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68074
Operator's Manual
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Operator's Manual [es]
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Toro 68074, 68075 Operator's Manual

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FormNo.3383-608RevA
RP-1200DandRP-1400D ReversiblePlateCompactor
ModelNo.68074—SerialNo.313000001andUp ModelNo.68075—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3383-608*A
Introduction
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Figure1
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready. modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1illustratesthelocationofthe
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety
Introduction..................................................................2
Safety...........................................................................3
SafeOperatingPractices...........................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................7
CheckingtheEngine-OilLevel..................................7
CheckingtheEccentric-OilLevel..............................7
ProductOverview..........................................................7
Controls................................................................8
Specications.........................................................8
Operation.....................................................................8
CheckingtheEngine-OilLevel..................................8
CheckingtheW aterTrap..........................................9
CleaningDebrisfromtheMachine.............................9
AddingFuel...........................................................10
StartingandStoppingtheEngine..............................11
OperatingtheCompactor........................................12
TransportingtheMachine........................................12
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
ServicingtheAirCleaner.........................................13
ReplacingtheFuelFilter..........................................14
ServicingtheEngineOil..........................................15
ServicingtheEccentricOil......................................16
ServicingtheBattery(Model68075only)...................17
ServicingtheBelt...................................................18
Storage........................................................................19
Troubleshooting...........................................................20
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which means instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
Caution
,
W ar ning
,or
Danger
—personalsafety

SafeOperatingPractices

Thisproductiscapableofcrushingoramputatinghandsand feet.Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,and odorless,deadlypoisonthatcankillyou
Donotruntheengineindoorsorinanenclosed area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other peopleorproperty.
Preparation
•Evaluatetheterraintodeterminetheproperandsafe
actionstoperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection. Longhair,looseclothingorjewelrymaygettangledin movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchastools,buildingmaterials,and personalitemswhichcanbedamagedbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer –Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling. Donotsmoke.
3
–Neverrefuelordrainthemachineindoors.
MaintenanceandStorage
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Donotoperateinstandingwater.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters thearea.
•Keeppetsandbystandersaway .
•Keepfeetclearoftheplatecompactor.
•Earprotectionisrequiredwhenoperatingthisequipment.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Forfootprotection,wearsteeltoeshoesortoepads.
•Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly ,and functioningproperty.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Neverleavethemachinerunningunattended.Always
setthethrottletoslow ,stoptheengine,andwaitforall movingpartstostopbeforeleaving.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
•Beforecompactingsoil,havetheareamarkedfor
undergroundutilities.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
•Parkthemachineonalevelsurface,setthethrottleto
slow,andstoptheengine.Waitforallmovementtostop beforeadjusting,cleaning,orrepairing.
•Cleandebrisfromthedrives,mufers,andenginetohelp
preventres.Cleanupfuelandoilspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Keepthemachinefreefromthebuild-upofmud,rocks,
orotherdebris.Cleanupoilorfuelspillage.Allowthe machinetocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.
–Neverrefuelthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
–Neverllafuelcontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe ground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability ,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117–2718
125–8206
1.Engineoil
1.Caution3.ReadtheOperator’s Manualforinformationon liftingthemachine.
2.Donotliftthecompactor
bythehandle.
125–8207
1.Liftpoint
125–8205
1.Pushthehandleforward
tomovethecompactor
93–9084
forward.
2.Pullthehandlebackward tomovethecompactor backward.
5
125–4963
1.Warning—keephandsawayfromhotsurfaces
125–8182
1.Slow
2.V ariablespeedcontrol
3.Fast
125–4943
1.Warning—readtheOperator’sManual.4.Chokinghazard—donotoperatethemachineindoors.
2.Warning—wearhearingprotection.
3.Warning—keepawayfrommovingparts;keepallguardsand shieldsinplace.
5.Explosionhazard—stoptheengineandextinguishallames beforerefuelingthemachine.
6
Setup
CheckingtheEngine-OilLevel
Themachinecomesfromthefactorywithoilintheengine crankcase;however,itmaybenecessarytoaddoil.Referto CheckingtheEngine-OilLevel(page8).Addonlyenoughoil toraisetheleveltotheFullmarkonthedipstick.
CheckingtheEccentric-Oil Level
Themachinecomesfromthefactorywitheccentricoilinthe eccentrichousing;however,itmaybenecessarytoaddoil. RefertoCheckingtheEccentric-OilLevel(page16).Add onlyenoughoilsothattheoillevelisushwiththeoilplug onthesideoftheeccentrichousing.
ProductOverview
Figure3
1.Travel-controllever
2.Throttlecontrol5.Recoil-starthandle
3.Liftpoint
4.Cover
7
Controls
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily
Oiltype:APICD,CE,CF,CF-4,CG-4orhigher
Refertothetablebelowtodeterminethecorrectoilviscosity fortheambientairtemperatureinwhichthemachineis operated:
Figure4
1.Airlter
2.Fueltank6.Dipstick
3.Recoil-starthandle
4.Engine-shutoffswitch
Specications
ModelnumberRP-1200DRP-1400D
Length
Width
Height(handle lowered)
Height(handle raised)
Weight
142cm(55.9 inches)
60cm(23.6inches)75cm(29.5inches)
106cm(41.5 inches)
115cm(45.3 inches)
350kg(771.6lb)440kg(970lb)
5.Engineindicatorlights (Model68075only)
7.Startswitch(Model68075 only)
150cm(59inches)
104cm(40.9 inches)
113cm(44.5 inches)
Figure5
1.Pull-starttemperature range
2.Electric-starttemperature range
1.Stopthemachineonalevelsurface.
2.Setthethrottletoslow ,presstheredbuttonforthe engine-shutoffswitch,andwaitforallmovingparts tostop.
3.Cleanaroundthedipstick(Figure6)sothatdirtcannot fallintothellerholeanddamagetheengine.
8
1
G024105
4.Assoonasdieselfuelemerges,tightenthewater-trap bolt.
5.Disposeofthewaterandthefuelaccordingto environmentalregulations.

