Toro 68062 Installation Instructions

TrailerLightKit

Side-DumpMixers

ModelNo.68062

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Installation

FormNo.3377-600RevB

InstallationInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Bracket2

1

2

3

4

Bolt4
Nut4
Wireharness1
Cableclamp
Edgeclip—parallel4
Edgeclip—perpendicular1
Fir-treemount2
Bolt
Nut
Cabletie
Grommet
Light2
License-plateholder1
Nut4
Reector
Bolt2
Nut2

Qty.

Use

Installthebrackets.

7

Installthewires.
5
5
5
2

Installthelights.

2

Installthereectors.

5

©2013—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Nopartsrequired

Registeratwww.T oro.com.

–

Replacethelightbulbs.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3377-600*B

1

1

G020909

G021014

G020910

1

2

InstallingtheBrackets

Partsneededforthisprocedure:

2Bracket

4Bolt

4Nut

Procedure

1.Aligntheboltholesofabracketwiththeboltholesin
thesideframerailunderthecowl(Figure1).

Note:Foroldermodels,drill(2)7.5mm(9/32inch)
holesoneachsideoftheframe,spaced5.1cm(2
inches)apart,toaccommodatethe2mountingbolts
foreachbracket.

InstallingtheWires

Partsneededforthisprocedure:

1Wireharness

7

Cableclamp

4Edgeclip—parallel

1Edgeclip—perpendicular

2Fir-treemount

5

Bolt

5

Nut

5

Cabletie

2

Grommet

Procedure

Differentmodelsuseadifferentnumberoffasteners.Usethe
appropriatenumberoffastenersforyourmachine.

1.Pushthepre-installedr-treemount(
shortbranch(withtheyellowwire)ofthewireharness
intotheholeclosesttothemachine,intheleftlight
bracket(Figure3).

Figure2)onthe

Figure2

Figure1

1.Boltholes

2.Insertaboltthrougheachofthe2holesinthebracket
andtheframe.

3.Installanutoneachbolt.

Note:Tightenthesenutsandboltslater,when
youmountthecableclamps;refertostep4in
2InstallingtheWires(page2).

4.Repeatsteps1through3ontheothersideofthe
machine.

1.Fir-treemount

Note:Ensurethateachsideofthewireharnessgoes
tothecorrectsideofthemachine.Ifyouswitchthe
wiringofthelights,eachturnsignalwillashonthe
wrongside.

2.Pushthepre-installedr-treemountonthelong
branch(withthegreenwire)ofthewireharnessinto
theholeclosesttothemachine,intherightlight
bracket(

Figure3).

Figure3

2

3.RoutethewireharnessasshowninFigure4,Figure7,

1

2

4

4

3

4

G021626

2

1

2

G021629

orFigure8,dependingonthemodel.

Figure4

Concretemixers(frameundersideshownforclarity)

1.Edgeclip3.Wireharness

2.Excesswire

4.Cableclamp

Note:Someconcretemixers(Figure4)haveaholein
therearverticalpartoftheframe;installagrommetin
thehole,routethewireharnessthroughthegrommet,
andsecurethewireharnessbypushingar-treemount
intothesmallholeunderthegrommet(Figure5).If
yourmachinedoesnothaveahole,routethewire
harnessundertheframe,andsecureitwithanedge
clip(Figure6).

Figure5

Framewithhole

1.Holeandgrommet

2.Holeforr-treemount

3

1

G021630

1.Edgecliplocation

1

4

2

4

3

G021627

2

Figure6

Framewithouthole

Figure7

Belt-drivemortarmixers(frameundersideshownforclarity)

1.Edgeclip3.Wireharness

2.Excesswire

4.Cableclamp

4

1

2

3

4

4

G021628

Figure8

G020912

21

G020980

1

Gear-boxmortarmixer(frameundersideshownforclarity)

1.Edgeclip3.Wireharness

2.Excesswire

4.Usecableclampsandedgeclipstosecurethewire
harnessalongtheinsideoftheframe(Figure9).

4.Cableclamp

Figure9

1.Cableclamp

2.Edgeclip

Note:Touseacableclamp,spreaditapartandt
thewireharnessintoit.Thensqueezetheclampback
together.Fastentheclamptotheframeofthemachine
withanutandabolt,usingthepre-drilledholesalong
theframe.Tightenthenutsandboltsuntiltheyare
secure.

Foroldermodels,drilla7.5mm(9/32inch)holefor
eachbolt.

Ineachofthe2rearcornersoftheframe,useanut
andboltthatsecurethelightbrackettoalsosecurea
cableclamp(Figure10).

Note:Ensurethatyoutightenthe2nutsandbolts

1.Nutandbolt

Note:Touseanedgeclip,pushitintopositionalong
theedgeoftheframeandinsertacabletiethroughthe
slot.Usethecabletietosecurethewireharness.

5.Pullthefrontendofthewireharnessoutthroughthe
holeinthefrontpostofthemachinesothatthereis
about61cm(24inches)ofslackbeyondthefrontof
theinstalledtowpole(Figure11).

