

1.Redbutton

3.Model68075only:Rotatethekeycounterclockwiseto
theOffposition(allindicatorlampswillturnoff)and
removekeyfromthestarterswitch(Figure13).

Note:Whenthemachineisnotrunning,turnthe
startingkeytoOffpositionorelsethebatterymay
becomefullydischarged.

Figure16

1.Rollcageliftpoint

12

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Beforeeachuseordaily

Every50hours

Every100hours

Every300hours

Every500hours

Every1,000hours

Monthly

Yearly

MaintenanceProcedure

•Changetheengineoil.

•Checktheengineoillevel.

•Checkthewatertrap.

•Cleandebrisfromtheair-cleanerhousing.

•Inspecttheaircleanerelement.

•Cleantheairlterelement.Cleanitmorefrequentlyindustyoperatingconditions.

•Changetheengineoil.

•Checkthebatterycableconnections.

•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindustyoperating
conditions.

•Changetheeccentricoil.

•Replacethefuellter.

•Adjustthebelt.

•Cleantheoillter.

•Checktheeccentric-oillevel.

•Changetheeccentricoil.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspecttheair

cleanerelement.

Every50hours—Cleantheairlterelement.Cleanit
morefrequentlyindustyoperatingconditions.

Every300hours/Yearly(whichevercomes
rst)—Replacethepaperair-cleanerelement.Replace
itmorefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithouttheair
lterassembly;extremeenginedamagewilloccur.

1.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.

2.Unscrewtheplasticwingnutandremovethecover
(Figure17).

Figure17

1.Wingnut

3.Unscrewthenutandremovethepaperelement(Figure

18).

13

Figure18

1

G024104

2

1.Knurlednut

2.Air-ltercartridge

4.Inspectthepaperelement,andreplaceair-lter
cartridgeiftheelementisdamagedorexcessivelydirty.

Note:Nevertrytobrushdirtoffthepaperelement;
brushingforcesthedirtintothebers.

5.Wipedirtfromthebaseandthecoverwithamoistrag.

6.Installtheaircleanercartridge,ensurethatitisproperly
positioned,andsecureitwiththeknurlednut(Figure

).

18

7.Securelyinstallthecoverwiththewingnut(

Figure17).

ReplacingtheFuelFilter

ServiceInterval:Every500hours

Note:Theenginehasadual-ltersystem.Replaceonlythe
externallter.

1.Stoptheengine,removethekey,andwaitforthe
enginetocooldown.

Figure19

1.Fuel-tankcap

2.Fuellter

4.Pullthelteroffthefuelhose.

5.Installanewlterintothefuelhose.

6.Placethelterintothefueltank,andinstallthe
fuel-tankcap.

2.Removethefuel-tankcap.

3.Pullthefuellteroutofthefueltank(Figure19).

Note:Thelteristetheredtothefuel-tankcap.

14

ServicingtheEngineOil

CrankcaseCapacity:RP-1200D–1.1liter(37oz)

CrankcaseCapacity:RP-1400D–1.5liter(50.7oz)

Oiltype:APICD,CE,CF,CF-4,CG-4orhigher

Refertothetablebelowtodeterminethecorrectoilviscosity
fortheambientairtemperatureinwhichthemachineis
operated:

Figure21

1.Drainplug

3.Removethedrainplug(Figure21).

Figure20

1.Pull-starttemperature
range

2.Electric-starttemperature
range

ChangingtheEngineOil

ServiceInterval:Aftertherst25hours

Every100hours

WARNING

Oilmaybehotaftertheenginehasbeenrun,and
contactwithhotoilcancauseseverepersonalinjury.

Avoidcontactingthehotengineoilwhenyoudrain
it.

Note:Youmayhavetotipthecompactorbackward
todraintheoil.

4.Whentheoilhasdrainedcompletely,replacetheplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

5.Removethedipstick(Figure6)andslowlypourthe
speciedquantityandtypeofoilintothellerhole.

6.Insertthedipstickandchecktheengineoillevel;refer
toCheckingtheEngine-OilLevel(page8).

7.Replaceandsecurethedipstick.

8.Wipeupanyspilledoil.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Placeadrainpanunderthedrainplug(

Figure21).

15

CleaningtheOilFilter

ServicingtheEccentricOil

ServiceInterval:Every1,000hours

1.Draintheengineoil;referto

ChangingtheEngineOil

(page15).

2.Loosenthesocket-hexboltapproximately5turns
counterclockwise(Figure22).