CleaningDebrisfromthe Machine

ServiceInterval:Beforeeachuseordaily
1.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.
Figure6
1.Minimumoillevel2.Maximumoillevel
4.Unscrewthedipstickandwipetheendclean(Figure6).
5.Screwthedipstickfullyontothellertube(Figure6).
6.Unscrewthedipstickagainandlookattheend.Ifthe engineoillevelislow,slowlypouronlyenoughofthe speciedoilintothellertubetoraisetheleveltothe Fullmarkonthedipstick.
Important:Donotoverllthecrankcasewith engineoilandruntheengine;enginedamage mayresult.

CheckingtheWaterTrap

ServiceInterval:Beforeeachuseordaily
1.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.
2.Loosenthewater-trapbolt3to4rotations(Figure7).
Contactwithhotpartsonthemachinecan causesevereburns.
Waitforallpartstocoolbeforetouchingthe machine.
2.Brushdirtanddebrisawayfromtheair-cleanerhousing andengineopenings.
3.Checkthesprinklertubeandremoveanydirtordebris.
Figure7
1.Water-trapbolt
3.Useatransparentcontainertocatchthedripsfrom thebolt.
Note:Becausewaterisdenserthandieselfuel,any waterthatispresentwillemergerst.
9

AddingFuel

DieselFuelSpecications
•Theenginerunsonclean,freshultra-lowsulfurdiesel
fuelwithaminimumcetaneratingof40.
•Purchasefuelinquantitiesthatcanbeusedwithin30days
toensurefuelfreshness.
•Usesummergradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergradedieselfuel(No. 1-D)or(No.1-D/2-Dblend)below-7°C(20°F).
•Nevermixkerosene,usedengineoil,orresidualfuels
withthedieselfuel.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinter.
•Fueladditivesarenotrecommended.Somefueladditives
maycausepoorengineperformance.
DANGER
Incertainconditions,dieselfuelisextremely ammableandhighlyexplosive.Areorexplosion fromdieselcanburnyouandothersandcan damageproperty.
•Onlyllthefueltankwithdieselfuel.Fillingthe fueltankwithgasolinemayresultinare.
•Fillthefueltankandstorefuelina well-ventilatedarea.
Important:Donotmixoilwithdiesel.
Useultra-lowsulfurdieselfuelthatcomplieswiththe followingspecication.Thetablelists7worldwide specicationsfordieselfuels.
DieselFuelSpecications
No.2–D,No.1–D,ASTM D975–94
EN590:96EuropeanUnion
ISO8217DMX
BS2869–A1orA2
JISK2204GradeNo.2
KSM-2610
GB252China
Location
U.S.A.
International
UnitedKingdom
Japan
Korea
FillingtheFuelTank
Note:Beforestartingforthersttimeorifthefuelsystem
isempty ,llthefueltankfullywithdieselfuel.Thiscauses thefuelsystemtobebledautomatically.
Automaticbleedingiscompletedafterawaitingperiodof1 to2minutes.Theengineisreadytostart.
