Toro 68071, 68072, 68073 Operator's Manual

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Page 1

FormNo.3377-539RevA

RP-500/700/1200ReversiblePlate Compactor

ModelNo.68071—SerialNo.313000001andUp

ModelNo.68072—SerialNo.313000001andUp

ModelNo.68073—SerialNo.313000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3377-539*A

Page 2

Introduction

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Figure1

ModelNo.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready . modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Figure1illustratesthelocationofthe

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.T oro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

Contents

Safety

Introduction..................................................................2

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................7

CheckingtheEngineOilLevel..................................7

CheckingtheEccentricOilLevel...............................7

ProductOverview..........................................................7

Specications.........................................................8

Operation.....................................................................9

CheckingtheEngineOilLevel..................................9

CleaningDebrisfromtheMachine.............................9

AddingFuel............................................................9

StartingandStoppingtheEngine..............................11

OperatingtheCompactor........................................12

TransportingtheMachine........................................12

Maintenance.................................................................13

RecommendedMaintenanceSchedule(s)......................13

DisconnectingtheSparkPlugWire...........................13

ServicingtheAirCleaner.........................................13

ServicingtheEngineOil..........................................14

ServicingtheEccentricOil......................................15

CleaningtheSedimentCup......................................16

ServicingtheBelt...................................................16

ServicingtheSparkPlug..........................................16

Storage........................................................................17

Troubleshooting...........................................................18

Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which means instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

Caution

W ar ning

,or

Danger

—personalsafety

SafeOperatingPractices

Thisproductiscapableofcrushingoramputatinghandsand feet.Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,and odorless,deadlypoisonthatcankillyou

Donotruntheengineindoorsorinanenclosed area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other peopleorproperty.

Preparation

•Evaluatetheterraintodeterminetheproperandsafe

actionstoperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection. Longhair,looseclothingorjewelrymaygettangledin movingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchastools,buildingmaterials,and personalitemswhichcanbedamagedbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer –Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling. Donotsmoke.

Page 4

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Donotoperateinstandingwater.

•Slowdownandusecautionwhenmakingturns.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters thearea.

•Keeppetsandbystandersaway.

•Keepfeetclearoftheplatecompactor.

•Earprotectionisrequiredwhenoperatingthisequipment.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Forfootprotection,wearsteeltoeshoesortoepads.

•Neveroperatewiththeguardsnotsecurelyinplace.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Neverleavethemachinerunningunattended.Always

setthethrottletoslow ,stoptheengine,andwaitforall movingpartstostopbeforeleaving.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.

•Beforecompactingsoil,havetheareamarkedfor

undergroundutilities.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Keepthemachinefreefromthebuild-upofmud,rocks,

orotherdebris.Cleanupoilorfuelspillage.Allowthe machinetocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater heaterorfurnace.

–Neverllafuelcontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

MaintenanceandStorage

•Parkthemachineonalevelsurface,setthethrottleto

slow,andstoptheengine.Waitforallmovementtostop beforeadjusting,cleaning,orrepairing.

•Cleandebrisfromthedrives,mufers,andenginetohelp

preventres.Cleanupfuelandoilspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Disconnectthesparkplugbeforemakinganyrepairs.

Page 5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

93–9084

1.Liftpoint

1.Slow

2.Variablespeedcontrol

1.Engineoil

125–8182

3.Fast

125–8206

1.Caution3.ReadtheOperator’s Manualforinformationon

liftingthemachine.

2.Donotliftthecompactor

bythehandle.

125–8207

Page 6

117–2718

125–8205

1.Pushthehandleforward tomovethecompactor forward.

2.Pullthehandlebackward tomovethecompactor backward.

125–4943

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

2.Warning—wearhearingprotection.

3.Warning—checkengineoillevelbeforeoperatingthe machine.

shieldsinplace.

5.Chokinghazard—donotoperatethemachineindoors.

6.Explosionhazard—stoptheengineandextinguishallames beforerefuelingthemachine.

Page 7

Setup

CheckingtheEngineOilLevel

Themachinecomesfromthefactorywithoilintheengine crankcase;however,itmaybenecessarytoaddoil.Referto ServicingtheEngineOil(page14).Addonlyenoughoilto raisetheleveltotheFullmarkonthedipstick.