Figure22

Oilcapacity:0.5liter(6.9oz)

OilType:Detergentoil(APIserviceSJorhigher)

Oilviscosity:15W -40

CheckingtheEccentric-OilLevel

ServiceInterval:Monthly

1.Movethemachinetoalevelsurface.

2.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.

3.Placeragsbelowtheoilplugattherightsideofthe
eccentrichousing(

Figure23).

1.T ensionspring

2.Filterhousing

3.Socket-hexbolt

4.Oillter

5.Airgun(compressedair)

3.Pulltheoillteroutofthelterhousing(Figure22).

4.Blowouttheoillterwithcompressedairfromthe
insidetotheoutside(Figure22).

5.Checkthegasketontheoillterfordamage.

Note:Ifthegasketisdamaged,replaceitbefore
installingtheoillter.

6.Inserttheoillterintothelterhousing(Figure22).

Note:Ensurethatthelterisfullyseatedinthe
housing.

7.Beforetighteningthescrew,ensurethatthetension
springrestagainsttheoillteratbothends(

Figure22).

8.Tightenthesocket-hexbolt(Figure22).

9.Addoiltotheengine;referto

ChangingtheEngine

Oil(page15).

Figure23

1.Oilplug

4.Removetheoilplug(Figure23).

5.Verifythattheeccentricoilislevelwiththebolthole.

Note:Ifaddingoilisrequired,useafunnelwitha
hosetoaddthespeciedoilintotheeccentrichousing
untiltheoillevelislevelwiththeoilplughole.

6.Wipeupanyspilledoil.

7.Replacetheoilplug(Figure23).

16

ChangingtheEccentricOil

ServicingtheBattery(Model

ServiceInterval:Yearly

Every300hours

1.Movethemachinetoalevelsurface.

2.Setthethrottletoslow,stoptheengine,andwaitfor
allmovingpartstostop.

3.Raisethemachinewithliftingequipmentwitha440kg
(970lb)liftcapacity.

4.Placeanoildrainpanundertheoilplugandremove
theplugfromtheeccentrichousing(

5.Tiptheplatecompactorslightlytotheright,anduse
asuctionguntoremovetheoilthroughtheoilplug
hole(Figure23).

6.Tiptheplatecompactorslightlytotheleft,andslowly
pour0.5liter(6.9oz)ofthespeciedoilintotheoil
plughole(Figure23).

Note:Useafunnelwithahosetopouroilintothe
oilplugholeifnecessary.

7.Lowerthemachineontothelevelsurface.

8.Verifythattheoilleveliscorrectwhenthereisaslight
owofoiloutoftheoilplugholewhenthecompactor
islevel.

Figure23).

68075only)

CheckingandCleaningtheBattery

ServiceInterval:Every100hours—Checkthebatterycable

connections.

Keepthetopofthebatteryclean.Ifthemachineisstoredin
alocationwheretemperaturesareextremelyhigh,thebattery
willdischargemorerapidlythanifthemachineisstoredin
acoolerlocation.

Keepthetopofthebatterycleanbywashingitwithabrush
dippedinammoniaorasolutionofsodiumbicarbonate.
Flushthetopsurfacewithwateraftercleaning.Donot
removethellcapwhilecleaningthebattery.

Thebatterycablesmustbetightontheterminalstoprovide
goodelectricalcontact.

Ifcorrosionoccursatthebatteryterminals,disconnectthe
cables,negative(-)cablerst,andscrapetheclampsand
terminalsseparately.Connectthecables,positive(+)cable
rst,andcoattheterminalswithpetroleumjelly.

ChargingtheBattery

Note:Ifadditionaloilisrequired,useafunnelwitha

hosetoaddthespeciedoilintotheeccentrichousing
untiltheoillevelislevelwiththeoilplughole.

9.Wipeupanyspilledoil.

10.Replacetheoilplugscrew .

WARNING

Chargingthebatteryproducesgasesthatcan
explode,seriouslyinjuringyouorbystanders.

Neversmokenearthebattery,andkeepsparksand
amesawayfromthebattery.

Important:Alwayskeepthebatteryfullycharged.This
isespeciallyimportanttopreventbatterydamagewhen
thetemperatureisbelow0°C(32°F).

1.Chargethebatteryfor10to15minutesat25to30
amps,or30minutesat10amps.

2.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,anddisconnectthecharger
leadsfromthebatteryposts(Figure24).

3.Installthebatteryinthemachineandconnectthe
batterycables;refertoReplacingtheBattery(page18).

Important:Donotrunthemachinewiththe
batterydisconnected;electricaldamagemay
occur.