1.Parkthemachineonalevelsurface,stoptheengine, andallowtheenginetocool.
•Neverrefuelthefueltankwithenginerunning.
•Donotllthefueltankcompletelyfull.Addfuel untilitisatthesamelevelastheredring.This emptyspaceinthetankallowsfueltoexpand.
•Neversmokewhenhandlingdiesel,andstay awayfromanopenameorwheredieselmay beignitedbyaspark.
•Storedieselinanapprovedcontainerandkeep itoutofthereachofchildren.Neverbuymore thana30-daysupplyofdiesel.
•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
Dieselisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
•Avoidprolongedbreathingofvapors.
2.Liftthecover(Figure8).
Figure8
1.Coverhandle
3.Cleanaroundthefueltankcapandremoveit(Figure9).
•Keepfaceawayfromnozzleanddieseltankor conditioneropening.
•Keepdieselawayfromeyesandskin.
10
Figure9
1.Fuelcap3.Redring
2.Inletfuelscreen
4.Adddieseltothefueltank.(Figure10).
Important:Donotoverllthefueltank.
Figure10
Figure11
1.Throttlecontrol(slow position)
2.Slowlypulltherecoil-starthandleuntilyouencountera slightresistance(Figure12).
2.Throttlecontrol(fast position)
5.Installthefuel-tankcapsecurely(Figure9).
6.Wipeupanydieselfuelthatmayhavespilled.
7.Lowerthecover.

StartingandStoppingthe Engine

StartingtheEngine
Model68074:
1.SetthethrottletotheSlowposition(Figure11).
Figure12
3.Lettheroperunbackinrecoilstarter.
4.Holdtherecoil-starthandlewithbothhands.
5.Pullthestartingropeevenlyandwithincreasingspeed untiltheenginestarts.
Note:Donotsharplypulltherecoil-starthandle.
6.Movethethrottlelevertothefastposition(Figure11).
Note:Thecompactorwillbeginvibratingwhenthe throttleissettofastthrottle.
Model68075:
1.Setthethrottletotheslowposition(
2.Insertthekeyintothestarterswitchandrotateit clockwisetostarttheengine(
Note:Releasethekeyoncetheenginebeginstorun.
11
Figure11).
Figure13).
Figure13
g021448
1
1.Engine-runlight4.Engine-temperaturelight
2.Battery-chargelight5.Engine-preheatlight
3.Oil-pressure-warninglight
6.Key

OperatingtheCompactor

ControllingtheDirectionofTravel
•Movethetravel-controlhandleforwardtodrivethe
machineforward(Figure15).
3.MovethethrottlelevertotheFastposition(Figure11).
Note:Thecompactorwillbeginvibratingwhenthe throttleissettofastthrottle.
StoppingtheEngine
1.Movethethrottle-controllevertotheSlowposition (Figure11).
2.Pushtheredbuttonoftheengine-shutoffswitchfor3 secondstostoptheengine(Figure14).
Figure15
1.Travel-controlhandle (forwardtravelposition)
2.Travel-controlhandle (backwardtravelposition)
•Pullthetraveltravel-controlhandlebackwardtodrivethe
machinebackward(Figure15).