CheckingtheEccentricOil Level

Themachinecomesfromthefactorywitheccentricoilin theeccentrichousing;however,itmaybenecessarytoadd oil.RefertoServicingtheEccentricOil(page15).Addonly enoughoilsothattheoillevelisushwiththeoilplugonthe sideoftheeccentrichousing.

ProductOverview

Figure3

RP–500

1.Directioncontrollever5.Fueltank

2.Throttlecontrol

3.Aircleaner

4.Liftpoint

6.FuelOn/Offswitch

7.Oildipstick

8.Recoilstarthandle

Figure4

RP-700

1.Beltcover4.Aircleaner

2.Fueltank5.Throttlecontrol

3.Liftpoint

6.Directioncontrollever

Page 8

Specications

Figure5

RP-1200

1.Directioncontrollever4.Aircleaner

2.Throttlecontrol5.Recoilstarthandle

3.Liftpoint

Model Number

Width

Length

Height (handle raised)

Height (handle lowered)

Weight

RP-500RP-700RP-1200

40cm(15.7 inches)

118cm(46.5 inches)

109cm(42.9 inches)

99cm(39 inches)

120kg(264.6 lbs)

50cm(19.7 inches)

128cm(50.8 inches)

113cm(44.5 inches)

104cm(40.9 inches)

210kg(463 lbs)

60cm(23.6 inches)

142cm(55.9 inches)

115cm(45.3 inches)

105.5cm (41.5inches)

330kg(727.5 lbs)

Figure6

1.Recoilstarter

2.Sedimentcup

3.Fuelshut-offvalve6.EngineOn/Offswitch

4.Chokelever

5.Throttlelever

Page 9

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Stopthemachineonalevelsurface.

WARNING

Contactwithhotpartsonthemachinecan causesevereburns.

Waitforallpartstocoolbeforetouchingthe machine.

2.Brushdirtanddebrisawayfromtheaircleanerand engineopenings.

2.Setthethrottletoslow,turnofftheengineswitch,and waitforallmovingpartstostop.

3.Cleanaroundthedipstick(Figure7)sothatdirtcannot fallintothellerholeanddamagetheengine.

Figure7

AddingFuel

•Forbestresults,useonlyclean,fresh,unleadedgasoline

withanoctaneratingof87orhigher((R+M)/2rating method).

•Oxygenatedfuelwithupto10%ethanolor15%MTBE

byvolumeisacceptable.

•Donotuseethanolblendsofgasoline(suchasE15

orE85)withmorethan10%ethanolbyvolume. Performanceproblemsand/orenginedamagemayresult whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

1.Dipstick

4.Unscrewthedipstickandwipetheendclean(Figure7).

5.Screwthedipstickfullyontothellertube(Figure7).

6.Unscrewthedipstickagainandlookattheend.Ifthe engineoillevelislow ,slowlypouronlyenoughoilinto thellertubetoraisetheleveltotheFullmarkonthe dipstick.

Important:Donotoverllthecrankcasewith engineoilandruntheengine;enginedamage mayresult.

CleaningDebrisfromthe Machine

ServiceInterval:Beforeeachuseordaily

1.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1/4to 1/2inch(6to13mm)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.

Page 10

DANGER

g013315

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment onaatsurface.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

FillingtheFuelTank

1.Setthethrottletoslow,turnofftheengineswitch,and waitforallmovingpartstostop.

2.Allowtheenginetocool.

3.Models68072and68073only:raisethecover(

8).

Figure8

1.Coverhandle

4.Cleanaroundthefueltankcapandremoveit(Figure9).

Note:Thecapistetheredtothefueltank.

Figure

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthetractionunitto providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank bedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining methanolorethanol.

Addthecorrectamountofgasstabilizer/conditionertothe gas.

Note:Afuelstabilizer/conditionerismosteffectivewhen mixedwithfreshgasoline.Tominimizethechanceofvarnish depositsinthefuelsystem,usefuelstabilizeratalltimes.

Figure9

5.Addunleadedgasolinetothefueltank.

Important:Donotllthefueltankcompletely full.Thespaceinthetankallowsgasolineto expand.

6.Installthefueltankcapsecurely.

7.Wipeupanygasolinethatmayhavespilled.

Page 11

StartingandStoppingthe

g019704

g019774

Engine

StartingtheEngine

1.MovethefuelvalvetotheOnposition(Figure10).