17

4.Removethebattery.

Note:Recycletheoldbatteryatanauthorizedfacility .

5.Placethenewbatteryinthetray .

6.Installthepositive(red)batterycabletothepositive
(+)batteryterminal,andtightenthenutontothebolt.

7.Installthenegative(black)groundcabletothenegative
(-)batteryterminal,andtightenthenutontothebolt.

8.Installthecoverofthebatterybox,andsecureitwith
thestrap.

Figure24

1.Positivebatterypost

2.Negativebatterypost

Ifthebatterynolongerholdsacharge,replaceit;referto
ReplacingtheBattery(page18).

3.Red(+)chargerlead

4.Black(-)chargerlead

ReplacingtheBattery

1.Removethecoverofthebatterybox.

2.Disconnectthenegative(black)groundcablefromthe
batterypost.

WARNING

Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygasestoexplode,
resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.

ServicingtheBelt

CheckingtheBeltTension

1.Removetheboltsholdingthebeltcoverinplace
(Figure25).

Figure25

1.Bolts

2.Apply2kg(4.4lb)ofpressuretothemiddleofthebelt.

Note:Whenthebeltistensionedcorrectly,itshould
deectapproximately0.5cm(0.2inches).

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetalmachinecomponents,causing
sparks.Sparkscancausethebatterygasesto
explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
themachine.

3.Removethepositive(red)batterycable.

3.Ifthebeltisnottensionedproperly ,refertoAdjusting
theBeltTension(page18).

AdjustingtheBeltTension

ServiceInterval:Every500hours

1.Removetheboltsholdingthebeltcoverinplace
(

Figure25).

2.Loosentheenginemountingbolts.

3.Adjustthepositionoftheengineuntilyouobtainthe
belttensionspeciedin2ofCheckingtheBeltTension
(page18).

4.Tightentheenginemountingboltsandreplacethebelt
cover.

18

Storage

1.Stoptheengine.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
neartheengine.

3.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page13).

4.Changetheengineoil;refertoChangingtheEngine
Oil(page15).

5.Fillthefueltank;refertoFillingtheFuelTank(page

10).

6.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

8.Storethemachineinaclean,drygarageorstoragearea.

9.Coverthemachinetoprotectitandkeepitclean.

19

Troubleshooting

Problem

Theenginewillnotstart,startshard,or
failstokeeprunning.

Theplatedoesnotvibrateatfullspeed.

Theclutchisextremelyhot.

Theplatedoesnotvibratewhenthe
engineisrunning.

PossibleCauseCorrectiveAction

1.Thefueltankisempty.1.Fillthefueltankwithfuel.

2.Theaircleanerisdirty.

1.Theoillevelintheeccentrichousing
istoohigh.

2.Thebeltisloose.2.Adustthebelttension.

1.Aforeignobjectislodgedagainstthe
eccentricsheave.

2.Theoillevelintheeccentrichousing
istoohigh.

3.Theclutchisslipping.

4.Theenginespeedisnotreachingfull
rpm.

1.Thebeltisbroken.1.Replacethebelt.

2.Theclutchisbrokenorwornout.2.Replacetheclutch.

3.Theeccentrichasseized.

2.Cleanorreplacetheaircleaner
element.

1.Checktheoillevelanddrainas
necessary.

1.Removetheobstruction.

2.Checktheoillevelanddrainas
necessary.

3.SeeyourauthroizedToroservice
dealer.

4.SeeyourauthroizedToroservice
dealer.

3.Ensuretheeccentricisfreeturning.

20

Notes:

21

Notes:

22

Notes:

23

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,Masonry,
andCompaction
Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry ,
andCompactionEquipmentProductslistedbelowtobefreefromdefects
inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly)
MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly)
ForwardPlateCompactors
ReversiblePlates1year
RammerCompactors
MudBuggy1year
VibratingTrenchRoller2years
ConcreteSaws
MasonrySaws
PowerTrowels1year
Screeds
ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

2years

1year
1year

1year
1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir
dealership.T olocateoneconvenienttoyou,accessourwebsiteat
www.T oro.com.Select“WheretoBuy”andselect“Contractor”under
producttype.Y oumayalsocallourtollfreenumberbelow .

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:800-888-9926

**

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave

signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitToro’ sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

**

:

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during
normalproductoperationinclude,butarenotlimitedto,belts,wipers,
sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive
chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized
RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty ,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith
yourProductorcontainedintheenginemanufacturer’sdocumentationfor
details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0288RevB