TransportingtheMachine

Liftingequipmentcapacity:440kg(970lb)
Usetherollcageliftpointtoliftandtransportthemachine withstrapsoracrane(
Figure16).
Figure14
1.Redbutton
3.Model68075only:Rotatethekeycounterclockwiseto theOffposition(allindicatorlampswillturnoff)and removekeyfromthestarterswitch(Figure13).
Note:Whenthemachineisnotrunning,turnthe startingkeytoOffpositionorelsethebatterymay becomefullydischarged.
Figure16
1.Rollcageliftpoint
12
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst25hours
Beforeeachuseordaily
Every50hours
Every100hours
Every300hours
Every500hours
Every1,000hours
Monthly
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Checkthewatertrap.
•Cleandebrisfromtheair-cleanerhousing.
•Inspecttheaircleanerelement.
•Cleantheairlterelement.Cleanitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Checkthebatterycableconnections.
•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindustyoperating conditions.
•Changetheeccentricoil.
•Replacethefuellter.
•Adjustthebelt.
•Cleantheoillter.
•Checktheeccentric-oillevel.
•Changetheeccentricoil.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspecttheair
cleanerelement.
Every50hours—Cleantheairlterelement.Cleanit morefrequentlyindustyoperatingconditions.
Every300hours/Yearly(whichevercomes rst)—Replacethepaperair-cleanerelement.Replace itmorefrequentlyindustyoperatingconditions.
Important:Donotoperatetheenginewithouttheair lterassembly;extremeenginedamagewilloccur.
1.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.
2.Unscrewtheplasticwingnutandremovethecover (Figure17).
Figure17
1.Wingnut
3.Unscrewthenutandremovethepaperelement(Figure
18).
13
Figure18
1
G024104
2
1.Knurlednut
2.Air-ltercartridge
4.Inspectthepaperelement,andreplaceair-lter cartridgeiftheelementisdamagedorexcessivelydirty.
Note:Nevertrytobrushdirtoffthepaperelement; brushingforcesthedirtintothebers.
5.Wipedirtfromthebaseandthecoverwithamoistrag.
6.Installtheaircleanercartridge,ensurethatitisproperly positioned,andsecureitwiththeknurlednut(Figure
).
18
7.Securelyinstallthecoverwiththewingnut(
Figure17).

ReplacingtheFuelFilter

ServiceInterval:Every500hours
Note:Theenginehasadual-ltersystem.Replaceonlythe externallter.
1.Stoptheengine,removethekey,andwaitforthe enginetocooldown.
Figure19
1.Fuel-tankcap
2.Fuellter
4.Pullthelteroffthefuelhose.
5.Installanewlterintothefuelhose.
6.Placethelterintothefueltank,andinstallthe fuel-tankcap.
2.Removethefuel-tankcap.
3.Pullthefuellteroutofthefueltank(Figure19).
Note:Thelteristetheredtothefuel-tankcap.
14

ServicingtheEngineOil

CrankcaseCapacity:RP-1200D–1.1liter(37oz)
CrankcaseCapacity:RP-1400D–1.5liter(50.7oz)
Oiltype:APICD,CE,CF,CF-4,CG-4orhigher
Refertothetablebelowtodeterminethecorrectoilviscosity fortheambientairtemperatureinwhichthemachineis operated:
Figure21
1.Drainplug
3.Removethedrainplug(Figure21).
Figure20
1.Pull-starttemperature range
2.Electric-starttemperature range
ChangingtheEngineOil
ServiceInterval:Aftertherst25hours
Every100hours
Oilmaybehotaftertheenginehasbeenrun,and contactwithhotoilcancauseseverepersonalinjury.
Avoidcontactingthehotengineoilwhenyoudrain it.
Note:Youmayhavetotipthecompactorbackward todraintheoil.
4.Whentheoilhasdrainedcompletely,replacetheplug.
Note:Disposeoftheusedoilatacertiedrecycling center.
5.Removethedipstick(Figure6)andslowlypourthe speciedquantityandtypeofoilintothellerhole.
6.Insertthedipstickandchecktheengineoillevel;refer toCheckingtheEngine-OilLevel(page8).
7.Replaceandsecurethedipstick.
8.Wipeupanyspilledoil.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Placeadrainpanunderthedrainplug(
Figure21).
15
CleaningtheOilFilter