2.MovetheengineswitchtotheOnposition(Figure11).

Figure11

1.Engineswitch

3.Movethechokelevertotheleftifyouarestartinga coldengine(Figure12).

Note:Awarmorhotenginemaynotrequirechoking.

1.Fuelvalve

Figure10

Figure12

1.Choke

4.Slowlypulltherecoilhandleuntilyouencounter resistance,thenpullsharplytostarttheengine.

5.Aftertheenginestarts,graduallymovethechoketothe right.Iftheenginestallsorhesitates,movethechoke leftagainuntiltheenginewarmsup.

Page 12

6.Movethethrottlelevertomaximumthrottle.

Note:Thecompactorwillbeginvibratingwhenthe throttleleverissettomaximumthrottle.

Figure13

1.Throttlelever

OperatingtheCompactor

ControllingtheDirectionofTravel

•Thetravelcontrolleverautomaticallymovesforwardand

themachinewillbegintravellingforward(Figure17).

Figure15

1.Travelcontrolleverin forwardposition

2.Travelcontrolleverin backwardposition

StoppingtheEngine

1.Movethethrottlecontrollevertotheslowposition (Figure14).

Figure14

•Pullthetravelcontrolleverbackwardtomakethe

machinetravelbackwards(Figure17).

TransportingtheMachine

Therollcageliftpointcanbeusedtoliftandtransportthe machinewithstrapsoracrane(Figure16).

1.Throttlelever

2.Turntheengineswitchandfuelvalveoff.

Figure16

RP-500shown

1.Rollcageliftpoint

Page 13

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Beforeeachuseordaily

Every50hours

Every100hours

Every200hours

Every300hours

Monthly

Yearly

MaintenanceProcedure

•Changetheengineoil.

•Checktheengineoillevel.

•Cleandebrisfromtheaircleaner.

•Inspecttheaircleanerelements.

•Cleantheairlterelements.Cleanthemmorefrequentlyindustyoperating conditions.

•Changetheengineoil.

•Adjustthebelt.

•Inspect,clean,andadjustthesparkplug;replaceitifnecessary.

•Replacethesparkplug.

•Replacethepaperaircleanerelement.Replaceitmorefrequentlyindustyoperating conditions.

•Changetheeccentricoil.

•Checktheeccentricoillevel.

•Changetheeccentricoil.

DisconnectingtheSparkPlug

ServicingtheAirCleaner

Wire

Beforeperforminganymaintenanceontheengine,disconnect thesparkplugwirefromthesparkplug(Figure16).

Figure17

1.Sparkplugwire

ServiceInterval:Beforeeachuseordaily—Inspecttheair

cleanerelements.

Every50hours—Cleantheairlterelements.Clean themmorefrequentlyindustyoperatingconditions.

Every300hours/Yearly(whichevercomes rst)—Replacethepaperaircleanerelement.Replace itmorefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithouttheair lterassembly;extremeenginedamagewilloccur.

1.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.

2.Models68072and68073only:raisethecover(Figure

8).

3.Disconnectthewirefromthesparkplug.

4.Removethenutthatsecuresthecover(

Figure18).

Page 14

g019695

Figure18

g013375

0 20 40 60 80 100 F

-20 -10 0 10 20 30 40 C

5W - 30 / 10W - 30

ServicingtheEngineOil

OilType:Detergentoil(APIserviceSJorhigher)

CrankcaseCapacity:RP-500andRP-700–20.3oz(0.6l)

CrankcaseCapacity:RP-1200–37oz(1.1l)

Viscosity:Seetablebelow

1.Nut3.Paperelement

2.Cover

4.Foamelement

5.Removethecover.

Note:Becarefultopreventdirtanddebrisfrom fallingintothebase.

6.Removethefoamandpaperelementsfromthebase (Figure18).

7.Removethefoamelementfromthepaperelement (

Figure18).

8.Inspectthefoamandpaperelements,andreplacethem iftheyaredamagedorexcessivelydirty.

9.Ifthepaperelementisexcessivelydirty,replaceit.

Note:Nevertrytobrushdirtoffthepaperelement; brushingforcesthedirtintothebers.

10.Cleanthefoamelementinwarm,soapywaterorina nonammablesolvent.

Note:Donotusegasolinetocleanthefoamelement becauseitcouldcreateariskofreorexplosion.

