Toro 68063 Installation Instructions

TrailerLightKit

End-DumpMixers

ModelNo.68063

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3377-604RevB

InstallationInstructions

ProcedureDescription

1

2

3

4

Leftbracket
Rightbracket1
Bolt4
Nut4
Wireharness1
Cableclamp
Shortbolt
Nut
Largegrommet2
Smallgrommet
Cabletie
Leftlight
Rightlight1
Centerlight
Center-lightharness
License-plateholder1
Longbolt2
Nut6
Cabletie
Reector
Shortbolt
Nut2

Qty.

Use

1

Installthebrackets.

8
5
5

1
4
1

1
1

1
2
2

Installthewires.

Installthelights.

Installthereectors.

5

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Nopartsrequired

Registeratwww.T oro.com.

–

Replacethelightbulbs.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3377-604*B

1

1

G021010

1

1

2

G021012

2

InstallingtheBrackets

Partsneededforthisprocedure:

1

Leftbracket

1Rightbracket

4Bolt

4Nut

Procedure

1.Aligntheboltholesontheendofthelongsideofthe
leftbracket(L-shaped)withtheboltholesintheleft
sideoftheframe,nearthehandwheel(Figure1).

Note:Foroldermodels,drill2holes(7.5mmor9/32
inch)intheframe,spaced51mm(2inches)apart,to
accommodatethe2mountingboltsforthebracket.

InstallingtheWires

Partsneededforthisprocedure:

1Wireharness

8

Cableclamp

5

Shortbolt

5

Nut

2Largegrommet

1

Smallgrommet

4

Cabletie

Procedure

Note:Throughoutthewireinstallation,makesurethatthe

wiresaresecurebutnotpulledtight.Usethecabletiesas
neededtosecuretowires,andkeep1cabletieforInstalling
theCenterLight(page5).

1.Installthelargegrommetsintotheholesinthesides
oftheframeandthesmallgrommetintotheholein
therearoftheframe,alignedwiththecenterframe
rail(Figure2).

Figure1

1.Boltholes

2.Insertaboltthrougheachofthe2holesinthebracket
andtheframe,andsecureeachboltwithanut.

3.Aligntheboltholeson1endoftherightbracket
(U-shaped)withtheboltholesintheengine-deck
support.

Note:Foroldermodels,drill2holes(7.5mmor9/32
inch)intheengine-decksupport,spaced51mm(2
inches)apart,toaccommodatethe2mountingbolts
forthebracket.

4.Insertaboltthrougheachofthe2holesinthebracket
andtheengine-decksupport,andsecureeachboltwith
anut.

Note:Foroldermodels,drilla41mm(1-5/8inch)
holeineachsideoftheframe,anda22mm(7/8inch)
holeintherearoftheframe.

Figure2

1.Largegrommetholes

2.Ensurethatthetongueisattachedtothemachine,and
pushthe5pre-installedpushmounts(Figure3)atthe
frontofthewireharnessintothe5holesintheright
sideofthetongue(Figure4).

2.Smallgrommethole

2

G021014

Figure3

1

3

4

2

G021009

G02101 1

1

2

2

1

3

G020912

21

Pushmount

Figure5

Frameundersideshownforclarity

1.Edgeclips3.Wireharness

2.Cableclamps

Figure4

1.Pushmounts3.Tongue

2.Wireharness4.Edgeclip

3.Routethefrontofthewireharnessthroughthetongue
handle(Figure4).

Note:Foroldermodels,drill5holes(6.75mmor
17/64inch),spaced15.2cm(6inches)apart,alongthe
rightsideofthetongue.

4.Securethenearestedgecliptothebottomedgeofthe
tongue,androutethewireharnessupintotheinside
ofthecenteroftheframe,towardthebackofthe
machine(Figure4).

5.RoutethewireharnessasshowninFigure5.

Note:Ensurethateachsideofthewireharnessgoes
tothecorrectsideofthemachine.Ifyouswitchthe
wiringofthelights,eachturnsignalwillashonthe
wrongside.Thesidewiththegreenwireisforthe

rightside,andthesidewiththeyellowwireisforthe
leftside.

6.Usecableclampsandthepre-installededgeclipsto
securethewireharnessalongtheinsideoftheframe
(Figure6).

Figure6

1.Cableclamp

2.Edgeclip

Note:Install2ofthecableclampslater,whenyou
installthecenterlight.

Touseacableclamp,spreaditapartandtthewire
harnessintoit.Thensqueezetheclampbacktogether.
Fastentheclamptotheframeofthemachinewitha
nutandabolt,usingthepre-drilledholesalongthe
frame.Tightenthenutsandboltsuntiltheyaresecure.

Foroldermodels,drilla7.5mm(9/32inch)holefor
eachbolt.

Touseapre-installededgeclip,pushitintoposition
alongtheedgeoftheframe(Figure6).

7.Pushthe2pre-installedpushmountsneartheyellow
wireintothe2cornerholesintheleftlightbracket,
sothatthewiresarepointingawayfromthemachine
(

Figure7).

3

G021023

1

Figure7

G021026

1

1

G021013

G021016

1

2

3

4

5

1.Pushmounts

8.Pushthepre-installedpushmountnearthegreenwire
intotheopenholeclosesttothebolts,intheright
lightbracket(Figure8).