ServicingtheEccentricOil

ServiceInterval:Every1,000hours
1.Draintheengineoil;referto
ChangingtheEngineOil
(page15).
2.Loosenthesocket-hexboltapproximately5turns counterclockwise(Figure22).
Figure22
Oilcapacity:0.5liter(6.9oz)
OilType:Detergentoil(APIserviceSJorhigher)
Oilviscosity:15W -40
CheckingtheEccentric-OilLevel
ServiceInterval:Monthly
1.Movethemachinetoalevelsurface.
2.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.
3.Placeragsbelowtheoilplugattherightsideofthe eccentrichousing(
Figure23).
1.T ensionspring
2.Filterhousing
3.Socket-hexbolt
4.Oillter
5.Airgun(compressedair)
3.Pulltheoillteroutofthelterhousing(Figure22).
4.Blowouttheoillterwithcompressedairfromthe insidetotheoutside(Figure22).
5.Checkthegasketontheoillterfordamage.
Note:Ifthegasketisdamaged,replaceitbefore installingtheoillter.
6.Inserttheoillterintothelterhousing(Figure22).
Note:Ensurethatthelterisfullyseatedinthe housing.
7.Beforetighteningthescrew,ensurethatthetension springrestagainsttheoillteratbothends(
Figure22).
8.Tightenthesocket-hexbolt(Figure22).
9.Addoiltotheengine;referto
ChangingtheEngine
Oil(page15).
Figure23
1.Oilplug
4.Removetheoilplug(Figure23).
5.Verifythattheeccentricoilislevelwiththebolthole.
Note:Ifaddingoilisrequired,useafunnelwitha hosetoaddthespeciedoilintotheeccentrichousing untiltheoillevelislevelwiththeoilplughole.
6.Wipeupanyspilledoil.
7.Replacetheoilplug(Figure23).
16
ChangingtheEccentricOil
ServicingtheBattery(Model
ServiceInterval:Yearly
Every300hours
1.Movethemachinetoalevelsurface.
2.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.
3.Raisethemachinewithliftingequipmentwitha440kg (970lb)liftcapacity.
4.Placeanoildrainpanundertheoilplugandremove theplugfromtheeccentrichousing(
5.Tiptheplatecompactorslightlytotheright,anduse asuctionguntoremovetheoilthroughtheoilplug hole(Figure23).
6.Tiptheplatecompactorslightlytotheleft,andslowly pour0.5liter(6.9oz)ofthespeciedoilintotheoil plughole(Figure23).
Note:Useafunnelwithahosetopouroilintothe oilplugholeifnecessary.
7.Lowerthemachineontothelevelsurface.
8.Verifythattheoilleveliscorrectwhenthereisaslight owofoiloutoftheoilplugholewhenthecompactor islevel.
Figure23).
68075only)
CheckingandCleaningtheBattery
ServiceInterval:Every100hours—Checkthebatterycable
connections.
Keepthetopofthebatteryclean.Ifthemachineisstoredin alocationwheretemperaturesareextremelyhigh,thebattery willdischargemorerapidlythanifthemachineisstoredin acoolerlocation.
Keepthetopofthebatterycleanbywashingitwithabrush dippedinammoniaorasolutionofsodiumbicarbonate. Flushthetopsurfacewithwateraftercleaning.Donot removethellcapwhilecleaningthebattery.
Thebatterycablesmustbetightontheterminalstoprovide goodelectricalcontact.
Ifcorrosionoccursatthebatteryterminals,disconnectthe cables,negative(-)cablerst,andscrapetheclampsand terminalsseparately.Connectthecables,positive(+)cable rst,andcoattheterminalswithpetroleumjelly.
ChargingtheBattery
Note:Ifadditionaloilisrequired,useafunnelwitha
hosetoaddthespeciedoilintotheeccentrichousing untiltheoillevelislevelwiththeoilplughole.
9.Wipeupanyspilledoil.
10.Replacetheoilplugscrew .
WARNING
Chargingthebatteryproducesgasesthatcan explode,seriouslyinjuringyouorbystanders.
Neversmokenearthebattery,andkeepsparksand amesawayfromthebattery.
Important:Alwayskeepthebatteryfullycharged.This isespeciallyimportanttopreventbatterydamagewhen thetemperatureisbelow0°C(32°F).
1.Chargethebatteryfor10to15minutesat25to30 amps,or30minutesat10amps.
2.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,anddisconnectthecharger leadsfromthebatteryposts(Figure24).
3.Installthebatteryinthemachineandconnectthe batterycables;refertoReplacingtheBattery(page18).
Important:Donotrunthemachinewiththe batterydisconnected;electricaldamagemay occur.
17
4.Removethebattery.
Note:Recycletheoldbatteryatanauthorizedfacility .
5.Placethenewbatteryinthetray .
6.Installthepositive(red)batterycabletothepositive (+)batteryterminal,andtightenthenutontothebolt.
7.Installthenegative(black)groundcabletothenegative (-)batteryterminal,andtightenthenutontothebolt.
8.Installthecoverofthebatterybox,andsecureitwith thestrap.
Figure24
1.Positivebatterypost
2.Negativebatterypost
Ifthebatterynolongerholdsacharge,replaceit;referto ReplacingtheBattery(page18).
3.Red(+)chargerlead
4.Black(-)chargerlead
ReplacingtheBattery
1.Removethecoverofthebatterybox.
2.Disconnectthenegative(black)groundcablefromthe batterypost.
Incorrectbatterycableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygasestoexplode, resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.
•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