Figure19

ChangingtheEngineOil

ServiceInterval:Aftertherst25hours

Every100hours

WARNING

Oilmaybehotaftertheenginehasbeenrun,and contactwithhotoilcancauseseverepersonalinjury.

Avoidcontactingthehotengineoilwhenyoudrain it.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug.

3.Removethedrainplug(Figure20).

11.Rinseanddrythefoamelementthoroughly.

12.Dipthefoamelementincleanengineoil,thensqueeze outtheexcessoil.

Note:Excessoilinthefoamelementrestrictstheair owthroughtheelementandmayreachthepaper lterandclogit.

13.Wipedirtfromthebaseandthecoverwithamoistrag.

Note:Becarefultopreventdirtanddebrisfrom enteringtheairductleadingtothecarburetor.

14.Installtheaircleanerelementsandensurethattheyare properlypositioned.

15.Securelyinstallthecoverwiththenut.

Page 15

RP-500shown

Figure21

Figure20

1.Drainplug

Note:Youmayhavetotipthecompactorbackwards todraintheoil.

4.Whentheoilhasdrainedcompletely,replacetheplug.

Note:Disposeoftheusedoilatacertiedrecycling center.

5.Removethedipstick(Figure7)andslowlypouroilinto thellerholeuntiltheoilpoursoutofthellerhole.

6.Replaceandsecurethedipstick.

7.Wipeupanyspilledoil.

ServicingtheEccentricOil

OilType:Detergentoil(APIserviceSJorhigher)

CrankcaseCapacity:RP-500andRP-700–13.5oz(0.4l)

CrankcaseCapacity:RP-1200–16.9oz(0.5l)

Viscosity:15W-40

1.Oilplug

3.Verifythattheeccentricoilislevelwiththebolthole.If addingoilisrequired,refertoChangingtheEccentric Oil(page15).

4.Wipeupanyspilledoil.

5.Replacetheoilplugscrew .

ChangingtheEccentricOil

ServiceInterval:Yearly

Every300hours

1.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.

2.Placeanoildrainpanundertheoilplugandremove theoilplugscrew(Figure21).Placeanoildrainpan undertheoilplug.

3.Tiptheplatecompactorslightlytotheright,anduse asuctionguntoremovetheoilthroughtheoilplug hole(Figure21).

4.Tiptheplatecompactorslightlytotheleft,andslowly pouroilintotheoilplughole(Figure21).

CheckingtheEccentricOilLevel

ServiceInterval:Monthly

1.Setthethrottletoslow,stoptheengine,andwaitfor allmovingpartstostop.

2.Placeadrainpanundertheoilplugandremovetheoil plugscrewonthesideoftheeccentrichousing(

21).

Note:Useafunneltopouroilintotheoilplughole ifnecessary.

5.Theoilleveliscorrectwhenthereisaslightowofoil outoftheoilplugholewhenthecompactorislevel.

6.Wipeupanyspilledoil.

Figure

7.Replacetheoilplugscrew .

Page 16

CleaningtheSedimentCup

G019333

ServicingtheBelt

DANGER

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Setthethrottletoslow,stoptheengineandkeep heat,sparks,andameaway.

•Handlefuelonlyoutdoors.

•Wipeupspillsimmediately.

•Donotsmokewhilehandlingfuel.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug.

3.Movethefuelshut-offvalvetotheOffposition.

4.RemovethesedimentcupandO-ring(Figure22).

CheckingtheBeltTension

1.Removetheboltsholdingthebeltcoverinplace (Figure23).

Figure23

1.Bolts

2.Apply1kg(2.2lbs)ofpressuretothemiddleofthe belt.Iftensionedcorrectlyitshouldsag0.5cm(0.2 inches).

3.Ifthebeltisnottensionedproperly ,referto theBeltTension(page16).

4.Replacethebeltcover.

Adjusting

Figure22

1.Fuelvalve(off)3.Fuellter

2.O-ring4.Sedimentcup

5.Washthesedimentcupinanonammablesolventand dryitthoroughly .

6.PlacetheO-ringinthefuelvalveandinstallthe sedimentcup,tighteningitsecurely(Figure22).

7.Movethefuelshut-offlevertotheOnposition.

Ifanyfuelleaks,repeatthisprocedureandreplacethe O-ring.