3

InstallingtheLights

Partsneededforthisprocedure:

1

Leftlight

1Rightlight

1

Centerlight

1

Center-lightharness

1License-plateholder

2Longbolt

6Nut

1

Cabletie

InstallingtheSideLights

1.Positionthelicense-plateholderontothepostsofthe
lightwiththeclearbottomlenssothattheclearlensis
facingthelicense-plateholder(Figure10).

Figure8

1.Pushmount

9.Tosecurethecableclampneartherightlightbracket,
useaboltthatsecuresthebracket(Figure9).

Figure9

1.Nutandbolt

Figure10

Leftlight

1.Yellowwire—stopandturn4.License-plateholder

2.Brownwire—taillight

3.Whitewire—ground

5.Clearlens

Note:Thisistheleftlight,whichilluminatesthe
licenseplatethroughtheclearlens.

2.Installthelightsothatthepostsgointotheholesin
thebracketontheleftsideofthemachine(Figure10).

3.Installtheroundterminalofthegroundwire(white)
ontotheoutsidethreadedpost(Figure10).

4.Installthenutsontothethreadedposts;tightenthem
byhandtopreventcross-threading,thenuseawrench
tosecurethemuntiltheyaresnug.

Important:Donotovertightenthenuts,orthe
plastichousingwillbreak.

4

5.Pushthewiresintotheappropriateholesinthelight

1

2

3

G021017

G021024

1

2

3

G021018

G021015

1

G021025

1

2

3

4

(Figure10).

Note:Ifyouneedtoremoveawirefromthelight,
inserttheendofapaperclipintothesmallholeunder
thewire,thenpullthewireout.

6.Repeatsteps3through6forthelightontherightside
ofthemachine.

Figure13

Figure11

Rightlight

1.Brownwire—taillight3.Whitewire—ground

2.Greenwire—stopandturn

InstallingtheCenterLight

1.Installtheconnectorsofthecenter-lightharnessonto
thebackofthecenterlightasshowninFigure12.

1.Boltholes

2.Centerlight

3.Grommethole

Note:Usethenutsandlongboltsthatsecurethe
centerlighttoalsosecure2cableclamps(Figure14);
usethesetohelpsecurethemainwireharness.You
installedthesecableclampsinstep6ofprocedure2
InstallingtheWires(page2).

Figure14

1.Nutsandbolts

3.Connectthewiresofthecenterlightwiththemain
wireharnessasshownin

Figure12

2.Routetheendsofthewiresofthecenterlightthrough
theholeintherearoftheframe,andsecurethecenter
lightwithanutandalongboltoneachsideofthe
light(

Figure13).

Note:Foroldermodels,drill2holes(7.5mmor9/32
inch)intheframe,spaced40.8cm(16-1/16inches)
apart,toaccommodatethe2mountingboltsforthe

1.Blackwire—taillight3.Whitewire—ground

2.Brownwire—taillight4.Whitewire—ground

Note:Usethecabletietosecureanyexcesswirenear
thecenterlight.

Figure15.

Figure15

centerlight.

5

4

G021008

1

2

A

B

C

E

F

G020829

5

InstallingtheReectors

Partsneededforthisprocedure:

2

Reector

2

Shortbolt

2Nut

Procedure

1.Aligntheholeinareectortotheholein1sideofthe
tongueofthemachine(

Note:Foroldermodels,drilla7.5mm(9/32inch)
holeforeachbolt,centeredbetweenthesafety-chain
keyholeandtheclevis-pinhole.

Figure16).

ReplacingtheLightBulbs

NoPartsRequired

ReplacingtheRear-facingSideBulbs

Note:Theleftrear-facingbulbalsoilluminateslicenseplate.

1.Useascrewdrivertoremovethe4screwsfromthe
largesquarelensonthelight(Figure17).

Figure16

1.Reector

2.Insertaboltthroughtheholeinthereectorandthe
tongue,andinstallanutontheotherside.

3.Useawrenchontheboltandanotherwrenchonthe
nuttotightenthemuntiltheyaresnug.

Important:Donotovertightenthenutsandbolts,
ortheplasticreectorswillbreak.

4.Repeatsteps1through3fortheothersideofthe
tongue.

2.Tongue

Figure17

2.Removethelens(Figure17).

3.Pushandtwistthebulbcounterclockwisetoremoveit
fromthesocket(Figure17).

4.Pushanew1157bulbintothesocketandthentwistit
clockwise(Figure17).

5.Installthelensandthe4screws(

Figure17).

ReplacingtheSide-facingBulbs

1.Useascrewdrivertoremovethe2screwsfromthe
smallrectangularlensonthesideofthelight(Figure

18).

6

A

B

C

E

F

G020830

Figure18

A

B

C

G021019

A

B

C

G021021

2.Removethelens(Figure18).

3.Pullthebulboutofthesocket(Figure18).

4.Pushanew168bulbintothesocket(Figure18).

5.Installthelensandthe2screws(Figure18).

ReplacingtheCenterBulbs

Note:Eachcenterbulbisintegratedintothelens.

1.Push1ofthetabsoverthatholdsthelensassembly
inplace,andpullthelensawayfromtherestofthe
center-lightassembly(Figure19).

Figure19

2.Disconnectthewireconnectorfromthelensassembly .

3.Connectthewireconnectortoanewlensassembly,
andinstallthelensassemblyontotherestofthe
center-lightassembly(Figure20).

Figure20

7