ServicingtheBelt

CheckingtheBeltTension
1.Removetheboltsholdingthebeltcoverinplace (Figure25).
Figure25
1.Bolts
2.Apply2kg(4.4lb)ofpressuretothemiddleofthebelt.
Note:Whenthebeltistensionedcorrectly,itshould deectapproximately0.5cm(0.2inches).
Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasesto explode,resultinginpersonalinjury.
•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.
•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsof themachine.
3.Removethepositive(red)batterycable.
3.Ifthebeltisnottensionedproperly ,refertoAdjusting theBeltTension(page18).
AdjustingtheBeltTension
ServiceInterval:Every500hours
1.Removetheboltsholdingthebeltcoverinplace (
Figure25).
2.Loosentheenginemountingbolts.
3.Adjustthepositionoftheengineuntilyouobtainthe belttensionspeciedin2ofCheckingtheBeltTension (page18).
4.Tightentheenginemountingboltsandreplacethebelt cover.
18
Storage
1.Stoptheengine.
2.Removedirtandgrimefromtheentiremachine.
Important:Youcanwashthemachinewithmild detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially neartheengine.
3.Servicetheaircleaner;refertoServicingtheAir Cleaner(page13).
4.Changetheengineoil;refertoChangingtheEngine Oil(page15).
5.Fillthefueltank;refertoFillingtheFuelTank(page
10).
6.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.
7.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
8.Storethemachineinaclean,drygarageorstoragearea.
9.Coverthemachinetoprotectitandkeepitclean.
19
Troubleshooting
Problem
Theenginewillnotstart,startshard,or failstokeeprunning.
Theplatedoesnotvibrateatfullspeed.
Theclutchisextremelyhot.
Theplatedoesnotvibratewhenthe engineisrunning.
PossibleCauseCorrectiveAction
1.Thefueltankisempty.1.Fillthefueltankwithfuel.
2.Theaircleanerisdirty.
1.Theoillevelintheeccentrichousing istoohigh.
2.Thebeltisloose.2.Adustthebelttension.
1.Aforeignobjectislodgedagainstthe eccentricsheave.
2.Theoillevelintheeccentrichousing istoohigh.
3.Theclutchisslipping.
4.Theenginespeedisnotreachingfull rpm.
1.Thebeltisbroken.1.Replacethebelt.
2.Theclutchisbrokenorwornout.2.Replacetheclutch.
3.Theeccentrichasseized.
2.Cleanorreplacetheaircleaner element.
1.Checktheoillevelanddrainas necessary.
1.Removetheobstruction.
2.Checktheoillevelanddrainas necessary.
3.SeeyourauthroizedToroservice dealer.
4.SeeyourauthroizedToroservice dealer.
3.Ensuretheeccentricisfreeturning.
20
Notes:
21
Notes:
22
Notes:
23
Alimitedwarranty(seewarrantyperiodsbelow)
TheToroWarranty
Concrete,Masonry, andCompaction Equipment
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefects inmaterialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ConcreteMixers
•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year
•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
*
LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,
atnocostforpartsorlabor.
1year
2years
2years
1year 1year
1year 1year
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow .
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:800-888-9926
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave
signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitToro’ sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
**
:
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during normalproductoperationinclude,butarenotlimitedto,belts,wipers, sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive chains,clutches.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty.Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty.Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0288RevB
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