Note:Foroldermodels,useaholesawtodrilla4.2
cm(1-5/8inch)holeinthefrontpostofthemachine,
sothatthewireharnessexitstheframeinlinewith
thehorizontalframerails.

Figure10

foreachbracket.

5

1

2

3

G02091 1

Figure11

G020981

G020913

1

2

3

4

5

3

InstallingtheLights

Partsneededforthisprocedure:

2Light

1License-plateholder

4Nut

1.Grommet3.Cabletie

2.Fir-treemount

6.Slidethegrommetoverthe4-pinconnector(Figure12)
onthefrontofthewireharness,andinstallitinthe
holeinthefrontpost(Figure11).

Figure12

7.Pushther-treemountintothesmallholenextto
wherethewireentersthefrontpost,andinsertacable
tiethroughtheslot.

Note:Usethecabletietosecurethewireharness.
Foroldermodels,drilla7mm(17/64inch)holefor

ther-treemount.

8.Stowtheexcesswireasfollows:

•Forconcretemixers,stowtheexcesswireonthe

undersideoftheleftframerail.Usecabletiesto
securetheexcesswiretothepreviouslyinstalled
sectionofwire.

•Formortarmixers,coiltheexcesswireandbundle

itwithacabletie.Stowthebundledexcesswire
insidethecenterframerail,andsecurethebundle
withanothercabletieasnearaspossibletothe
edgeclip.

•Ifthereisexcesswirebetweentheleftlightand

therightlight,bundleitwithacabletie,andsecure
ittoapreviouslyinstalledsectionofwirewith
anothercabletie.

Important:Ensurethatanyexcesslengthinthe
wireharnessissecurewithcabletiesandwillnot
comeloose.

Procedure

1.Positionthelicense-plateholderontothepostsofthe
lightwiththeclearbottomlens,sothattheclearlensis
facingthelicense-plateholder(Figure13).

Figure13

Leftlight

1.Yellowwire—stopandturn4.License-plateholder

2.Brownwire—taillight

3.Whitewire—ground

Note:Thisistheleftlight,whichilluminatesthe
licenseplatethroughtheclearlens.

2.Installthelightsothatthepostsgointotheholesin
thebracketontheleftsideofthemachine(Figure13).

3.Installtheroundterminalofthegroundwire(white)
ontotheoutsidethreadedpost(Figure13).

4.Installthenutsontothethreadedposts;tightenthem
byhandtopreventcross-threading,thenuseawrench
tosecurethemuntiltheyaresnug.

Important:Donotovertightenthenuts,orthe
plastichousingwillbreak.

5.Pushthewiresintotheappropriateholesinthelight

Figure13).

(

Note:Ifyouneedtoremoveawirefromthelight,
inserttheendofapaperclipintothesmallholeunder
thewire,thenpullthewireout.

5.Clearlens

6.Repeatsteps2through5forthelightontheright-hand
sideofthemachine(

Figure14).

6

G020914

1

2

3

Figure14

1

G020915

1

G020921

Rightlight

1.Greenwire—stopandturn

2.Brownwire—taillight

3.Whitewire—ground

4

InstallingtheReectors

Partsneededforthisprocedure:

2

Reector

2Bolt

2Nut

Procedure

1.Aligntheholeinareectortotheholein1sideofthe
frontpostonthemachine(Figure15).

Note:Foroldermodels,drilla7.5mm(9/32inch)
holeforeachbolt.

Figure16

Model68024

1.Reector

2.Insertaboltthroughthereectorandtheframe,and
installanutontheotherside.

3.Useawrenchontheboltandanotherwrenchonthe
nuttotightenthemuntiltheyaresnug.

Important:Donotovertightenthenutsandbolts,
ortheplasticreectorswillbreak.

4.Repeatsteps1through3fortheotherside.

Figure15

1.Reector

Note:Formodel68024,mountthereectorsonthe
triangularsupports(Figure16).

7

5

A

B

C

E

F

G020829

A

B

C

E

F

G020830

ReplacingtheLightBulbs

NoPartsRequired

ReplacingtheRear-facingBulbs

Note:Theleftrear-facingbulbalsoilluminateslicenseplate.

1.Useascrewdrivertoremovethe4screwsfromthe
largesquarelensonthelight(Figure17).

Figure17

2.Removethelens(Figure17).

3.Pushandtwistthebulbcounterclockwisetoremoveit
fromthesocket(Figure17).

4.Pushanew1157bulbintothesocketandthentwistit
clockwise(Figure17).

Figure18

2.Removethelens(Figure18).

3.Pullthebulboutofthesocket(Figure18).

4.Pushanew168bulbintothesocket(Figure18).

5.Installthelensandthe2screws(Figure18).

5.Installthelensandthe4screws(

ReplacingtheSide-facingBulbs

1.Useascrewdrivertoremovethe2screwsfrom
thesmallrectangularlensonthesideofthelight
(Figure18).

Figure17).

8