AdjustingtheBeltTension

ServiceInterval:Every100hours

1.Removetheboltsholdingthebeltcoverinplace (Figure23).

2.Loosentheenginemountingbolts.

3.Adjustthepositionoftheengineuntiltheproperbelt tensionisobtained.

4.Tightentheenginemountingboltsandreplacethebelt cover.

ServicingtheSparkPlug

ServiceInterval:Every100hours—Inspect,clean,and

adjustthesparkplug;replaceitif necessary.

Every200hours—Replacethesparkplug.

UseanNGKBPR6ESsparkplugorequivalent.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthewirefromthesparkplug.

3.Cleanaroundthesparkplug.

4.Removethesparkplugfromthecylinderhead.

Page 17

Important:Replaceacracked,fouled,ordirty sparkplug.Donotcleantheelectrodesbecause gritenteringthecylindercandamagetheengine.

5.Setthegapontheplugto0.030inch(0.76mm)(Figure

24).

Storage

1.Stoptheengine,anddisconnectthesparkplugwire.

2.Removedirtandgrimefromthemachine.

Important:Y oucanwashthemachinewithmild detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially neartheengine.

3.Servicetheaircleaner;referto(page).

4.Changetheengineoil;refertoCheckingtheEngine OilLevel(page9).

5.Forstorageover30days,preparetheunitasfollows:

Figure24

1.Centerelectrodeinsulator

2.Sideelectrode

3.Airgap(nottoscale)

6.Carefullyinstallthesparkplugbyhand(toavoidcross threading)untilitishandtight.

7.Tightenthesparkpluganadditional1/2turnifitis new;otherwise,tightenitanadditional1/8to1/4turn.

Important:Aloosesparkplugcanbecomevery hotandcandamagetheengine;overtighteninga sparkplugmaydamagethethreadsinthecylinder head.

8.Connectthewiretothesparkplug.

A.Addapetroleumbasedstabilizer/conditionerto

fuelinthetank.Followmixinginstructionsfrom stabilizermanufacturer(1oz.pergallon).Do

notuseanalcoholbasedstabilizer(ethanol ormethanol).

Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshgasolineandused atalltimes.

B.Runtheengineuntilitstopsfromrunningout

offuel.

C.Choketheengine.

D.Startandruntheengineuntilitwillnotstartagain.

E.Disposeoffuelproperly .Recycleasperlocal

codes.

Important:Donotstorestabilizer/conditioned gasolineover90days.

6.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

8.Storethemachineinaclean,drygarageorstoragearea.

9.Coverthemachinetoprotectitandkeepitclean.

Page 18

Troubleshooting

Problem

Theenginewillnotstart,startshard,or failstokeeprunning.

Theplatedoesnotvibrateatfullspeed.

Theclutchisextremelyhot.

Theplatedoesnotvibratewhenthe engineisrunning.

PossibleCauseCorrectiveAction

1.Thefueltankisempty.1.Fillthefueltankwithgasoline.

2.Thesparkplugispitted,fouled,orthe gapisincorrect.

3.Theaircleanerisdirty.

1.Theoillevelintheeccentrichousing istoohigh.

2.Thebeltisloose.2.Adustthebelttension.

1.Aforeignobjectislodgedagainstthe eccentricsheave.

2.Theoillevelintheeccentrichousing istoohigh.

3.Theclutchhasslipped.3.Adjustthecarburetor.

4.EngineRPMisnotreachingfullRPM.

1.Thebeltisbroken.1.Replacethebelt.

2.Theclutchisbrokenorwornout.2.Replacetheclutch.

3.Theeccentrichasseized.

2.Installanew ,correctlygappedspark plug.

3.Cleanorreplacetheaircleaner elements.

1.Checktheoillevelanddrainas necessary.

1.Removetheobstruction.

2.Checktheoillevelanddrainas necessary.

4.Adjustthethrottlesotheenginerunsat 3,600to3,800RPM.

3.Ensuretheeccentricisfreeturning.

Page 19

Notes:

Page 20

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,Masonry, andCompaction Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefects inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty,

atnocostforpartsorlabor.

1year

2years

1year 1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.Tolocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1 196 TollFree:800-888-9926

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromToroandhave

signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitToro’ sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during normalproductoperationinclude,butarenotlimitedto,belts,wipers, sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty.Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty.Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0288RevB